NoNe D H P T l T · • Converts pre-existing screw-on or snap-on test fittings from a wide variety of equipment to ... Allianz/Madvac A Demag A Hitachi B ... 1 86656 Metric & BSP

the information contained hereon is the confidential/trade secret information of tifco industries, inc. reproduction and/or distribution is strictly prohibited.2

No oNe Does HyDraulic Pressure TesTiNg like Tifco!

Compare the value of Tifco’s HydraTest ®

System versus the cost of not having test tools Technicians need to keep your Customers’ down time to a minimum. Tifco’s HydraTest ®

System gives you the value of having "The RighT PaRT, in The RighT Place, aT The RighT Time" while saving you money and helping Technicians be more productive.

• HydraTest ®

is a unique SySTem that has universal application and is therefore capable of testing more than 95 different brands of Mobile Hydraulic Equipment in a single kit.

This means no matter where you are or what you are required to maintain or diagnose, Technicians have the test tools available to keep equipment operating. All this while saving valuable space on your service vehicles reducing the cost of purchasing and maintaining several OEM or single brand/style test fitting kits. HydraTest ®

Kits proudly made in the USA!

Features of Tifco’s HydraTest ®

System include:• Acceptance from OEM’s such as Komatsu, John Deere, Case,

Volvo, Kawasaki, Hitachi• Innovative test tools available exclusively from Tifco• Tifco’s extensive inventory means immediate shipment of kits and

replacement parts• Tifco’s Product Warranty and Product Liability Insurance• Service performed by local Inventory Maintenance Specialist• Vendor consolidation utilizing Tifco’s extensive MRO product line

Benefits of Tifco’s HydraTest ®

System include:• Performs hydraulic pressure tests on more than 95 different brands

of Mobile Hydraulic Equipment• HydraTest ®

Universal application saves you the expense and space of several OEM or single brand/style test fitting kits

• Equipped to perform all 4 types of hydraulic pressure tests• Pictures and part numbers on labeled compartments keep all test

tools neat, clean and organized• Individually identified test tools for absolute accountability• Available with all brands or OEM specific test tools

• ORganizaTiOn of all test tools gives HydraTest ®

kits an advantage by keeping them neat, clean and available.

This means Technicians and Service & Parts Department Personnel have the means to assure that test tools are where you need them, when you need them.

• idenTificaTiOn by picture and part number of both test tools and kit compartments allows for complete accountability and positive reordering.

This means your Technicians always know exactly where to store the test tools they use, to charge them on job tickets or reorder the tool if needed.

Bottom Tray

the information contained hereon is the confidential/trade secret information of tifco industries, inc. reproduction and/or distribution is strictly prohibited. 3

aNy HyDraulic Pressure TesT, oN aNy BraND - aNy Place, aT aNy Time

JIC - 37° ORFS BSPP JIS - 30° (Kobelco) JIS - 30° (Komatsu)

Tifco’s HydraTest ®

System has been designed to perform all 4 basic hydraulic pressure tests; Screw-On/Snap-On, Existing Port, In-Line Swivel Run Tee, Plug & Abandon (deadhead) on more than 95 different brands of Mobile Hydraulic Equipment. This is possible by the exclusive combination of test tools available in HydraTest ®

kits.

Swivel Run TeeS wiTh TeST PoRTS/FiTTingS (in-line TeST)

ConveRSion AdAPTeRS (ScRew-On/SnaP-On TeST)

PoRT AdAPTeRS (exiSTing PORT TeST)

sAE 37° Jic BsPP oRfs Jis 30° Jis 30° BsPP

CAPS & PlugS (Plug & abandOn TeST)

OEM’s, Equipment Dealer/Distributors, Rental Companies, Independent Technicians and Fleet Owners have all come to rely on Tifco’s HydraTest ®

SySTem whether the need is to purchase new kits or reorder replacement test tools. Test tools in HydraTest ®

kits, many of which are exclusive to Tifco, combined with the ORganizaTiOn of pictured, part numbered compartments and idenTificaTiOn of each individual test tool are the reasons we know "nO One dOeS hydRaulic PReSSuRe TeSTing like TifcO"!

• Converts pre-existing screw-on or snap-on test fittings from a wide variety of equipment to one universal connection

• Changes a female port to a universal test connection. Available in permanent and reusable, SAE and Metric

• Available in various connection types (JIC, ORFS, etc) with 360° port positioning in compact designs and replaces the unsafe, time consuming & expensive process of stacking, welding or modifying adapters

• Used in combination with Swivel Run Tees on certain hydraulic pressure tests. Available in all sizes and connection types as Swivel Run Tees

Plug

Cap

Swivel Run Tee


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• Exclusive to HydraTest ® System• Eliminates the need for brand specific test equipment• Converts screw-on or snap-on test fittings from a wide variety

of equipment to the HydraTest ® System

79903 7994479945 7994879904 79755

Style A (Micro-Test Hose) Style B Style C

Style I

79900

Brands of Equipment

PicturePart No.

Brands of Equipment

PicturePart No.

Brands of Equipment

PicturePart No.

Brands of Equipment

PicturePart No.

Brands of Equipment

PicturePart No.

Allianz/Madvac A Demag A Hitachi B Marini A Soilmec AAmmann A Dieci A Hyundai A Marklift H Takaechi IBandit Industries D *Ditch Witch D I.M.T. A McElroy D Tamrock ABarko D,I Doosan I Ingersol-Rand A Mi-Jack D Terex A,D,EBauer A Dresser D J.C.B. G Military Forward Repair System J Traverse Lift DBlaw-Knox A Dressta D J.L.G. A,H Morbark D Timco GBobcat D Dynapac A John Deere D Moxy A Upright A*Bomag A Euclid A John Deere (Liebherr) A New Holland D *Vibromax AC.B.I. E Fecon E Kawasaki E Omni Quip D Vogele ACasagrande A Ford D Klemm A Poclain F Volvo CCase A,D *Fuchs A Kobelco I Sakai A Watson DCase (88 series) F Galion D Komatsu B Samsung C,F Westmont BCaterpillar D Gehl A,D Komatsu Forrestry (Timco) G Samsung-Volvo F Wirtgen ACedar Rapids A Genie D Krone A Scat Trak D Xtreme AChampion D Gomaco I Kubota I Schaeff A Yanmar IClark/Michigan H Gradall A *Liebherr A Schwing E Yutani ICondor I Grove (USA) D Link-Belt D *Sennebogen A *Zettlemeyer ACrushtek A *Grove-GMK (Krupp) A LuiGong A Sky Jack D,HDaewoo E,I *Hamm A Lull D Skytrak DDelmag A Hiab C ManiTowoc D,K Snorkel D,I

4908679936 79958

Style H

79804

Style J

*Could also require TIFCO’s DIN HydraTest ® Kit (Part No. 79605)

Screw-On Styles A, E, F, G & K

Snap-On StylesB, C, D, H & J

79959

Style K

79927 79946 7992879905 79926 7994979759 79756

Style D Style E Style F Style G

79968

HydraTest ®

BSPP Tees

Test Points

Port Adapters

ConveRSion AdAPTeRS


• Designed to perform all four types of pressure tests• Ideal size for large field service truck or shop• Packed in case #91590 with foam #91596 and pad #91599• Seals for port adapters included

Combo HydraTest ® KiT

TeST hOSe & cOuPleRSQTy PART # DEscRiPTion2 79900 Micro Test Hose Assembly2 79934 Male Hose Union

PReSSuRe gaugeSQTy PART # DEscRiPTion 2 79901 1000PSI/0-70 Bar 2 79902 10,000PSI/0-700 Bar

TeST POinTS QTy PART # DEscRiPTion 2 79925 Hydraulic Adapter M/F Elbow1 79747 45° Elbow

cOnveRSiOn adaPTeRS QTy PART # DEscRiPTion 1 79945 Conversion Adapter

PORT adaPTeRS #4 mJic x male PORT QTy PART # DEscRiPTion 1 82114 #16 (1") BSPP

Bottom Tray

Swivel Run TeeS QTy PART # DEscRiPTion 1 79979 #2(M10) JIS 30° (Komatsu)1 79950 #4 (1/4") SAE 37° JIC 1 79951 #5 (5/16") SAE 37° JIC 1 79952 #6 (3/8") SAE 37° JIC 1 79953 #8 (1/2") SAE 37° JIC 1 79954 #10 (5/8") SAE 37° JIC 1 79955 #12 (3/4") SAE 37° JIC 1 79956 #16 (1") SAE 37° JIC 1 79960 #4 (1/4") ORFS 1 79962 #6 (3/8") ORFS 1 79963 #8 (1/2") ORFS 1 79964 #10(5/8") ORFS 1 79965 #12 (3/4") ORFS 1 79966 #16 (1") ORFS 1 79970 #4 (1/4") BSPP 1 79972 #6 (3/8") BSPP 1 79973 #8 (1/2") BSPP 1 79974 #10 (5/8") BSPP 1 79975 #12 (3/4") BSPP 1 79976 #16 (1") BSPP 1 79980 #4 (M14) 30° JIS (Komatsu)1 79982 #6 (M18) 30° JIS (Komatsu)1 79984 #8 (M22) 30° JIS (Komatsu)1 79990 #4 (1/4") 30° JIS -BSPP (Kobelco)1 79992 #6 (3/8") 30° JIS -BSPP (Kobelco)1 79994 #8 (1/2") 30° JIS -BSPP (Kobelco)1 79996 #12 (3/4) 30° JIS -BSPP (Kobelco)

handy PakS QTy PART # DEscRiPTion 1 86600 Komatsu & Kobelco Caps & Plugs 1 86610 HydraTest ® Conv. Adapters 1 86611 HydraTest ® Unions & Conv. Adapters1 86654 Straight Thread & NPT Port Adapters1 86656 Metric & BSP Port Adapters1 86660 BSPP Caps & Plugs1 86662 JIC Caps & Plugs1 86663 ORFS Caps & Plugs

Part No. Description

79601 Combo HydraTest ® with Analog Gauges79631 Combo HydraTest ® with Digital Gauges (2 Ea. 79523)

Made in the USA

Krimpmaster ® HyDraulic Hose assemBly sysTem

HydraTest ®

TIFCO has applied our Commitment to Quality to the Krimpmaster ® system; this means our Customers can rely on:• Made in the USA products• Laboratory and field tested components• Products that meet or exceed SAE Specifications • Strict Dimensional Tolerance • Corrosion Resistance • Heat Tolerance • Burst/Impulse Ratings

TIFCO offers a matched hydraulic system that includes Krimpmaster ® hose, fittings, hose cutting saw and our universal crimp equipment. TIFCO can provide specific crimp charts that allow you to crimp the most popular OEM brands of hose and fittings on one universal Krimpmaster ® crimp machine for emergency service repairs.

Created especially for the United States Military, Krimpmaster ® is the most versatile, Universal System on the market today.


Flow testing was another area Customers expressed the desire to have universal connectivity. tifflo ® Flow Meter Systems include the same universal concept as the HydraTest ® Universal Diagnostic Pressure Test Kit. tifflo ® Systems proudly made in the USA!

• These unique, one piece tifflo ® Conversion Adapters allow your Flow Meter to be installed within 30 minutes.

• tifflo ® Flow Meter System features 10’ long hydraulic hose assemblies with a straight connector on one end and a 90° connector on the other end which provides easier access to equipment connections. When used with tifflo ® inlet and outlet adapters and conversion adapters, the tifflo ® Flow Meter System gives universal connectivity that will fit over 50 different brands.

• The unique design of the entire tifflo ® System (flow meter, adapter, and hose) allows you to work at maximum flow and pressure ratings (200GPM flow and 6000 PSI working pressure).

Common hoSe endS Allow univeRSAl

ConneCTiviTy

• Use Special Flow Meter Inlet & Outlet Adapters to adapt your existing or any of our featured flow meters to common, universal one piece tifflo ®

conversion adapters and hoses

SAE Straight Thread

NPT

Medium to Low Flow ISO "B" Quick Disconnect Set x JIC

High to Low Flow ISO "B" Quick Disconnect Set x tifflo ® common hose end

tifflo ®


QTy PART # DEscRiPTion 1 91600 Protector Case w/Lid Foam1 91591 200 Gallon Flow Meter Foam Insert1 81981 200 Gallon Digital Flow Meter2 81796 Inlet & Outlet Adapters2 90287 DKO Blanking Caps2 90024 Tube Nuts

QTy PART # DEscRiPTion 1 91590 Protector Case w/Lid Foam1 91595 TIF FLO American Foam Insert1 81948 #12 (3/4”) Female JIC Inlet Adapter 1 81949 #16 (1”) Female JIC Inlet Adapter1 81950 #20 (1 1/4”) Female JIC Inlet Adapter1 81951 #24 (1 1/2”) Female JIC Inlet Adapter1 81952 #32 (2”) Female JIC Inlet Adapter1 81953 #12 (3/4”) Male JIC Outlet Adapter1 81954 #16 (1”) Male JIC Outlet Adapter1 81955 #20 (1 1/4”) Male JIC Outlet Adapter1 81956 #24 (1 1/2”) Male JIC Outlet Adapter1 81957 #32 (2”) Male JIC Outlet Adapter1 81958 #12 (3/4”) Female ORFS Inlet Adapter1 81959 #16 (1”) Female ORFS Inlet Adapter1 81960 #20 (1 1/4”) Female ORFS Inlet Adapter1 81961 #24 (1 1/2”) Female ORFS Inlet Adapter1 81962 #12 (3/4”) Male ORFS Outlet Adapter1 81963 #16 (1”) Male ORFS Outlet Adapter1 81964 #20 (1 1/4”) Male ORFS Outlet Adapter1 81965 #24 (1 1/2”) Male ORFS Outlet Adapter2 90287 DKO Blanking Caps2 90024 Tube Nuts1 86616 Replacement O-Ring Seal Kit

JIC Inlet JIC Outlet ORFS Inlet ORFS Outlet

tifflo ®

tifflo ® digiTAl Flow meTeR KiT tifflo ® Flow meTeR AdAPTeR KiTAmeRiCAn SAe 37° JiC & oRFS• 87530 BSPP to JIC Adapter Tray Assortment available

(sold separately)

Part No. Description81994 American SAE 37° JIC & ORFS

Part No. Description81991 Digital Flow Meter Kit w/Hoses

• High pressure hose assembly sold separately


QTy PART # DEscRiPTion 1 91590 Protector Case w/Lid Foam1 91593 TIF FLO Code 61 Foam Insert1 81900 #8 (1/2”) Inlet Flange1 81901 #12 (3/4”) Inlet Flange1 81902 #16 (1”) Inlet Flange1 81903 #20 (1 1/4”) Inlet Flange1 81904 #24 (1 1/2”) Inlet Flange1 81905 #32 (2”) Inlet Flange1 81906 #8 (1/2”) Outlet Companion1 81907 #12 (3/4”) Outlet Companion1 81908 #16 (1”) Outlet Companion1 81909 #20 (1 1/4”) Outlet Companion1 81910 #24 (1 1/2”) Outlet Companion1 81911 #32 (2”) Outlet Companion1 82400 #8 (1/2”) Flange Kit1 82401 #12 (3/4”) Flange Kit1 82402 #16 (1”) Flange Kit1 82403 #20 (1 1/4”) Flange Kit1 82404 #24 (1 1/2”) Flange Kit1 82405 #32 (2”) Flange Kit2 90287 DKO Blanking Caps2 90024 Tube Nuts1 86615 Replacement O-Ring Seal Kit

Inlet Flange Kit Outlet

QTy PART # DEscRiPTion 1 91590 Protector Case w/Lid Foam1 91594 TIF FLO Code 62 Foam Insert1 81924 #8 (1/2”) Inlet Flange1 81925 #12 (3/4”) Inlet Flange1 81926 #16 (1”) Inlet Flange1 81927 #20 (1 1/4”) Inlet Flange1 81928 #24 (1 1/2”) Inlet Flange1 81929 #32 (2”) Inlet Flange1 81930 #8 (1/2”) Outlet Companion1 81931 #12 (3/4”) Outlet Companion1 81932 #16 (1”) Outlet Companion1 81933 #20 (1 1/4”) Outlet Companion1 81934 #24 (1 1/2”) Outlet Companion1 81935 #32 (2”) Outlet Companion1 82406 #8 (1/2”) Flange Kit1 82407 #12 (3/4”) Flange Kit1 82408 #16 (1”) Flange Kit1 82409 #20 (1 1/4”) Flange Kit1 82410 #24 (1 1/2”) Flange Kit1 82411 #32 (2”) Flange Kit2 90287 DKO Blanking Caps2 90024 Tube Nuts1 86615 Replacement O-Ring Seal Kit

Inlet Flange Kit Outlet

tifflo ®

tifflo ® Flow meTeR AdAPTeR KiTCode 61 - 3000 PSi

tifflo ® Flow meTeR AdAPTeR KiTCode 62 SPliT FlAnge - 6000 PSi

Part No. Description81992 Code 61 Flow Meter Adapter Kit

Part No. Description81993 Code 62 Flow Meter Adapter Kit


Fittings on accumulators or

attachments found on various

equipment

NitroCharge ®

ConversionAdapters

NitroCharge ® univeRSAlChARging/TeSTing KiT

TeST hOSe QTy PART # DEscRiPTion 2 *(1) 82003 Test Hose Assembly1 82004 Test Hose Assembly *(1) 82005 Test Hose Assembly

PReSSuRe gaugeSQTy PART # DEscRiPTion 1 49013 0-3000 PSI 1 * 82062 Gauging Head Assembly1 * 79527 Digital Gauge

cOnveRSiOn adaPTeRSQTy PART # DEscRiPTion 2 *(1) 82029 Valve Extension2 82030 M12 Gas Valve1 82058 1/8 Valve Assembly2 *(1) 82060 5/8-18 x SCHRAD Adapter2 82061 1/4-19 BSPP Adapter

niTROgen bOTTle adaPTeRSQTy PART # DEscRiPTion 1 82064 8S Male x CGS-5 Adapter1 * 82081 Bottle Adapter1 * 82087 Bottle Adapter

The Female end of the NitroCharge ® Conversion Adapter is connected to the accumulator or attachment on the equipment. The Male end of the NitroCharge ® Conversion Adapter is connected to the NitroCharge ®

Hose end.NitroCharge ®

Hose& Manifold

TiFCo’S exCluSive NitroCharge ® ChARging/TeSTing SySTem

*Included in Utility Starter Kit

Part No. Description79626 NitroCharge ® Universal Charging/Testing Kit79627 NitroCharge ® Utility Starter Kit

*Included in Utility Starter Kit

Brake AccumulatorWA-500/600/700/

800/900/1200ECSS

WA-500/600ECSS –Brake

WA-100/150/200/ 250/320/450

GD Brake555/655/675

Part No.82029

Halpak Suspension210M/530M

HD-1500-5 = "530M"Electric Trucks

730E/830E/930EExcavator PC-1800-6

HIC High Intensity Cushion

*1 2

Komatsu TruckSuspensionArticulating

HM-300/350/400Straight Frame

HD-325-6HD-465/605-5-7

HD-785 - 5

Part No.82061

3

Ride ConrtolWB- 140 - 150

Part No.82060

*4 *5Fitting above connects

directly to NitroCharge ® hose

NitroCharge ®

Hose Part No.82063PPC

ProportionPressureControl

WA-65/75/85WB-140 - 150WA 95-3 ALS

• NitroCharge ® Conservation Adapters allow for universal connection for testing/charging many types of accumulators. Some applications include brakes, suspensions, frame, high intensity cushion, ride control, proportion pressure control and more.

• Connects to either CGA-677 6000# bottle, CGA-680 5000# bottle and CGA-580 3000# bottle• Unique charging manifold uses positive no leak needle valves.• System includes a compact single charge gauging head assembly with block and bleed controls.• European charging head complete with conversion fittings and gauge installed for efficient use in field situations.• High quality stainless steel braided hose.• Tank adapter is supplied for conservation from European style adapter to American style including nut and gland

and 6000# bottle adapter.• Special adapter included to replace specific accumulator fitting with a common adapter for use with NitroCharge ® System.• Utility Starter excludes Manifold, Regulator and Mining Machine Adapters.• NitroCharge ® proudly Made in the USA

6

Part No.82079

GroveCranes

SPecial adaPTeRSQTy PART # DEscRiPTion 1 38601 C3069 x 4 Steel Fitting1 79757 M10-1.0 Flush Face Test Nipple1 79758 M10-1.0 90° Hydraulic Quick Coupler1 82000 Manifold Assembly5 * 82028 Valve Core1 * 82032 Core Tool5 82033 HP Valve Cap1 * 82063 5/8 European Charging Head Assembly10 * 82065 Copper Washer1 82075 6000# Dual Gauge Regulator Assembly 1 82076 Adapter1 82077 Seal1 47605 Retaining Ring Tool handy PakS QTy PART # DEscRiPTion 1 86630 Conversion Adapter & Parts

Handy Paks contents are included in listings.

NitroCharge ®


flange SealSuniveRSal cOde 61, 62 & caT hydRaulic end SealS

Microscopic particles are the most harmful form of contamination and can cause irreversible damage to hydraulic equipment. This contamination enters lines during service, transport, and line connections and is the reason for an estimated 70% of all equipment breakdowns. Any company involved in transporting, storing, maintenance or re-manufacturing of mobile hydraulic equipment can benefit utilizing TifcO’S Flange Seals.

PROBLEM:CONTAMINATIONFluid contamination is the number one reason for premature equipment failure, and storing unprotected hydraulic lines is a major cause for contamination.

SHIPMENT & STORAGE MESSOpen hydraulic lines dump fluid all over the place causing a nasty mess and a safety hazard.

LOST O-RING & DAMAGED FACESA lost o-ring or a damaged face causes down time to fix a problem that could have been prevented.

SOLUTION: SEALS OUT CONTAMINATIONTIFCO’s 100% contamination-proof seal eliminates the chance of dirt or particles getting into the system when it is broken down for storage or repair.

SEALS IN HYDRAULIC FLUIDSealing a flange end with TIFCO’s Flange Seals eliminates leaks during transportation or storage, preventing costly clean-up.

HEAVY-DUTY PROTECTIONTIFCO’s heavy-duty design protects fittings from damage and keeps o-rings in place for simple reinstallation.

Part No. Size Flange Color

82470 -08 Code 61, 62 Orange82471 -10 Code 61 Silver82472 -12 Code 61, 62, CAT Blue82473 -16 Code 61, 62, CAT Green82474 -20 Code 61, 62, CAT Red82475 -24 Code 61, 62, CAT Purple82476 -32 Code 61 Black & Silver82477 -32 Code 62, CAT Black

• Ultimate contamination control, seals fulid in - seals contaminates out• Replaces ineffective rags, duct tape, plastic bags or plastic plugs• Prevents hydraulic fluid spillage avoiding costly downtime and

environmental remediation• Protects flange from damage, and keeps o-ring in place• Quickly and easily installs over male flange head• Easy installation — no tools needed• Secure, heavy-duty attachment • Machined out of aircraft-grade aluminum• Color-coded anodized• 8 sizes, -8 thru -32, covering Code 61, 62 and CAT• Equipment designed for the Military allows units to crimp the most popular OEM brands of hose and fittings with the same crimp machine.• Flange Seals proudly Made in the USA


79536 Code 61 Flange Seal, Plug & O-Ring Kit79537 Code 61/62 Flange Seal, Plug & O-Ring Kit79538 Flange Seal & Plug Kit79623 Flange Seal Kit

FlAnge SeAlS

FlAnge SeAl KiTS


87539 Flange Seal Tray Assortment87540 Flange Seal, Plug & O-Ring Tray Assortment

FlAnge SeAl TRAy ASSoRTmenTS

• Packed in ultra high impact, air tight Pelican case #91580

• Packed in metal tray

79537

87540

BF#93079Revised 02/2013

Main Office: Houston, Texas • Branch Office: Reno, Nevada Phone: 800.868.4326 • Fax: 800.535.4619 • www.tifco.com • [email protected]

Tifco's Digital Gauges Read Multiple Pressure Units While Delivering Unmatched Accuracy.

1/4% accuracy over full scale of gauge

overpessure & shock protection, water & dust

proof

enginnering units of measure include:

PSIBARkg/cm2

mPakPa

ftH2OinHgmmHgcmHg

retains min/max pressures for

differential reading requirements

backlight

large lcd display

bargraph display

2000 hour battery life

(2aa)

Documents

NoNe D H P T l T · • Converts pre-existing screw-on or snap-on test fittings from a wide variety of equipment to ... Allianz/Madvac A Demag A Hitachi B ... 1 86656 Metric & BSP