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NSARC 1 10 March 2015
ANCIENT RADIO
A Story
by
John White
VA7JW [email protected]
Revision 2
http://www.nsarc.ca/tech_archive/Articles/Browning_Drake/
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NSARC 2 10 March 2015
Preface
This is a Story about a very old radio
Remarkable Discoveries
An Interesting Letter
Technology of the Past Re-Discovered
Challenges
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NSARC 3 10 March 2015
It Starts Here
This is the Horse Barn store, Kamloops BC
Horse tack, ranching supplies, feed, western clothing …
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NSARC 4 10 March 2015
This is about Radio ?
My wife owns and boards a horse
Great store for horse supplies
We ski once a year at Sun Peaks and Horse Barn is right on the way, so we have to stop in
VA7JW does not have much to do with the horses and so he looks around the store – lots of interesting farm stuff …
There is even an out-of-the way dusty “antique” section of old farm equipment and furnishings
Guess what I found …
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NSARC 5 10 March 2015
An Old Radio
An old radio of sorts … looked rather beat up
No idea what it really was, but had to be looked at!
Proprietor pulled it down off the top shelf
Very old in a wooden cabinet with a hinged lid
Looked inside - besides dirty radio apparatus
discovered a letter inside
Immediately studied the contents of this 7 page
letter.
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NSARC 6 10 March 2015
The Letterhead
A service letter to the radio owner, a Mr. F. H. Hoadley
From: C-W Radio Service Co Ltd, 719 Fort Street, Victoria, BC
Proprietor: Mr. G.M Warnock, 1086 St Louis St. Oak Bay, in Victoria
What a Connection - I grew up in that neighborhood ! (Appendix III)
Dated: 26 August 1926. Now know the vintage
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NSARC 7 10 March 2015
Front Panel Instructions
By inspection, and reading the letter ..
D1 and D2 are
LC Tuned circuits
R1, R2, R3 are
rheostats, i.e.
wire-wound pot’s
#1 and #2 are audio
output phone jacks
Tickler is a variable inductor, part of D2’s tuning inductor
Bat. Switch is the On / Off control
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NSARC 8 10 March 2015
Power Supply – Batteries
Eight 1.5VDC dry cells in
series - parallel
Three 45 Volt dry cell
battery packs in series
with +45V, +90V and +135VDC
tap-off voltages
Two dry cell battery packs
providing -3V and -6VDC
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NSARC 9 10 March 2015
Farm Radio?
In rural 1920’s, there was no electrification for farms
Think what that means in terms of isolation
For farm folks to have a radio was miraculous
The radio will have to run on batteries
Fancy cabinet work is not a requirement
Simplicity of operation is required
Appendix II - always trouble with new technology – then and now
Low Cost
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Inspection
The design appears to be a TRF (Tuned Radio Frequency)
Pre-Superheterodyne
Typical of the 20’s era
External batteries
Very Plain cabinetry
Low component count
This TRF probably a “Farm Radio”
Lets have a look >
NSARC 10 10 March 2015
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NSARC 11 10 March 2015
Front Panel
Complete
Finish destroyed
Controls, by
inspection
On-Off Switch
RF Tuning Dials – 2 Stages
Audio jacks (no speaker)
Three Rheostats
Wire Wound pot’s
Probably filament circuit Tickler control linked to RF tuning
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NSARC 12 10 March 2015
Chassis – Top View
3 rheostats
4 tubes
2 cylindrical things
2 transformers – appear to be audio devices
2 RF tuning stages with paired variable “condensers” and coils
String of binding posts on rear apron for battery connections
(Condenser is old (period) nomenclature for a Capacitor)
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NSARC 13 10 March 2015
Chassis, Underneath
Buss-bar style of wiring
Very few components: 3 condensers, 1 switch, 2 jacks
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NSARC 14 10 March 2015
Cabinet
Very plain
Front / top view
Radio slides in
Found out later this style is often referred to as a “coffin”
Open top, hinged
Back is closed off with drilled
holes for passing battery wires
through
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NSARC 15 10 March 2015
The Clincher to Buy
While dirty, nothing appeared broken, parts appeared to be
original, and complete
Front panel was horribly scrubbed with no identification of
brand, model, manufacturer or control functions
The cabinet was very plain; finish gone, banged up ….
But - the Letter was a bonus and provided a badly needed
Instruction Manual. What to do ..
Would you pay $125? Guess.
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NSARC 16 10 March 2015
The Challenge
No idea of the manufacturer
No Schematic
No Parts List
No supplier of replacement parts
Don’t even know how it worked, let alone, could it work
And what about batteries, today ?
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NSARC 17 10 March 2015
Web Search
Look for photos and images of antique radios of similar
appearance to determine manufacturer
There are many, long gone, antique radios
Similar radio product identified as made by Browning-Drake
Found: Browning-Drake Corp. Brighton MA
Developed and manufactured radios 1925 through 1930
This radio closest to a Model DB-6 Kit offered in 1925 ~ $25
Was it a kit? Don’t think so, but don’t know
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NSARC 18 10 March 2015
Browning–Drake Web Site
Browning-Drake Corporation website
http://www.browninglabsinc.com/browning_drake_corporation.htm
“Both Browning and Drake were closely involved with the National Company * for many years, but Glenn Browning terminated his relationship with National in July 1927 to devote his energies to the newly formed Browning-Drake Corporation…. “
“Various models put out by the Browning-Drake Corporation were sold using a 4 or 5-tube circuit with two tuning dials, one at each end of the front panel, or with both dials at the left hand of the panel… “
* This was the National of the famous National Radio Company
Drake is NOT related to Drake Amateur Radio radios of the 60’s – 70’s
B-D continued as Browning CB, until closed 1979
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NSARC 19 10 March 2015
Chassis Layout
Feb 1926 Article on line
Near same component placement as Farm Radio
Near same chassis size 8”x 24-1/2”
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NSARC 20 10 March 2015
Front Panel Controls
Tuning – RF amplifier 1st Stage
Tuning – RF Amplifier, Detector & Audio 2nd stage
R1 Gain control for Stage 2
R2 Gain control for Audio Pre-Amplifier 3rd Stage
R3 Gain control for Speaker Amplifier 4th Stage
Refer to Appendix X for tuning & Operating
Tuning
RF
Amplifier
R1 R2 R3
HEADPHONE SPEAKER
Tuning
RF Amplifier
&
Regenerative
Detector
POWER
Detector
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NSARC 21 10 March 2015
Earliest Dated Schematic
15 Oct 1924, described by Glenn Browning, Nov 1924
Circuit Symbols are
typical of early
schematics
Tube symbols particularly
“odd”
Electrically, looks like
a Farm Radio, simple.
(Appendix V for 1926 schematic)
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NSARC 22 10 March 2015
Dismantle Radio
Take radio totally apart
Every lead circuit traced
Every connection verified
Every pin-out connectivity determined
Every part is examined and identified
Cleaned and tested every component
After all, they are ~ 90 years old
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NSARC 23 10 March 2015
Strange Parts Identified
Condenser
0.001 MFD
Measures 0.9 nF
Resistor, Grid Leak
Should be ~ 2 Meg
Resistor, Ballast
Should be ~ 25 ohms
Tubes (4) UX 199 two, UX-112, UX201-A
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NSARC 24 10 March 2015
Duds & Parts
Resistor Duds – Ballast & Grid Leak, intermittent rheostats
Tube duds – one UX -199 dead
No speaker or headphones or plugs for audio jacks
OK for static display – but what if functionality is desired…
Where to get working replacement parts ?
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NSARC 25 10 March 2015
Play Things of Past
Why didn’t I think of that!
http://www.oldradioparts.com/
Thousands of radio parts, 1920’s onwards
Was able to purchase, on line,
used, tested UX-199 tubes $20 ea
grid Leak resistor, New Old Stock (NOS) $1.40
ballast resistor, NOS in original packing $2
the “Very Best” earphones with 2000 ohm coil $20
plug ¼” for tip jack connection $1
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NSARC 26 10 March 2015
Faceplate Labeling
Web Picture, Knobs are identical
Logo font is a custom script
Uncertain that the Farm Radio
ever had any labeling due to
faceplate damage
Do it for restoration purposes
Want to use “rub-on” transferable decals (Letraset style)
Fonts unknown. Full custom requirement
but how and who ?
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NSARC 27 10 March 2015
North Vancouver
Desperately scoured the web with no success
Nick Massey VA7NRM advises of a LOCAL graphic artist
Custom Rubdown Transfers
Manfred and Jocelyn Schleger 1195 Esquimalt Avenue West Vancouver, BC CANADA V7T 1K2 604 922 2392 http://www.allout-graphics.com/index.htm
Send web photo, list of required labels. Had a transfer sheet within 3 days. $150 to create custom script incl. rework – Terrific talent and service.
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NSARC 28 10 March 2015
Reassemble Radio
New parts ordered and received
Schematic was generated part by part as put back together
Faceplate restored to gloss black using lacquer spray paint
Cabinet sanded, filled, stained and using a semi-luster polyurethane clear coat
Still more stuff to get, but first ….
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NSARC 29 10 March 2015
The Schematic
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NSARC 30 10 March 2015
Functional Diagram
Tuning Dial 1
ANTENNA
EARTH
TUBE
UX-199
Tuning Dial 2
RF
Coupled
Coils
Tuned RF Amp &
Regenerative
Feedback Coil
Head
phone
Jack
+45 V
AF
Amplifier
Rheostat 1
Gain
Control Rheostat 2
Gain
Control
Speaker
Jack
+135 V
Speaker
Amplifier
Rheostat 3
Gain
Control
Audio
Transformer
Audio
TransformerTUBE
UX-199
Tuned RF
Amplifier
TUBE
UX-112
TUBE
UX-201-A
Regen
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NSARC 31 10 March 2015
Get Headphones
Modern head phones (8 ohm / no DC) will not work on old
sets
The headphone plugs directly in to the high voltage plate
circuit of the detector tube (+45V)
C. Brandes Inc. Superior, no less
Coil resistance is about 2000 ohms
No isolating capacitors / HV appears
on exposed screw terminals
Not comfortable & not very effective
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NSARC 32 10 March 2015
Get Speakers
Period speakers, 1920’s, not easy to find
Voice coils have to be high Z ~ 2000 ohms
eBay
Horn “Trumpet” style
SAAL, 1925 cost $25 Paid $190 (good deal)
Complete & it actually worked
Friend
donated a mantle style speaker
RCA – 100A, 1925 cost $22
early 8“ speaker cone design
needed work – cabinet buffing
and new grill cloth (eBay)
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NSARC 33 10 March 2015
Get Batteries – No
Were Carbon-Zinc chemistry
Use of original style dry cell primary,
non-rechargeable batteries not feasible
Can’t buy these anymore
Do I need them ?
Are we going to get this thing working ?
YES
1.5 V Dry Cell
6 required
45 V Dry Cell
pack
3 required.
$45 on eBay
for dead,
display bat!
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NSARC 34 10 March 2015
Build a Power Supply
Supply the various DC voltages from an AC source
Requirements:
+135 VDC @ 10 ma for the Speaker Amplifier tube (UX-201)
+90 VDC @10 ma for the first Audio & first RF tubes (UX-199’s)
+45 VDC @ 10 mA for the second RF / Detector tube (UX-112)
+ 6VDC @ 800 mA for the tube filaments
-3VDC at 0 mA for the grid of the first audio tube
-6 VDC at 0 mA for the grid of the speaker amp tube
Can’t buy such a supply, have to make one
(Appendix VIII & IX about batteries and tubes)
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NSARC 35 10 March 2015
Power Supply Diagram
RegulatorRectifierTransformer
115 / 12 V
+ 6VDC
at 0.8A
Voltage
Inverter
Reguator
- 6VDC
Zener
Regulator- 3VDC
Filament “A” Supply & “C” Supply
Plate “B” Supply
FILAMENTS
GRIDS
RegulatorRectifierTransformer
115 / 120V+135 VDC
Zener
Regulator
Zener
Regulator
+90 VDC
+45 VDC
PLATES
115VAC
Regulated = well filtered DC
required as no AC / hum filtering
in radio
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NSARC 36 10 March 2015
Restoration Status
Radio been rebuilt
All components have tested good
Power supply works & speakers are on hand
Is there any chance radio will actually work?
Moment of truth arrives
Guessed at knob settings & powered up
No smoke, Good
No sound, Not so good ….
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NSARC 37 10 March 2015
Problem Solved
Detector tube UX-112 filament not glowing. Bad sign
Earlier noted a 30 ohm resistor in the detector filament
circuit in addition to the 35 ohm rheostat. This seemed odd
as such a high amount of resistance would starve the
filament and lower tube gain, so..
Removed the 30 ohm resistor that was installed (presumably)
to prolong filament life of the UX-112
Radio burst into life. Miracles happen …
DONE. Finished Product >
Whoopie Whoopie
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NSARC 38 10 March 2015
Radio with Speakers
RCA-100A
SAAL Jr Horn
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NSARC 39 10 March 2015
Performance
Tunes lower portion of the AM Band ~ 540 to 1350 kHz
Primitive Radio - performance greatly depends on
Antenna and ground situation are critical
Combined RF environment today unlike the 1920’s
Susceptible to overload and noise
AF bandwidth is narrow & fidelity is poor
Only takes 4+ controls to “tune’r up”
Notable Distortion most likely due to regenerative detector
Audio output levels are low
Horn Speaker has no low end response & sounds “tinny” with resonances
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NSARC 40 10 March 2015
Summary
LOT of work – three years, on and off
Total “investment” about $700
LOT of satisfaction
A much greater appreciation for technology at the dawn of
consumer wireless
Quick Look at a couple of the Appendices
Now, we will TURN IT ON and hope for the best ..
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NSARC 41 10 March 2015
Appendix
I Browning Drake with Earphones
II Mr Hoadley’s Problem
III Mr. Warnoch’s Residence – Historical Register
IV Chassis and Faceplate Materials
V Schematic Published 1926
VI Audio Quality
VII The Superhetrodyne
VIII Short Course on Tubes
IX Operating Instructions - 3 pages
X A, B, & C Batteries Explained
XI VII Parts List, partial
XII Regeneration and Detection
XIII XIII Measured Audio Bandwidth
XIV Measured Sensitivity
XV Measured Tuning Calibration
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NSARC 42 10 March 2015
Appendix I
Browning-Drake
C. Brandes Superior headphones Browning- Drake Radio
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NSARC 43 10 March 2015
Appendix II
Mr. Hoadleys Problems
Mr Hoadley finds out that operating the radio is not easy
Letter of 31 Jan 1927 from Mr Warnoch to Hoadley. “Sorry to
hear you are in trouble, it’s a bad business when things go
wrong up where you are .. trouble is most likely to be in your
batteries.. “ Don’t know where “..you are ..” is.
Two independent RF dials to tune stations with no indication of
station frequencies. (New meaning to “Search and Pounce”)
Tickler coil to adjust to keep radio from oscillating
Three rheostats to adjust for gain – only 1 seems effective
Ensuring conservative settings to prolong battery and tube life
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NSARC 44 10 March 2015
Appendix III
Mr Warnoch’s Residence
Mr. Warnoch’s residence, per his letters, at 1086 St Louis St. Oak Bay, a suburb of Victoria, BC
VA7JW, being VE7AAL grew up
less than 3 km from this address and
frequented this area on his bike
Listed in Canada’s Historic places
as the James Stewart Clarke house
Visited residence March 2014. No Warnoch relatives live there now
Built 1912. Architect: David Cowper Frame. For history visit,
http://www.historicplaces.ca/en/rep-reg/place-lieu.aspx?id=6688
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NSARC 45 10 March 2015
Appendix IV
Chassis & Faceplate Material
Glossy, black, sheet material used
for the chassis and faceplate
Pyralin, early plastic, by Du Pont, 1915 researchers discovered that nitrocellulose, when
combined with certain solvents, yielded a solid solution
that could be molded and hardened for commercial use
Browning–Drake and others advertised it
as Pyradiolin – note the RADIO modification
Ideally suited for early radio construction
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NSARC 46 10 March 2015
Appendix V
1926 Schematic
Browning-Drake Receiver published Feb 1926
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NSARC 47 10 March 2015
Appendix VI
Audio Quality
SAAL horn speaker lack bass, sound tinny
RCA -100 Cone speaker, no treble, muffled, too bass-y
Modern speaker somewhat better
Audio bandwidth of radio is really poor
Center of pass band ~ 820 Hz
-3 db ~ 330 Hz BW
-6 dB ~ 565 Hz BW
-12 dB ~ 1,000 Hz BW
Distortion products, detector & audio. Tune to minimize.
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NSARC 48 10 March 2015
Appendix VII
The Superheterodyne
Next Generation radio
Designed in 1918 by Armstrong
Entered the market in 1924.
The beginning of the end for the
TRF era was in sight as performance
of the superhet was much superior,
although cost was much higher
Wikipedia
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NSARC 49 10 March 2015
Appendix VIII
“A” “B” and “C” Batteries
This radio requires 6 differing operating voltages
Designations (of the day) for differing voltage functions
“A” = filament batteries heat tube filaments, 4 x 1.5V = +6 V
plus a second bank in parallel sustains the current
“B” = plate batteries provides high voltages for the tubes,
+45 +90, and +135V from stack of three 45V battery packs
“C” = grid batteries provide negative volts of -3V & -6V from
series of 2 x 1.5V = 3 V, plus another series of -3V = -6V
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NSARC 50 10 March 2015
Appendix IX
Short Course on Tubes
Filament F+ and F- heater, glows red hot
boils off electrons into vacuum
low voltage, high current
“A” battery provides ~ 6 VDC
Grid Signal input; Controls electrons
flowing from filament to Plate
low voltage, but no current
“C” battery provides -3V and -6 VDC bias
Plate Signal Output
Collects electrons from filament
“B” battery, high voltage, low current
F+F-
B-
A-
A+
C-
C+
B+
GRID
PLATE
FILAMENT
Signal Out - Amplified
Signal In
Different tubes require
different Plate Voltages hence
+45, +90 and +135 VDC
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NSARC 51 10 March 2015
Appendix X
Operating - Page 1 of 3
Push IN Radio On-Off Switch to Off Position
Connect external Antenna / Ground as required
Plug radio power cord in to external power supply
Plug in speaker to Speaker Jack, #2
Turn on power supply All green lamps should be ON
Pull On-Off switch Out to power up radio
Signal will not be heard if radio has not previously been
tuned to a radio station
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NSARC 52 10 March 2015
Appendix X
Operating - Page 2 of 3
Resonance Dial 1 – First RF Amplifier
Adjust D1 according to radio station freq. per Appendix XIII
Adjust dial to peak signal
Wavelength Dial 2 – second RF Amplifier & Detector
Adjust D2 to approximately same dial setting as D1
Adjust for best signal strength and clarity
Re-adjust both dials to peak signal strength
Detector Knob
Adjusts RF gain of Detector stage
Do not operate past the 2 o’clock position.
Normal 12 to 1 o’clock. Higher settings will reduce tube life.
This control is dominant in setting audio volume
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NSARC 53 10 March 2015
Appendix X
Operating - Page 3 of 3
Regeneration Knob (Tickler Coil)
Adjust the regenerative feedback necessary to recover the audio from
the RF carrier.
Adjustment may induce oscillation. Tune “past” to avoid squeals
1st Amplifier Knob – Audio Amplifier
Set to 12 o’clock position
Does not make much difference to speaker volume
2nd Amplifier Knob - Speaker Amplifier
Set to 12 o’clock position
Does not make much difference to speaker volume
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NSARC 54 10 March 2015
Appendix XI
Parts List (partial)
1 - 3-plate vernier condenser for balancing (B.C.) 4 - standard tube sockets or four UV199 tube sockets. 1 - audio transformer (AFT No. 1). 1 - 3-1 audio transformer (AFT No. 2). 2 - Rheostats (one of ten ohms and one of thirty ohms resistance). 1 - .0001 mf fixed condenser (c). 1 - .001 mf. or .002 mf. fixed condenser (cb). 1 - .00025 mf. flxed grid condenser (cg). 1 - grid leak (Rg). 1 - double open-circuit filament control jack (32). 1 - filament switch (SW). 1 - 1mf. by-pass condenser (This is optional) 9 - binding posts. 4 - tubes. 1 - .0005mf condenser. 1 - .00035mf condenser. 1 - antenna coil as described above. 1 - regenaformer as described
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NSARC 55 10 March 2015
Appendix XII
Regenerative Detector
Positive feed back circuit
Designed in 1914 by Armstrong
Single tube provides very high
amplification by routing the output
back to the input for increased
amplification
Unstable - can easily oscillate
Grid leak circuit acts as a rectifier
thereby recovering AM (audio)
Tickler coil (feedback adjust) is the Regeneration control on radio
More at: http://www.zen22142.zen.co.uk/Circuits/rf/marr.pdf
Wikipedia
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NSARC 56 10 March 2015
Appendix XIII
Audio Bandwidth
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NSARC 57 10 March 2015
Appendix XIV
Sensitivity
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NSARC 58 10 March 2015
Appendix XV
Tuning Calibration
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NSARC 59 10 March 2015
Epilog - Live Demo at NSARC
As surmised in Performance slide, reception was expected to be difficult due to building shielding at AM radio wavelengths. That was demonstrated with a portable AM radio – no signal could be heard within the room.
Stringing a long wire antenna within building did not produce results.
Connecting to the Amateur wire antennas on the roof produced mixed results but this was accompanied by broadband, very high noise levels, masking any AM signal that could be heard.
There was the possibility that the radio had failed, but when returned home the same night, it worked perfectly well, and next morning, I am listening to it as this epilog is being written. Much later discovered an intermittent solder joint in first RF stage coil.
Conclusion – the radio, being primitive, was underwhelmed by lack of a long wire antenna and overwhelmed by the ambient electrical noise at the location, known to be severe.