nexgen enterprises beouchar dinal 20nexgenpharmatech.com/wp-content/uploads/2018/07/... · Ointment Manufacturing Plant It is specially designed to take care of two critical factors

NEXGEN PHARMATECHMEP Turnkey Solutions


www.nexgenpharmatech.com

MEP SERVICES

OVERVIEW

“Nexgen Pharmatech is a TURNKEY contracting firm, which deal with MEP projects, Design Engineering,

Procurement and Execution. Also we are into civil and Pharma machinery & accessories, A group of

technocrats who share a common goal of providing value added services to various Industries has come

together to form this company.

All the stakeholders of the company are from Engineering background with handsome experience in various

aspects of Design Engineering and Project, Construction Management field in different industrial sectors.

We provide complete services in the fields of Architectural, Civil & Structural Engineering, Planning, Process,

Utilities, Electrical, Mechanical & Piping, Heating Ventilation Air-conditioning & Refrigeration,

Telecommunication, Fire Alarm System right from conceptual stage of the Project to its Commissioning stage

Nexgen Pharmatech aims at providing complete MEP services to key Industrial sectors like Pharmaceuticals,

Foods and Beverages, FMCG, Fine Chemicals, Heavy Engineering Industry, Big commercial set ups and

Infrastructure, Automobile sector and associated Industries.

Our group has decent mixture of Experienced and young talented Engineers and Technicians who

understands the Client expectations well and believe in delivering the best services.

A detailed scope of services rendered by our company is elaborated further in this document.”

FORMULATION

• Overview• Scope of services• List of Services

NEXGEN PHARMATECHSCOPE OF SERVICESUnder the head of MEP Services, we intend offer the Design Engineering, Project Management, Construction

Management packages in totality or individually as per the specific requirements of our valued Clients.

We broadly into following services:

DESIGN AND EXECUTION

• HVAC

• Clean Room Modular Partition

• Electrical

• Piping

• Fire system

• SS equipment's and accessories

AIR HANDLING UNIT CivilFORMULATION



OTHER

• Project Management

• Construction Management

GENERAL LAYOUT

Coordination amongst various Engineering disciplines is very much

important while preparing the detailed specifications and the

Construction drawings and schedules.

HVAC

• Area Classification, AHU zoning

• Design Basis, Room Data Sheets and Heat Load calculations

• Air Flow Diagrams

• Specifications for Air Handling Units, Dehumidifiers,

• FDV and other HVAC equipments

• AHU placement and Ducting Drawings

• Chiller, Cooling Towers and Pumps sizing.

• Procurement

• Execution.

• Type : Box Type / Flange Type

• Media : Submicronics Glass Fiber

• Gasket : Neoprene

• Retention : 0.3 Micron/99.97%

HEPA FITER


• Media : Synthetic non oven

polyster Fiber


• Retention : 1,2 & 3 Micron

High Performance

MICROVEE FILER




• MOC : Aluminium/GI Powder

Coated SS 304

• Damper : Volume Control Damper

DOP port provided

TERMINAL BOX


• Media : Synthetic nov oven

polyster fiber


• Retention : 5,10 & 20 micron

PRE FILTER

• Auto/Manual Volume

Control Damper

• Actuator type Volume

Control Damper

• Fire Damper

DAMPER

• Type : Chilled Wate Coil /

Hot Water Coil

• MOC : SS / Copper with

Aluminium & SS Fines.

STEAM / CHW COIL FOR AHU

• Dynamically Balance forward &

backward curve

• High CFM : High Static

• High CFM : Low Static

• Low CFM : High Static

• Type : Belt Driven

Direct Mount on Motor

DIDW FANS / BLOWERCHILLER SYSTEM

CLEAN ROOM PARTITION

• Preparation of General Layout as per process and

equipment details

• Modular Clean Room Wall Panels, Ceiling Panels & Coving.

• Door and view panel Layout

• RCP Layout along with Section

• Execution

FORMULATION

MODULAR CLEAN ROOM WALL PANELS & CEILING PANELS

Clean room is an environment, typically used in Pharma, Particle size. Flush wall surface with radius corners

for ease Health and food processing industry, Semiconductor of cleaning. Wall panels feature non-porous

surfaces with Manufacturing, Biotechnology, Life sciences and other architectural finishes that withstand

repeated cleaning and Fields those are very sensitive to environmental sanitization with various chemical

solutions.

COVING Contamination .That has a low level of environmental Our modular system can be easily expanded

, relocated or Pollutants such as dust, airborne microbe's aerosol reused, allowing the enclosure to adapt to

future changes or Particles and chemical vapour. Other expansion at your business.

A clean room has a controlled level of contamination that is Specified by the number of particles/m3 and by

maximum Non Progressive Clean Room Wall Panels Designed to meet the specifications of clean room

environmental panels Featuring of 50mm, 60mm, 80mm, 100mm Thick wall panels.

This system can be used to outfit existing facilities or create freestanding envelope structure.



• In-stud wiring Raceways

• Integrated Window Options

• Integrated ceiling Options

• Load-bearing systems

• In-stud wiring / Utility Raceways

• Non-progressive Construction

FEATURES

BENEFITS

• Wall panels provide flush, seamless wall

surface, completely Flush panel System

• Ideal for wash down environments

• Easy removal of panels without disturbing

adjacent panels, ceiling or framework for

minimum contamination

• Superior finish

• Cavity wall Design

• Easily Assembled

PROGRESSIVE CLEAN ROOM WALL AND CEILING PANELS

Wall Panels systems are ideal for applications with significant bulk heading requirements, and anti- static wall

Flexibility Systems. An all-purpose modular clean room system, features various thick wall Panels that can b

utilize for a wide variety of wall partition. These Panels can be used to outfit existing facilities or create

freestanding envelope structures.

• Extensive Bulk heading

• Support for Process/Utilities

• Anti-static wall Panels

• load-bearing systems

FEATURE

CEILING PANELS

Ceiling panels are mounted with specially designed

suspension members for every application. Walkable & non

walkable Ceiling panels are made as per client's requirement

with specially designed stiffening systems for walkable load

bearing ceilings. Clean room ceiling can be designed to be

flush the grid.



CLEAN ROOM PANEL SPECIFICATION

Thickness

Top Sheet Thickness

Sheet Types

Surface Coating

Infill

Length

Width

Colour

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50/60/80/100 mm

0.5/0.6/0.8

PCGI/GPSP/PPGI/SS

Pre Painted/Powder Coated/Fire Rated Paint

PUF/Rockwool/EPS/PIR/Honey comb Paper

Customized

Customized

As per Requirements

• Components can be dismantled and reused

• Outstanding load bearing capacity

• Hygienic

• Odorless

• Long life durable

• Resistant to most oils,

chemicals and solvents

• Fire resistant

ADVANTAGES/BENEFITS

CLEAN ROOM DOORS APPLICATIONS• Pharmaceuticals & Healthcare

• Drug & Medicine Manufacturing

• Electronic

• Semi-Conductor

• Telecommunication

• Defence

• Food Processing

• Life ScienceFORMULATION

CLEAN ROOM DOORS

• Clean room doors are available with interfacing profile for a flush and easy installation on existing walls

• Fully flush surface with wall system

• A large variety of swing out pharmaceutical doors

• Manual, semiautomatic & fully automatic sliding doors

• Doors hardware by world leading manufacturers

• Custom dimensions available

• Heavy duty structure for high durability

• Scientific Doors, Fire rated Doors, Emergency Doors Sliding Doors and Rollup Door Features

• Designed to meet hygienic and stringent requirement of Clean rooms (Double Leaf Door)

• Made for Clean room Interior Applications

• Customized as per requirement

• Acoustic

• No Pressure Leakage

• Prevents Bacteria Growth

• Flush surface, Easy to Assemble



SPECIFICATIONS

• Frame Sheet Thickness : 1.2mm

• Shutter Thickness : 0.8mm

• Infill : Honeycomb Kraft Paper

• Glass : Double Glazed Glass 5mm Thick

• Lock System Standard

• Pivot/Hinge SS Butt Hinge

• Door Closure

• Door Dimension : Up to 2400mm W & 300mm H

OTHER HARDWARE

• Kick Plate (optional) - SS

• Push Plate - SS

• Concealed Flush Bolt

• Drop Seal

• Door Bumpers

• Door Stopper

• Pull Handle – D Type

Alfa Riser is extensively applied to overall appearances of cleaned rooms. Through strong manufacturing

capabilities, we are able to provide Customized Return Air Riser as per specification of Clients. Suitable for

Pharma and Food application, clean room Application. Powder coated& SS 304 Riser with 10 micron filter,

Hepa filter is manufactured. Front & top operated volume Control damper is provided to control flow

through riser. SS 304 perforated sheet, Aluminium or GI powder coated perforated sheet are provided as per

the requirement.

RISER PANELS

CLEAN ROOM WALL/ CEILING INTEGRATED ACCESSORIES

COVING CORNER



• Basis of Design and Key Single Line Diagrams

• Layout for Power & lighting distribution systems

• Earthing and Lightening protection system

• Specifications for Equipments like Transformers,

DG Sets, UPS and components like HT/LT Panels,

• BOQ

• Procurement

• Execution

ELECTRICALELECTRICAL PANELS

CABLE TRAY AND CABLE

MECHANICAL AND UTILITIES

• Basis of Design and Utility Compilation

• P & ID

• Preparation of specifications based on Clients

requirements for Water Treatment system, Compressed

Air system, Steam Generation,

• Chilled Water/ Brine system, etc.

• Coordinated Equipment Layouts

• Procurement

• Execution

PIPING

• Designing and preparing piping

routing and pipe rack layout,

sectional elevations and isometric

drawings (wherever necessary)

• Specifications for Piping,

Valves and Instruments

• Procurement

• Execution



• Designing and preparing drawings.

• Specifications.

• Manufacturing

• Execution

R & D LABS INTERIOR WORKS AND MODULAR FURNITURE

MODULAR LAB FURNITURE

PHARMA MACHINE

Liquid Syrup Manufacturing Plant

The Liquid Syrup Manufacturing Plants Are Ideal Tools For The

Pharmaceutical Industry For The Production Of Oral Liquids.

Majority Of Liquid Oral Syrup Are Sugar Based & This Sugar Syrup Is

Prepared Using Hot Mix Technology. Capacities From 500 To 15000

Liters

MOC : SS 316L

Syrup Manufacturing PlantLiquid Manufacturing Plant consist the following equipments and accessories:

• Sugar Syrup Vessel

• Pre-filtration unit

• Manufacturing Vessel

Ointment Manufacturing Plant

• Filtration unit

• Storage Vessel

• Control Panel

• Product Piping

• Working Platform

Ointment Manufacturing Plant

It is specially designed to take care of two critical factors which

directly affects the quality of the Ointment or Creams.

• Minimum man handling of Ointment.

• Negligible vacuum drop during mixing & blending.

Ointment Manufacturing Plant consist the following equipments and accessories:

• Manufacturing Vessel OR Jacketed Planetary Mixer

• Wax Phase Vessel

• Water Phase Vessel

• Storage Vessel

• Control Panel

• Working Platform

• Dedicated Skidded CIP & Sanitization System



SS Tray Dryer

• All stainless steel 304 / 316 / 316L CGMP construction for

pharmaceutical applications or external Stainless steel with

stainless steel interiors with rounded corners or full Stainless

steel construction.

• Blower fans are axial flow type with variable pitch blades to

adjust air flow to suit product being dried

• Electric / Steam Operated

Octagon Blender

Most suitable for Dry Powder Mixing of a small quantity active

ingredient with large quantity of powder. A quantity relationship

between components, higher than 1:100 can be mixed, effectively.

Most commonly used for lubrication process in tableting

department. Due to the shape of blender. Powder slides on the

sides and mixes well because of very low RPM. Therefore there is

no impact on the powder / granules and it mixes well. This

machine is basically a container, which tumbles around its own

axis driven by gear box and motor. Loading and Unloading is easy.

Drum arrangement along with conical hopper arrangement is

available.

Models available from capacity 5 Ltrs. to 6000 Ltrs. (Higher

capacities on request) Vacuum transfer system is available

(optional)

MOC : SS 316L/ SS 304

Vibro Sifter

Improved mechanical sieving unit with newly designed spring

mechanism facilitates free movement of the particle on the screen.

Gradation will take place according to the mesh size of the screens

provided.Mostly Used For: Pharmaceutical Powders, Cosmetics,

Bulk Drugs, Metal and Ceramic Product, Food Products,

Liquid Slurries, Paints, Granules, straining of suspended particles

from liquid etc. Sizes Available: 300 mm, 500 mm, 750 mm,

900 mm, 1200mm, 1500 mm in single deck, double deck,

triple deck etc.

MOC : SS 316L/ SS 304



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CGMP Construction

All contact parts of SS 316 grade

Hemispherical bowl

Bowl tilting by manual by worm and

worm wheel

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Teflon Scrapper for Scrapping the Paste

Spit, hinged top lid

Excess pressure release valve on jacket for steam

VFD for stirrer speed variation (Optional)

Paste Kettle

Comes with 20 Ltrs to 250 Ltrs Capacity. This Unit is used for

preparation of starch paste. Hemispherical shape ensures that the

heating of the Starch paste is Uniform and gets more surface area.

The tilting type arrangement ensures ease in unloading the paste

into any container or vessel.

Fluid Bed Dryer

• Pre-air filtration by 20 micron filters.

• Secondary AIR Filtration by 5 micron filters

• Final air filtration through HEPA (0.3 micron) filters as an

optional feature

• Air Dehumidification on special demand

• Monoblock Construction: Retarding chamber & expansion

chamber are made in single piece construction to enhance

cGMP and facilitate hygienic cleaning

• Solid Flow Sensor Monitor: Dust monitor installation to

detect Leak on Filter bags to avoid Material Loss and

Air Pollution.

• Wash in place

• Control: By PLC with MMI colour monitor with

printer as optional

• Specially designed explosion flaps

• Pneumatically inflated gaskets for bowl sealing & finger bag

• Intrinsically safe system of earthing with low voltage

• Steam radiator in SS Construction

• Air Handling unit in SS 304

• Pneumatic bag shaking



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Machine rated for continuous operation

Higher output with process uniformity

Range of S.S. perforated or wire knitted screens available

Different size of screen / speed / number of blade /

direction of rotation of blade can be selected

All contact parts of SS 316 AISI (SS 304 optional)

All Parts can be easily dismantled for cleaning,

washing & validation

AC variable drive for stepless speed controls

Flame Proof Motor

Multimill

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ISO 14633-1 class 5 (class 100) safe working zone

Mini pleated HEPA filter of efficiency 99.99% for supply

Internal SS pencil coving.

All maintenance can be done from front side

Low vibration and low noise level (below 65 db)

Suitable for filling, refilling, weighing and sampling

of raw materials and compounds

MOC: SS-304, MS powder coated/ epoxy painted

Flame proof models are available

Standard size available: 3'X2', 4'X2', 6'X2', 4'X3',

4'X4',6'X3', 6'X4' as well as custom made sizes

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Suitable for clamping drums/ cylinrical cointainers

lifting and tilting it

The clamping arm is flexible therfore drums of different

diameters can be matched into the arm.

Cost effective as compared to standerd

electromechanical elevators.

Reliable for lifting heavy bunkers up to 3000 Ltrs.

Capacity and also swiveling them through an hydraulic

actuator from the top.

All hydraulic components are rexroth make imported

power packs which are very compact in size.

Dispensing Booth / Sampling Booth

Lifting & Positioning Devices



Isolator

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API / Formulation

Research & development process

handling material with unknown and limited safety data

Sterility Test

Sterile processing

Microbiology test

Salient Features

- The Packing conveyor belt is having stainless steel Table Top with moving Endless sandwich belt in the center. - Tabletop is fixed to the same structure made out of SS 304 square pipe & supported on adjustable bolts. - Tabletop is of 12 inches working space on both side of the conveyor belt for final visual inspection & packing into the box. - Structure is made of S.S. 304, 30 mm sq. Pipe, 16 SWG with matt finish. - Belt-alignment system for long life & striate running of belt. - Direct gear drive. - Length can make as per customer requirement. - S.S. hair line pre finish sheet. - Adjustable height of conveyor belt, to align with other machine of the line. - Self-alignment bearing for easy maintenance. - Rigid Vibration free Construction for trouble free performance.

CIP/SIP SYSTEM

CIP CYCLE

CONTROLS

Clean-In-Place (CIP)/ Steam -In-Place (SIP) technology offers significant advantages to manufacturing facilities from efficient cleaning of process equipment & piping at lower costs to improved product quality CIP Systems are fully integrated incorporating tanks, pumps, valves , spray cleaning devices, ,heat exchangers, piping & controls without the need to disassemble all or part of the system, significantly reduces cleaning costs and minimises the handling of chemicals to provide a safer environment for plant personnel.

The CIP process involves asequence of cycles that includes an initial and final drain step, a pre-rinse and post-rinse step.the CIP process may include a sanitise cycle to reduce the levels of bacterial contaminants This cycle uses aqeous solutions of strong oxidants such as hydrogen peroxide, ozone and chlorine containing compounds.

The cotrols incorporated into CIP systems arecritically important and provide a variety of cycle times, temperatures, composition of cleaning solutions. Fully automated PLC based CIP systems are offered to suit customer specifications.



Pharma Clean Room Furniture

Apron Cabinet Pass - Box Pallet Truck

Cross - Over Bench

Sink Unit

Catch Pot

IPC Bin

Trolley with Tray

SS Lockers

SS Chair

Die Punch Cabinet

SS Pallet



Pharma Clean Room Furniture

Vessel With Air Motor Utility Pedents SS Table

Cage Trolley

GMP Drain Trap

Mopping Trolley

Step Ladder

SOP Stand

Used Linen Trolley

SS Dust Bin

Spoons / Scoops / Spatula

Membrane Filter Holder

Client List


OFFICE : B-14, Bldg. 1, Mittal Ind. Estate, Andheri-Kurla Road, Marol,Andheri (E), Mumbai - 400 059.Mob.: +91 9594238851 / 9833080023Email : [email protected] [email protected].: www.nexgenpharmatech.com

Documents

nexgen enterprises beouchar dinal 20nexgenpharmatech.com/wp-content/uploads/2018/07/... · Ointment Manufacturing Plant It is specially designed to take care of two critical factors