New Thermastone 12pp:. - kingspan.wis-studio3.wis.nlkingspan.wis-studio3.wis.nl/Media/download/4294/Thermastone.pdf · The Kingspan Thermastone complete wall & facade system offers

Complete Wall & Façade System

Kingspan Thermastone

CI/SfB(4-) Rh2

November 2008

I nsu la ted Pane ls

Approved to LPS 1181Certificate No. 186a & 260a

I N S U L A T E D W A L L & F A Ç A D E S Y S T E M

2

The paper we have printed on is from 80% post-consumerwaste and the remaining 20% pulp is TCF (Totally ChlorineFree). This fibre is FSC certified (see fsc.org for details). In recognition, the range has been awarded both theNAPM and Eugropa recycled marks, two of the mostprestigious and recognisable recycled certificates available.The ink we have used is vegetable based, allowing thedocument to be recycled.

Sustainable Forest Recyclable Vegetable Based

3

Contents

Introduction, Benefits& Colour Range 4

Product Data 6

Construction Details 10

Cont

ents

4

IntroductionKingspan Thermastone is a unique system that combines all the benefits of insulated panel construction, with the aesthetics of a ceramic granite façade.

The Kingspan Thermastone complete wall & facade system offers theideal solution for all projects such as apartments, offices, retail, leisure,education and healthcare projects and is suitable for both refurbishmentand new build projects.

BenefitsComplete Wall & Façade SystemThe Kingspan Thermastone complete wall & façade system provides astrong, aesthetically pleasing finish with regulation compliant insulationbuilt-in. Benefits include:

• Design flexibility - all the Kingspan Complete Wall & Façade Systemscan be easily integrated with each other.

• Single point responsibility - one contractor installing wall and façade.

• Fast installation, allowing other services to gain access sooner.

• Removes ceramic granite façade from the critical path.

• Clear simple pricing structure providing a cost effective solution.

• Property & Business Protection - Loss Prevention Certification Board(LPCB) LPS 1181 certified insurer approved systemsdeliver certainty of performance and insurability.

• Grade EXT-B & EXT-A30, certified for 70mm and above insulationcore, providing 35 minutes insulation and 73 minutes integrity.

• , environmentally sustainable PIR insulation core, lowGWP (Global Warming Potential) and non-deleterious.

• Full system available with the Kingspan Total Panel Guarantee, offeringup to 25 years thermal and structural performance guarantee.

• Simple detailing to maximise air leakage performance.

• Full installation training and technical support available.

• System fully tested to the Centre for Window and CladdingTechnology (CWCT) standards.

• Easily integrates with other elements such as doors, apertures, brick,stonework and glazing.

• - No threat of loose fibres into internal environment.

5

Toscana T03 OP

Venezia VZ6 BC

Liguria LG 2 Prel

Pisa PIS 03 Nat.

Volcado HonedLazio LZ 6 Nat.

Please Note: The printed colours are as accurate as possible but are for guidance purposes only. Samples can be requested from the Kingspan Marketing Department on 01352 717251.

Colour RangeWhere a natural stone finish is required, the Kingspan Thermastone

complete wall & façade system offers a range of ceramic granite

cladding, which can reproduce all the beauty and variation of naturally

hewn stone. The ceramic granite is completely free from fissures, flaws

and other weak points which reduce the strength and versatility of

quarried materials in their original state.

The Kingspan Thermastone complete wall & façade system can be

supplied in a range of colours providing the specifier with an

exceptionally versatile way to enhance the appearance of any building.

Intr

oduc

tion

, Ben

efits

& C

olou

r R

ange

Kingspan Thermastone FaçadeUnlike natural stone, the Kingspan Thermastone façade requires nocutting and can be installed without traditional masonry skills. A patentedmanufacturing process achieves individual veining on the tiles, replicatingthat of quarried stone. Benefits include:

• The ceramic granite offers exceptional building protection.

• Loadings on the substrate and building exterior are reduced incomparison with naturally quarried stone.

• The ceramic granite is completely impermeable and resistant to lightand UV radiation.

• The ceramic granite is highly resistant to algae growth and does notabsorb dust.

• Virtually maintenance free.

• Easily used to ‘dress’ elevations to secure inner city planning approvals.

• Individual panels can be removed and replaced if necessary.

Unpolished Surfaces

Phlegethon PHG 05 LEV

BasilicataBS 22 LEV

Polished Surfaces

HeapeyHP 01

CoppiceCP 02

Metallic Surfaces

6

Product Data

1000mm cover width

Cor

e th

ickn

ess

Core Thickness (mm) 45 60 70 80 100

Weight kg/m2* 11.5 12.1 12.5 12.9 13.7

* Weight indicated is for the panel only and not the completed system.

KS1000 ST Insulated Panel

ApplicationKS1000 ST is a high specification insulated panel which, when laid

vertically acts as a carrier panel for the Kingspan Thermastone façade.

Dimensions & Weight

Available LengthsStandard lengths 1.8 to 12 metres. Panels less than 1.8m long can be

supplied and are subject to an extra charge.

Panel length

These panels cannot be end lapped.

MaterialsSubstrate

Standard external and internal sheets are hot dipped S220GD + ZA

zinc/aluminium coated metal to BS EN 10326: 2004 (Continuously

hot-dip coated strip and sheet of structural steels. Technical delivery

conditions).

Coatings - External Weather Sheet

KS1000 ST external side coating is a strong, organic coating system,

Kingspan XL FortéTM, standard colour Merlin Grey. Reverse side of

sheet coated with a light grey polyester coating.

Coatings - Internal Liner Sheet

A variety of finishes are available to suit the internal conditions of the

building. The standard liner is bright white polyester and is suitable for

typical internal environments. Where internal conditions are more

demanding, such as high internal humidity or clean room conditions,

Kingspan Aquasafe or Kingspan Cleansafe coatings are available

subject to minimum quantities. Reverse side of sheet coated with a

light grey polyester coating.

Cut to Length (mm) –5 +5

Cover Width (mm) –2 +2

Thickness (mm) –2 +2

End Square (mm) –3 +3

Flatness per metre (mm) –2 +2

Product Tolerances

Insulation CoreThe core of KS1000 ST is an , environmentally sustainable

PIR insulation which is non-deleterious with zero Ozone Depletion

Potential (zero ODP).

7

Specification

NBS Specifications are available from Kingspan envirocare®

Technical Services.

Tel: 0800 587 0090 (UK) & +353 (0) 42 96 98529 (Ireland)

Email: [email protected]

QualityKS1000 ST insulated panels are manufactured from the highest quality

materials, using state of the art production equipment to rigorous

quality control standards, approved to BS EN ISO 9001: 2000 (Quality

management systems. Requirements). Kingspan manufacturing plants

are BS EN ISO 14001: 2004 (Environmental management systems.

Requirements with guidance for use) and BS OHSAS 18001: 2007

(Occupational health and safety management systems. Requirements)

accredited.

GuaranteesKS1000 ST insulated panels are available with the Kingspan Total

Panel Guarantee, offering up to 25 years thermal and structural

performance guarantee.

DeliveryAll deliveries (unless indicated otherwise) are by road transport to

project site. Off-loading is the responsibility of the cladding contractor

or installer.

PerformanceThermal Insulation

Panel Thickness (mm) U-value* (W/m2K)

45 0.46

60 0.38

70 0.35**

80 0.30**

100 0.23**

*Thermal transmittance W/m²K**Recommended thicknesses to allow compliance with Building RegulationsApproved Documents L2A & L2B (England & Wales), Technical HandbooksDomestic and Non-domestic Sections 6 (Scotland), Part F2 (Northern Ireland)and Part L (Republic of Ireland – based on the Overall Heat Loss Method).

Biological

KS1000 ST insulated panels are resistant to attack from mould, fungi,

mildew and vermin. No urea formaldehyde is used in the manufacture

of the panels.

Fire

KS1000 ST insulated panels and overall system is

approved by the Loss Prevention

Certification Board (LPCB) to LPS 1181 Grade

EXT-B. It also achieves a Grade EXT-A30 certified

to BS 476-22: 1987 (Fire tests on building materials

and structures. Methods for determination of the fire resistance of

non-loadbearing elements of construction), for 70mm and above

insulation core, providing 35 minutes insulation and 73 minutes integrity.

The steel outer and inner facings have a Class 1 fire rating to

BS 476-7: 1997 (Fire tests on building materials and structures.

Method of test to determine the classification of the surface spread of

flame of products) and are Class 0 as defined by Building Regulations.

Acoustics

All KS1000 ST insulated panels have a single figure weighted sound

reduction Rw = 24dB.

Sound Reduction Index (SRI) Tested

Frequency (Hz) SRI (dB)

63 20

125 15

250 17

500 23

1000 18

2000 25

4000 40

8000 46

Pro

duct

Dat

a

Approved to LPS 1181Certificate No. 186a

& 260a

8

Span Core Load Uniformly Distributed Loads (kN/m2)Condition Thickness Type Span L in Metres

(mm) 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0

Single Span 45 Pressure 2.71 2.19 1.86 1.53 1.31 1.09 0.94 0.79 0.69 0.59 0.52Suction 2.32 1.83 1.53 1.22 1.03 0.83 0.69 0.54 0.44 0.33 0.27

60 Pressure 4.05 3.35 2.89 2.42 2.11 1.79 1.57 1.35 1.19 1.03 0.91L Suction 3.63 2.95 2.52 2.08 1.79 1.49 1.29 1.08 0.94 0.79 0.69

70 Pressure 4.83 4.12 3.58 3.03 2.66 2.28 2.01 1.74 1.55 1.35 1.21Suction 4.43 3.60 3.09 2.58 2.26 1.94 1.70 1.46 1.28 1.10 0.97



Double Span 45 Pressure 3.45 2.95 2.61 2.27 1.95 1.63 1.42 1.20 1.06 0.92 0.83Suction 3.05 2.45 2.10 1.75 1.54 1.32 1.17 1.02 0.92 0.82 0.75

60 Pressure 4.64 4.11 3.67 3.22 2.76 2.29 1.98 1.66 1.46 1.26 1.13L L Suction 3.93 3.15 2.71 2.26 1.98 1.69 1.51 1.32 1.19 1.06 0.96




Notes:1. Values have been calculated using the limit state method described in the “European Recommendations for the Design of Sandwich Panels”

(ECCS document No.115 2001), taking imposed loads, temperature and creep into account.

2. For each value individual and combined load cases with appropriate load factors and temperatures have been considered. These are detailed under “StructuralPerformance” in the Building Design Section of the Kingspan Design and Construction Guide.

3. The table is for dark coloured panels.

4. The following deflection limits have been used:

Downward loading L/100

Suction loading L/100

5. For intermediate values linear interpolation may be used.

6. The actual wind suction load resisted by the panel is dependant upon the number of fasteners used.The fastener calculation should be carried out in accordance with the appropriate standard, a minimum of two fasteners per support is required.For further advise please contact Kingspan envirocare® Technical Services.

7. The allowable steelwork tolerance between bearing planes of adjacent supports is L/600, where L is the distance between the supports.

8. Load span tables for spans outside of those shown are available from the Kingspan envirocare® Technical Services.

StructuralUnfactored Load/Span Table(use calculated design windload values unfactored)

Typical Arrangement

Make up

Diagonaltie rod

Max

hei

ght =

=

=

Due to eccentricity of the extra load on the face ofthe insulated panel, it is important that the claddingrails are restrained from rotating, and that the rails aredesigned to resist this torsion load.

SW struts should be placed at max c/c of 1.5mequally spaced within the span of the side rails.

For cladding systems greater than 7m high, providean additional independent horizontal stucturalsupport member at 7m level. This member willreplace the sheeting rail.

Provide support to bottom cladding rail by means ofsupporting off the ground floor or introducing anadditional structural support member.

KingspanEaves Beam

KingspanMultibeamcladding rail

9

Kingspan Thermastone Façade

Dimensions & WeightDimensions: Maximum module 1206mm length x 606mm height

(inclusive of 8mm joint) and maximum actual panel size

1198mm length x 598mm height. Face panel 12mm thick.

Facade & Rail Weight: Nominally 27kg/m².

General CharacteristicsCeramic Granite

The ceramic granite is typically refined clays, quartz, feldspars and

metal oxides vitrified under high temperature and pressure, with mesh

reinforcement to rear face.

Product Tolerance

Thickness, sides straightness, rectangularity and surface flatness

are all in accordance with BS EN 14411: 2003 (Ceramic tiles Annex G

(Dry-pressed ceramic tiles with low water absorption group Bla)).

Aluminium Secondary Rail System

The extruded aluminium secondary rail system is tested to

BS 1474: 1987 (Specification for wrought aluminium and aluminium

alloys for general engineering purposes) in 6063/T6 grade alloy.

Powder coated black.

Attachment

The extruded aluminium straps tested to BS 1474 in 6063/T6 grade

alloy are secured to the ceramic granite facade panel using undercut

stainless steel expanding anchors. Straps are secured to the

aluminium secondary rail system using self-drilling / self-tapping

stainless steel fasteners. The secondary rail system is securely

fastened to the insulated wall panel with expanding self-fixing

aluminium and stainless steel fasteners.

Fire

The ceramic granite façade panels have Class 1 fire rating to

BS 476-7: 1997, and are Class 0 as defined by Building Regulations.

Ceramic granite largeformat façade panel

Typi

cally

606

mm

Typically 50mm

Pro

duct

Dat

a

10

Construction DetailsExternal Corner Detail

Eaves Detail

Note that the Kingspan Thermastone Façade isfixed to BX rails with 2 straps per façade panel

KSAFL6 fastener at 1000mm centres topand bottom, staggered at 500mm centres

Cleader angle

Foil backed PIB to seal off panel corner

Flat head fasteners at 500mm maximum centres

Undercut anchor

Kingspan Eaves Beam

Structural steel

Due to additional load from the KingspanThermastone Façade, panels must be fixed with a

minimum of 2 No. fasteners per panel per rail

‘D’ profile aluminium section

Kingspan Multibeam


KS1000 ST insulated panel

‘C’ profile aluminium section

Air seal - 6mm bead of gun-grade sealant

Air seal - gun-grade sealant at male jointHalter at side joint

Joint filler bed in scapa tapes 0100 grade non-curing mastic

Top sheet turned down on site for roof pitches below 4˚

Gutter and brackets by others

AWP joint filler and gun-grade sealant

Site applied fire rated canister insulation

Cover flashing with butt straps

Continuous horizontal 'J' rail with 1 No. full lengthisolation strip and 10mm expansion gap every 6m



Undercut anchor

Note that the Kingspan Thermastone Façade isfixed to the BX rails with 2 straps per façade panel

KSAFL6 fastener at 500mm centres

Self-tap fixing

Drip Detail

Kingspan Multibeam


Air seal - gun-grade sealant at male joint


Brickwork

Drip flashing

Closure flashing

Air seal - Continuous bead of gun-grade sealant

Undercut anchor

Continuous horizontal BX rail with 2 No. fulllength isolation strip and 10mm expansion

gap every 6m

Compression pad

Note that the Kingspan Thermastone Façade is fixedto the BX rails with 2 straps per façade panel

KSAFL6 fastener at 1000mm centres top andbottom, staggered at 500mm centres







Horizontal BX rail


Kingspan insulated roof panel

80mm thick PIR board insulation with canisterapplied fire rated insulation to fill gaps, if required

11

Recessed Window Head Detail

Note that the Kingspan Thermastone Façade isfixed to the BX rails with 2 straps per façade panel

Window fixed with ferrules


Window head flashing



External soffit flashing with no connection to internal flashing

Optional internal head flashing

Internal finish to architects designs

Internal head flashing

Window by others

Continuous horizontal BX rail with 2 No. full lengthisolation strip and 10mm expansion gap every 6m


PIR board insulation


Recessed Window Jamb Detail

Recessed Window Sill Detail




Internal jamb flashing

External jamb flashing

Window and seal by others

Horizontal BX rail





Undercut anchor


Cons

truc

tion

Det

ails



Flat headed fastener at 500mm maximum centres


Window by others

Window fixed with ferrules


Note that the Kingspan Thermastone Façade is fixedto the J rail with 2 straps per façade panel


Undercut anchor

KSAFL6 fastener at 500mm centres

Continuous horizontal 'J' rail with 1 No. full lengthisolation strip and 10mm expansion gap every 6m

Self-tapping fixing

Drip flashing




Site applied fire rated canister insulation


Due to additional load from the KingspanThermastone Façade, panels must be fixed with

a minimum of 2 No. fastener per panel per rail

Kingspan LimitedUK: Telephone: +44 (0) 1352 716100 Fax: +44 (0) 1352 710161 Email: [email protected]

Ireland: Telephone: +353 (0) 42 96 98500 Fax: +353 (0) 42 96 98572 Email: [email protected]

Details for the following countries; Australia, Belgium, Czech Republic, France, Germany, Hungary, Netherlands, New Zealand, Norway, Poland, Romania, Slovakia & Sweden can be found by visiting our website www.kingspanpanels.com or our group website www.kingspan.com

Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for informationthat is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries

accept no liability in respect thereof.

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