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N B K R INSTITUTE OF SCIENCE & TECHNOLOGY::VIDYANAGAR
(Affiliated JNTUA Anantapuram)
M.Tech (ME) – I YEAR -I SEMESTER: ADVANCED MANUFACTURING SYSTEMS
SCHEME OF INSTRUCTIONS AND EVALUATION (With effect from the batch admitted in the academic year 2013-2014)
S.
No Course
Code
Course Title
Instruction
Hours/
Week Credits
Evaluation
Sessional
Test-I
Sessional
Test-II
Total
Sessional
Marks
(Max. 40)
End Semester
Examination
Max
Total
Marks
THEORY L T P/D Duration
In Hours
Max.
Marks
Duration
In Hours
Max.
Marks
0.8*Best of
two
mids+0.2*
other mid
(in each
subject)
Duration
In Hours Max.
Marks
1 13MME101 Automation in
Manufacturing
4 - 4 2 40 2 40 3 60 100
2 13MME102 Advanced Material
Technology
4 - 4 2 40 2 40 3 60 100
3 13MME103 Advanced Manufacturing
Processes
4 - 4 2 40 2 40 3 60 100
4 13MME104 Design for Manufacturing
And assembly
4 - 4 2 40 2 40 3 60 100
5 13MME105 Optimization Techniques
in Engineering
4 - 4 2 40 2 40 3 60 100
6 ELECTIVE-1 4
- 4 2 40 2 40 3 60 100
LABORATORY
7 13MME1P1 CAD/CAM Lab
3 2 Day to Day Assessment 40
Day-to-day
Evaluation
and a test.
3 60 100
8 13MME1P2 Seminar I
3 2 Periodical Review and Internal
Seminar 40
- 60 100
TOTAL 24 00 06 28 - - - - - - 800
13M ME101 AUTOMATION IN MANUFACTURING
M.Tech. I Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT – I
FUNDAMENTALS OF MANUFACTURING AUTOMATION: Basic Principles of
automation, types of Automated systems, degrees of automation, Automation - reasons,
Production Operations and Automation strategies- production concepts and mathematical models
-design the parts for automation, Tool loading Systems.
UNIT – II
MATERIAL HANDLING AUTOMATION: Material handling – Types, equipment, Analysis,
design principles. Storage systems - performance and location strategies, automated storage
systems, AS/RS types.
UNIT – III
MANUFACTURING SYSTEMS AND AUTOMATED PRODUCTION LINES: Manufacturing systems: components of a manufacturing system, Single station manufacturing
cells; Manual Assembly lines, line balancing Algorithms, Mixed model Assembly lines,
Alternative Assembly systems. Automated production lines, Applications, Analysis of transfer
lines.
UNIT – IV
FLEXIBLE MANUFACTURING AND CELLULAR MANUFACTURING: Group
Technology - Part families, coding, production flow analysis. Flexible Manufacturing Systems -
Components, Applications and Benefits. Cellular Manufacturing.
UNIT – V
QUALITY CONTROL AND SUPPORT SYSTEMS: Quality in Design and manufacturing,
inspection principles and strategies, automated inspection, contact vs non contact, CMM.
Manufacturing support systems. Quality function development. Computer aided process
planning, concurrent engineering, shop floor control.
TEXT BOOK:
1. Automation, production systems and computer integrated manufacturing - Mikell.P
Groover/PHI/3rd edition, 2012.
2. CAD/CAM/CIM - P. Radha Krishnan & S. Subrahamanyarn and Raju/New Age
International Publishers, 2003.
REFERENCES:
1. System Approach to Computer Integrated Design and Manufacturing-Singh/John Wiley,96.
2. Computer Aided Manufacturing-Tien-Chien Chang, Richard A. Wysk and Hsu-Pin Wang/
Pearson, 2009.
3. Manufacturing and Automation Technology-R Thomas Wright and Michael Berkeihiser /
Good Heart/Willcox Publishers.
13M ME102 ADVANCED MATERIALS TECHNOLOGY
M.Tech. I Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT – I
ELASTIC AND PLASTIC BEHAVIOR: Elasticity in metals and polymers- Range of elastic
moduli-Additional Elastic Properties-Basis for linear elasticity-Polymer elasticity and
viscoelasticity, mechanism of plastic deformation, Role of dislocation- Observation of
dislocation-Dislocation in FCC- BCC- HCP lattices, Yield strength of perfect crystal,
Strengthening mechanisms-Work hardening, General description of strengthening, Grain
boundary strengthening, Solid solution strengthening, Strengthening from fine particles, Fiber
strengthening, dispersion strengthening, super plasticity.
UNIT – II
FRACTURE BEHAVIOUR: Griffith’s Theory, Stress intensity factor and fracture toughness,
Toughening mechanisms, High temperature fracture, Creep, Larsen-Miller parameter,
deformation and fracture mechanism maps.
UNIT – III
FATIGUE BEHAVIOUR: Fatigue, Low cycle and high cycle fatigue test, Crack initiation and
propagation mechanism, Pari’s law, Effect of Metallurgical Variables on Fatigue.
UNIT – IV
SELECTION OF MATERIALS: Motivation for selection, cost basis and service requirements,
selection for mechanical properties, Strength, Toughness, Fatigue and Creep. Selection for
surface durability, corrosion and wear resistance, Case studies in Materials Selection with
relevance to Aero, Auto, Marine and Machinery applications.
UNIT – V
MODERN METALLIC MATERIALS: Dual phase steels, Micro alloyed, High strength low
alloy (HSLA) steel, Transformation induced plasticity (TRIP) steel, Maraging Steel,
Intermetallics, Ni and Ti Aluminides, Smart materials, Shape memory alloys, Nano Crystalline
materials, Super alloys.
NON-METALLIC MATERIALS: Polymeric Materials and their molecular structures,
Properties and Applications of Engineering Polymers, Advanced structural ceramics-Al2 O3,
CBN,Si3,N4,SiC. Diamond -properties, and applications.
Text Books:
1. Mechanical Behavior of Materials/Thomas H. Courtney/ 2nd Edition, Mc Graw Hill,2000
2. Mechanical Metallurgy/George E. Dieter/Mc Graw Hill, 1998.
Reference Book:
1. Selection and Use of Engineering Materials-Charles J.A., 3rd ed., Butterworth Heiremann,
2001
2. Materials Science and Engineering, an Introduction-William D. Callister. John Willey
and Sons Inc. Singapore.
13M ME103 ADVANCED MANUFACTURING PROCESSES
M.Tech. I Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT – I
ADVANCED MACHINING PROCESSES-I: Difficulties in traditional machining - Newer
machining processes: Abrasive Jet machining, Water Jet machining, Ultrasonic machining,–
mechanics of material removal, process parameters – merits, demerits and applications.
UNIT – II
ADVANCED MACHINING PROCESSES-II: Chemical machining, Electro chemical
machining, Electrical Discharge machining – principle, process parameters, control circuits, tool
design, merits, demerits and applications. Wire cut EDM and ECG.
UNIT – III
ADVANCED MACHINING PROCESSES III: Laser beam machining, Electron beam
machining, Plasma arc machining, Ion beam machining – principle, Process parameters, merits,
demerits and applications, Laser assisted machining.
UNIT – IV
MICRO FABRICATION TECHNOLOGIES: Micro system products – Devices,
Applications. Micro fabrication processes- Silicon Layer processes, LIGA process and Brief
discussion of other processes-Soft Lithography, Non Traditional & Traditional processes in
micro fabrication and photo fabrication.
NANO FABRICATION TECHNOLOGIES: Nano Technology Products – Carbon
nanostructures. Introduction to Nano Sciences –. Nano Fabrication Processes – Top-Down &
Bottom- Up processing approaches.
UNIT – V
PROCESSING OF CERAMICS AND COMPOSITES: Applications, characteristics,
classification. Processing of particulate ceramics – powder preparation, consolidation, drying,
and sinters. Finishing of ceramics. Processing of Composites: Composite layers, Particulate and
fiber reinforced composites, Elastomers, Reinforced plastics, MMC, CMC, polymer matrix
composites.
Text Books:
1. Advanced Machining Processes - V.K. Jain, Allied publications, 2009.
2. Fundamentals of Modern Manufacturing (Materials, Processes, and Systems)-Mikell P.
Groover/John Wiley & Sons, Fourth Edition, 2010.
References:
1. Modern Manufacturing Processes - Pandey P.C. & Shan H S/ Standard Publishing Company.,
1980.
2. Processes and Materials of Manufacturing - R.A. Lindberg/PHI, 1990.
3. Manufacturing Science – Amitabha Ghosh & Ashok Kumar Mallik – East West Press Private
Ltd., 1985.
4. Advanced Methods of Machining - J.A. McGeough, Springer, 1988.
13M ME104 DESIGN FOR MANUFACTURING AND ASSEMBLY
M.Tech. I Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT – I
INTRODUCTION: Design philosophy - Steps in Design process - General Design rules for
manufacturability - basic principles of designing for economical production - creativity in
design.
MATERIALS: Selection of Materials for design Developments in Material technology -
Criteria for material selection - Material selection interrelationship with process selection.
UNIT – II
MACHINING PROCESS: Overview of various machining processes – design for machining –
Machinability, selecting the machining parameters, optimizing cutting speed, optimizing speed
and feed. General design recommendations for machined parts.
METAL CASTING: Appraisal of various casting processes, Selection of casting process -
General design considerations for casting.
UNIT – III
METAL JOINING: Appraisal of various welding processes - Factors in design of weldments -
General design guidelines - Pre and post treatment of welds - Effects of thermal stresses in weld
joints .
FORGING: Design factors for Forging - Closed die forging design - General design
recommendations.
EXTRUSION & SHEET METAL WORK: Design guidelines for extruded sections - Design
principles for Punching, Blanking, and Bending.
UNIT – IV
ASSEMBLY ADVANTAGES: Development of the assembly process - Choice of assembly
method - Assembly advantages - Social effects of automation.
AUTOMATIC ASSEMBLY TRANSFER SYSTEMS: Continuous transfer - Intermittent
transfer - Indexing mechanisms and operator - paced free – transfer machine.
UNIT – V
DESIGN OF MANUAL ASSEMBLY: Design for assembly fits in the design process - General
design guidelines for manual assembly - Development of the systematic DFA analysis method –
DFA index - Classification system for manual handling - Classification system for manual
insertion and fastening - Effect of part symmetry on handling time - Effect of part thickness and
size on handling time - Effect of weight on handling time - Effects of combinations of factors
Text Books: 1. Assembly Automation and Product Design -Geoffrey Boothroyd /Marcel Dekker Inc., NY,
1992.
2. Engineering Design – Material & Processing Approach – George E. Dieter/McGraw Hill
Intl. 2nd Ed., 2000.
Reference Books: 1. Hand Book of Product Design-Geoffrey Boothroyd Marcel and Dekker, N.Y., 1990.
2. Computer Aided Assembly Planning-A. Delchambre / Springer London, 1992.
13M ME105 OPTIMIZATION TECHNIQUES IN ENGINEERING
M.Tech. I Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT – I
INTRODUCTION: Optimization – Historical Development – Engineering applications of
optimization – Statement of an Optimization problem. Formulation of optimization problems -
existence of constraints, physical structure, equations involved (LPP and NLP), permissible
values of design variables, separability of the functions and number of objective functions.
DECISION THEORY – Introduction, Decision under certainty, Decision under partial
Uncertainty, Decision under risk (Probabilistic situation), Decision under uncertainty & Decision
trees.
UNIT – II
ADVANCED LINEAR PROGRAMMING: Simplex Method Fundamentals- Simplex Method,
Two-phase method & Big–M method. Revised Simplex method, Duality & Dual Simplex
method.
UNIT – III
NON-LINEAR PROGRAMMING: Introduction, Lagrangean Method, Kuhn–Tucker
conditions.
Unconstrained Algorithms –Search methods: One dimensional search method, Dichotomous,
and Golden section methods. Constrained Algorithms- Quadratic Programming, Separable
Programming.
UNIT – IV
INTEGER PROGRAMMING – Cutting Plane algorithm, Branch–and–Bound technique,
Mixed integer programming, Zero–One Programming.
.
UNIT – V
DYNAMIC PROGRAMMING AND NETWORK TECHNIQUES
Dynamic Programming – Formulation, Various applications (LP, Cargo loading, and Equipment
Replacement) using Dynamic Programming.
NETWORK TECHNIQUES: Shortest Path Model , Minimum Spanning Tree Problem ,
Maximum Flow Problem.
TEXTBOOKS:
1. Operations Research – An Introduction- Hamdy A. Taha/Prentice Hall of India, 2002.
2. Engineering Optimization – Theory and Practice - S S Rao/ New Age International, 2006.
REFERENCES:
1. Operations Research – R. Pannerselvam/ Prentice Hall of India, 2005.
2. Problems in Operations Research - P.K. Gupta and Manmohan/Sultan Chand and Sons, 1994.
3. Operation Research - S.D.Sharma/Kedarnath Ramnath & Co, 2002.
13M ME1E1 PRECISION ENGINEERING
M.Tech. I Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT I
CONCEPTS OF ACCURACY: Introduction – Concept of Accuracy of Machine Tools –
Spindle and Displacement Accuracies – Accuracy of numerical Control Systems – Errors due to
Numerical Interpolation Displacement Measurement System and Velocity lags.
UNIT II
GEOMETIC DEIMENSIONING AND TOLERANCING: Tolerance Zone Conversions –
Surfaces, Features, Features of Size, Datum Features – Datum Oddly Configured and Curved
Surfaces as Datum Features, Equalizing Datums – Datum Feature of Representation – Form
controls, Orientation Controls – Logical Approach to Tolerancing.
UNIT III
DATUM SYSTEMS: Design of freedom, Grouped Datum Systems – different types, two and
three mutually perpendicular grouped datum planes; Grouped datum system with spigot and
recess, pin and hole; Grouped Datum system with spigot and recess pair and tongue – slot pair –
Computation of Transnational and rotational accuracy, Geometric analysis and application.
UNIT IV
TOLERANCE ANALYSIS: Process Capability, Mean, Variance, Skewness, Kurtosis, Process
Capability Metrics, Cp, Cpk, Cost aspects, Feature Tolerances, Geometric Tolerances. Surface
finish, Review of relationship between attainable tolerance grades and different machining
process, Cumulative effect of tolerances sure fit law, normal law and truncated normal law.
UNIT V
TOLERANCE CHARTING TECHNIQUES: Operation Sequence for typical shaft type of
components, Preparation of Process drawings for different operations, Tolerance worksheets and
centrally analysis, Examples, Design features to facilitate machining; Datum Features –
functional and manufacturing Components design – Machining Considerations, Redesign for
manufactured, Examples.
TEXT BOOKS:
1. Precision Engineering in Manufacturing-Murthy R.L./New Age International (P) limited,
1996.
2. Geometric Dimensioning and Tolerancing -James D. Meadows / Marcel Dekker inc.
1995.
REFERENCES: 1 Engineering Design – A systematic Approach -Matousek / Blackie & Son Ltd., London.
2 Precision Engineering/-VC Venkatesh & S Izman, TMHNew Delhi,2007
13M ME1E2 ADVANCED CAD
M.Tech.. I Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT – I
CAD Tools : Definition of CAD Tools, CAD/CAM system evaluation criteria, Brief treatment
of input and output devices, Graphics standard, Functional areas of CAD, Modeling and
Viewing, Efficient use of CAD software.
UNIT – II
GEOMETRIC MODELLING – 2D : Types of mathematical representation of curves, Wire
frame models, Wire frame entities, Parametric representation of synthetic curves, Hermite Cubic
Splines, Bezier curves, B-Splines.
UNIT – III
SURFACE MODELING : Mathematical representation surfaces, Surface model, Surface
entities, Surface representation, Parametric representation of surfaces, Plane surface, Ruled
surface, Surface of revolution, Tabulated Cylinder.
UNIT – IV
PARAMETRIC REPRESENTATION OF SYNTHETIC SURFACES : Hermite Bi-cubic
surface, Bezier surface, B- Spline surface, COONs surface, Blending surface, Sculptured surface,
Surface manipulation – Displaying, Segmentation, Trimming, Intersection, 2-D & 3-D
Transformations: Translation, Rotation, Scaling, Reflection, Shear.
UNIT – V
GEOMETRIC MODELLING - 3D : Solid modeling, Solid Representation, Boundary
Representation (BRep), Constructive Solid Geometry (CSG).
CAD/CAM EXCHANGE : Evaluation of data – exchange format, IGES data representations
and structure, STEP Architecture, implementation. COLLABORATIVE ENGINEERING: Collaborative Design, Principles, Approaches, Tools, Design
Systems.
TEXT BOOKS:
1. CAD/CAM Theory and Practice - Ibrahim Zeid / McGraw Hill international, 2013
2. Mathematical Elements of Computer Graphics – Rogers & Adams, 2nd ed., Mc Graw-
Hill, 1990.
3. CAD/CAM – Besant & Lui, John Wiley & Sons, New York, 1986.
REFERENCES:
1. Mastering CAD-CAM -Ibrahim Zeid / McGraw Hill international,
2. CAD/CAM - P.N.Rao / TMH, 2010.
13M ME1E3 TOTAL QUALITY MANAGEMENT
M.Tech. I Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT I: INTRODUCTION: The concept of TQM, Quality and Business performance, attitude and
involvement of top management, communication, culture and management systems.
MANAGEMENT OF PROCESS QUALITY: Definition of quality, Quality Control, a brief
history, Product Inspection vs., Process Control, Statistical Quality Control, Control Charts and
Acceptance Sampling.
UNIT II: CUSTOMER FOCUS AND SATISFACTION: Process Vs. Customer, internal customer
conflict, quality focus, Customer Satisfaction, role of Marketing and Sales, Buyer- Supplier
relationships. Bench Marking- Evolution of Bench Marking; meaning of Bench marking,
benefits of bench marking, the bench marking process, pitfalls' of bench marking.
UNIT III: ORGANIZING FOR TQM: The systems approach, Organizing for quality implementation,
making the transition from a traditional to a TQM organizing, Quality Circles, Productivity,
Quality and Reengineering: The leverage of Productivity and Quality, Management systems Vs.
Technology, Measuring Productivity, Improving Productivity Re-engineering.
UNIT IV: THE COST OF QUALITY: Definition of the Cost of Quality, Quality Costs, Measuring
Quality Costs, use of Quality Cost Information, Accounting Systems and Quality Management.
UNIT V:
ISO9000: Universal Standards of Quality: ISO around the world, The ISO9000 ANSI/ASQCQ-
90, Series Standards/ benefits ISO 9000 certification, the third party audit, Documentation ISO
9000 and services, the cost of certification implementing the system.
TEXTBOOKS:
1."Total Quality Management" by Joel E.Rose, Kogan Page Ltd. 1993.
2."Beyond TQM" by Robert L. Flood, John Wiley & Sons,1993.
REFERENCES:
1. "Statistical Quality Control" by E.L.Grant, 3rd ed., McGraw-Hill Book Company, 1964.
2. Quality Control Hand Book – Juran J.M. & Gryna F.M. PHI.
13M ME1E4 ADVANCED CASTING AND WELDING TECHNIQUES
M.Tech.. I Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT I:
CASTING METALLURGY AND DESIGN: Solidification of pure metal and alloys-Shrinkage
in cast metals progressive and directional solidification-Principles of gating and risering -
Degasification of the melt-Design considerations in casting-Designing for directional
solidification and minimum stresses-casting defects
UNIT II:
SPECIAL CASTING PROCESSES: Shell moulding, Precision investment casting, Co2
moulding, Centrifugal casting, Die casting and Continuous casting.
UNIT III:
WELDING METALLURGY AND DESIGN: Heat affected Zone and its characteristics-
Weldability of steels, cast iron, Stainless steel, Aluminum and Titanium alloys-Hydrogen
embrittlement-Lamellar tearing-Residual stress-Heat transfer and Solidification-Analysis of
stresses in welded structures - pre and post welding heat treatments-Weld joint design-Welding
defects-testing of weldment.
UNIT IV:
UNCONVENTIONAL AND SPECIAL WELDING PROCESSES: Thermit Welding,
Friction welding- Explosive welding-Diffusion bonding-High frequency Induction welding-
Ultrasonic welding, Electron beam welding-Laser beam welding.
UNIT V:
RECENT ADVANCES IN CASTING AND WELDING: Layout of mechanised foundry-sand
reclamation-Material handling in foundry - pollution control in Foundry.
Recent trends in casting-Computer Aided design of Castings, Low pressure die casting, Squeeze
casting, full mould casting process.
Automation in welding-Welding robots, Overview of automation of welding in aerospace,
nuclear, surface transport vehicles and under water welding.
TEXT BOOKS:
1 Principles of metal casting, Heine, Loper & Rosenthal TMH – 2005
2.Welding process and technology- R.S.Parmar, Khanna publishers, 2nd ed., 1997.
REFERENCES:
1. Principle of Foundry Technology, P. L. Jain, TMH – 2006.
2.Welding engineering technology- R.S.Parmar, Khanna publishers, 1999.
3. Welding Engineering – R. Little – TMH 2003.
13M ME1E5 COMPUTER AIDED MANUFACTURING
M.Tech.. I Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT - I :COMPUTER AIDED PROGRAMMING: General information, APT programming,
Examples APT programming problems (2D machining only). NC programming on CAD/CAM
systems, design and implementation of post processors, Introduction to CAD/CAM software,
Automatic Tool Path generation.
UNIT – II: TOOLING FOR CNC MACHINES: Interchangeable tooling system, preset and
qualified tools, coolant fed tooling system, modular fixturing, quick change tooling system,
automatic head changers.
DNC SYSTEMS AND ADAPTIVE CONTROL: Introduction, type of DNC systems,
advantages arid disadvantages of DNC, adaptive control with optimization, Adaptive control
with constrains, Adaptive control of machining processes like turning, grinding.
UNIT - III : POST PROCESSORS FOR CNC: Introduction to Post Processors: The necessity
of a Post Processor, the general structure of a Post Processor, the functions of a Post Processor, -
DAPP BASEDPOST PROCESSOR: Communication channels and major variables in the
DAPP-based Post Processor, the creation of a DAPP-Based Post Processor.
UNIT – IV: MICRO CONTROLLERS: Introduction, Hardware components, I/O pins, ports,
external memory counters, timers and serial data I/O interrupts. Selection of Micro Controllers
Embedded Controllers, Applications and Programming of Micro Controllers.
PROGRAMMING LOGIC CONTROLLERS (PLC’ s): Introduction, Hardware components
of PLC, System, basic structure, principle of operations, Programming mnemonics timers,
Internal relays and counters, Applications of PLC’s in CNC Machines.
UNIT - V : COMPUTER AIDED PROCESS PLANNING: Hybrid CAAP System, Computer
Aided Inspection and quality control, Coordinate Measuring Machine, Limitations of CMM,
Computer Aided Testing, Optical Inspection Methods, Artificial Intelligence and expert system:
Artificial Neural Networks, Artificial Intelligence in CAD, Experts systems and its structures.
TEXT BOOKS:
1. Computer Control of Manufacturing Systems / Yoram Koren / Mc Graw Hill. 1983.
2. CAD/CAM Principles and Applications, P.N.Rao, TMH, 2010.
REFERENCES:
1. Computer Aided Design Manufacturing – K. Lalit Narayan, K. Mallikarjuna Rao and
M.M.M. Sarcar, PHI, 2008.
2. CAD / CAM Theory and Practice,/ Ibrahim Zeid,TMH,2010.
3. CAD / CAM / CIM, Radhakrishnan and Subramanian, 3rd Edition ,New Age
publishers,2008.
4. Principles of Computer Aided Design and Manufacturing, Farid Amirouche, Pearson
Education Press, 3rd edition, 2005
5. Computer Numerical Control Concepts and programming, Warren S Seames, Thomson
13M ME1E6 NON - DESTRUCTIVE EVALUATION
M.Tech.. I Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT - I:
NONDESTRUCTIVE TESTING : An Introduction, Visual inspection: Introduction to NDT
methods, comparison of destructive and nondestructive tests, Visual inspection, optical aids used
for visual inspection, applications.
UNIT-II:
LIQUID PENETRANT TESTING : Physical principles, procedure for penetrant testing,
penetrant testing materials, penetrant testing methods – water washable, post- emulsifiable
method, applications.
EDDY CURRENT TESTING : principles, Instrumentation for ECT & Techniques
UNIT-III:
ACOUSTIC EMISSION: Technique, Instrumentation, Sensitivity and applications.
THERMOGRAPY : Basic principles, Detectors & Equipment, Techniques & applications.
LEAK TESTING : Measurement of leakage, Leak Testing Methods, Detection – Bubble &
Helium Leak testing.
UNIT-IV:
ULTRASONIC TESTING:Basic properties of sound beam, ultrasonic transducers, inspection
methods, techniques for normal beam inspection & angle beam inspection, flaw characterization
and detection, modes of display, immersion testing, applications, advantages and limitations.
UNIT-V:
ADIOGRAPHY: Basic principle, Electomagnetic radiation sources, Radiation attenuation in the
specimen, effect of radiation in film, Radiographic imaging, Inspection techniques, applications,
limitations.
MAGNETIC PARTICLE TESTING: Definition and principle, techniques, testing procedures
& equipment, limitations.
TEXT BOOKS:
1. Practical Nondestructive Testing by Baldev Raj, T. Jayakumar, M. Thavasimuthu-
Narosa publishing house 1997.
2. Hand Book of Nondestructive Evaluation by Charles Hellier, Mc Graw Hill Publishing
House, 2003.
REFERENCES:
1. Manufacturing Engineering and Technology, Kalpak Jain, Pearson Education, 6th ed.,
2009.
2. Nondestructive Evaluation: Theory, Techniques, and Applications, Peter J. Shull,
CRC Publications, 2002.
13M ME1P1 CAD/CAM LAB
M.Tech. I Semester
Hours/Week: 3 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
CAD LAB
Drafting: Development of part drawings for various components in the form of orthographic
and isometric. Representation of Dimensions and tolerances.
Part Modeling: Generation of various 3D Models through Protrusion, revolve, shell sweep,
Creation of various features, Study of parent child relation, Feature based and Boolean
based modeling surface and Assembly Modeling, Design of machine components.
Analysis : FEA of solidification of a casting, forming processes(Wire Drawing, Forging
etc.,), Welding processes(Spot Welding, Arc Welding etc.,).
CAM LAB
Practice in part programming and operation of CNC Turning & Milling machines,
subroutine techniques and use of cycles.
Tool planning and selection of sequences of operations; Tool setting on machine.
Practice in APT based NC programming.
Practice in Robot programming and its languages
Robotic simulation using software.
Simulation of manufacturing system using CAM software, controller operating system
commands.
(Software Like AIP, IronCad, Unigraphics, ProE, Ideas, Catia, Ansys, Nastran, Hypermesh,
FEmap, Deform, LSdyna, System Weld, Edge Cam, Espirits, Caps Mill, Caps Turn, Robot
Simulation, Matlab are preferred.)
N B K R INSTITUTE OF SCIENCE & TECHNOLOGY::VIDYANAGAR
(Affiliated to JNTUA Anantapuram)
M.Tech (ME) – I YEAR -II SEMESTER, ADVANCED MANUFACTURING SYSTEMS SCHEME OF INSTRUCTIONS AND EVALUATION (With effect from 2013-2014)
S.
No Course
Code
Instruction
Hours/
Week Credi
ts
Evaluation
Sessional
Test-I
Sessional
Test-II
Total
Sessional
Marks
(Max. 40)
End Semester
Examination
Max
Total
Marks
THEORY L T P/D Duration
In Hours
Max.
Marks
Duration
In Hours
Max.
Marks
0.8*Best of
two mids+
0.2*other
mid( in each
subject)
Duration
In Hours Max.
Marks
1 13M ME 201 Quality Engineering in
Manufacturing
4 - 4 2 40 2 40 3 60 100
2 13M ME 202 Rapid Prototyping 4
- 4 2 40 2 40 3 60 100
3 13M ME 203 Production and Operation
Management
4 - 4 2 40 2 40 3 60 100
4 13M ME 204 Cutting Tool Technology
& Tool Design
4 - 4 2 40 2 40 3 60 100
5 13M ME 205 Simulation Modeling of
Manufacturing Systems
4 - 4 2 40 2 40 3 60 100
6 ELECTIVE-II 4
- 4 2 40 2 40 3 60 100
LABORATORY
7 13M ME 2P1 Manufacturing Simulation
and Precision Engg Lab
3 2 Day to Day Assessment 40
Day-to-day
Evaluation
and a test.
3 60 100
8 13M ME 2P2 Seminar II
3 2 Periodical Review and Internal
Seminar 40
- 60 100
TOTAL 18 06 06 28 - - - - - - 800
13M ME201 QUALITY ENGINEERING IN MANUFACTURING
M-Tech IISemester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT - I
QUALITY VALUE AND ENGINEERING: An overall quality system, quality engineering in
production design, quality engineering in design of production processes. Loss Function and
Quality Level: Derivation and use of quality loss function, economic consequences of tightening
tolerances as a means to improve quality, evaluations and types tolerances.(N-type, S-type and
L-type)
UNIT II
TOLERANCE DESIGN AND TOLERANCING: Functional limits, tolerance design for N-
type. L-type and S-type characteristics, tolerance allocation for multiple components. Parameter
and Tolerance Design: Introduction to parameter design, signal to noise ratios, Parameter design
strategy, some of the case studies on parameter and tolerance designs.
UNIT – III
ANALYSIS OF VARIANCE (ANOVA): Introduction to ANOVA, Need for ANOVA, NO-
way ANOVA, One-way ANOVA, Two-way ANOVA, Critique of F-test, ANOVA for four level
factors, multiple level factors.
UNIT - IV
ORTHOGONAL ARRAYS: Typical test strategies, better test strategies, efficient test
strategies, steps in designing, conducting and analyzing an experiment. Interpolation of
experimental Results: Interpretation methods, percent contributor, estimating the mean.
UNIT - V
SIX SIGMA AND THE TECHNICAL SYSTEM: Six sigma DMAIC methodology, tools for
process improvement, six sigma in services and small organizations, statistical foundations,
statistical methodology.
TEXT BOOK:
1. Taguchi Techniques for Quality Engineering / Phillip J. Ross / McGraw Hill/ Intl. II Edition,
1995.
2. Designing for Quality, R. H. Lochner and J. E. Matur, Chapman and Hall, 1990
REFERENCES:
1. Quality Engineering in Production systems by G. Taguchi, A. Elsayed et al, McGraw Hill Intl.
Pu1989.
2. Taguchi Methods explained: Practical steps to Robust Design / Papan P. Bagchi I Prentice
Hall Pvt. Ltd., New Delhi.
3. Quality Engineering Using Robust Design. Author, Phadke Madhav S. Publisher, Pearson
Education, 2008
13M ME202 RAPID PROTOTYPING
M-Tech II Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT I
INTRODUCTION- Need for the compression in product development, History of RP system,
Survey of applications, Growth of RP industry and classification of RP system.
STEREO LITHOGRAPHY SYSTEM-Principle, Process parameter, Process details, Data
preparation, Data files and machine details, Applications.
UNIT II
FUSION DEPOSITION MODELING- Principle, process parameter, Path generation,
Applications.
Solid ground curing-Principle of operation, Machine details, Applications.
Laminated Object Manufacturing-Principle of Operation, LOM materials, Process details,
Applications.
UNIT III
LASER SINTERING-Introduction to LASER, LASER generation methods, LASER
applications, LASER Sintering process, process details, process parameters, Applications.
CONCEPTS MODELERS- Principle, Thermal jet printer, Sander’s model maker, 3-D printer,
Genisys Xs printer JP system 5, Object Quadra system.
UNIT IV
LASER ENGINEERING NET SHAPING (LENS)
Rapid Tooling - Indirect Rapid tooling- Silicon rubber tooling- Aluminum filled epoxy tooling,
Spray metal tooling, Direct Rapid Tooling- Quickcast process, Rapid Tool, DMLS, Prometal,
Sand casting tooling, Laminate tooling, soft tooling vs hard tooling.
UNIT V
ALLIED PROCESS-Vacuum casting, surface digitizing, Surface generation from point cloud,
Surface modification- Data transfer to solid models.
TEXT BOOKS:
1. Rapid Prototyping Technology, Kenneth G. Cooper, Marcel Dekker,INC,2001
2. Rapid Manufacturing, Flham D.T & Dinjoy S.S, Verlog London 2001.
Reference:
1. Third National Conference on Rapid Prototyping, Tooling & Manufacturing – Crdm –
Professional Engineering Publishing Co.
2. Rapid Prototyping and Engineering Applications –Frank W Liou – CRC Press – Taylor
& Francis Group,2013.
13M ME203 PRODUCTION AND OPERATIONS MANAGEMENT
M-Tech II Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT I Operations Management: - Definition - Objectives –Types of production systems - historical
development of operations management - Current issues in operation management.
Product design: Requirements of good product design – product development- approaches -
concepts in product development - standardization - simplification – Speed to market -
Introduction to concurrent engineering.
UNIT II Value engineering: - Objective - Types of values - Function & cost - Product life cycle - Steps
in value engineering - Methodology in value engineering - FAST Diagram - Matrix Method.
Location: Facility location and layout - Factors considerations in Plant location- Comparative
Study of rural and urban sites - Methods of selection plant layout - objective of good layout -
Principles - Types of layout -line balancing.
UNIT III
Aggregate Planning - Definition - Different Strategies - Various models of Aggregate Planning
– Transportation and graphical models
Advance inventory control systems: Push systems - Material Requirement - Terminology –
Types of demands - Inputs to MRP - Techniques of MRP - Lot sizing methods - Benefits and
drawbacks of MRP - Manufacturing Resources Planning (MRP -II), Pull systems Vs Push
system - Just in time (JIT) philosophy - Kanban System - Calculation of number of Kanbans -
Requirements for implementation of JIT - JIT Production process - Benefits
UNIT IV
Scheduling: Policies - Types of scheduling - Forward and Backward Scheduling - Grant Charts -
Flow shop Scheduling - n jobs 2 machines, n jobs 3 machines -job shop Scheduling - 2 jobs n
machines - Line of Balance.
UNIT V
Project Management: Programming Evaluation Review Techniques (PERT) - Three times
estimation – Critical path - Probability of completion of project - Critical path method - Crashing
of simple nature.
Textbooks:
1 "Operations Management " by E.S. Buffa, John Wiley and Sons (1966)
2 "Operations Management -Theory and Problems”: by Joseph G. Monks. McGraw-Hill
3 "Production and Operations Management by S.N.Chary. McGraw-Hill 2009
References:
1. "Production Systems Management by James I. Riggs
2. "Operations Management " by Chase
3. "Production and Operation Management" by Panner Selvam PHI Learning Pvt. Ltd., Mar 2,
2012 . 4. "Production and Operation Analysis" by Nahima McGraw Hill Higher Education; 5th
edition (August 1, 2004)
13M ME204 CUTTING TOOL TECHNOLOGY AND TOOL DESIGN
M-Tech II Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT I
Tool Materials: Properties of materials- Tools steels, Cast Iron, Mild or low carbon steels,
Carbides, Ceramics,CBN and Diamonds, Heat treating-Annealing, Normalizing ,Tempering and
Hardening.
UNIT - II
Design of Cutting Tools: Single Point cutting tools: Milling cutters, Drills, Selection of carbide
steels - Determination of shank size for single point carbide tools, determining the insert
thickness for carbide tools.
UNIT - III
Jigs And Fixtures: Basic principles of location and clamping: Locating methods and devices,
Jigs-Definition Types, General considerations in the design of Drill jigs, Drill bushing, Methods
of Construction.
Fixtures- Vice fixtures, Milling, Boring, Lathe and Grinding fixtures.
UNIT -IV
Design of Sheet Metal Blanking and Piercing Dies: Fundamentals of Die cutting operation,
Power press types, General press information. Cutting action in Punch and die operations. Die
clearance, Types of Die construction. Die design fundamentals-Banking and piercing die
construction, pilots, stripper and pressure pads presswork material, Strip layout, Short run tooling
for piercing.
UNIT- V
Design of Sheet Metal Bending, Forming and Drawing Dies: Bending dies, Drawing dies,
Forming dies, Drawing operations, Variables that effect metal flow during drawing.
Determination of blank size, Drawing force, Single and double action draw dies.
Texts Books:
1. "Tool Design",by Donaldson,lecain,goold Tata McGraw Hill,2012
2. Production Engineering by P.C Sharma ,S. Chand publications,New Delhi 2010
References:
1.Taylour Altm, Sool Ik - Oh and Harold L. Gegel - "American Society for Metals", 1983.
2. Kurt Lange, "Hand Book of Metal forming”, Mc Graw-Hill, 1987.
3.Kempstar –Jigs & Fixtures, Hodder and Stoughton, 1974
13M ME205 SIMULATION MODELING OF MANUFACTURING SYSTEMS
M-Tech II Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT I INTRODUCTION: System - Ways to analyze the system - Model - Types of models -
Simulation -Definition - Types of simulation models - Steps involved in simulation - Advantages
&Disadvantages.
PARAMETER ESTIMATION: Estimator – Properties – Estimate - Point estimate -
Confidence interval estimates - Independent - dependent — Hypothesis - Types of hypothesis –
Steps in Hypothesis – Type I & II errors - String law of large numbers.
UNIT II BUILDING OF SIMULATION MODEL VALIDATION: Verification – Credibility - their
timing - Principles of valid simulation modeling - Techniques for verification - Statistical
procedures for developing credible model - Modeling of stochastic input elements – Importance -
Various procedures – Theoretical distribution - continuous - Discrete their suitability in
modeling.
UNIT III GENERATION OF RANDOM VARIATES: Factors for selection - Methods - Inverse
transform – Composition - Convolution - Acceptance Rejection - Generation of random
variables - Exponential - Uniform - Weibull – Normal - Bernoullie - Binomial - Uniform -
Poisson
SIMULATION LANGUAGES: Comparison of simulation languages with general purpose
languages Simulation languages vs Simulators - Software features - Statistical capabilities - G P
S S - SIMAN - SIMSCRIPT —Simulation of WMJI queue — Comparison of simulation
languages.
UNIT IV
OUTPUT DATA ANALYSIS: Types of Simulation w.r.t output data analysis — Warmup
period- Welch algorithm — Approaches for Steady State Analysis — Replication & Batch
means methods.
UNIT V APPLICATIONS OF SIMULATION: Flow shop system — Job shop system — M/M/1
queues with infinite and finite capacities — Simple fixed period inventory system — News paper
boy problem.
TEXT BOOKS:
1. Simulation Modelling and Analysis / Law, A.M.& Kelton / Mc Graw Hill, Edition/ New York,
1991.
2. Simulation of Manufacturing Systems / Carrie A. / Wiley, NY, 1990.
REFERENCES: 1. Discrete Event System Simulation I Banks J. & Carson J.S., PH I Englewood Cliffs N/ 1984.
2. A Course in Simulation / Ross, S.M., McMillan, NY, 1990.
3. Simulation Modelling and S1MNET/ Taha HA. / PH, Englewood Cliffs, NJ, 1987
13M ME2E1 CONCURRENT ENGINEERING
M-Tech II Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT I
INTRODUCTION,
Extensive definition of CE - CE design methodologies - Organizing for CE - CE tool box
collaborative product development
USE OF INFORMATION TECHNOLOGY
IT support - Solid modeling - Product data management - Collaborative product commerce -
Artificial Intelligence - Expert systems - Software hardware co-design.
UNIT II
DESIGN STAGE
Life-cycle design of products - opportunity for manufacturing enterprises - modality of
Concurrent Engineering Design –Automated analysis idealization control - Concurrent
engineering in optimal structural design - Real time constraints.
UNIT III
MANUFACTURING CONCEPTS AND ANALYSIS
Manufacturing competitiveness - Checking the design process - conceptual design mechanism –
Qualitative, physical approach - An intelligent design for manufacturing system
UNIT IV
JIT :JIT System ,low inventory , modular , Modeling and reasoning for computer based
assembly planning - Design of Automated manufacturing.
PRODUCT MANAGEMENT:Life Cycle semi realization - design for economics - evaluation
of design for manufacturing cost
UNIT V DESIGN OF CONCURRENT ENGINEERING: Concurrent mechanical design -
decomposition in concurrent design - negotiation in concurrent engineering design studies -
product realization taxonomy - plan for Project Management on new product development –
bottleneck technology development.
TEXT BOOKS:
1. Integrated Product Development / Anderson MM and Hein, L. Berlin, Springer, 1987.
2. Concurrent Engineering: Automation Tools and Technology / Andrew Kusaik, John Wiley.
REFERENCES:
1. Design for Concurrent Engineering / Cleetus, J, Concurrent Engg. Research Centre,
Morgantown, WV, 1992.
2. Concurrent Engineering Fundamentals: Integrated Product Development/ Prasad, Prentice
Hall, 1996.
3. Successful Implementation of Concurrent Product and Process / Sammy G Sinha, Wiley,
John and Sons Inc., 1998.
13M ME2E2 MECHATRONICS
M-Tech II Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT-I
INTRODUCTION :Mechatronics systems, elements, levels of mechatronics system, Mechatronics
design process, system, measurement systems, control systems, microprocessor-based controllers,
advantages and disadvantages of mechatronics systems. Sensors and transducers, types, displacement,
position, proximity, velocity, motion , force, acceleration, torque, fluid pressure, liquid flow, liquid level,
temperature and light sensors.
UNIT-II
SOLID STATE ELECTRONIC DEVICES: PN junction diode, BJT, FET, DIA and TRIAC. Analog
signal conditioning, amplifiers, filtering. Introduction to MEMS & typical applications.
UNIT-III
HYDRAULIC AND PNEUMATIC ACTUATING SYSTEMS: Fluid systems, Hydraulic and
pneumatic systems, components, control valves, electro-pneumatic, hydro-pneumatic,
ELECTRO-HYDRAULIC SERVO SYSTEMS: Mechanical actuating systems and electrical actuating
systems.
UNIT-IV
DIGITAL ELECTRONICS AND SYSTEMS: digital logic control, micro processors and micro
controllers, programming, process controllers, programmable logic controllers, PLCs versus computers,
application of PLCs for control.
UNIT-V
SYSTEM AND INTERFACING AND DATA ACQUISITION :DAQS , SCADA, A to D and D to A
conversions; Dynamic models and analogies, System response. Design of mechatronics systems & future
trends.
TEXT BOOKS:
1. MECHATRONICS Integrated Mechanical Electronics Systems/KP Ramachandran & GK
Vijaya Raghavan/WILEY India Edition/2008
2. Mechatronics Electronics Control Systems in Mechanical and Electrical Engineering by W
Bolton, Pearson Education Press, 3rd edition, 2005.
2. Mechatronics – Electronic Control Systems in Mechanical and Electrical Engg. 4th Edition,
Pearson, 2012 W. Bolton
REFERENCES:
1 Mechatronics Source Book by Newton C Braga, Thomson Publications, Chennai,2013
2 Mechatronics – N. Shanmugam / Anuradha Agencies Publishers,2004
3 Mechatronics System Design / Devdas shetty/Richard/Thomson, PWS Publication, 2010
4 Mechatronics/M.D.Singh/J.G.Joshi/PHI.
5 Mechatronics – Principles and Application Godfrey C. Onwubolu, Elsevier, 2006 Indian
13M ME2E3 METAL FORMING PROCESSES
M-Tech II Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT I
FUNDAMENTALS OF METAL FORMING: Classification of forming processes,
mechanism of metal forming, temperature of metal working, hot working, cold working,
friction and lubricants.
UNIT II
ROLLING OF METALS: Rolling processes, forces and geometrical relationship in rolling,
simplified analysis, rolling load, rolling variables, theories of cold and hot rolling, problems and
defects in rolling, torque and power calculations.
UNIT III
FORGING: Classification of forging processes, forging of plate, forging of circular discs, open
die and closed-die forging, forging defects, and powder metallurgy forging.
UNIT IV
EXTRUSION: Classification, Hot Extrusion, Analysis of Extrusion process, defects in
extrusion, extrusion of tubes, production of seamless pipes. Drawing: Drawing of tubes, rods,
and wires, Wire drawing dies, tube drawing process, analysis of wire, deep drawing and tube
drawing.
UNIT V
SHEET METAL FORMING: Forming methods, Bending, stretch forming, spinning and
Advanced techniques of Sheet Metal Forming, Forming limit criteria, defect in formed parts.
Advanced Metal forming processes: HERF, Electromagnetic forming, residual stresses.
Text books:
1. Mechanical Metallurgy / G.E. Dieter -Tata Mc Graw Hill 2013.
2. Manufacturing Engineering and Technology -S. Kalpakjian Schmid, Pearson Education,2008.
Reference Books:
1. Principles of Metal Working / Sunder Kumar
2. Principles of Metal Working processes / G.W. Rowe Cbs Publishers & Distributors,2005.
3. ASM Metals Handbook, Vol. 14: Forming and Forging
13M ME2E4 FLEXIBLE MANUFACTURING SYSTEMS
M-Tech II Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT I
INTRODUCTION TO FMS: Definition of FMS – types and configuration concepts –
types of flexibility and performance measures. Functions of FMS host computer – FMS host
and area controller function distribution.
UNIT II
DEVELOPMENT AND IMPLEMENTATION OF FMS: Planning phases – integration
– system configuration – FMS layouts – simulation – FMS project development steps.
Project management – equipment development – host system development – planning -
hardware and software development.
UNIT III
DISTRIBUTED NUMERICAL CONTROL: DNC system – communication between
DNC computer and machine control unit – hierarchical processing of data in DNC system –
features of DNC system.
AUTOMATED MATERIAL HANDLING: Function - types – analysis of material
handling equipments. Design of conveyor and AGV systems.
AUTOMATED STORAGE: Storage system performance – AS/RS – carousel storage
system – WIP storage – interfacing handling storage with manufacturing.
UNIT IV
PROGRAMMABLE LOGIC CONTROLLERS: Components of the PLC – PLC operating
cycle – additional capabilities of a PLC – programming the PLC - Ladder logic diagrams,
counters etc – Industrial process control using PLC.
UNIT V
FMS RATIONALE: Economic and technological justification for FMS – GT, JIT –
operation and evaluation – personnel and infra structural aspects – typical case studies – future
prospects.
Text Books:
1. Groover M. P, “Automation, production systems and computer integrated
manufacturing”, Prentice Hall India (P) Ltd., 2002.
2. Shivanand H. K., Benal M. M and Koti V, “Flexible manufacturing system”, New Age
International (P) Limited. Publishers, 2006 References: 1. Parrish D. J, “Flexible manufacturing”, Butterworth – Heinemann Ltd, 1990
2. Kusiak A., “Intelligent manufacturing systems”, Prentice Hall, Englewood Cliffs, NJ, 1990
3. Considine D. M. & Considine G. D, “Standard handbook of industrial automation”,
Chapman and Hall, London, 1986
4. Viswanadhan N. and Narahari Y, “Performance modelling of automated manufacturing
systems”, Prentice Hall India (P) Ltd., 1992
5. Ranky P. G, “The design and operation of FMS”, IFS Pub, U. K, 1998
13M ME2E5 INDUSTRIAL ROBOTICS
M-Tech II Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT I
FUNDAMENTALS OF ROBOTS: Introduction, Definition of robot, classification of robots, robot
components, degrees of freedom, robot joints, robot coordinates, reference frames, programming modes,
robot characteristics, robot work space,
Robot Actuators & Feed Back Components- Actuators – Pneumatic, hudraulic, and electric drives -
stepper motors, Position sensors – potentiometers, resolver, encoders; Tactile and proximity sensors.
UNIT II
MATRIX TRANSFORMATIONS: Matrix representation of a point, vector, frame at the origin, frame
in a reference frame and rigid body. Homogeneous transformation, representation of pure translation, pure
rotation, combined transformation and relative to rotation. Inverse Transformation.
UNIT III
ROBOT KINEMATICS: Forward and inverse kinematics of robots - Forward and inverse equations for
position, orientation and position & orientation. D-H representation of forward kinematic equations.
Inverse kinematic solution and programming of robots, Degeneracy and Dexterity, Simple problems with
D-H representation.
UNIT IV
DIFFERENTIAL MOTIONS AND VELOCITIES: Introduction, differential relationship, Jacobian,
Differential motions of a frame – translations, rotations, rotating about a general axis. Differential
transformations of a frame, Differential changes between the frames, differential motions of a robot and
its hand frame. Calculation of Jacobian; relation between jacobian and the differential operator.
TRAJECTORY PLANNING : Introduction, path vs Trajectory, Basics of Trajectory planning, joint
space, Trajectory planning, Third order & fifth order polynomial trajectory planning, Cartesian space
trajectories.
UNIT V
ROBOT PROGRAMMING : Lead through programming, robot programming as a path in space,
motion interpolation, WAIT, SIGNAL & DELAY commands, Branching capabilities and limitations.
Robot Languages : Textual robot languages, generations, robot language structures, elements in functions.
Text Books:
1. Introduction to Robotics – Analysis, systems, applications by Saeed B. Niku – Wiley Publising
House.
2. Industrial Robotics – Mikell P. Groover & Mitchell Weiss, Roger N. Nagel, Nicholos, G.Odrey –
Mc Graw Hill, 1986.
References 3. Introduction to Robotics: Mechanics and Control, John.J.Craig, Addison- Wesley, 1999
4. Robotics: Control, sensing, vision, and intelligence – K.S. FU, R.C. Gonzalez and
C.S.G Lee. Mc Graw Hill, 1987.
13M ME2E6 REVERSE ENGINEERING
M-Tech II Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
UNIT I
INTRODUCTION :History of Reverse Engineering ,Scope and tasks of RE ,Preserving and
preparation for the four stage process , Evaluation and Verification, Technical Data Generation,
Data Verification, Project Implementation
UNIT II
DOMAIN ANALYSIS- process of duplicating - Tools -for RE Functionality- dimensional-
developing technical data - digitizing techniques - construction of surface model - solid-part
material- characteristics evaluation -software and application- prototyping - verification
UNIT III
SOFTWARE APPLICATIONS :Data reverse engineering – Three data reverse engineering
strategies – Definition – organization data issues - Software application – Finding reusable
software components – Recycling real-time embedded software .
UNIT IV
EVALUATION METHODLOGY: Design experiments to evaluate a reverse engineering tool
– Rule based 27 detection for reverse engineering user interfaces – Reverse engineering of
assembly programs: A model based approach and its logical basics
UNIT V
REVERSE ENGINEERING TECHNOLOGY: Cognitive approach to program understated –
Integrating formal and structured methods in reverse engineering – Integrating reverse
engineering, reuse and specification tool environments to reverse engineering -–coordinate
measurement – feature capturing – surface and solid members.
Text books:
1.Katheryn, A. Ingle, “Reverse Engineering”, McGraw-Hill, 1994
2.Donald R. Honsa, ISBN 1555897, “Co-ordinate Measurementand reverse engineering”,
American Gear Manufacturers Association
Reference:
1. T J Biggerstaff, IEEE Corpn., “Design Recovery for Maintenance and Reuse”, July 1991
2. White paper on RE, S. Rugaban, “Technical Report”, Georgia Instt. of Technology, 1994
3. www.cs.usask.ca/homepages.grads/moa135/856/RE/RE.html
5. Aiken Peter, “Data Reverse Engineering”, McGraw-Hill, 1996
6. Linda Wills, “Reverse Engineering”, Kluiver Academic Publishers, 1996
13M ME2P1 MANUFACTURING SIMULATION & PRECISION ENGINEERING
LABORATORY
M-Tech II Semester
Hours/Week: 4 Hrs Sessional Marks: 40
Univ.Exam: 3 Hrs Univ.Exam Marks: 60
MANUFACTURING SIMULATION LABORATORY
1. Simulation of Continuous Time Systems and Discrete Time Systems.
2. Simulation of Queuing Systems
3. Simulation of Inventory Systems.
4. Simulation of Flexible Manufacturing Systems.
5. Simulation of Job Shop Production Systems.
(Problems may include AGV Planning, ASRS Simulation, JIT System, Kanban flow, MRP,
Shop Floor scheduling, Material Handling Systems)
Packages: Use of Flexsim, AutoMOD, PROMOD, SLAM-H, CAFINS Software etc
PRECISION ENGINEERING LABORATORY
1. Study of Chip formation in Turning Process.
2. Determination of Cutting forces in Turning.
3. Study of operation of Tool & Cutter grinder, Centreless grinder.
4. Inspection of parts using Toolmakers Microscope, Roughness and Form tester
5. Hydraulic and Pneumatic Circuits.
6. Closed Loop Control Systems.
7. Studies in Programming Logic Controllers (PLC) programming.
8. Studies of Micro Controllers.
9. Study and programming of Robots.