Muhammad AsimPostal Address:H.No. 11-B, Sadia Street Popular Nursery Gujranwala, Pakistan.Voice # +92-334-2446017, +92-304-6902023E-mail: ain.asim88@gmail.com

CAREER PROFILE

Manager Production in 3P-Reckitt Benckiser Pakistan Limited & GSK (Glaxo Smith Kline-formerly Stielfel Laboratories). Over 05-years of versatile experience in operations management and production planning. Integral in planning for revenue increases, cost reductions and sustainable yield improvements. Being a member of Balancing Modernization Replacements (BMR), introduce new process methods and equipments. Equipped with Problem-solving situation analysis and troubleshooting skills, respected team leader with record of inspiring high moral and productivity.

WORKING EXPERIENCE:

1. KHATOON INDUSTRIES (PVT) LTD, 3P-RECKITT BENCKISER PAKISTAN & GSK:

This company is manufacturing Bar Soap products for:i. Reckitt Benckiser Pakistan Limited Dettol Bar Soap-All

variants ii. Glaxo Smith Kline (GSK-formerly Stiefel Laboratories)Medicated soap-All variantsiii. Mazton Pharmaceuticals Medicated Bar soaps Medicated soap-All variantsiv. Vital Tea and chemicals Pvt. Ltd, Vital soap Beauty Soap-All

variantsv. Shield Corporation Limited. Baby Soap-All variantsvi. Golden Pearl Cosmetics bar soaps. Beauty soap-All

variantsvii. Trend International Beauty Soap-All

Variantsviii. Cos Lab (Care Cosmetics) Beauty Soap-All Variants

Manager Production from July 01, 2014-present

Assistant Production Manager from July 19, 2011-July 2014.

My responsibilities includesAdvisory:

Advises Management on current and future staffing needs, overseeing allocation of financial resources, and managing budgetary processes.

Advises Management on all matters pertaining to smooth functioning of his department. Advises Management /Factory Engineer on replacement & special repair needs of the plant,

equipment and building of the area. Advises Management on promotion cases and training needs of the staff. Being a member of BMR (Balancing Modernization Replacement) committee, introduce

new process methods and equipments in the light of modern technologies. Suggesting and execution of new projects in the department. Advises on R & D and technical requirements of bar soaps for commercial productions.

Supervision & Planning:

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Supervising the overall processing and packing of bar soaps and to ensure that products are in requisite quantity and of standard quality at optimum cost in adherence to laid down standards of GMP and HACCP.

Planning operations in department efficiently to achieve agreed production targets. Planning schedules and carries out programs for optimum maintenance in his area Planning availability of raw material, packaging material, chemicals, etc from Material

Stores, will in time to ensure uninterrupted production to achieve production targets. Prepare annual production report and proposals for his department for agreement with

C.E.O/Chairman and ensure proper utilization of resources. Exercise controls to meet the agreed cost effectiveness programs, targets and proposes

profit improvement plans pertaining to his department. Ensure process control and strict adherence to the laid down quality standards and takes

prompt appropriate action to check deviation. Ensure that operations are carried out safely to ensure the Safety of plant, machinery,

packing machines and the personnel working in his department. Solves the grievances of personnel reporting to him and ensures harmonious labor-

management relations in his department within the set parameters of company’s Industrial Relation Policy.

Carries out plant trials related to products, process and packaging development as per Development Brief and provides the feedback.

Collaborates with Factory Engineer to determine spare parts need of the plant and equipment in his area.

Controls department and revenues budget of his department within agreed limits.

Occupational Health & Safety: To promote occupational health and safety awareness; and monitor that safety related

functions, including risk assessments and trainings, are being satisfactorily completed.

Accomplishments during job:

Modified (Kaizen) soap wrapping machines to run paperless wrappers to save Rs. 7.50M. Initiated reward and recognition system to encourage employees, decreased absenteeism

and hence decreased over times by 40% to save approx Rs. 0.3M per month. Successfully completed re-vamp project of the bar soap manufacturing plant to increase

production capacity. Successfully re-commissioned the bar soap manufacturing plant facility in accordance with

GMP and HACCP standards to comply with RB global standards and save approx. Rs. 3.1M per month.

Successfully implemented in-house material transfer system to save approx. Rs. 0.25M per month.

Upgraded (Kaizen) under production soap manufacturing machines to save approx. Rs. 1.43M per month.

Maximized production rate (Kaizen) by increasing speeds of machines to increase the profit approx. 0.5M per month.

Scrutinized bar soap manufacturing process and formulations (Kaizen) to reduce RM/PM wastage to 1.5%.

Initiated Planned Maintenance system to increase MTBF and to reduce MTTR by 20% to save approx Rs. 0.3M per month and improved Plant Efficiency from 55% to 70%.

2. PAKISTAN COSMETIC PRODUCTS, 3P-UNILEVER PAKISTAN LIMITED:  This company is manufacturing following products for Unilever Pakistan Limited.

i. Shampoos All variantsii. Conditioners All Variants

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iii. Creams All Variantsiv. Toothpaste All Variants.

 Assistant Manager Operations from July 07, 2009 to July 15, 2011.

Accomplishments during Job:

Managed rework management system to save approx Rs. 0.2 M per month. Designed a Hot Water Generation system, removed bottleneck of sanitization to save

approx Rs. 0.7 M per month. Planned and scheduled maintenance of R.O plant to remove shortfall of D.I water to run

process smoothly to save approx Rs. 0.14 M per month. Successfully implemented Operator’s monitoring system, which enhanced operators and

machine efficiency from 80% to 96% and improved OEE of the plant from 71% to 79%. Upgraded an under production machine to maximize production to save approx Rs. 0.4 M

per month.

3. OIL & GAS DEVELOPMENT CORPORATION LIMITED (OGDCL):

Worked as Internee Engineer at Gas and Condensate Processing Plant, Dhodak, OGDCL. Major part of internship was based on calculation of performances of Heat Exchangers like

“Shell & Tube” and “Line Tracing”. Minor part was based on understanding the “Crude Oil Refining Process”.

4. BYCO OIL REFINERY:

Worked as Internee Engineer at BYCO (formerly BOSICOR) Oil Refinery. Major part of internship was based on making of “Material Balance” of “Pre-Flash

Column” and “Distillation Column”. Minor part was based on understanding the “Crude Oil Refining Process”.

COURSES & CERTIFICATIONS:

BAR SOAP TECHNICAL MANUAL Successfully completed Bar Soap Technical Manual training course from Reckitt Benckiser

Pakistan Limited.

GMQM (GLOBAL MANUFACTURING & QUALITY MANUAL-BAR SOAP) Successfully completed GMQM training course from Reckitt Benckiser Pakistan Limited.

ACCEPTANCE QUALITY LEVEL (AQL): Successfully completed AQL training course from Reckitt Benckiser Pakistan Limited.

TPM TRAINING COURSE: Successfully completed TPM (Total Productivity Maintenance) training course from

National Productivity Organization, Lahore.

PROJECT MANAGEMENT: Successfully completed Project Management training course using PRIMAVERA-6.0 from

IPECC Consultants and Skill Development Council, Karachi.

PLANT MAINTENANCE ON ERP: Plant Maintenance, ERP (MAXIMO) Training from IPECC Consultants and Skill

Development Council, Karachi.

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INTEGRATED MANAGEMENT SYSTEM (IMS): Successfully completed Training course on IMS (ISO-9001: 2000 and OHSAS-18001:

2007) from IIU, Islamabad.

FRAME WORK STANDARD (SAFETY): Training on Unilever’s Frame Work Standards (FWS), this is derived from OHSAS-18001:

2007.

DISSERATION TITLE:

Processing of 200,000 BPSD of Arabian Light Crude Oil.

EDUCATION:

BS- (Chemical Engineering) degree with 3.6/4.0 CGPA and 79.6% marks securing 3 rd position in the year of 2005-2009

HSSC in Pre-Engineering with 60% marks achieved 1st division in the year of 2002-2004

SSC in Science with 60% marks achieved 1st division in the year of 2000-2002

COMPUTER SKILLS:

Hands in experience of SAP business one plus. Proficient with Microsoft Word, Excel, PowerPoint, and Internet.

PERSONAL SKILLS/ INTERESTS:

Ability to respect and relate to people in maintaining professional relationship. Ability to cope with stress and pressure. Reading books, informative literature and sports.

PERSONAL DETAILS:

Date of Birth : January 01, 1988C.N.I.C No : 54400-1232810-1PEC Reg: No : CHEM-8580

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