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MTAP 2 Motor Test Access Panel Offers Increased Safety For Testing Energized AC Electric Motors 1 Avenir Technologies/Iqbal Ibrahim Reduces Testing time per motor Reduces labour cost Increases Savings

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Testing Motor after Installing is safe and easy

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Page 1: Mtap 2 Presentation Pdf

MTAP 2 – Motor Test Access Panel

Offers

Increased Safety For Testing

Energized AC

Electric Motors

1

Avenir Technologies/Iqbal Ibrahim

Reduces Testing

time per motor

Reduces labour

cost

Increases Savings

Page 2: Mtap 2 Presentation Pdf

NFPA 70E 2

Avenir Technologies/Iqbal Ibrahim

For making connections on

live electrical circuits as per

NFPA 70E you have to wear

these PPE

Page 3: Mtap 2 Presentation Pdf

Spider Bite Near Ankle

3

Avenir Technologies/Iqbal Ibrahim

Thermal Image of the

temperature of the ankle

after a spider bite

No body loves to be

bitten by a spider

Page 4: Mtap 2 Presentation Pdf

Why are we afraid of this?

Avenir Technologies/Iqbal Ibrahim

4

Page 5: Mtap 2 Presentation Pdf

But not this?

5

Avenir Technologies/Iqbal Ibrahim

Picture of a Low Voltage

Metering panel after Arc

flash.

Page 6: Mtap 2 Presentation Pdf

And not this?

6

Avenir Technologies/Iqbal Ibrahim

Fingers burnt by Arc flash

Page 7: Mtap 2 Presentation Pdf

Arc Flash Explosion Damage

7

Avenir Technologies/Iqbal Ibrahim

Result of an Arc

Flash Explosion

Page 8: Mtap 2 Presentation Pdf

Arch Flash: Clothes Burned

8

Avenir Technologies/Iqbal Ibrahim

Think about the

person who

was in it

Page 9: Mtap 2 Presentation Pdf

Arc Flashes

Avenir Technologies/Iqbal Ibrahim

9

• Mainly occur in electrical devices that are 480 volt and up.

• Motor control centers and substations are a great source of faults.

Page 10: Mtap 2 Presentation Pdf

Arc Flash Explosion

Avenir Technologies/Iqbal Ibrahim

10

• – Forms the arc path through air

• – Expands to form blast wave • Vaporized metal and ionized air:

• Temperatures reach 35,000°F+

• Energy levels can reach 20-100 Cal/cm2

• Duration is less than 7/10ths of a second

• Proportional to energy and distance.

Page 11: Mtap 2 Presentation Pdf

Damages from Arc Flash

UETS/ AVERNR/Iqbal Ibrahim

11

• High temperatures burns to skin

• Melting of synthetic clothing to skin

• UV and IR burns to eyes and skin

• Temporary or permanent blindness

• Pressure Wave can knock you down

• Decibel can reach 160 DB

• Neurological effect of a magnetic field

• Temporary or permanent personality changes

Page 12: Mtap 2 Presentation Pdf

The End Results

Avenir Technologies/Iqbal Ibrahim

12

Page 13: Mtap 2 Presentation Pdf

Solution: Install MTAP 13

Avenir Technologies/Iqbal Ibrahim

MTAP2 meets both OSHA and NFP 70E

definitions for safe voltage

Time consuming tag

out and lock out

procedures are

eliminated and in

seconds you can

connect and collect

accurate data to

determine your motor

health.

Page 14: Mtap 2 Presentation Pdf

No More Direct Connection

Avenir Technologies/Iqbal Ibrahim

14

Tester Voltage Leads and

current probes direct

connections

Page 15: Mtap 2 Presentation Pdf

No More Direct Connection

Avenir Technologies/Iqbal Ibrahim

15

Voltage Leads

Current

Probes

MCC

Page 16: Mtap 2 Presentation Pdf

MTAP 2 – Motor Test Access Panel

16

Avenir Technologies/Iqbal Ibrahim

MTAP 2 Board

Page 17: Mtap 2 Presentation Pdf

PdMA’s Answer to Safe Testing

Direct connection to MCEmax Tester / MTAP2 One time Installation

Voltage connections

CT Cable Connections

Port connection

Avenir Technologies/Iqbal Ibrahim

Page 18: Mtap 2 Presentation Pdf

PdMA’s Answer to Safe Testing

Without MTAP2 With MTAP2 Installed

Page 19: Mtap 2 Presentation Pdf

MTAP 2 Installation 19

Avenir Technologies/Iqbal Ibrahim

All MTAP 2 Installed in a separate panel

Page 20: Mtap 2 Presentation Pdf

MTAP 2 Installation 20

Avenir Technologies/Iqbal Ibrahim

MTAP 2 Installed in a

separate panel

Page 21: Mtap 2 Presentation Pdf

MTAP 2 Provides protection from Arc Flash

Before MTAP2 you need PPE to protect against Arc Flash

while connecting test leads & current probes

After installing MTAP2 there is no need to open the MCC door to make connections.

Test cable is connected to the connector installed on MCC Door

21

Avenir Technologies/Iqbal Ibrahim

Page 22: Mtap 2 Presentation Pdf

MTAP 2 Installation

22

Avenir Technologies/Iqbal Ibrahim

MTAP 2 Test Port

to connect

MCEmax

Page 23: Mtap 2 Presentation Pdf

MTAP 2 Specifications

Avenir Technologies/Iqbal Ibrahim

23

Specifications

Voltage at MCC test port: 30V RMS nominal, <50V peak

Input voltages (select one when ordering): 120, 240, 480, 600 VAC

Motors rated over 600V, require the 120V/5A model and existing metering

PT’s and CT’s

Current input terminal strip (0-3V RMS input), current represented by voltage

Signal

MCC test port: Circular military style, 1-inch diameter, extends out ½ inch

Page 24: Mtap 2 Presentation Pdf

MTAP 2 Specifications

Avenir Technologies/Iqbal Ibrahim

24

Physical Dimensions

Size: 7.25 x 5.6 inches x 3.5 inches deep

Weight: less than 3 lbs.

Mounts to DIN rail via 2 mounting brackets

Mounting brackets provided, DIN rail not provided

Optional Mounting: Mount circuit board directly to MCC

4 mounting feet (must specify if required)

Page 25: Mtap 2 Presentation Pdf

MTAP 2 Specifications

Avenir Technologies/Iqbal Ibrahim

25

Circuit Protection and Isolation

3 primary and 3 secondary fast-acting fuses on potential

transformer

Transorbs used to limit voltage for current and voltage signals to

test port

Electrical Isolation: potential transformer rated 2000V DC High Potential

test

Page 26: Mtap 2 Presentation Pdf

MTAP 2 Specifications

Avenir Technologies/Iqbal Ibrahim

26

Standards and Certifications

Designed to UL508, UL845, and CSA 22.2 #14 standards

CSAus certification

Meets NFPA 70E guidelines for safe voltage level

Page 27: Mtap 2 Presentation Pdf

MTAP 2 Specifications – CT Information

Avenir Technologies/Iqbal Ibrahim

27

CT Primary Current Rating 5 A 100 A 400 A

CT Opening Size (inside

diameter in inches)

0.3 1.25 1.25

Design Iron Core Donut Iron Core Donut Iron Core Donut

Voltage Class (max continuous

voltage)

600V 600V 600V

Burden Resistor Built-in Built-in Built-in

Output (mV/A) 66.7 mV / A 3.3 mV / A 0.833 mV / A

Burden in VA at rated

current

0.003 0.04 0.14

Burden in VA at 10X rated

current

0.28 3.63 14.5

Wire Length 8 ft 8 ft 8 ft

ANSI / IEEE Standard # IEEE-C57.13 IEEE-C57.13 IEEE-C57.13

CSA Standard # CAN3-C13-M83 CAN3-C13-M83 CAN3-C13-M83

Page 28: Mtap 2 Presentation Pdf

MTAP 2 – Information Required when ordering

UETS/ AVERNR/Iqbal Ibrahim

28

When requesting a quote for MTAP 2 or Placing order, please provide the

following information:

Specify Motor Voltage, FLA and HP

Specify input voltage and CT current rating.

Requires one external cable to connect MCC test port

Cable Part Number ASY-00321

Page 29: Mtap 2 Presentation Pdf

MTAP 3

Avenir Technologies/Iqbal Ibrahim

29

Full range of MCEmax online tests including Power, Inrush / Start-

up, Demod, Rotor Evaluation and Eccentricity

Page 30: Mtap 2 Presentation Pdf

MTAP 3 – Current Only

Avenir Technologies/Iqbal Ibrahim

30

MTAP3 offers the ability to safely capture data in many of the smallest

enclosures where the MTAP2 cannot be installed or the PT’s are not available

at the motor MCC.

FEATURES

• In seconds you are able to collect accurate data to determine your motor

health

• Eliminate time consuming tag-out and lock-out procedures

• Nomex PPE NOT required

• Full range of MCEMAX online tests including Power, In-Rush/Start-Up, Demod,

Rotor Evaluation, and Eccentricity

• Meets OSHA and NFPA 70E definition for safe voltage

• Meets UL 508 and CSA 22.2 #14 standards .

Page 31: Mtap 2 Presentation Pdf

MTAP 3 – Current Only

Avenir Technologies/Iqbal Ibrahim

31

With the current-only MTAP3, you can choose from one of four standard

ranges of CT’s – MTAP 3 CT’s are ordered as a separate line item

CT Primary Current Rating 5A 100A 400A

CT Opening Size (inside

diameter in inches) 0.3 1.25 1.25

Design Iron Core Donut Iron Core Donut Split-Core

Voltage Class (max

continuous voltage) 600V 600V 600V

Burden Resistor Built in Built in Built in

Output (mV/A) 66.7 mV / A 3.3 mV / A 0.833 mV / A

Burden in VA at rated current 0.003 0.04 0.0177

Burden in VA at 10X rated

current 0.28 3.63 1.778

Wire Length 8 ft 8 ft 8 ft

ANSI / IEEE Standard # IEEE-C57.13 IEEE-C57.13 IEEE-C57.13

CSA Standard # CAN3-C13-M83 CAN3-C13-M83 CAN3-C13-M83