www.motorjikov.com

MOTOR JIKOVFostron

The company is a partner dealing

with complex specific requirements of customers

from the automotive and otherindustrial sectors.

We focus on developing, designing and producing

moulds, tools, devices, single-purpose machines and

automated production lines.

www.motorjikov.com

COMPANYPROFILE

MOTOR JIKOV Fostron was established in 1996 from the Tools, Machines and Equipment Plant of MOTOR JIKOV, a joint stock company, based on an overall modification of the parent company’s organisation structure consisting of, among other things, the establishment of individual companies with a legal identity. It follows almost forty years’ of a successful tradition of producing tools, devices and single-purpose machines.

The company employs about one hundred qualified employees who use modern technical means for their work. In the field of design, we use CAD/CAM 3D stations operating in the NX 7.5 system. Modern machines for HSC and EDM machining are used in the production field. Tool assembly is supported by the Reis spotting press. The Zeiss 3D measuring equipment is used to check tools and for sampling parts.

.

www.motorjikov.com

MOTOR JIKOVFostron

ORGANISATIONALSTRUCTURE

Tool Shop DivisionMartin Dvořák

Single-Purpose Machines DivisionMiroslav Kníže

ProductionJiří Boček

Technical Department and DevelopmentKarel Kolář

Programmers

Design

PurchaseZdeněk Strejček

DesignTechnologyPrograms of Control Automatic Machines

Technical departmentMiloslav Roh

ProdictionZdeněk Mašek

SaleMartin Holeček

QualityMilan Křenek

QualityPavel Houzim

SalesJiří Hrabánek

DESIGN

www.motorjikov.com

Example of project planning using

Gantt Charts

www.motorjikov.com

MAIN ECONOMICINDICATORS

We lay focus on customersatisfaction, quality, developing

new products and educating employees.

We invest significant figures in development annually.

www.motorjikov.com

SALES BY INDUSTRY

Sales in 2014– EUR 5,7 mil.

www.motorjikov.com

Sales in 2014– EUR 5,7 mil.

SALES BY TERRITORIES

www.motorjikov.com

MOTOR JIKOV Fostron

Certification

The company is certifiedaccording to internationally

accepted standards by TÜV NORD CERT GmbH.

EN ISO 9001 : 2008

www.motorjikov.com

OURPARTNERS

www.motorjikov.com

TOOL SHOP DIVISION

www.motorjikov.com

5x CAD station, 3x CAM NX (Unigraphics), 3x CAM Work NC

AGIE COMPACT 3 die sinking machine (xyz) – 500 x 350 x 500 mm, maximum workpiece weight 800 kg

EXERON EDM 313 die sinking machine (xyz) – 620 x 420 x 400 mm, maximum workpiece weight 1,500 kg

Electro-erosive wire cutter MAKINO EU64 (xyz) – 600 x 400 x 260 mm, maximum workpiece weight 1,500 kg

MCV 1000 machining centre (xyz) – 1 016 x 610 x 660 mm, maximum workpiece weight 700 kg

MCV 750 SPRINT machining centre (xyz) – 750 x 500 x 500 mm, maximum workpiece weight 650 kg

MAKINO S33 machining centre (xyz) – 650 x 500 x 450 mm, maximum workpiece weight 450 kg

TRIMILL DEPOSPEED 1011 machining centre (xyz) – 1 100 x 1 000 x 700 mm, maximum workpiece weight 8,000 kg

Exeron Digma HSC 600/5 machining centre (xyz) – 650 x 550 x 400, machining of graphite

Maxxmill 500 machining centre (xyz) – 650 x 550 x 500, maximum table load: 250 kg

Linearmill 600 machining centre (xyz) – 600 x 500 x 500, maximum table load: 600 kg

Geibel + Holtz FS 850 GT CB flat grinding machine (xyz) – 800 x 500 x 625 mm, maximum table load: 1,100 kg

ZEISS ECLIPSE measuring device – 1,000 x 1,600 x 580 mm

REIS TUS 130 fitting press, table 1,300 x 1,600 mm, cargo capacity 6,000 kg

Technology

TOOL SHOPDIVISION

Materials of inserts from the Uddeholm, Kind, Thyssen(Dievar companies, 1.2367, 1.2343, 1.2344)

Complex 3D documentation – change procedure supported by SW Teamcenter

Heat-treatment – Bodycote

Magma filling simulation – Axiom

Organising work and order tracing – every order has own schedule checked on weekly basis

Detailed production planning is supported by MS Dynamics Axapta resulting in meeting deadlines

HSC milling preferred production

Inter-operation check - 100% of dimensions affecting mould quality are measured during the productionaccording to 3D models(minimisation of manual interference during assembly)

Life durability of moulds – all our process actions, in cooperation with the customer, strive towards achieving a maximum life durability of the toolsCommunication with the customer is a basic principle of our corporate culture.

www.motorjikov.com

Work policy

TOOL SHOPDIVISION

www.motorjikov.com

Our production program is focused on single as well as multi

cavity moulds for producing castings made of aluminium or zinc

alloys and trimming tools.

We process our own technical 3D documentation for producing

moulds, including filling process simulation.

We can also offer production according to customer

documentation.

Development and production

TOOL SHOPDIVISION

die-casting tool with 4 sliders

die-casting tool design die-casting tool design

insert

www.motorjikov.com

GEIBEL + Hotz 850 GT CBflat grinding machine

Electro-erosive wire cutterMAKINO EU 64

AEGIE Compact 3 die sinking machine

EXERON AWEV EDM 313die sinking machine

TOOL SHOPDIVISION

Technology

www.motorjikov.com

MAKINO S33machining centre

MCV 750 Sprint machining centre

TOOL SHOPDIVISION

Technology

ZEISS ECLIPSE measuring device - detail

ZEISS ECLIPSE measuring device

www.motorjikov.com

TRIMILL DEPOSPEED 1011machining centre

EMCO MAXXMILL 500machining centre

EXERON DIGMA HSC 600 5machining centre

Linearmill 600machining centre

TOOL SHOPDIVISION

Technology

www.motorjikov.com

SINGLE-PURPOSE MACHINES

DIVISION

Main line of business:the production

of single-purpose machines and fixtures

Application (suitable for large series of e.g.

500,000 Pcs/year)

Machining centres

Individual or as a part of lines for machining castings, forgings or other semi-products, complete with the following technological operations: drilling, turning, threading, milling, checking for the presence of holes and tool compatibility

Assembly equipment

From simple equipment with manual handling up to assembly lines with automatic fitting of parts by handling devices or industrial robots. The equipment usually provides common operations such as component handling, assembly, screwing, pressing, riveting, lubrication, gluing, welding and marking parts

www.motorjikov.com

SINGLE-PURPOSE

MACHINES DIVISION

Main line of business:the production of

single-purpose machines and fixtures

Application (suitable for large series of e.g.

500,000 Pcs/year)

Testing stations

Individual operations are either a part of the assembly process or part of a separate testing device. It is possible to test parameters such as torque, leakage, functionality, durability of the product, electrical parameters of the product; or to measure output parameters

Machining fixtures

For mechanical, pneumatic or hydraulic clamping and definite positioning of the part to be machined using machining centres. Clamping can be mechanical, pneumatic or hydraulic based on forging series or customer requirement.

www.motorjikov.com

SINGLE-PURPOSE

MACHINES DIVISION

9 x CAD SW Unigraphics station

Technical discussions with the customer, defining function and capacity requirements.

Ideal design, function description, guaranteed capacity description, price and lead time.

Design – own development department

Production – mechanical, electrical and SW

Testing and introducing the machine in MOTOR JIKOV Fostron

Installing and testing the machine at the customer

After-sales service – in the guarantee period

After-sales service – in the post-guarantee period

www.motorjikov.com

Work policy

SINGLE-PURPOSE

MACHINES DIVISION

Assembly equipment based on the principle of a 12- position rotating

table for assembling joints with single-insert construction

(head, pin, bowl + grease and closing ring). Cycle time of 10 s.

www.motorjikov.com

Case studies

SINGLE-PURPOSE

MACHINES DIVISION

www.motorjikov.com

SINGLE-PURPOSE MACHINES

DIVISION

We specialise in the development, design and production of single-purpose machines and camera

controlled automated production lines.

single-purpose machine

Automated single-purpose machine –robotic line

robot applying sealing to cover

assembly equipment

www.motorjikov.com

SINGLE-PURPOSE MACHINES

DIVISION

Every machine is uniquely produced according to customer

needs based on the knowledge of current global technologies. commissioning of a single-

purpose machine

testing line

assembly line

quality department

www.motorjikov.com

SINGLE-PURPOSE MACHINES

DIVISION

Every machine is uniquely produced according to customer

needs based on the knowledge of current global technologies.

.

construction of a single-purpose machine

assembly single-purpose machine with rotating table

fixture fixture

MOTOR JIKOV Fostron a.s. Kněžskodvorská 2277/26 370 04 České Budějovice

TEL: + 420 389 016 306 FAX: + 420 389 016 306E-MAIL: fostron@fostron.czURL: www.motorjikov.com

www.motorjikov.com

THANK YOU FOR YOUR ATTENTION