Morgan Catalogue

5/22/2018 Morgan Catalogue

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E6P%6$ D""B$6 - 2011/12

I n su l a t i ng Our Wor ld


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Morgan Thermal Ceramics solutions

Morgan Thermal Ceramics world leading products offer a diverse, strongly branded product range that combines quality with

consistency and reliability. Morgan Thermal Ceramics leads the way in bringing technical solutions to all problems of heat containment.

Morgan Thermal Ceramics supply optimum engineered insulation solutions to a diverse range of markets and end users;we are the market leaders in core products of insulating fibres, insulating fire bricks and monolithics. Our aim is to provide

not only the products, but engineered solutions which satisfy your needs.

Superwool fibre products - Superwool fibre meets the requirements requested under NOTA Q of European Directive

67/548. All Superwool fibre products are exonerated from classification & labelling regulation in Europe. Superwool

fibre products are special alkaline earth silicate (AES) fibres that have been uniquely engineered to offer advantages in high

temperature insulation applications.

Blanket products - These highly versatile Superwool fibre and refractory ceramic fibre products are lightweight, have low

thermal conductivity, low heat storage and excellent resistance to thermal shock. They are available in a variety of densities,

thicknesses and temperature capabilities.

Bulk products -A complete line of Superwool fibre and refractory ceramic bulk fibres each of which offers its own unique

combination of properties. These bulk fibres are produced by varying composition, fibre length, compressed density, fibre

content, fibre diameter and lubricity, available in chopped, un-chopped, lubricated and non-lubricated.

Module, Log, and Block products -A unique solution to high temperature insulation needs in industrial heaters, boilers and

furnaces as well as many other applications. These are easy-to-install, high-temperature, Superwool fibre and refractory

ceramic fibre module systems featuring Pyro-Bloc, Pyro-Fold and Pyro-Stack design. Pyro-Bloc is proven monolithic

furnace insulation that installs faster than any other ceramic fibre module on the market.

Vacuum Formed and Shape products - Fibre board and shape products have been engineered to meet a wide range of

temperature requirements. They offer good strength and low thermal conductivity values.

Paper and Felt products - Thin sheet products including millboard, paper, and felt are suitable for a variety of insulation

and filtration applications. Many special grades offer properties such as no binder outgassing, low shot content and high

strength.

Fire protection products - Our FireMaster brand of fire protection products are high performance materials that provide

high quality, cost-effective fire-safe solutions that do not age, ensuring reliable fire protection when needed.

Textiles - Textile products are made from highly textured forms of various fibres in both Superwool fibre and refractory

ceramic fibre. Yarn made from Superwool fibre bulk and organic binders is converted into a wide variety of woven textile

forms including cloth, ropes, packing and sleeving.

Mastics - Mastic insulation from Morgan Thermal Ceramics complement our full line of refractory and insulation products.

This extensive offering includes pumpables, mouldable, cements, and coatings, and is manufactured specifically to aid inefficient furnace, kiln, and boiler operations.

Silicon Carbide products - Silicon Carbide displays excellent performance in highly abrasive applications. We produce

two main forms of Silicon Carbide - self bonded and nitride bonded.

Insulating Fire Brick and Mortar - JM, K, TC and TJM insulating fire bricks offer superior insulating properties,

minimising energy use, combined with the ability to withstand chemical attack and high heat conditions. Both wet and dry

mortars are available that are matched for use with the Morgan Thermal Ceramics IFB range.

Insulating, Dense and Special Duty Monolithics - Tri-Mor Monolithics offer a full range of products for applications

requiring high resistance to corrosion, abrasion and reducing atmospheres. They are particularly suited to applications where

fast turn around of installation and repairs is important.

Fired Refractory Shapes - Individually crafted fired shapes hold up under harsh conditions. With various alumina-silica,

high alumina, alumina-silica-zirconia, magnesia, zirconia, mullite, silicon carbide and fused silica compositions, these materials

offer excellent hot strengths and resistance to thermal shock and molten metals.

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C+*/"*/.

Sec+"'& 1 Blanket products page 05

Sec+"'& 2 Bulk products page 11

Sec+"'& 3 Module, Log and Block products page 17

Sec+"'& 4 Board products page 25

Sec+"'& 4 OEM/Domestic Board products page 28

Sec+"'& 5 Vacuum Formed and Shape products page 31

Sec+"'& 6 Paper products page 37

Sec+"'& 7 Felt products page 43

Sec+"'&8 Textile products

page 49Sec+"'& 9 Silicon Carbide products page 53

Sec+"'& 10 Mortar, Cements and Mastic products page 59

Sec+"'& 11 Insulating Fire Brick products page 65

Sec+"'& 12 Monolithics products: Tri-Mor page 71

Sec+"'& 13 Fire protection products: FireMaster page 95

Sec+"'& 14 Fired Refractory Shapes page 101

Conversion tables page 108

Definitions explained page 110

Data Sheet Codes:For more information on our products, please refer to the Technical Data Sheet section on our website www.morganthermalceramics.comEnter the reference code indicated i.e. 11-4-01 or the product name reference i.e. Superwool 607 HT Blanket.

Material Safety Data Sheet (MSDS):

Are available for all our products. Please refer to the MSDS information section on our website www.morganthermalceramics.com

Superwoolis a low biopersistent material

RCF is a refractory ceramic fibre material

The values given herein are TYPICAL AVERAGE VALUES obtained in accordance with accepted test methods and are subject tonormal manufacturing variations.

Actual use limit depends on application, construction, fibre thermal stability, anchoring system, etc.

They are supplied as a technical service and are subject to change without notice.

Therefore, the data contained herein should not be used for specification purposes.

Check with your Morgan Thermal Ceramics office to obtain current information, or visit us on line atwww.morganthermalceramics.com

SUPERWOOL is a patented technology for high temperature insulation wools which have been developed to have a low bio persistence (information upon request). This product may be

covered by one or more of the following patents, or their foreign equivalents:

SUPERWOOL PLUS products are covered by patent numbers: US5714421, US5994247, US6180546, US7259118, and EP0621858.

SUPERWOOL 607 HT products are covered by patent numbers: US5955389, US6180546, US7259118, US7470641, US7651965, US7875566, EP0710628, EP1544177, and EP1725503

A list of foreign patent numbers is available upon request to The Morgan Crucible Company plc.

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Superwool

04


T)& -&"%*/( #3"/% */ )*()

5&1&3"563& -08 #*01&34*45&/5

'*#3& */46-"5*0/.

Insulating fibre

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SECTION 1

B(a*'"/ ,+!0/.

Superwool blanket products

11-4-01 :

Superwool 607 HT Blanket

11-5-01 :

Superwool Plus Blanket

11-2-11 :

SuperwoolAC2 Blanket

Refractory ceramic fibre (RCF)blanket products

5-5-01 :

Cerablanket

Cerachem

Cerachrome

5-7-12 :

Kaowool Blanket S

Kaowool Blanket SZr

5-6-09 :

Maftec

5-5-05 :

CerablanketAC1

5-5-11 :CerablanketAC2

05

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Blanket products overview

Introduction to our blanket productsHigh temperature insulation wool is a material for use in

high temperature applications such as the insulating liningof metallurgical ovens and furnaces, petrochemical heaters,

and ceramic kilns etc.

Morgan Thermal Ceramics high temperature

insulation wool (HTIW) includes:

AES wools (alkaline earth silicates): Superwool fibre

RCF wools (aluminosilicates) and polycrystalline wools:

Cera & Kaowool

HTIW are used in applications from 600C up to 1800C

In use high temperature insulation wool will:

Contribute to protecting people and property

from excessive heat

Reduce greenhouse gas emissions

Reduce energy usage

Improve efficiency of furnaces and process equipment

Typical applications for high temperature

insulation wool blankets:

Power generation especially HRSG duct insulation

Chimney insulation

Process heater linings

Pipe wrap

Annealing furnace linings

Furnace & kiln back-up insulation Storage heater insulation

Domestic oven insulation

Automotive exhaust heat shields

Aluminium transfer launder covers

Welding stress relief

BlanketA mat of bulk wool is converted to blanket by

needling. The needles are pushed into the mat and

withdrawn which produces a coherent blanket. Blanket

can be folded, compressed and encapsulated to produce

modules.


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Superwool fibreSuperwool fibre is a high-temperature insulating wool

composed of man-made vitreous silicate fibres. Superwool

fibre is exonerated from the carcinogen classification in the

European Union under the terms of NOTA Q of EuropeanDirective 67/548/EEC.

Superwool fibre has been developed to show improved

high temperature characteristics required to act as an

alternative to RCF. The Superwool fibre family of products

offer a versatile alternative to traditional insulation solutions

for commercial, industrial, and transportation applications.

Morgan Thermal Ceramics Superwool fibre patented

technology is available in a variety of forms including bulk,

blanket, boards, felt, paper, vacuum-formed, pyro-logs,

pyro-blocs, z-bloks and mastic products.

Superwool blanket - grades available:

Superwool 607 HT fibre:

c$a**"f"ca+"'& 1300C

The only low biopersistent fibre available with a

classification temperature of 1300C.

Superwool Plus fibre:

c$a**"f"ca+"'& 1200C

An engineered solution which saves energy and

respects the environment.

Benefits:

Excellent thermal insulation properties

Free of binder or lubricant

Thermal stability

Low thermal conductivity

Good resistance to tearing

Excellent thermal shock resistance

Low heat storage capacity

Inorganic - smoke free

Flexible and resilient

Immune to thermal shock

Good sound absorption Exonerated from any carcinogenic classification

under NOTA Q of European Directive 97/69 E

Refractory ceramic fibre (RCF)RCF man made vitreous fibres (MMVF); chemical

constituents are predominantly alumina and silica. Such

MMVFs are classified in the EU as category 2 carcinogens.

RCF is a highly versatile material which can be spun or

blown into bulk and air-laid into blanket, folded into

modules, converted into papers, boards, and shapes.

Morgan Thermal Ceramics fibre blanket products are

available in a wide range of chemistries, densities and

thicknesses. Blankets are air laid into a continuous mat

and mechanically needled for added strength and surface

integrity.

RCF blanket - grades available:

Cerablanket:

c$a**"f"ca+"'& 1260C

Cerachem:

c$a**"f"ca+"'& 1425C

Cerachrome:

c$a**"f"ca+"'& 1425C

Excellent chemical stability compared with their raw

materials, they have excellent strength before and after

heating. They have superior acoustic as well as thermal

insulation characteristics.

Kaowool

Blanket S:c$a**"f"ca+"'& 1260C

Kaowool Blanket SZr:

c$a**"f"ca+"'& 1260C

Made from bulk fibres produced by the most modern

spinning process, giving exceptional length & uniform

distribution which are ideal for manufacturing blanket

of controlled density, high tensile strength and resiliency.

Maftec Blanket:

%a/"%,% c'&+"&,',* ,*e 1600C

Made from pure mullite fibre only, needled on both sides

and contains no binder or other added constituent. More

resistant to acid and alkaline solutions than conventionalalumino-silicate fibre blankets, being virtually free of shot,

it has exceptionally good thermal insulation characteristics.

Benefits:

Excellent insulating performance

Excellent thermal stability: fibres have good resistance

to devitrification

Low heat storage

The combination of long spun fibres and the needling

operation produce tough, resilient and strong blankets,

which resist tearing both before and after heating

Resistance to thermal shock

Good acoustic properties


No smoke emission due to binder burn out

Easy to install

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B-"/,&5 130%6$54

Classification Temperature, C

Colour

SiO2

CaO

MgO

11-4-01

1300 1200

128 kg/m3

Others

Superwool 607 HTBlanket

1200

Thermal Conductivity, W/mK ASTM C-201 96 kg/m3 128 kg/m3 64 kg/m3 96 kg/m3

11-5-01

Superwool PlusBlanket

Superwool

AC2 Blanket

11-2-11

white white white

Density, kg/m3 64 50

75 -

96 128 160

30 50 75 95

after 24 hours @ 1000C - -


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B-"/,&5 130%6$54


Colour

SiO2

Al2O3

CaO+MgO

5-5-01 5-7-12

-

white

Blanket Density 64 kg/m3

Cr2O3

Kaowool

Blanket SCerablanket

Thermal Conductivity, W/mK ASTM C-201 64 kg/m3 96kg/m3128

kg/m3 160 kg/m3 64 kg/m3 96kg/m3

128kg/m3 96 kg/m

3 48 kg/m3

5-6-09

Maftec

5-5-11

white blue/green white

Density, kg/m3

after 24 hours @ 1000C

@ 1100C

128 kg/m3 64 kg/m3

Mean Temperature @ 200C 0.07 0.06 0.06 - 0.07 0.06 0.06 - -- 0.08

@ 260C - - - - - - - - 0.08- -

@ 300C - - - - - - - - -- 0.125

@ 400C 0.12 0.11 0.10 0.09 0.12 0.11 0.10 0.08 -0.08 0.193

@ 500C - - - - - - - 0.10 0.19 (538C)0.09 0.285

@ 600C 0.20 0.16 0.15 0.13 0.20 0.16 0.15 0.13 0.230.12 0.40

@ 700C - - - - - - - 0.17 -0.14 -

@ 750C 0.30 0.23 0.20 0.18 - - - - -- -

Cerachem

BlanketCerachrome

Blanket

Kaowool

Blanket SZr

5-5-05

Cerablanket

AC1

Cerablanket

AC2

Maximum Continuous Use Temperature, C - - - - 1600 1600 1177 1177

1260 1425 1425 1260 1425 - - 1315 1315

white white white white white

64-160 64-160 64-160 48, 6464-160 64-160 96 128 48, 64

30 30 30 0.4239 39 - - 0.28

96 kg/m3 70 70 65 -78 78 93 - -

128 kg/m3 90 90 85 -103 103 - 103 -

160 kg/m3 110 110 - -127 127 - - -

1.5 - 1.5 -1.5 - - - --

2.2 - 2.2 -2.2 - - - --

@ 1200C 3.0 1.0 2.7 -3.0 1.0 - - -1.0

@ 1300C 5.5 2.0 3.5 -5.5 2.0 0.3 -2.0

@ 1400C - 3.5 4.0 -- 3.0 0.8 -3.0

@ 1500C - - 5.0 -- - 0.9 --

@ 1600C - - - -- - 1.0 --

@ 800C - - - - 0.30 0.23 0.20 0.19 0.36 (816C)0.17 -

@ 900C - - - - - - - 0.23 0.47 (982C)0.20 -

@ 1000C 0.43 0.32 0.27 0.25 0.43 0.32 0.27 0.27 0.54 (1093C)0.24 -

@ 1200C - - - - - - - 0.39 -0.33 -

@ 1400C - - - - - - - 0.58 -0.48 -

@ 1090C 1.13 1.13 1.13 1.13 1.13 1.13 1.25 - -

56 50 54.5 56 50 50 28 53-55 53

44 35 42.7 44 34.9 34.9 72 45-47 47

0.05 0.09 0.10 0.05 0.09


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Superwool T)& -&"%*/( #3"/% */ )*()5&1&3"563& -08 #*01&34*45&/5

'*#3& */46-"5*0/.

Insulating fibre

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SECTION 2

B0(' ,+!0/.

Superwool bulk products

11-4-04 :

Superwool 607 HT Bulk

11-5-04 :

Superwool Plus Bulk

Refractory ceramic fibre (RCF)bulk products

5-5-06 :

Cerafibre

Cerachem

Cerachrome

5-6-13 :

Engineered Fibres

5-7-10 :

Kaowool Bulk Fibre

11

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Cera

& Kaowool



Contribute to protecting people and property from

excessive heat


Reduce energy usage



insulation wool bulk:

Raw material for the manufacturing of finished products

such as boards, paper, shapes, yarns etc Vacuum forming feedstock

Textile manufacturing

Chimney fill

Fire door infill

Kiln car infill

Packing expansion joints (e.g. carbon baking pits)

Loose insulating fill for complex spaces and areas

where access is difficult

Reinforcement for insulating concretes and cements

Precursor for engineered fibres

BulkConsists of a loose mass of randomlyorientatednormally long, fluffy cotton wool like fibres collected after

fiberisation and not further altered.

Bulk can be:

needled into a blanket

converted into boards and shapes

die-cut into gaskets

woven into rope and cloth

blended into liquid binders for coatings and cements

Grades available: Lubricated Bulk

For packing expansion joints and voids For infil in the roofs and walls of certain types of kilns

For seals around penetrations in furnaces, such as

burner tubes, site holes etc, areas in refractory

constructions

Un-Lubricated Bulk

- un-chopped fibre

- coarse chopped

- fine chopped fibre

Un-lubricated fibre is used in vacuum forming

processes, mastics, mouldables sprays and coatings

Selection of different fibre lengths controls the

properties of the final product


Bulk products overview

Introduction to our bulk productsHigh temperature insulation wool is a material for use in

high temperature applications such as the insulating lining

of metallurgical ovens and furnaces, petrochemical heaters,


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Superwool bulk - grades available:


c$a**"f"ca+"'& 1300C




c$a**"f"ca+"'& 1200C



Benefits:

Superwool Bulk is virtually immune to thermal shock

The fibres are opaque to infra-red and so maintain

their low thermal conductivity to high temperature

The fibres absorb very little energy on heating

The fibres are high purity and non-corrosive

The fibres are resilient and also resistant to

mechanical damage

No reaction with alumina based bricks in application

in the range of typical use temperature

Exonerated from any carcinogenic classification



constituents are predominantly alumina and silica.

Such MMVFs are classified in the EU as category 2

carcinogens.




Morgan Thermal Ceramics has a complete line of refractory

bulk fibres, each of which offers its own unique

combination of properties. These bulk fibres are produced

by varying composition, fibre length, compressed density,

fibre content, fibre diameter, and lubricity to serve a wide

range of customer needs.

RCF blanket - grades available:

Cerafibre:

c$a**"f"ca+"'& 1260C

Spun refractory fibres, made from electrically melted

alumina and silica.

Cerachem:

c$a**"f"ca+"'& 1425C


alumina, silica and zirconia.

Cerachrome:

c$a**"f"ca+"'& 1425C


alumina, silica and chromia.

All three fibres are resistant to chemical attack, except

for hydrofluoric and phosphoric acids and strong alkalies.

Engineered Fibres:

c$a**"f"ca+"'& 1100 - 1425C

A family of fibres that have been developed to meet

specific engineering needs. At present, 4 chemical

compositions are available: Enfil SF, Enfil SH, Enfil HP

and Enfil Z.

Kaowool Bulk fibres:

c$a**"f"ca+"'& 1260 - 1425C

Available in two grades: Standard and Zirconia. Both

grades are high purity fibres and are unaffected by

chemicals except for hydrofluoric and phosphoric acids

and strong alkalies. If wet by oil or water, their physical

and thermal properties will be fully restored on drying.

Benefits:

Excellent resistance to chemical attack

Unaffected by oil, water or steam

Very low thermal expansion

Excellent shock and good corrosion resistance

Low moisture absorption

Low electrical conductivity Good tensile strength

Constant coefficient of friction

Refractoriness: the fibres are stable up to elevated

temperatures

Low thermal conductivity: the fibres are opaque to

infra-red radiation and so maintain their low thermal

conductivity up to high temperature

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B6-, 130%6$54


Others


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B6-, 130%6$54

Alkili/Alkali Earth


Colour

Specific Gravity, g/cm3

Fibre Diameter, *mean, micron

Specific Heat Capacity, kJ/kgK

@ 980C

@ 1090C

SiO2(*on calcine product)

Al2O3

CaO + MgO

ZrO2

Fe2O3

Na2O + K2O

TiO2

5-5-06 5-6-13 5-7-10

Cera-

chrome

Kaowool Bulk Fibre

1260

white

2.65

1425

white

2.65

1425

blue/green

2.65

1100

white tolight grey

2.5

1250

white tolight grey

2.6

1260

white tolight grey

2.56

Beaker Value (fibre length), ml

Bulk unchopped

Coarse chopped

Medium chopped

Melting Point C

Cr2O3

Engineered Fibres

SF SH HP Z Standard Zirconia

CerachemCerafibre

1425

wh

ite tolight grey

2.65

1260

white

2.56

1425

white

2.65

- - - 50-650 50-650 50-650 50-650 - -

- - - - - - - 450 450

- - - 200 200 200 200 200 200

- - - 150 150 150 150 150 -

Fine chopped - - - 80 80 80 80 80 -

Fibre Index - - - 55-98 55-98 55-98 55-98 - -

3.5 3.5 3.5 3.0 3.0 *2.0-3.5 *3.0-3.5 2.3 2.5

- - - - - - - 1.07 1.07

1.13 1.13 1.13 - - - - 1.13 1.13

- - - 1500 1500 >1650 >1650 >1650 >1650

56.0 50.0 54.3 65.0


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Superwool T)& -&"%*/( #3"/% */ )*()5&1&3"563& -08 #*01&34*45&/5

'*#3& */46-"5*0/.

Insulating fibre

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SECTION 3

M+!0("., L+$. & B(+' +!0/.

Superwool fibre products

11-4-03 :

Superwool 607 HT Z-Blok Modules

11-5-07 :

Superwool Plus Pyro-Bloc Modules

11-5-06 :

Superwool Plus Pyro-Log

11-4-07 :

Superwool 607 HT Pyro-Log

Refractory ceramic fibre (RCF)products

5-6-02 :

Pyro-Bloc

Modules

5-6-03 :

Pyro-Log

5-6-05 :

Z-Blok 1 Modules

5-6-06 :

Z-Blok 3 Modules

5-6-04 :Pyro-Stack Modules

5-6-15 :

Unifelt Modules

5-6-17 :

Thermo-Bloc Modules

5-5-02 :

Cerablok

17

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Re-heat, Strip-annealing, Rotary Hearth and Roller

Hearth Furnaces, Carbonizing and Lift-off Furnaces

Petrochemical

Process heaters, reformers, ductwork pyrolysis heaters

Homogenizing furnaces

Process heaters

Thermal oxidizers

Engineered shapes

ModulesA unique solution to high temperature insulation needs

in industrial heaters, boilers and furnaces as well as many

other applications. Morgan Thermal Ceramics exclusive

Pyro-Bloc products have set the standard for quality and

versatility in furnace lining systems. Pyro-Bloc modules

are the only monolithic fibre modules on the market.Manufactured from Pyro-Log, they are fabricated into

modules that offer superior performance and durability.

LogsAn uncompressed monolithic mass of fibre. Pyro-Log

fibre is the basic building block for all Pyro-Bloc

applications. All Pyro-Log fibre is produced with a special

lubricant that allows the fibre to be intensely needled to

attain varying densities. At moderate temperatures this

lubricant burns out and the fibre becomes rigid enough

to stand on. This feature, unique to Pyro-Log fibre,

assists during installation and provides the durability andtoughness necessary for long life.

BlocksMade from high temperature fibres, mineral fibres and

a small amount of organic binder. Due to the high fibre

content, Bloc sheets are strong, lightweight and thermal

shock resistant.



fibre is exonerated from the carcinogen classification in theEuropean Union under the terms of NOTA Q of European

Directive 67/548/EEC.











Modules, Logs & Block productsoverview

Introduction to our Modules,Logs & Block products

High temperature insulation wool is a material for use in








Cera & Kaowool


In use high temperature insulation wool will: Contribute to protecting people and property

from excessive heat


Reduce energy usage



insulation wool Modules, Log & Block:

Ceramic & Glass

Kiln lining

Low mass kiln cars

Furnace doors

Refining

Distillation heater lining

Heat Treatment/Metal working

Heat treatment lining

Non Ferrous

Annealing furnace

Heat treating furnace

Power Generation/Boilers Cogeneration ducts and silencers

Iron & Steel

Walking beam furnace skid rail insulation

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Superwool 607 HT fibre: c$a**"f"ca+"'& 1300C

The only low biopersistent fibre available with a classification

temperature of 1300C.

Superwool

Plus

fibre: c$a**"f"ca+"'& 1200CAn engineered solution which saves energy and respects

the environment.

Superwool Modules, Logs & Block -grades available:

Pyro-Bloc:

Pyro-Bloc Modules comprise two sections of Superwool

fibre slabs in edge-grain orientation. These are held in position

with two stainless steel tubes mounted transversely through the

modules and remote from the hot face. They are anchored

to the furnace casing with the patented Pyro-Bloc fixing in

any one of four standard versions, Y, M, T and Eye-bolt.

Pyro-Log:

High density needled monolithic slabs Pyro-Log is the

only 152mm thick needled mass of fibre available in

standard uncompressed densities up to 240kg/m3.

Z-Blok 1 & 3:

Convoluted blanket modules made from spun-fibre blanket,

folded and pre-compressed to a specified density, and held

in position with the T-Bar anchoring system - 2 stainless

steel tubes mounted transversely within the module.

Thermo-Bloc:

Manufactured from two sections of Pyro-Log slabs in

edgegrain orientation, installed with a pre-studded,

external, side-fixed yoke. The Pyro-Log slabs can be held

in position by two additional stainless steel tubes mounted

transversely through the modules and remote from the hot

face. The side fixed yokes fit in these tubes.

Benefits:

High un-compressed densities give low thermal

conductivity and a more uniform and faster installation

Lubricated fibre allows more uniform compression

and tight joints


under NOTA Q of European Directive 97/69 EC

Anchorage remote from the hot face protects steel work







Pyro-Bloc

modules are available in uncompressedmodule varying densities and in three grades:

R Grade: alumina - silica

ZR Grade: alumina - zirconia - silica

C Grade: alumina - silica - chromia

RCF Modules, Logs & Block -grades available:

Pyro-Bloc:

c$a**"f"ca+"'& 1260 - 1425C

Lightweight with low heat storage providing a durable

service with all the advantages of our standard ceramic

fibre blanket products in a pre-compressed modular form

and offer non-exposed anchoring, economical installation

and a positive mechanical attachment.

Pyro-Log:

%a/"%,% c'&+"&,',* ,*e 1260 - 1425C

Pyro-Log is the only 152mm thick, high purity, needled

blanket available in standard uncompressed densities

up to 240kg/m3. Vertically-fiberized Pyro-Log fibre is of

exceptional uniformity of dimensions and of naturally low

shot content.

Pyro-Stack:

%a/"%,% c'&+"&,',* ,*e 1260 - 1600C

High quality spun-fibre blanket, compressed & banded

with plastic strips, including two stainless steel tubes

mounted transversely through the strips remote from the

hot face. They can be anchored to the furnace casing in

any one of four standard versions, Y, M, T and Eye-bolt.

Unifelt:

c$a**"f"ca+"'& 1260 - 1700C

Vacuum-Formed from controlled mixtures of Kaowool

andSAFFIL fibres, the ratio of the fibres are adjusted to produce

the different temperature grades. Edge-stacked strips of

Unifelt sheet, bonded under pressure, with a semi-elastic

organic binder.

Thermo-Bloc:

c$a**"f"ca+"'& 1260C

Manufactured from two sections of Pyro-Log slabs in

edge-grain orientation they are installed with a pre-studded,

external, side-fixed yoke. They can be held in position by

two additional stainless steel tubes mounted transversely

through the modules and remote from the hot face.

Z-Blok 1 & 3:

%a/"%,% c'&+"&,',* ,*e 1260 - 1600C

Folded modules available in two design configurations;

Z-Blok 1 has a slide channel that runs perpendicular to the

folds, it slides onto a disc or clip that has been attached to

the steel casing. Z-Blok 3 has a C-Channel that runs

parallel to the module folds and is typically attached to

the steel casing with a welded stud and nut.

Benefits:

Fast one step installation

All welds automatically torque tested

Lubricated fibre allows increased compression and

tight joints

Hardening effect on first firing gives a tough hot face

Resistant to mechanical damage and gas flow abrasion

Anchorage remote from the hot face protects steel work

M+$a* T%")a( C"a)&. - E0+," P+!0/ Da/a B+%0"


20/114

20

M0%6-4, L0(4 & B-0$ 130%6$54


Colour

Density, kg/m3 (*,&c'%)eed)

11-5-07 11-4-07

1200

*160

@ 1090C

Superwool 607 HT

Pyro-Bloc Modules

Superwool Plus

Pyro-Bloc Modules

11-5-06

Superwool Plus

Pyro-Log

11-4-06

*192

@ 1000C

@ 1100C

Mean Temperature @ 200C

@ 400C

@ 600C

@ 800C

@ 1000C

@ 1200C

Superwool 607 HT

Pyro-Log

Classification Temperature, C 1300 1200 1300

*160 *192 *240

@ 1200C

@ 1250C

@ 1300C

White White White White

160 192 160 192 240

1.05 1.22 - 1.22

Loss of Ignition after 2 hours @ 800C


21/114

21

M0%6-4, L0(4 & B-0$ 130%6$54

Colour


5-6-02 5-6-03

1260

*160

@ 1090C

Pyro-LogPyro-Bloc Modules

5-6-05

Z-Blok 1 Modules

5-6-06

*192 *240

@ 1000C

@ 1100C

Z-Blok 3 Modules

Classification Temperature, C 1425

@ 1200C

White White


22/114

22

M0%6-4, L0(4 & B-0$ 130%6$54


Colour


5-6-04 5-6-15

-

128

@ 1090C

Unifelt ModulesPyro-Stack Modules

5-6-17

Thermo-Bloc

Modules

5-5-02

@ 1000C

@ 1200C


@ 400C

@ 600C

@ 800C

@ 1000C

@ 1200C

Cerablok


@ 1300C

@ 1400C

@ 1600C

White

Loss of Ignition after 2 hours @ 800C

-

-

-

-

-

- - -

Kaowool S

Cerablanket

Kaowool SZ

Cerachem

@ 1000C

Maftec

BlanketU 13

Maximum Continuous Use Temperature, C 1260

@ 1080C

@ 1500C -

-

White

-

1260

-

1425

-

1425

-

1600

-

1600

160 128 160 *128 160

- - - - - -

- - - - - -

1.13 1.13 1.13 1.13 1.25 1.25

-

@ 300C

@ 500C

@ 1400C

- - - -

0.12 0.11 0.08 0.09

- - - -

0.19 0.18 0.15 0.14

0.28 0.25 0.23 0.22

0.38 0.34 0.32 0.31

- - - -

- - - -

U 14 U 15 U 16 U 17

1260

-

1425

-

1500

-

1600

-

1700

-

140

White

125 120 110 100

- - - - -

- - - - -

1.13 1.13 1.17 1.20 1.25

-

- - - - -

2 - - - -

- 2 - - -

- - 2 - -

- - - 2 -

- - - - 2

- - - - -

- - - - -

- - - - -

- - - - -

0.15 0.15 0.14 0.14 0.14

0.22 0.21 0.20 0.19 0.19

0.29 0.30 0.28 0.27 0.25

- 0.39 0.39 0.38 0.35

- - 0.51 0.50 0.48

RCFSuper-wool

Plus

1260 1200

- -

*160-192

*160-192

1.13 -

- 1.05

- -


23/114

23

M0%6-4, L0(4 & B-0$ 130%6$54

Types of Modules and Different Fixing Systems

Note: F"/"& !'.& a)e M')a& T!e)%a$ Ce)a%"c S+a&da)d

Z-Blok 1 (Convoluted Blanket) ModulePyro-Stack Y (Stacked Blanket) Module

Pyro-Bloc T (Log) Module Z-Blok 3 (Convoluted Blanket) ModulePyro-Stack T (Stacked Blanket) Module

M+$a* T%")a( C"a)&. - E0+," P+!0/ Da/a B+%0"


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24


Superwool T)& -&"%*/( #3"/% */ )*()5&1&3"563& -08 #*01&34*45&/5

'*#3& */46-"5*0/.

Insulating fibre

M+$a* T%")a( C"a)&. - E0+," P+!0/ Da/a B+%0"


25/114

Superwool board products

11-5-11 :

Superwool Plus Board

11-5-12 :

Superwool Plus Blok

11-4-15 :

Superwool 607 HT Board

11-5-16 :

Superwool Plus Pyro-Board

11-4-17 :

Superwool 607 HT Unifelt Board

11-5-13 :

Superwool

Plus AluBoard

11-4-13 :

Superwool 607 HT SB

11-4-12 :

Superwool 607 HT WB

Refractory ceramic fibre (RCF)board products

5-8-01 :Unifelt Boards

5-5-03 :

Ceraboard

5-5-04 :

Ceracarton

5-7-22 :

Kaowool Boards

25

SECTION 4

B+a! ,+!0/.

M+$a* T%")a( C"a)&. - E0+," P+!0/ Da/a B+%0"


26/114

26





Cera

& Kaowool




from excessive heat


Reduce energy usage



insulation wool board:

Iron & Steel

Expansion joints, back-up insulation, heat shields andmould base insulation

Non-ferrous

Tundish and launder covers in the casting of copper and

copper-based alloys

Ceramics

Hot-face lining for kilns and in construction of LTM

(low thermal mass) kiln cars

Glass

Back-up insulation in melting furnaces and protection of

burners

Furnace building

Hot face lining material (alternative to blanket); back-up

to solid refractories; expansion joints

Light industry

Lining combustion chambers in industrial and domestic

boilers

Petrochemical

High temperature heater lining hot-face material

High temperature gaskets & seals

Heat shields

Board

Rigid composite board made from Superwool fibres,

refractory fillers containing a variety of fillers, organic and

inorganic binders.


Board products overview

Introduction to our board products





M+$a* T%")a( C"a)&. - E0+," P+!0/ Da/a B+%0"


27/114

27














Superwool board - grades available:

Board 75: Suitable for all applications up to 900C.

H Board: Recommended when a high strength material

is required.

Board 85: Suitable for all applications up to 1000C.

Board LTI: Recommended for all applications where thin,

rigid Insulating panels are required.

Board 607 INO: Recommended for all applications where

minimal smoke or fume emission is desirable.

C Board: Formula specially designed for application up

to 1000C requiring cycling resistance and high mechanical

performances.


c$a**"f"ca+"'& 1300C




c$a**"f"ca+"'& 1200C



Benefits:

Good thermal shock resistance allows use in

applications where large variations in temperature occur

Low heat storage capacity

Can be used in direct contact with flame

High temperature stability and low thermal conductivity

Good handling strength, easy to cut with standard tools

Excellent flexural and compressive strength









RCF Board products use refined ceramic fibres and pure

fillers and binders in conjunction with a unique thermal

bonding manufacturing process. This created special

insulation boards with high temperature stability, excellent

strength, hardness, and exceptional machinability for

precise dimensional control.

RCF boards - grades available:

Kaowool:

c$a**"f"ca+"'& 1260 - 1600C

Produced from refractory fibre compositions specially

developed to give rigid, self-supporting boards with

excellent high temperature properties. Board is designed

for use in applications requiring higher rigidity than blanket

forms, and as a result of its higher density, has improved

thermal insulation properties and abrasion resistance.

Cera:

c$a**"f"ca+"'& 1260 - 1400C

Made from bulk fibres produced by the most modernspinning process, giving exceptional length & uniform

distribution which are ideal for manufacturing blanket

of controlled density, high tensile strength and resiliency.

Unifelt:

c$a**"f"ca+"'& 1260 - 1700C

Made from refractory fibres compositions, bonded with an

organic binder which begins to burn out on exposure to

180-200C and which imparts high strength prior to heating.

They show excellent flexibility properties which give good

dimensional resilience after compression and make

utilisation of the boards or cut pieces very easy where rigid

products are unsuitable.

Benefits:

Rigid, self supporting boards


Good abrasion resistance

Low heat storage

Resistant to thermal shock

Not wetted by most molten non ferrous metals,

including aluminium

Good resistance to spalling

Can be easily cut and shaped

Excellent thermal stability: fibres have good

resistance to devitrification

M+$a* T%")a( C"a)&. - E0+," P+!0/ Da/a B+%0"


28/114

28

B0"3% 130%6$54


Colour

Density, kg/m3

11-5-11 11-5-12

900

Superwool Plus

BlokSuperwool Plus

Board

11-4-15

Superwool 607

HT Board

11-4-17

Superwool607 HT

Unifelt Board


White/Tan

75 800

Maximum Continuous Use Temperature, C

White/Tan

900 1000 1100 1100

1000 1100 Board C Board

White/Tan

AluBoard

White

Modules of Rupture MPa *,&f")ed 0.8 3.5 0.8 1.5 1.2

11-5-16

SWPlusPyro

Board

11-5-13

SWPlusPyro

AluBoard

H 85 LTI INOPyro

Board

SW607HT

Unifelt

800 1000 1100

- - - 1300 1150 1200 1250 600

- - - - - - - - - -

White White/

Tan

320 520 320 350 500 320 320 320 350 360 240 190 340

0.7 0.8 0.8 1.2 1.4 - - 1.0

@ 800C

@ 1000C


@ 400C

@ 600C

@ 800C

@ 1000C

@ 1200C

@ 1090C

@ 300C

@ 500C

@ 1400C

Isothermal Heating at Class Temperature

@ 1200C

@ 10% relative deformation 0.4 1.1 0.3 0.3 0.3 - - - 0.3 0.3 - - 0.3

@ 10% reduction in thickness - - - - - 0.30 0.40 0.30 - - - - -

- - - - - - - - - - 1.05 - 1.05

5.0 10.0 5.0. 5.0 4.5 6.0 6.0 6.5 - - - - -

@ 600C - - - - - - - - - - - - 6.0

- - - - - - - - - - 0.15 - -after 2 hours heating @ 600C

- - - - - - - -


29/114

29

B0"3% 130%6$54

Colour

Density, kg/m3

5-8-01 5-5-03

1260

CeraboardUnifelt Boards

5-5-04

Kaowool Boards


1300

Maximum Continuous Use Temperature, C

1400 1500 1600 1700

100 115 1260 1600S

Modules of Rupture MPa *,&f")ed

5-7-22

1400 1500 1600 1700Strong

12601400 1600

1260 1400 - 1260 1260 1400 1500 1600

@ 10% relative deformation

SiO2

Al2O3

ZrO2

Cera-

carton

- - - - - - - 1260 - - - - -

White White/Tan White/Tan

White/Tan

170 160 150 140 130 310 310 250-320 280* 330* 260* 240* 200*

- - - - - 1.0 0.9 1.0 1.05 2.7 0.99 0.99 0.88

fired 15 minutes @ 650C - - - - - - - - 0.58 1.1 0.35 0.30 0.24

- - - - - 0.35 0.3 0.2 - - - - -

@ 5% reduction in thickness - - - - - - - - - 0.56 - - -


@ 400C

@ 600C

@ 800C

@ 1000C

@ 1200C

@ 300C

@ 500C

@ 1400C

Isothermal Heating at Class Temperature

- - - - - 3.0 3.7


30/114

30


Superwool T)& -&"%*/( #3"/% */ )*()5&1&3"563& -08 #*01&34*45&/5

'*#3& */46-"5*0/.

Insulating fibre

M+$a* T%")a( C"a)&. - E0+," P+!0/ Da/a B+%0"


31/114

SECTION 5

Va00) F+)"! ,+!0/.

Superwoolvacuum formed products

11-5-09 :

Superwool Plus VF

11-4-09 :

Superwool 607 HT VF

11-5-14 :

Superwool Plus Carton

Refractory ceramic fibre (RCF) vacuum formed products

5-7-24 :

KaowoolVacuum Formed Shapes

5-7-22 :

Kaowool

Board

5-5-07 :

Ceraform

5-8-01 :

Unifelt Boards

31

M+$a* T%")a( C"a)&. - E0+," P+!0/ Da/a B+%0"


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32

Vacuum formed products overview

Introduction to our vacuum formedproducts









Cera & Kaowool




from excessive heat


Reduce energy usage



insulation wool vacuum formed (VF):

Iron & Steel

Riser sleeves for ferrous and non ferrous molten metals

Stopper nut insulation

Ladle shroud gasket Nozzle insulation in continuous casting

Roller inserts in roller hearth furnace

Glass casting mould

Tube insulation end in tube fumes boiler

Insulation for domestic appliance

Tap-hole cones and launder linings for non ferrous

molten metals.

Doors and combustion chamber linings for boilers.

Furnace sight holes.

Heating element supports.

Duct and flue linings.

Insulation for domestic appliances.

Pipes insulation

Vacuum Formed (VF)

Vacuum-Forming allows the production of a variety of

configurations, tailored to the particular application and

ranging from simple sections (such as tubes, cones and

flat shapes) to complex shapes (such as combustion

chambers).


M+$a* T%")a( C"a)&. - E0+," P+!0/ Da/a B+%0"


33/114

33




European Union under the terms of NOTA Q of EuropeanDirective 67/548/EEC. Superwool fibre meets the

requirements requested under NOTA Q.










SuperwoolVF products - grades available:

Superwool 607 HTVF:

c$a**"f"ca+"'& 1300C



Superwool Strong:

c$a**"f"ca+"'& 1200C

Produced by the addition of selected fillers in order to

maximize the mechanical properties and the resistanceto erosion of the final product.


c$a**"f"ca+"'& 1200C



Benefits:

Tailor made shapes

Homogeneous structure


Good erosion resistance and rigidity

Excellent hardness properties Excellent thermal shock resistance

Low heat storage, lightweight

Good cycling performance (standard formula)

Molten iron & steel resistance

Flame resistant

Easy to machine








modules, converted into papers, boards, and shapes. VF

Shapes are insulating products made from a mixture of

refractory ceramic fibre by vacuum forming. This process

allows the production of a variety of configurations, tailored

to the particular application and ranging from simple

sections (such as sleeves, cones) to complex shapes.

RCF VF products - grades available:

KaowoolVF Shapes:

c$a**"f"ca+"'& 1260 - 1600C

The versatility of the vacuum-forming process facilitates

the manufacture not only of simple forms, such as

tubes, cones and flat panels, but also of geometrically

complex shapes, such as burner blocks, fire bases and

kiln-car blocks.

Ceraform:%a/"%,% c'&+"&,',* ,*e 1260 - 1425C

The versatility of the vacuum-forming process facilitates

the manufacture not only of simple forms, such as

tubes, cones and flat panels, but also of geometrically

complex shapes, such as burner blocks, fire bases and

kiln-car blocks.

Ceraform 100: Formula based on Cerafiber.

Ceraform 200: Formula based on Cerafiber used for

riser sleeves, tap-hole cones and 1000 x 1000mm boards.

Ceraform 250: Formula based on Cerafiber used for

premouled launder linings (aluminium foundries) and

1000 x 1000mm boards.

Ceraform 400: Formula based on Cerafiber used for riser

sleeves. High resistance against molten iron and steel. Very

resistant to erosion. Also available in 1000 x 1000mm boards.

Ceraform 1000: Formula based on Cerachrome Fibre.

Used for burner blocks, shapes and 1000 x 1000mm boards.

Ceraform 1400: Formula based on Cerachem Fibre.

Used for shapes or 1000 x 1000mm boards.

Cera-PakTM: Cera-pak is as-cast Ceraform sheets, 1000 x

1000 mm, packed wet into individual plastic bags. The

sheets can be formed in situ to any shape desired, which

on drying, develops properties similar to those of Ceraform.

Benefits:

Easy to use

Tailor made shapes

Homogeneous structure


Good erosion resistance and rigidity


Low heat storage, lightweight

Flame resistant

Easy to machine

M+$a* T%")a( C"a)&. - E0+," P+!0/ Da/a B+%0"


34/114

34

"$66. F03.&% 130%6$54


Colour

Density, kg/m3

11-5 -09 1 1-4-0 9

1200

KaowoolVacuum Formed ShapesSuperwool

Plus VF

5-7-24

Kaowool Board


Plus

1200 1300 1300 1000

Strong 1260 LB 1400 1600

Modules of Rupture MPa *,&f")ed

5-7-22

Strong607HT

607HT G

1260 1260StrongBoard1260

1400

1260 1260 1260 1400 1500 1600 1260 1260

@ 5%

1400

fired 15 minutes @ 650C


@ 600C

@ 1000C

@ 1200C

@ 400C

@ 800C

after 24 hours heating @ 1250C

Loss of Ignition, %

High Temperature Performance %

Superwool

607HT VF

11-5-14

SWPlus

Carton

Carton607

1500 16001600

S

1500 1600

White/Tan

White/Tan

White/Tan

Grey White

/Tan

280 380 320 450 290 260 330 200 260 240 200 280 330 260 240 200

1.15* 2.01* 1.1 1.6 1.47 1.05 2.7 flexible* 0.99* 0.99* 0.88* 1.05* 2.7* 0.99* 0.99* 0.88*

0.52 0.9 - - - 0.58 1.1 N/A 0.35 0.30 0.24 0.58 1.1 0.35 0.30 0.24

@ 10% 0.16 0.38 - - - - - - - - - - - - - -

- - 6 6 - - - - - - - 5-7 5-10 5-10 5-10 5-10

- - 1.9 1.7 - - - - - - - - - - - -

after 24 hours heating @ 1000C - - - - 2 - - - - - - - - - - -

- - - - - - - - - - - - - - - -

Weight Loss on First Firing, approximate - - - - - 5-7 5-10 5-10 5-10 5-10 5-10 - - - - -

- - - - - 0.07 0.06 0.07 0.06 - - 0.07 0.06 0.06 - -

0.08 0.09 0.10 0.10 0.07 0.09 0.09 0.09 0.08 0.07 0.06 0.09 0.08 0.08 0.07 0.06

0.12 0.12 0.13 0.15 0.10 0.11 0.12 0.11 0.10 0.09 0.08 0.11 0.12 0.10 0.09 0.08

0.16 0.14 0.19 0.19 0.15 0.15 0.16 0.15 0.13 0.12 0.10 0.15 0.16 0.13 0.12 0.10

0.20 0.17 0.24 0.24 - - - - 0.18 0.16 0.14 - - 0.18 0.16 0.14- - 0.31 0.29 - - - - 0.23 0.22 0.20 - - 0.23 0.22 0.20

@ 1400C - - - - - - - - - 0.28 0.26 - - - 0.28 0.26

0.13 0.30 - - - - - 0.56 - - - - 0.56 - - -

White / Tan White / Tan

Permanent Linear Shrinkage % ENV (1094-1)

Thermal Conductivity, W/mK ASTM C-201

Compressive Strength, Mpa

after 24 hours heating @ 800C - - - - 7 - - - - - - - - - - -

M+$a* T%")a( C"a)&. - E0+," P+!0/ Da/a B+%0"


35/114

35

"$66. F03.&% 130%6$54

Colour

Density, kg/m3

1260

Ceraform

5-5-07


100

1260 1260 1260 1400

1400 1500 1600

Modules of Rupture MPa

200 250 400 1300

- - - -

Al2O3

SiO2

ZrO2

Fe2O3+TiO2

CaO+MgO

Na2O+K2O

Loss of Ignition, %

1400

Grey White

/Tan

@ 1100C

White / Tan White / Tan

5-8-01

UnifeltBoard

1700

-

1000

1425Maximum Continuous Temperature, C

- - - - - 1260 1400 1500 1600 1700

Blue/Green

250 280 450 390 300 170 160 150 140 130240

0.8 1.3 3.0 1.6 1.2 - - - - -0.9

8 6 6 6 6 - - - - -6

- - - - -


36/114

36


Superwool T)& -&"%*/( #3"/% */ )*()5&1&3"563& -08 #*01&34*45&/5

'*#3& */46-"5*0/.

Insulating fibre

M+$a* T%")a( C"a)&. - E0+," P+!0/ Da/a B+%0"


37/114

SECTION 6

Pa," ,+!0/.

Superwool paper products

11-5-00 :

Superwool Plus Paper

11-4-00 :

Superwool 607 HT Paper

5-7-31 :

Thermatex 500 Paper

5-7-32 :

Thermatex 850 Paper

Refractory ceramic fibre (RCF)paper products

5-7-33 :

E.R. Glass

5-7-34 :

Green Glass

5-7-20 :

Kaowool 1260

5-7-27 :

Kaowool 1260 Waterproof

5-7-28 :Kaowool 1400 Paper

5-7-26 :

Kaowool 1600 Paper

37

M+$a* T%")a( C"a)&. - E0+," P+!0/ Da/a B+%0"


38/114

38

Paper products overview

Introduction to our paper products









Cera & Kaowool



Contribute to protecting people and propertyfrom excessive heat


Reduce energy usage



insulation wool Paper:

Gasketing between aluminum and zinc trough sections

Aluminum furnace tap-out plug cover and parting agent

Aluminum distributor pan linings

Gaskets for any high temperature application

Back up lining for metal troughs Refractory back up for aluminum melting and

holding furnaces

Aluminum casting and fabrication

Insulating thermal break

Insulating gaskets

Expansion joints

Parting media

Die cut gaskets for domestic appliances

Thermal barriers for vehicles (silencers, catalytic

exhausts and heat shields)

Fire protection

Paper

Specially processed to offer excellent performance in

high-temperature applications and offer an alternative to

traditional solutions due to its unique properties of high

refractoriness and excellent non-wetting characteristics to

applications requiring direct contact with molten aluminium

and stability and resistance to chemical attack.

Insulating paper conforms easily to complex shapes and

can be die-cut and used in a wide range of applications

as thermal insulation and are especially suited to use ingaskets and as a parting medium.

I n su la t i ng Our Wor ld

Morgan Thermal Ceramics - Europe Product Data Brochure


39/114

39




European Union under the terms of NOTA Q of European

Directive 67/548/EEC.










Superwool paper products - grades available:

Superwool 607 HT:

classification 1300C







Benefits:

Excellent thermal insulating performances

Free of binder or lubricant

Thermal stability

Low heat storage


Flexible and resilient

Immune to thermal shock

Good sound absorption



Exonerated from any use restriction under annexe Vnumber 7.1 of the German hazardous substances

regulation (TRGS 905)




carcinogens.

RCF is a highly versatile material which can be spun orblown into bulk and air-laid into blanket, folded into


High-performance paper products from Morgan Thermal

Ceramics are the preferred choice over traditional

fibreglass, textile, or metal products for thermal, acoustical,

or filtration management.

RCF paper products - grades available:

Kaowool:

classification 1260C and 1400C

Kaowool Waterproof:


Glass fibre paper products - grades available:

E.R. Glass:

maximum continuous use 500C

Green Glass:


Thermatex 500:


Mineral fibre paper products - grades available:

Thermatex 850:


Alumina paper products - grades available:

Kaowool 1600:


Manufactured from high purity refractory fibres and

designed for high temperature insulation. Advanced

production techniques ensure uniform fibre distribution

and close control of thickness and density.

RCF paper is produced from alumina-silicate fibres with

the minimum addition of carefully selected bonds, which

burn out cleanly in service. They exhibit excellent strength,

flexibility and good handling characteristics.

Benefits:


High flexibility

Low shot content

Precise thickness Resistant to thermal shock

Very low thermal conductivity

Low thermal mass

Morgan Thermal Ceramics - Europe Product Data Brochure


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40

Paper products

I n su la t i ng Our Wor ld

11-4-00 11-5-00 5-7-33 5-7-34 5-7-20 5-7-27

Superwool

607 HTPaper

Superwool

Plus

Paper

E.R.Glass

Green Glass Kaowool1260

Kaowool 1260Waterproof

Maximum Continuous Temperature, C - - 500 500 - -

Classification Temperature, C 1300 1200 - - 1260 1260

Colour white white white green white white

Density, kg/m3 210 190 - 210 150 150 210 210

Tensile Strength, kN/m2 >0.45 >0.65 6.3 >6.5 750 750

Loss on Ignition, % 8 8 - - 8 9

Melting Point, C - - 720 720 1760 1760

Permanent Linear Shrinkage, % ENV (1094-1)

after 24hrs @ 1000C -


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Paper products

5-7-28 5-7-26 5-7-31 5-7-32

Kaowool

1400 PaperKaowool

1600 PaperThermatex

500 PaperThermatex

850 Paper

Maximum Continuous Temperature, C - - 500 850

Classification Temperature, C 1400 1600 - -

Colour white white white light green

Density, kg/m3, (*depending on grade) 210 150 120-150 180-200

Tensile Strength, kN/m2 750 250 -

longitudinal

1.0/transverse

0.5

Loss on Ignition, % 6 6 8 4.5 - 9.0

Melting Point, C 1760 2000 700 >1000

Permanent Linear Shrinkage, %, After 24 hours - 250 500 -

Linear Shrinkage, %, 4 hours @ 1400C 3 - - 4.5 - 9.0

Thickness Measurement Pressure, kPa 10 3 3 -

Fibre Diameter, Microns2-3 3 2.3 - 3.2 5.5

Fibre Length, mm - - - up to 15

Thermal Conductivity, W/mk

Mean Temperature @ 100C 0.048 0.04 - 0.04

@ 200C 0.070 - - -

@ 300C 0.105 0.06 - 0.084

@ 500C - 0.09 - 0.130

Chemical Composition, %

SiO2 46-52 9 65 47.5

Al2O3 48-54 88 3.5 14.0

Na2O - - 12 -

B2O3 - - 6 -

CaO + MgO - - 9.5 26.0

Fe2O3 - - - 6.5

Other Oxides


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Superwool T)& -&"%*/( #3"/% */ )*()5&1&3"563& -08 #*01&34*45&/5

'*#3& */46-"5*0/.

Insulating fibre

M+$a* T%")a( C"a)&. - E0+," P+!0/ Da/a B+%0"


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SECTION 7

F"(/ ,+!0/.

Superwool felt products

11-5-05 :

Superwool Plus Clad

11-4-05 :

Superwool 607 HT Clad

11-4-10 :

Superwool 607 HT Felt

Refractory ceramic fibre (RCF) felt products

5-5-08 :

Cerafelt

5-7-29 :

Kaowool

1260 Felt

5-7-30 :

Kaowool Flexi-Felt

5-6-110 :

Ultrafelt

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Felt products overview

Introduction to our felt products

High temperature insulation wool is a material for use inhigh temperature applications such as the insulating lining







Cera & Kaowool




from excessive heat


Reduce energy usage



insulation wool Felt:

Hot Top insulation for steel ingots

Back-up insulation for furnaces and launder systems

Insulating wrap for shrouds/stopper rods in steel

manufacture

Gaskets for low pressure casting systems Thermocouple tube protection

Automotive and aerospace heat shields

Felt

An insulating felt obtained by hot pressing particularly

suitable for die-cutting operations. Semi rigid, it is

neither brittle nor dusty. Felt optimizes the manufacture of

complex, die-cut shapes to close tolerances.


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Superwool felt productsSuperwool Felt is an insulating felt obtained by hot

pressing. It is made from Superwool fibres, bonded with

an organic binder which begins to burn out at 180C. This

special binder makes Superwool Felt particularly suitable

for die-cutting operations. Semi rigid, it is neither brittle

nor dusty. Superwool Felt optimizes the manufacture of

complex, die-cut shapes to close tolerances. Made from

chemically stables fibres, lightweight and very insulating,

Superwool Felt is a multi-purpose product.

Superwool

felt products - grades available:

Superwool 607 HT:

c$a**"f"ca+"'& 1300C




c$a**"f"ca+"'& 1200C



Benefits:

High temperature resistance with low thermal conductivity Particularly suited to cutting operations

Flexible or semi-rigid, depending on density selected

High sound absorption properties

Precise thicknesses


Low heat storage



Exonerated from any use restriction under annexe V

number 7.1 of the German hazardous substances

regulation (TRGS 905)




carcinogens.




High-performance felt products from Morgan Thermal

Ceramics are the preferred choice over traditional

fibreglass, textile, or metal products for thermal, acoustical,

or filtration management. These QS 9000/ISO 9002

certified, lightweight products offer equal or superior

performance with reduced costs, can be die-cut easily,

feature low thermal conductivity, and are durable,

compressible, and flexible.

RCF felt products - grades available:

Cerafelt:

c$a**"f"ca+"'& 1320C

Kaowool Felt:

c$a**"f"ca+"'& 1260C

Kaowool Flexi-Felt:

c$a**"f"ca+"'& 1250C

Ultrafelt:

c$a**"f"ca+"'& 1260C

Ceramic Felt exhibits excellent strength, has good

flexibility and is pleasant to handle, cuts cleanly and is

ideally suited for the manufacture of the most intricate

die-cut shapes and gaskets even in thin section. It is

available in roll form which permits maximum material

utilisation offering improved flexibility to the die-cutter.

Other beneficial properties include low thermal

conductivity, low thermal mass and exceptionally high

thermal shock resistance.

Benefits:


High flexibility

Low shot content

Precise thickness


Very low thermal conductivity

Low thermal mass

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F&-5 130%6$54


Density, kg/m3 (*depending on grade)

Loss of Ignition, % (*depending on grade)

1200

Superwool

PlusClad

11-5-05

Colour

@ 1100C

-


-

@ 1200C

-

-


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F&-5 130%6$54

5-5-08 5-7-29 5-7-30 5-6-11

Cerafelt Kaowool 1260 Felt Kaowool Flexi-Felt Ultrafelt

Classification Temperature, C 1320 1260 1250 1260

Colour yellow white white white

Density, kg/m3 (*depending ongrade)

48 64 96 128 160 192 288 384 130 - 190 12896, 128,

160

Tensile Strength, kN/m2 - >550 550 -

Loss on Ignition, % 4- 12 7 7 -

Melting Point, C - 1760 1760 -

Permanent Linear Shrinkage, % (after 24hrs)

@ 1260C 2.5 - - -

@ 1320C 3 - - -

Linear Shrinkage, %, 4 hrs @ 1260C - 3.5 3 -

Specific Heat Capacity, kJ/kgK

@ 540C 1.13 - - -

Mean fibre diameter (microns),

*optical measurement- - 2-3 -

Thermal Conductivity, W/mk

@ Mean Temperature @ 200C - - - - - - - - - - 0.05

@ 300C 0.11 0.10 0.08 0.08 0.07 0.07 0.07 0.06 - - -

@ 400C - - - - - - - - - - 0.09

@ 500C 0.20 0.17 0.14 0.12 0.11 0.11 0.10 0.10 - - -

@ 600C - - - - - - - - - - 0.13

@ 700C 0.33 0.27 0.21 0.18 0.16 0.15 0.13 0.13 - - -

@ 800C - - - - - - - - - - 0.18

@ 900C 0.51 0.41 0.31 0.25 0.22 0.20 0.17 0.15 - - 0.24

@ 1000C 0.75 0.59 0.42 0.34 0.29 0.25 0.21 0.18 - - -

Chemical Composition, %

SiO2 49.7 48-54 48-54 53

Al2O3 35.1 46-52 46-52 47

Fe2O3 0.1 - - -

ZrO2 14.7 - - -

CaO + MgO 0.05 - - -

Na2O + K2O 0.2 - - -

Other Oxides -


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Superwool T)& -&"%*/( #3"/% */ )*()5&1&3"563& -08 #*01&34*45&/5

'*#3& */46-"5*0/.

Insulating fibre

M+$a* T%")a( C"a)&. - E0+," P+!0/ Da/a B+%0"


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SECTION 8

T"1/&(" ,+!0/.

Superwool textile products

11-5-02 :

Superwool Plus Textiles

Refractory ceramic fibre (RCF) textile products

5-7-21 :

Kaowool Rope & Textiles

49

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Textile products overview

Introduction to our textile products

High temperature insulation wool is a material for use inhigh temperature applications such as the insulating lining







Cera & Kaowool




from excessive heat


Reduce energy usage



insulation wool Textiles:

Welding curtains in steel fabrication

Fire blankets for commercial and domestic kitchens

Smoke and fire curtains in buildings

Kiln car, expansion joint and door seals in furnaces

Gaskets in furnaces and domestic appliances Flexible expansion compensators in power generation

equipment

Removable, flexible thermal insulation quilts for pipe

work and valves in the petrochemical and power

generation industry

Textiles

Cloths, threads, ropes and yarns converted into various

forms for specialised applications.


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Superwool textile productsgrades available:


c$a**"f"ca+"'& 1200C



Benefits:

Low thermal conductivity Flexible and easy to use

Excellent appearance


Resistant to molten aluminium



Exonerated from any use restriction under annexe

V number 7.1

RCF textile products -c$a**"f"ca+"'& ,( +' 1260C

Superwool textiles and RCF textiles -

Range includes:

Yarn: Is the base of all the textile range of products.

The yarn is reinforced with either a glass filament or a

fine inconel wire.

Cloth: Woven from a glass or inconel wire reinforced

ceramic fibre yarn.

Cables Rope (high density): Manufactured from

ceramic yarn which is either glass filament or inconel

wire reinforced. It is composed of 3 pre-twisted strands

each containing a predetermined multiple of fibre yarns

which form a flexible, high density rope.

Cables Rope (low density): Manufactured from

roving which is glass filament reinforced. It is

composed of 3 pre-twisted strands each containing a

predetermined multiple of yarns which are twisted

together to form a flexible, low density rope.

Rope Lagging: Consists of a strip of fibre blanket

that is overbraided with a glass yarn producing a highly

insulating rope product of medium density, which is

also compressible and flexible. Can also be overbraided

with either a cotton yarn or a fine inconel wire.

Twisted Rope: Consists of a multiple of fibre yarn

strands which can be either glass filament or inconel

wire reinforced. They are twisted together to give the

required final product diameter giving a soft rope

product that is easily compressed and particularly

suitable as a seal between uneven surfaces.

Webbing: Woven from either glass or inconel wire

re-inforced fibre yarn.

Ladder Tape: Woven from either glass or inconel

wire reinforced fibre yarn. It has a similar weave to clothon the outer edges, but an open weave in the centre

allowing for ease of installation over studs and is

ideal as a gasketing material.

Benefits:

High temperature stability

Lightweight and flexibility in use


1200

Kaowool Rope & Textiles

Availability

500

5-7-2111-5-02

Superwool Plus Textiles


Twisted Rope Round Braided Packing Rope Lagging

Square Braided Packing Braided Sleeving Webbing

Yarn Cloth Cabled Rope (high density) Cabled Rope (low

density) Rope Lagging Twisted Rope Webbing Ladder Tape

Glass Steel Alumino-Silicate Glass Filament Inconel Wire

1000 1260 550 1100

Superwool Plus

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M03("/ T)&3"- C&3"*$4

0''&34 " 3"/(& 0' S*-*$0/

C"3#*%& 130%6$54 */ 5)& '034

0' 4&-' #0/%&% "/% N*53*%&

#0/%&%.

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SECTION 9

S&(&+* Cab&!" ,+!0/.

Nitride Bonded Pressed

Nitride Bonded Cast

Ramming Cements

Castable Cements

Laying Cements

SB 020

SB 019

CBF

CBC

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The alpha silicon carbide crystals impart high thermal

conductivity and refractoriness, low thermal expansion

and outstanding abrasion/erosion resistance.

To manufacture Morsil nitride bonded, graded alpha orelectric furnace silicon carbide crystals and fine silicon are

formed into shape, and fired in a pure nitrogen atmosphere

at approximately 1420C. The result is a refractory

consisting of a mixture of alpha silicon carbide grain in a

matrix of alpha and beta silicon nitride, with minor amounts

of residual silicon and silicon oxynitride.

Due to the fact that the bond phase grows within existing

porosity, there is little to no dimensional change upon firing

and a net weight gain occurs. This bond is mainly

responsible for the extremely high modulus of rupture and

outstanding oxidation and corrosion resistance of Morsil

nitride bonded silicon carbide.

Typical applications

Kiln Furniture: used in kiln settings or on kiln cars as

permanent or tear down assemblies for both periodic and

tunnel kiln firings. The high thermal conductivity of Morsil

silicon carbide promotes circulation of combustion gases

for even heating and subsequent cooling throughout the

ware of the load. Fuel efficiency in improved, as faster kiln

cycles can be used.

Steam Generation: large, flat, thin, easy to handle strong

tiles can be manufactured, that reduce energy consumptionand the number, mass and costs of ancillary kiln furniture.

Multiple deck setting for sanitary ware: the high hot

strength of Morsil silicon carbide translates into minimal

ware losses, due to warpage or distortion, especially on

large sanitary ware shapes, because the tiles remain flat

throughout their service life.

Copper re-melt: it is usual to pre-glaze Morsil silicon

carbide kiln furniture with an alumina or kaolin type wash, to

prevent spitting or discolouration of ware. A wash coat

will also minimise oxidation of Morsil which is suitable for

e

Documents

Morgan Catalogue