More than a Forges0d530a25b225e263.jimcontent.com/download/version/1374657474… · Forging and Ring Rolling BRÜCK® is considered as one of the world’s largest specialist in the

More than a Forge

BRÜCK® stands for the worldwide leading supplier of seamless hot rolled rings, flanges and special forgings. As an independent family-owned company in third generation BRÜCK® has made a name for itself on the international markets.

Innovation as Business Culture

In the meantime the spectrum of a classical forging company has been far excelled. With more than 100 CNC controlled machines, even the tightest machining tolerances of parts up to 250 tons of weight can be reached.

In addition, the finish machined forgings can be mounted to complex assemblies as per customer requirement, tested and delivered turnkey by the BRÜCK® Component Building Division.

More than a Forge3

Anne and Matthias Brück, Managing Partners

“We at BRÜCK ® act on a clear maxim: Supplying complex forgings and com-ponents in worldwide best available quality”.

4

Since its foundation in 1923, the BRÜCK® group has been constantly growing. Today, forgings manufactured in the Saarland (Southwest-Germany) are supplied to customers on a worldwide scale.

Headquarters of the group near Saarbrücken with approx. 500 employees

In the middle of the 90ies, construction of Czech Republic Production Plant with approx. 350 employees today

10 sales offices with own machining resources in Germany and abroad

In recent years BRÜCK® premises and production capacities have been doubled.

Significant enlargement of the production spectrum with a brand-new 8,000 tons press and corresponding manipulators – this opens in particular the door to a variety of open-die forging geometries, including finish machining

Creation of comprehensive capacities in the finish machining of complex components

Manufacturing of turnkey constructions of 150 tons and more in BRÜCK®’s Component Manufacturing Division

Site Southern Germany

Site Hilden Site Netherlands

Site Czech Republic

BRÜCK ® at a Glance

5

BRÜCK® Ensheim

BRÜCK® Czech Republic

6

BRÜCK®‘s product range covers – based on customer specifications – an almost unlimited variety of geometries, materials and requirements

An average of 20,000 tons of raw material in stock, comprising 400 different material grades

Forgings up to 50 tons and seamless hot rolled rings with unit weights up to 40 tons

Tight machining tolerances Machining of casings, weld constructions and

components up to 250 tons unit weight Manufacturing of polished surfaces Weld overlay cladding Joint welding of components (Hydro)Pressure Testing FEA/ FEM

BRÜCK ® offers More

7

Material Variety

High-alloy steels, nickel-based alloys, aluminium, copper and titanium are standard materials at BRÜCK®.

Forging and Ring Rolling

BRÜCK® is considered as a worldwide leading specialist in the manufacturing of forgings and seamless hot rolled rings, flanges and special forgings. We forge and ring roll parts in highest accuracy:

Seamless Hot Rolled Rings and Bushings up to 40 tons

– Outer Diameter up to 6,400 mm (252”) – Radial Width of max. 1,000 mm (39”) – Height up to 1,750 mm (69”)

Forgings up to 50 tons and a length of 6,000 mm

Machining

In recent years BRÜCK® has significantly broade-ned the capabilities of finish machining complex

geometries. BRÜCK® offers all possibilities of a high-quality finishing under one roof:

More than 100 ultramodern CNC controlled machines

Machining tolerances of a few hundredths mm Surfaces up to Ra 0.3 µm

Quality Control/ Acceptance Testing

BRÜCK® is fully equipped to carry out all the required testings in-house:

Hardness tests Tensile and impact tests Metallographic examinations Corrosion tests Ferrite measurements Chemical analyses

8

Express Service

The BRÜCK® Express Service works closely with our manufacturing departments. Thus, BRÜCK® achieves delivery times far underneath the ave-rage market lead times.

Express Deliveries of parts as per drawing according to customer specification within 6 to 15 working days!

„The REAL Ironman“

9

With the BRÜCK® Express Service we support our customers worldwide, mainly:

To avoid threatening liquidated damages in case of tight project deadlines

To avoid or minimize downtimes in case of damages

The constantly growing demand for Express Delive-ries confirms the strategy chosen by BRÜCK® many years ago. We support all industrial sectors with ex-press solutions – reaching from Plant Engineering to (Nuclear) Power Stations, from the global Machinery Building to the worldwide Wind Energy Industry and all the way to the International Oil & Gas Markets.

Express Service cargo of large diameter rings to South Africa with an Antonov AN-124, one of the largest cargo planes in the world, especially chartered for this job

Delivery within 6 to 15 working days

®

Customers and Employees take center stage10

We believe that we achieve maximum performance if we face the daily challenges in a spirit of suppor-ting one another.

“Since I work at BRÜCK ®, I enjoy waking up every morning!”

One goal unifies all employees at BRÜCK®:

Offer brilliant customer services bearing worldwide comparison.

We at BRÜCK® focus on flat hierarchies and high performance through constructive teamwork.

11

And when an outstanding business year has been closed, all employees participate in the profit with a voluntary, generous annual bonus.

This also expresses the appreciation towards our employees.

A variety of employees‘ activities underlines the team spirit within the company, such as:

BRÜCK® Skiing Tour BRÜCK® Carnival Group BRÜCK® Soccer Team BRÜCK® Dragon Boat Team BRÜCK® Language Courses BRÜCK® Summer Festivity BRÜCK® Company Run BRÜCK® Motorbike Tour BRÜCK® Christmas Party BRÜCK® Racing Team

12


BRÜCK® is considered as one of the world’s largest specialist in the manufacturing of forgings and seamless hot rolled rings, flanges and special forgings.

Unit weights of 40 tons for seamless hot rolled rings

– Outer diameter up to 6,400 mm (252”)

– Radial width of max. 1,000 mm (39”)

– Height up to 1,750 mm (69”)

Forgings up to 50 tons of unit weight and a length of 6,000 mm

Machining

The complete machining of components is performed under one roof at BRÜCK®:

Turning

Milling

Drilling

Gear cutting

Also for Subcontracted Work!

BRÜCK ®: Three companies under One Roof

In recent years BRÜCK® has significantly expanded its capabilities of finish machining of complex geometries.

More than 100 ultramodern CNC controlled machines.

Machining tolerances of a few hundredths of mm

Surfaces up to Ra 0.3 µm and better.

13

Component Building

BRÜCK® builds turnkey components based on finish machined low tolerance forgings – for instance complex swivel stacks for the offshore oil and gas exploration.

Finite Element Calculations and customer support in the component design process

Weld overlay cladding of forgings

Assembly of forgings (swivels) in tightest tolerance frameset, including gasket systems

Functional work simulations

Pressure and leakage tests

Joint welding of components

Manufacturing of the corresponding welded steel construction

BRÜCK ®: Three companies under One Roof

Forging and Ring Rolling14

Material Variety – one essential strength of BRÜCK ®

More than 90 years of experience in hot forming, heat treatment and machining of more than 1,000 material varieties

On average 20,000 tons of raw material in 400 different material grades in stock

High-alloy steels, nickel-based alloys, aluminum, copper and titanium alloys are standard materials at BRÜCK®

Common carbon steels and stainless steels, being frequently used in the worldwide:

– Power Station Construction – Wind Energy Markets – (Heavy)Machine Construction – Apparatus Engineering and Pressure Vessel

Building – Oil & Gas Markets – Petrochemical Industry

15

Innovative Forging Technology

With its 5 oil-hydraulic presses BRÜCK® is able to manufacture a comprehensive spectrum of drop and die forged parts

5 presses with 1,250, 1,500, 2,500, 4,000 and 8,000 tons press capacity

Manipulators and fork lifts to handle heavy for-gings up to 50 tons

Know-how grown over many decades in the ma-nufacturing of contour forgings close to net shape of the finished part with optimized properties

“Won’t work has no place in the BRÜCK ®-world: At BRÜCK ® every geometry is feasible!”

Forging and Ring Rolling16

Latest Heat Treatment Technology

Over many decades BRÜCK® has been constantly investing in hot forming and heat treatment and thus, BRÜCK® commands nowadays state-of-the-art heat treatment facilities

Fully gas-fuelled operated heat treatment furnaces

Heat treatment methods: Hardening, tempering, normalizing, spheroidize annealing, stress relief annealing, solution annealing amongst others

Work piece dimensions: Outer diameter up to 7,000 mm (276”) and height up to 1,800 mm (71”)

Water and polymer basins with special agitation systems and cooling equipments for optimal quenching result

17

State-of-the-art Ring Rolling Technology

BRÜCK® is considered as one of the worldwide leading company in the field of ring rolling tech-nology

5 ring rolling mills with maximum ring outer diameter of 6,400 mm (252”) and height of 1,750 mm (69”)

Unit weights up to 40 tons

Inside and outside profiling close to the net contour of finished parts, even for small series or single parts!

18


New 8,000 tons Press at Saarbrücken/Ensheim works

With its new 8,000 tons forging press, BRÜCK® offers a significantly expanded spectrum of forgings.

Clearance between the press columns of 4,500 mm entirely useable as workspace

Clearance in height of 4,500 mm under the press available

Manipulators and fork lifts of up to 63 tons of lifting force assure an efficient handling of parts being forged

4.500 mm

4.50

0 m

m

1919

20


New Forging Capabilities at Saarbrücken/Ensheim works

Based on the scope of work of the new 8,000 tons press, BRÜCK® considerably widens the core capabilities in hot forming.

Forgings are currently being produced up to 50 tons of unit weight

Extrusion-moulded forged cylindrical- and Long Welding Neck-type parts can be manufactured up to a height of 4,000 mm

Shafts and open die forged parts in the working range of 4,500 mm x 4,500 mm x 6,000 mm

2121

22


Enhanced spectrum of forgings at Saarbrücken/Ensheim works

BRÜCK® realises with the new 8,000 tons press a significantly wider spectrum of forgings.

Forged tube sections and shafts up to a length of 6,000 mm and 50 tons of unit weight

Extrusion-moulded forged cylindrical parts up to a height of 4,000 mm and 50 tons of piece weight

2323

24


Enhanced spectrum of forgings at Saarbrücken/Ensheim works

BRÜCK® realises with the new 8,000 tons press a considerably wider spectrum of forgings.

Discs up to 4,500 mm of diameter and 50 tons of piece weight

Forged shell courses up to 3,500 mm of diameter and 50 tons of unit weight

2525

26

New Forging Line for Series Production at BRÜCK®’s Czech Republic Plant

Efficient High-Performance Carbide sawing up to Ø 600 mm with considerable time reduction compared to conventional technology.

3,500 tons press and ring rolling capacity up to 3,500 mm outside diameter.

Interlinked forging technology for production time optimization in handling large quantities.

Mobile and rail mounted manipulators for flexi-ble and time optimized handling of forgings.

Optimized fabrication process of series parts star-ting from the cutting of the billet/bar to the finished machined item.

State of the art manufacturing technology at low price level.

Economically worthwhile for series parts of 10 pieces and more.

Attractive conditions for the machining of (small) series using our Czech Republic works!


2727

28

Machining

One major competitive advantage of the BRÜCK® group is the capability of realizing the complete machining of complex components from one source.

Key Core Competencies:

Finish machining of large parts and large assemblies

Realization of tightest manufacturing tolerances Complete machining from one source

– Turning – Drilling – Milling – Gear cutting

29

3030

Machining

Today, BRÜCK® works with more than 100 CNC-controlled state-of-the-art machining centres.

Realizable Tolerances

Machining tolerances of a few hundredths of mm, for example 0.025 mm with outer diameter of 4,500 mm

Ground and polished surfaces of Ra 0.3 µm and finer

Turning

Vertical lathes up to an outer diameter of 6,500 mm (256”) and height of 4,500 mm (177”)

Horizontal lathes up to an outer diameter of 2,800 mm (110”) and length of 17,000 mm (669”)

3131

32

Machining

Drilling and Milling on State-of- the-art Machining Centres

CNC high-performance drilling machines up to a pitch circle diameter of 6,500 mm (256”) and height of 1,200 mm (47”)

Table type boring machines, floor type boring and milling machines and gantry type milling machines for rotation-symmetric parts (rings, bushings) up to an outer diameter of 7,000 mm (276”)

Maximum slide way: Length: 10,000 mm (394”) Width: 4,200 mm (165”) Height: 4,000 mm (157”)

Deep hole drilling machine up to an outer diame-ter of 500 mm (20”) and a length of 2,000 mm (79”)

Gear Cutting

Form milling up to an outer diameter of 7,000 mm (276”) and height of 2,500 mm (98”)

Hobbing up to 5,080 mm (200’’) of outer diameter

Straight and helical gearing

Quality according to DIN 3967: 9-12, AGMA up to quality 9

3333

Component Building

In the 90‘s – in continuation of the strategy to deliver complex components from one source – BRÜCK® started with the assembly and testing of Offshore Oil & Gas Components.

Meanwhile BRÜCK® has made a name for itself with turnkey constructions of high-pressure rotary

34

components for the worldwide Offshore Oil and Gas Industry. The so-called “Swivel Stacks” permit oil and gas producing vessels (FPSO = Floating Production, Storage and Offloading vessels) to turn and weather-vane in rough wind and weather conditions, being connected at the same time to a high pressure flexible piping system (risers) reaching to the sea ground.

cour

tesy

of A

PLco

urte

sy o

f APL

35

In these applications, different critical factors come together:

Corrosion caused by aggressive media

High pressures

Static/dynamic stresses and strains

Thus, for instance massive duplex material or weld overlay cladded ferritic steels are being used.

Highest requirements to system reliability have to be fulfilled:

For reasons of environmental protection,

For safety reasons and also

Because of economical aspects.

cour

tesy

of A

PL

cour

tesy

of A

PL

Gas Swivel with Handling Arm and Connector

Component Building

BRÜCK ®‘s Know-how in the Swivel Stack Business

Today, BRÜCK® is set up to realize the whole value added chain as turnkey projects:

Forging and ring rolling

Machining of all components

Weld overlay cladding of components in contact with aggressive media

Super finishing to a few hundredths of mm

Assembly of the complete swivel stacks

Functional tests under pressure, simulating real operating conditions

36

Manufacturing of the corresponding steel structure

Assembly of the turrets including production, hydraulic and electrical swivels as well as the complete piping

The design comes from BRÜCK® customer side. During the design process, the feasibility from the forging, weld cladding and general machining/production standpoint is being checked by BRÜCK® experts. The final design is subsequently adapted to the practically feasible.

cour

tesy

of A

PL

Manifold Plate finish machined Manifold Plate with Inconel 625 Cladding

37

cour

tesy

of A

PL

cour

tesy

of A

PL

Component Building

Typical Offshore Projects:

Cascade Submerged Turret Production (STP) The Cascade FPSO (Floating Production Storage Offloading Vessel) will work in a water depth of 2,600 m in the Gulf of Mexico. This is best in class for a FPSO in terms of water depth as per today (2009). The 3-Path swivel stack has been built at BRÜCK® and pressure tested up to 20,000 psi (1,380 bar), before being finally built into the STP-Buoy.

Varandey Loading Terminal The Lukoil Oil-Terminal is operating in the northern part of Russia in the Pechora Sea. The BRÜCK® Component Building Division built the swivel stack within 21 weeks, ready to be built in on the shipyard. BRÜCK® supported also on the shipyard on site.

38

Peregrino Swivel Stack The complete APL swivel stack is over 25 meters high and weighs over 200 tons. It is made out of massive duplex material. A BRÜCK®-Team supported the installation at the customers‘ location. On the pictures you see the fully assembled swivel stack on the shipyard. Peregrino is an oilfield offshore Brazil in the well known Campos Basin.

FSO Cidade de Macae MV 15 The SOFEC external turret swivel stack was completely built by the BRÜCK® Component Building Division. The owner and operator MODEC operates this FSO offshore the Brazilian coast for Petrobras.

Cascade Gas Swivel Peregrino Swivel Stack Installation

Swivel-assembly for the FSO Cidade de Macae

Varandey Loading Terminal

39

Cascade Swivel in functional testing

Triangular Plate (SBM) with Cladding

Xijiang Turret-Construction in functional testing

Xijiang Hydraulic Swivel in functional testing

Weld Overlay Cladding and Joint Welding

BRÜCK® performs under the roof of the Component Building Division Weld Overlay Cladding of forgings and Joint Welding of complex components, inclu-ding subsequent operations until the final delivery of the finished component.

Weld Overlay Cladding on Forgings:

Cladding and welding of flanges, rings and forgings.

Weld overlay in all common stainless steel material grades and nickel based alloys, such as F316L and Inconel 625.

Inner Diameter starting from 50 mm to a length of 4,000 mm.

Welding of Components:

Joint welding of parts on complex components. All fabrication steps under one roof:

Forging process – Pre-machining – Welding – Heat treatment – Finish machining

40

Weld Overlay Cladding and Joint Welding41

Machining Equipment

BRÜCK® operates on German and Czech premises with state-of-the-art CNC controlled machines and machining centers. We are well equipped both for series parts and for complex single pieces.

CNC controlled machining to Ø 6,400 mm and 8,000 mm length (conventional up to 17,000 mm) respectively

CNC controlled drilling/-milling to the max dimensions of 10,000 x 4,000 x 2,000 mm respectively Ø 7,000 mm

Gear cutting up to Ø 7,000 mm

Low tolerances of a few hundredths of a millimeter

Ground/ polished surfaces

Weight starting from a couple of kilograms up to 250 tons unit weight

Well equipped for the machining of components and weld constructions

42

43

44

Quality Assurance

BRÜCK® is fully equipped to carry out all testing in-house. 27 experts are permanently supervising our high quality standards.

The official company and acceptance stamps are only issued after a thorough quality control and a 100 % positive material identification (PMI). We examine dimensions and surface roughness of every single outgoing part.

The necessary destructive and non-destructive tests are performed in our own laboratories.

Tensile and Hot Tensile Tests Impact Tests up to -196° C (-321 F) Hardness Tests and Hardness Distribution Tests Metallographic Structural Examinations and

Grain Size Determinations Spectral-analytical Product Analyses Ferrite Determinations Corrosion Tests Ultrasonic Tests (UT) Magnetic Particle Testing (MT) Dye Penetrant Tests (PT) Eddy Current Testing

The order specific documentation is issued short-term:

Manufacturing Process Plans Quality Plans Inspection Test Plans Test Certificates and Test Reports of Destructive

Tests Dimensional Test Reports and Inspection Sheets

A major part of the order spectrum is monitored by third party inspection companies. Over the years BRÜCK® has acquired the corresponding accredi-tations:

SGS – TÜV (AD 2000 Merkblatt W0, PED 97/23/EC, annex 1, section 4.3)

KTA 3201.1, KTA 1401, IAEA 50-C-Q, AVS D 100/50, FRA/N/100/OL3 and QSP 4a for Nuclear Facilities

Bureau Veritas Lloyd’s Register of Shipping Det Norske Veritas Germanischer Lloyd American Bureau of Shipping A variety of customer related approvals

45

46

Product Range

Blind Flanges and Disks

BRÜCK® supplies pre-machined or finished blind flanges and disks with unit weights up to 50 tons, such as:

Blind flanges Finish machined tube sheets for heat exchangers Quick closures: Bayonet couplings

Shafts and Axes

Shafts and axes can be offered finish worked including gear cutting and unit weights up to 50 tons, such as:

Turbine shafts Generator shafts Drive shafts

Gear shafts Hydraulic cylinders

47

Rings and Bushings/Sockets

BRÜCK® produces seamless hot rolled rings and bushings/sockets on 5 ring rollers with outer diameters up to 6,400 mm and unit weights of up to 40 tons. Depending on dimensions/geometries and technical requirements parts can also be open-die forged up to 50 tons of single piece weight using our new 8,000 tons press. Product examples:

Forged shells for pressure vessels Forged pipe segments, run pipes Tires for kilns Support rings for bearings, bearing shells Booster segments (large sockets) for the

propulsion system of satellite launchers Shroud rings, seal rings, guide rings, retaining

rings and blade carriers for turbines Skirt rings for vessels (Large) Gears including gear cutting Drive rings and drive bushings Parts for couplings, connecting bushings Finish machined rings for bayonet couplings

Product Range48

Flanges and Nozzles

Flanges and nozzles can be offered finished- machined with unit weights up to 50 tons, such as:

Welding neck flanges (WN) Long welding necks (LWN) Reducing flanges

Anchor flanges Saddle type flanges Seamless piped flanges Swivel flanges (Saddle type) nozzles for pressure vessels and

heat exchangers

49

50

Product Range50

Special Parts

The variety of geometries of special parts is almost unlimited. Unit weights of up to 50 tons can be realized according to the component type.

Pump housings Balls for large-scale valves Spheroidal forgings for pipe connections Reducers Valve housings Forged Y-pieces

Forged T-pieces Forged pipe sections Forged Elbows Forged vessel heads Oval rings


5151

52

Product Range

Subcontracted Work on more than 100 CNC Controlled Machines

Benefit from BRÜCK®’s competitive machining capacity with state-of-the-art CNC controlled machines and machining centers in our works Czech Republic and Germany!

CNC controlled machining up to Ø 6,400 mm and 8,000 mm in length respectively.

CNC controlled drilling/-milling to the max dimensions of 10,000 x 4,000 x 2,000 mm respectively Ø 7,000 mm.

Gear cutting up to Ø 7,000 mm.

Low tolerances of a few hundredths of a millimeter. Ground/polished surfaces Weights starting from a couple of kilograms up to

250 tons unit weight. Component assembly, weld constructions and

(hydro) pressure testing – all under one roof.


53

54

Product Range

Subcontracted Machining of Rings for (large) Bearings and (large) Geared Parts

BRÜCK® offers the complete machining of slewing ring/bearing parts in medium to large dimensions – all under one roof.

CNC controlled machining up to Ø 6,400 mm CNC controlled drilling up to Ø 7,000 mm Gear cutting of rings up to Ø 7,000 mm If requested, BRÜCK® also assumes responsibility

for the hardening and grinding of tooth flanks.

5555

Product Range

Parts for Slewing Rings, Bearings and (Wind Turbine) Gears

BRÜCK® delivers parts for the construction of bearings and gears in large quantities – not least for the worldwide progressive wind energy industry.

Wind Towers:

Top, Bottom, and Middle Flanges for the construction of wind towers

Wind Turbines:

Seamless hot rolled rings including machining for 360° yaw bearing, moving the whole wind tower gondola

Seamless hot rolled rings including machining for pitch bearings, bringing blades into position

Seamless hot rolled rings for bearings Gears including finish machining (machining

and drilling to 2 hundredths mm of tolerance)

56


57

5858

Industries and Applications

BRÜCK® supplies forged parts and components to a wide variety of industries:

Power Plants and Turbines

Wind Energy

Oil and Gas

Pressure Vessels and Apparatus Building

Piping for Complex Applications

Heavy Machinery Construction, for example for Tunnel Boring Machines (TBM)

Shipbuilding Sector

Aerospace Engineering

Wheel Tires and Wheel Sets for Trams/Street Cars

59

Nordex 2,5 MW Turbine

cour

tesy

of N

orde

x

BRÜCK® supplies forged parts and components into a wide variety of different applications worldwide, following the business fields and demands of our customers. We have selected some exemplary projects in order to illustrate this variety:

Wind Farms worldwide All major players in the worldwide Wind Energy Industry rely on BRÜCK® parts for yaw/pitch bearings and BRÜCK® gears.

Twin-Towers in Kuala Lumpur, Malaysia Large size BRÜCK® rings are used in the bearings of the cleaning system on top of the worlds highest twin towers.

Worldwide unique: The Spire of Dublin The 120 meters high “Steel Needle” (The Spike) is known as the symbol of Dublin, Ireland. The bottom plate, the connection flanges of the segments and the tower’s spike are supplied by BRÜCK®.

Twin Towers Kuala Lumpur

60

Spire of Dublin

BRÜCK ® Components in the World

ARIANE Rockets For many years ARIANE space rockets are launched using Saarland’s seamless hot ring rolling technology “Made by BRÜCK®”.

BRÜCK® is currently ring rolling the segments of the solid fuel rocket booster system for the ARIANE 5 space rocket program of the Euro-pean Aerospace Organization ESA. The forging process is based on strict requirements which are essential to the aerospace technology. This chal-lenge can only be met by the best in class of worldwide forging industry. The booster segments are ring rolled within a very tight temperature range in a thoroughly monitored and regis-tered process. A know how, that has been developed in decades.

61

The booster segments are ring rolled by BRÜCK®

62

AREVA EPR TM -Reactor Olkiluoto/Finnland

Baltic Sea Pipeline Nord Stream cour

tesy

of N

orde

xco

urte

sy o

f ARE

VA

Worldwide largest Steam Turbine by Siemens Mülheim

cour

tesy

of S

iem

ens

Global Applications using BRÜCK ® Components

Latest Power Plant Generation Nuclear power plants of latest technologi-cal level rely on BRÜCK® with their complex forgings, even for the most critical security level. Recent references: Finish machined parts with all documentation for the AREVA EPR – Reactors Olkiluoto/Finland and Flamanville/France.

Largest Steam Turbine in the World The Siemens-turbine operates with seamless hot ring rolled and machined rings from BRÜCK®.

Nord-Stream Pipeline Special forgings made by BRÜCK® connect different pipe legs of the well known Baltic Sea Pipeline “Nord Stream”. Russian gas would not find its way to Germany without these forgings.

63

FSO Cidade de Macae MV 15

Hai Yang Shi You FPSO

cour

tesy

of A

PL

Bleo Holm FPSO

One of the largest worldwide, FSO Cidade de Macae MV 15 The SOFEC external turret swivel stack was completely built by the BRÜCK® Component Building Division as per SOFEC design. The owner and operator MODEC works this FSO on the Brazilian coast on behalf of Petrobras.

Bleo Holm FPSO Already in 1998, BRÜCK® delivered the complete swivel stack including assembly and pressure testing for the Bleo Holm FPSO. Contractor and operator of this FPSO is BLUEWATER.

HAI YANG SHI YOU 113 – FPSO BRÜCK® Component Building Division completely built the 4-path swivel stack of the external turret according to APL design. It pulls crude oil from the BZ 25-1 field on the Chinese coast. The owner is COOBC and the operator is CNOOC/Chevron Texaco.

63

64

BRÜCK ®supplies as Approved Supplier the Worldwide Market Leaders in the Power Industry

BRÜCK ® is well known as world-renowned first class forging, machining and component building specialist by multinational top players and their suppliers.

65

BRÜCK ®supplies as Approved Supplier the Worldwide Market Leaders in the Power Industry

BRÜCK ® Material Range

German nomenclature ASTM Equivalents (*Patented Steel)

Nomenclature No. AISI UNS BS NF Sweden US JIS European nom.

St 37-2 1.0037 E 24-2 13 11-00 S235JR

USt 37-2 1.0036 S235JRG1

1.0117 S235J2G4

RSt 37-2 1.0038 K02501 40 B 13 12-00 SA / A 369-FPA S235JRG2

St 37-3 U 1.0114 40 C E 24-3 A 37 AP

S235JO

St 37-3 N 1.0116 40 D E 24-4 A 37 CP

S235J2G3

St 44-2 1.0044 43 B E 28-2 14 12-00 S275JR

St 44-3 U 1.0143 43 C E 28-3 S275J0

St 44-3 N 1.0144 43 D E 28-4 14 14-00 S275J2G3

1.0145 14 14-01 S275J2G4

St 52-3 U 1.0553 50 C E 36-3 S 355J0

St 52-3 N 1.0570 50 D 21 32 21 33 21 34 21 74

SA / A 572-Gr. 50 SM 490 A SM 490 B SM 490 C SM 490 YA SM 490 YB

S355J2G3

1.0577 S355 J2G4

1.0595 50 DD E 36-4 S355K2G3

1.0596 S355K2G4

1.0045 50 B E 36-2 S 355JR

St 50-2 1.0050 A 50-2 15 50-00 15 50-01

SS 540 E 295

St 60-2 1.0060 A 60-2 16 50-00 16 50-01

E 335

Other materials and alloys are available on request.

Constructional steels

66

BRÜCK® has been acquiring an extraordinary knowledge in the machining of a comprehensive range of the most different materials over decades.

The spectrum ranges from simple Constructional Steels over Quenched and Tempered Steels to Nickel-based alloys, aluminum and titanium.

400 material grades are permanently in different dimensions in stock.

66

German nomenclature ASTM Equivalents (*Patented Steel))


28 Mn 6 1.1170

C 25 CK 25

1.0406 1.1158

1025 G10250 070M26 XC 25 C 25 C 25E

C 45 CK 45

1.0503 1.1191

1045 G10450 080M46 XC 45 16 50 16 72

S 45 C C45 C45E

C 60 CK 60

1.0601 1.1221

1060 G10600 070M60 060A62

XC 60 16 65 16 78

A 290-ClA S 58 C C60 C60E

Unalloyed quenched and tempered steels




25 CrMo 4 V 1.7218 708A25 25 CD 4 22 25 A 668 Gr.J SCM 420 SCM 420 SCCrM 1

25 CrMo 4 +QT

34 CrMo 4 V 1.7220 4135 4137

708A37 34 CD 4 22 34 SCM 435 H SCM 432 SCCrM 3

34 CrMo 4 +QT

42 CrMo 4 V 1.7225 4142 G41370 708M40 708A42 709M40

42 CD 4 22 44 SA / A 372 Gr.J-Cl.70 SCM 440 H SCM 440 SNB 7

42 CrMo 4 +QT

50 CrMo 4 V 7.7228 50 CD 4 50 CrMo 4 +QT

4130 G41300 A 519-Gr.4130

4140 G41400 A 519-Gr.4140

50 CrV 4 V 1.8159 6150 G61500 735A51 735H51 735M50

50 CV 4 22 30 A 519-Gr.6150 SUP 10 50 CrV 4 +QT

30 CrNiMo 8 V 1.6580 823M30 30 CND 8 SNCM 431 30 CrNiMo 8 +QT

34 CrNiMo 6 V 1.6582 1.6582

817M40 816M40

34 CND 6 25 41 SNCM 447 34 CrNiMo 6 +QT

4337 4340

- G43400

A 519-Gr.4337 A 519-Gr.4340

K22375 K22375

SA / A 508 Gr4 N Cl1 SA / A 508 Gr4 N Cl2

14 CrMoV 6 9 15 CrMoV 5 9

1.7735 1.8521

30 CrMoV 9 31 CrMoV 9

1.7709 1.7707

100 Cr 6 1.3505

8630 G86300 A 519 Gr.8630

100 CrMo 7 3 1.3536

Alloyed quenched and tempered steels


67



C 22.3C 22.8

1.0427 1.0460

K03006 K03506

BF 42

SA A 369-FPB SA / A 266-Gr.1

P250GH

17 Mn 4 1.0481 K02700 224-460 B A 48 CP A 48 AP

SA / A 516-Gr. 70 SG 365 SGV 410 SGV450 SGV480

P245GH

19 Mn 5 20 Mn 5 V

1.0482 1.1133

1022 1518

G10220 G15180

120 M 19

20 M 5

21 32

A519-Gr.1022 A519-Gr.1518

SMnC 420

P280GH 1.0426 P280GH

P305GH 1.0436 P305GH

C 21 A105 1.0432 K03504 K03502

SA / A 105 SA / A 181 -Cl. 70 SA / A 266-Gr.4 SA / A 266-Gr.3

15 Mo 3 1.5415 K11820 243-430 15 D 3 29 12 SA / A 204-Gr. A 16 Mo 3

K12822 K12520

25 D 3 18 MND 5

SA / A 182-F1 SA / A 336-F1

14 MoV 6 3 1.5415 640-460 14 MoV 6 3

K12122 BF 15 CD 2-05 15 CD 2.05

SA / A 182-F2

13 CrMo 4 4 1.7335 K11564 K11564

620-440 620-540 620-470

BF 15 CD 4-05 15 CD 4.05

22 16 SA / A 182-F12-Cl2 SA / A 336-F12

SFVA F12 13 CrMo 4 5

K11572 K11572 K11572 K11572 K11789

BF 15CSD 5-03-05 SA / A 182-F11-Cl2 SA / A 336-F11-Cl2 SA / A 182-F11-Cl3 SA / A 336-F11-Cl3 SA / A 387-F11-Cl1

13 CrMoSi 5 5

12 CrMo 9 10 10 CrMo 9 10

1.7380 1.7375 1.7383

K21590 K21590 K21590 K21590

622-490 622-560

BF 10 CD 9-10 10 CD 9-10 12 CD 9-10

22 18 SA / A 182-F22-Cl1 SA / A 336-F22-Cl1 SA / A 182-F22-Cl3 SA / A 336-F22-Cl3

SFVA F22 A SFVA F22B SCMV 4 SCPH 32 CF

- - 11 CrMo 9 10

1.7375 K31835 K31835

SA / A 182-F22V SA / A 336-F22V

12 CrMoV 9 10

17 CrMoV 10 1.7766

20 CrM0 13 5 1.7779

21 CrMoV 5 7 V 1.7709

21 CrMoNiV 4 7 1.6981

271-560

12 CrMo 19 5 G 12 CrMo 19 5 V

1.7362 1.7362

K42544 K42544 K42544

625-520 625-590

BFZ 10 CD 5-05 Z 10 CD 5-05

SA / A 182-F5 SA / A 336-F5 SA / A 336-F5A

SFVA F2 SFVA F5A

20 MnMoNi 4 5 20 MnMoNi 5 5

1.6311 1.6310 1.6308

K12042 K12042 K12045

SA / A 508 Gr3-Cl1 SA / A 508 Gr3-Cl2 SA / A 541 Gr3-Cl2

SFVQ 2 A SFVQ 2 B

- - 18MnMoNi 5 5

K31545 K31545

SA / A 182-F21 SA / A336-F21-Cl3

15 MnNi 6 3 13 MnNi 6 3

1.6210 1.6217

15 NiCuMoNb 5 15 NiCuMoNb 5 S1

1.6368 (WB36)

A 707 L5-Cl3

K12766 K12766

SA / A 508 Gr2-Cl1 SA / A 508 Gr2-Cl1

X 10 CrMoVNb 9 1 1.4903 K90901 K90901

SA / A 182-F91 SA / A 336-F91

X 10 CrMoVNb 9 1

X 11 CrMoWVNb 9 11 1.4905 SA / A 182-F911

X10CrMoVNb 9 2 1.4906 SA / A 182-F92

X 12 CrMoWVNB 10 1 1 1.4906

X 19 CrMoNBVN 11 1 1.4913 X 19 CrMoNbVN 11 1

High-temperature steels


68

Unalloyed high-temperature steels (continuation)



X 20 CrMoV 12 1 1.4922 X 20 CrMoV11 1

X 22 CrMoV 12 1 1.4923

X 21 CrMoV 12 1 1.4926

X 12 CrMo 9 1 1.7386 K90941 K81590

SA / A 182-F9 SA / A 336-F9




STE 285 1.0486 - K03009 K03009

224-410 LT20 224-430 LT20

A42CP A 694-F42 SA / A 350-LF1 SA / A 181-Cl.60

P285QH P285NH

WSTE 285 1.0487 224-410 ELT 20 224-430 ELT 20

A42AP P285QH P285NH

TSTE 285 1.0488 224-410 LT40 224-410 LT40

A42FP P285QH P285NH

STE 355 1.0562 - - - - K03011

223-490 LT20 223-510 LT20 224-490 LT20 224-510 LT20 224-460 LT20 225-490 LT20

A48CP A48AP A48FPR A52CP A52AP A52FPR BF48 BF48N

A 694-F46 A 694-F48 A 694-F50 A 694-F52 SA / A 350-LF2 Cl.2

P355QH P355NH

WSTE 355 1.0565 223-490 ELT 20 223-510 ELT 20 224-490 ELT 20 224-510 ELT 20 224-460 ELT 20 224-490 ELT 20 225-490 ELT 20

P355QH P355NH

TSTE 355 1.0566 K03011 K03047

223-490 LT40 223-510 LT40 224-490 LT40 224-510 LT40 224-460 LT40 225-490 LT40

A48FP A52FP BF48F

SA / A 350 LF2-Cl1 SA / A 765 Gr.II

STE 420 1.8902 21 43 A 694-F56 A 694-F60

P420QH P420NH

WSTE 420 1.8932 P420QH P420NH

TSTE 420 1.8912 K02009 SA / A 765 Gr.IV

STE 460 1.8905 21 43 A 694-F65

WSTE 460 1.8935 A 694-F65

TSTE 460 1.8915 A 694-F65

WSTE 500 1.8937

STE 500 1.8907

A 694F-70

STE690V 1.8931 1.8928 1.8988

E690 S690Q S690QL S690QL1

S960Q S960QL

1.8941 1.8933

E960 S960Q S960QL

A 707 L3-Cl.1 A 707 L3-Cl.2 A 707 L3-Cl.3 SA /A 350 LF6-Cl.2

Fine-grain structural steels


69



10 Ni 14 1.5637 K32025 K32025

503-490 BF 12 N 14 SA / A 350-LF3 Cl1 SA / A 350-LF3 Cl2

SL 3 N 26 45

12 Ni 14

X 8 Ni 9 1.5662 K81340 509-690 SA / A 522 TYPE 1 X 8 Ni 9

Nickel-alloyed tough at subzero steels




20 MnCr 5 1.7147 5120 B24 20 MC 5 A 534 Gr.19 MnCr 5 SMnC 420 H 20 MnCr 5

C22+N 1.0460

15 CrNi 6 1.5919 3115 15 NC 6 17 CrNi 6 6

17 CrNiMo 6 1.6587 B30 18 NCD 6 A 534 Gr.18 CrNiMo 7 6 18 CrNiMo 7 6

Case-hardening steels




X 2 CrNi 18 9 1.4307 BFZ 7 CN 18-09 BFZ 3 CN 19-09

X 2 CrNi 18 9

X 5 CrNi 18 10 X 2 CrNi 19 11

1.4301 1.4306

304L S30403 S30403 S30400 S30400 S30400 S30400 S30400

304 S11 304 S31

BFZ 3 CN 19-09 Z 2 CN 18-10 Z 3 CN 19-11 BFZ 6 CN 18-09 Z 6 CN 18-09

23 32 23 33 23 52

SA / A 182-F304L A 965-F304L SA / A 182-F304 A 965-F304 SA / A 403-WP304 SA / A 403-CR304 SA / A 403-WP304S

SUS 304 SUS 304 L SCS 19

1.4301 1.4306

304 304H

S30409 S30409 S30400 S30400

304 S51 SA / A 182-F304H A 965-F304H SA / A 403-CR304H SA / A 403-WP304HS

X 2 CrNiN 18 10 X 3 CrNiN18 10

1.4311 1.6907

S30453 SA / A182-F304LN 1.4311

S31609 S31609 S31609 S31609 S31609

316 S51 SA / A 182-F316H SA 336-F316H A 965-F316H SA / A 403-CR316H SA / A 403-WP316HS

X 5 CrNiMo 17 12 2 1.4401 316 316H

S31600 S31600 S31600 S31600 S31600

316 S31 316 S13 316 S17 316 S19 316 S33

BFZ 6 CND 17-11-02 Z 2 CND 17-11

23 47 SA / A 182-F316 A 965-F316 SA / A 403-CR316 SA / A 403-WP316S SA 336-F316

SUS 316 1.4401

X 2 CrNiMo 17 12 2 1.4404 316L S31603 S31603 S31603 S31603 S31603

316 S11 316 S13 316 S14 316 S31 316 S42 316 C12

BFZ 3 CND 17-11-02 Z 2 CND 17-12

23 48 SA / A 182-F316L A 965-F316L SA 336-F316L SA / A 403-CR316L SA / A 403-WP316LS

SUS 316L 1.4404

X 2 CrNiMo 18 14 3 1.4435 S31603 316 S13 316 S11 316 S14 316 S31

Z 2 CND 18-13 Z 3 CND 17-12-03

23 53 SA / A 182-F316L SUS 316L 1.4435

X 3 CrNiMo 17 13 3 1.4436 S31600 316 S33 316 S19 316 S31

Z 6 CND 18-12-03 Z 7 CND 18-12-03

23 43 SA / A 182-F316L SUS 316 1.4436

X 2 CrNiMoN 17 13 5 1.4439

X 1 NiCrMoCu 25 20 5 1.4539 NO8904 904 S13 Z 2 NCDU 25-20 25 62 SA / A 182-F904L 1.4539

Austenitic stainless steels70

Austenitic stainless steels (continuation)



X 6 CrNiTi 18 10 1.4541 S32100 S32100 S32100 S32109 S32100 S32109 S32109 S32109 S32109 S32109

321 S31 321 S51-490 321 S51-510

BFZ 6 CNT 18-10 Z 6 CNT 18-10

23 37 SA / A 182-F321 SA 336-F321 A 965-F321 SA / A 403-CR321 A 430-FP321 SA / A 182-F321H SA / A 403-WP321S SA / A 403-WP321HS SA / A 403-CR321H A 430-FP321HS

SUS 321 1.4541

X 6 CrNiNb 18 10 1.4550S 1.4553

X 6 CrNiNb 18 10 1.4550 S34700 S34700 S34700 S34700 S34700 S34700 S34700 S34700 S34709 S34709 S34709 S34709

347 S31 347 S51 347 S20

Z 6 CNNb 18-10 23 38 SA / A 182-F347 A 965-F347 SA 336-F347 SA / A 403-WP347S SA / A 403-WP347HS SA / A 403-CR347 SA / A 403-CR347H SA / A 403-FP347SA / A 182-F347H A 965-F347H SA 336-F347H SA / A 403-FP347H

SUS 347 1.4550

X 6 CrNiMoTi 17 12 2 1.4571 S31635 320 S18 320 S31

BFZ 6 CNDT 17 12 Z 6 CNDT 17-12

23 50 SA 182-F317Ti SUS 316 Ti 1.4571

X 6 CrAl 13 1.4002

X 6 CrNiMoNb 17 12 2 1.4580 318 S17 BFZ CNDNB 17-12

(316 Cb)

X 12 CrNi 18 9 1.4878 321 S51 Z 6 CNT 18-10 (2337) SA / A182- F321 H SUS 321

X 12 CrNi 25 21 1.4845 S31000 S31000 S31000

A 965-F310 SA / A 182-F310 SA 336-F310

X 1 CrNiMoCuN 20 18 7 1.4547* S31254 SA / A 182-F44 1.4547* (254 SMO)

X 2 CrNiMo 18 5 4 1.4438 S31700 S31703

SA / A 182-F317 SA / A 182-F317L

1.4438

X 6 CrNi 18 11 1.4948

X 1 CrNiMoCuN 25 20 7 1.4529 N08926 SB / B 625 N08926 1.4529

X 2 NiCrMoCuN 25 20 1.4536

NO8367


71



NiCu 30 Fe 2.4360 N04400 Monel 400

NiCr 22 Mo 9 Nb 2.4856 N06625 NA 21 NCF 625 Alloy 625

NiCr 21 Mo 14 W 2.4602 NO6022 Hastelloy C22

NiMo 16 Cr 15 W 2.4819 N10276 Hastelloy C276

NiM0 16 Cr 16 Ti 2.4610 Hastelloy C4

NiCr 21 Mo 2.4858 N08825 NA 16 NCF 825 Incoloy 825

X 10 NiCrAlTi 32 20X 10 NiCrAlTi 32 20H X5 NiCrAlTi 31 20

1.4876 1.4876 1.4958

N08800 N08810

NA 15 NA 15H

Z 10 NC 32-21 SB / B 564-N08800 SB / B 564-N08810

NCF 800 Incoloy 800 Incoloy 800H Incoloy 800HT

N08811 SB / B 564-N08811 Alloy 600

NiCr 15 Fe 2.4816 N06040 HR 208NA 14

Alloy 20

X 3 CrNiMoN 17 13 1.4910 Alloy 59

Heat-resisting alloys




X 6 CrAl 13 G 1.4002 405 S 17 Z 8 CA 13 SUS 405 1.4002

Ferritic stainless steels




X 10 CrAl 7 1.4713

Heat-resisting steels




X 2 CrNiMo 22 5 3 1.4462 S31803 S32205

318 S13 Z 3 CND 22 05 AZ 23 77 SA / A 182-F51 SA / A 182-F51

SUS 329J3L 1.4462

X 2 CrNiMoN 25 7 4 1.4410* S32750 SA / A 182-F53 1.4410*

X 20 CrNiMoCuWN 25 7 5

1.4501 S32760 SA / A 182-F55 1.4501

(Super-)duplex steels




X 17 CrNi 16 2 1.4057 431 S 29 Z 15 Cn 16 02 23 21 SUS 431 X 17 CrNi 16 2

X 20 Cr 13 1.4021 420 S42000 420 S29 Z 20 C 13 23 03 A 473 S42000 SUS 420 J 1 X 20 Cr 13

X 3 CrNi 13 4 1.4313 1.4313 1.4313

S41500 S41500

425 C 11 425 C 12

Z 4 CND 13.4 M Z 6 CN 13-4 Z 8 CD 17-01

23 84 SA / A 182-F6NM A 743-CA-6NM

SCS 5 SCS 6

X 3 CrNiMO 13 4

X 4 CrNiMo 16 5 1 1.4418 1.4418

X 12 Cr 13 1.4006 410 S41000 S41000 S41000

410 S 21 410 C 21 ANC 1A

Z 10 C 13 23 02 SA / A 182-F6a Cl1 SA / A 182-F6a Cl2 SA / A 182-F6a Cl.3

SUS 410 X 12 Cr 13

X 46 Cr 13 1.4034

Martensitic stainless steels


72

Copper/Copper alloys (Brass)



Cu-DHP 2.0090 C12200 C106 Cu-b1 5015 C1220 CW024A

Cu-HCP 2.0070 C10300C10800

Cu-C1 CW021A

CuZn37Mn3Al2PbSi 2.0550 C67400 CZ 135, CZ 114 CW713R




AlMg 3 3.3535 A-G3M (alt) AlMg 3

AlMg 4,5 Mn 0,7 3.3547 N 8 (alt ) A-G4,5MC (alt) SB / B 247 5083 H112 SB / B 247 5083 H111

A2x7 (alt) AlMg 4,5 Mn 0,7

AlMg 1 SiCu 3.3211 AlMg 1 SiCu

AlSi 1 MgMn 3.2315 A-SGM07 (alt) AlSi 1 MgMn

Aluminium alloys

Other materials and alloys are available on request. 73



Ti 1 3.7025 R50250 SB / B 381 Grade F 1

Ti 2 3.7035 R50400 SB / B 381 Grade F 2

TiAl6V4 3.7165 SB / B 381 Grade F 5

TiNi 0,8 Mo 0,3 3.7105 R53400 SB / B 381 Grade F 12

Titanium/titanium alloys


BRÜCK® GmbH Ensheim Brückstraße 16 D-66131 Saarbrücken www.bruck-forgings.com

Commercial Register: HRB 6080 Municipal Court Saarbrücken VATIN: DE 138 100 637

Phone: +49 6893 84-0 (German) Phone: +49 6893 84-140 (English, Spanish, Portuguese) Phone: +49 6893 84-228 (French) Phone: +49 6893 84-350 (English)

Fax: +49 6893 84-258 (German) Fax +49 6893 84-333 (All languages)

E-Mail: [email protected] E-Mail: [email protected]

Branches:

BRÜCK® Pipeconnections BV Voltaweg 2 NL-6101 XK Echt Phone: +31 475 48 66 55 Fax: +31 475 48 69 33 E-Mail: [email protected]

BRÜCK® Rohrverbindungen GmbH Mühlenbachweg 26 D-40724 Hilden Phone: +49 2103 96 47 0 Fax: +49 2103 24 12 22 E-Mail: [email protected]

BRÜCK® Rohrverbindungen GmbH Berliner Straße 9 D-21509 Glinde (Hamburg) Phone: +49 40 71 02 01 6 Fax: +49 40 71 06 61 9 E-Mail: [email protected]

BRÜCK® Rohrverbindungen Süddeutschland GmbH Reustadt 27 D-73110 Hattenhofen (Stuttgart) Phone: +49 7164 91 266 0 Fax: +49 7164 91 266 66 E-Mail: [email protected]

BRÜCK® Rohrverbindungen Süddeutschland GmbH Vertriebsbüro Max-von-Laue-Straße 1 D-86156 Augsburg Phone: +49 821 79 01 10 Fax: +49 821 72 44 E-Mail: [email protected]

BRÜCK® UK Ltd. 28/30 Wolverhampton Street Dudley DY1 1DB West Midlands United Kingdom Phone: +44 1905 796 999 Fax: +44 1905 796 898 E-Mail: [email protected]

BRÜCK® USA Inc. 5927 Almeda Rd. Ste 22311 Houston, TX 77004 Phone: +1 713 521 6333 Fax: +1 713 521 9541 E-Mail: [email protected]

BRÜCK® do Brasil Forjados Ltda Rua Verbo Divino 1488, 3° andar São Paulo – CEP 04719 - 904 Brasil Phone: +55 11 5180 4556 +55 11 5180 4555 E-Mail: [email protected]

BRÜCK® Middel East Limited Jebel Ali Free Zone P.O. Box - 263070 Dubai, UAE Phone: +971 4884 9668 E-Mail: [email protected] Co

ncep

tion

: Haa

g M

arke

ting

& D

esig

n

Documents

More than a Forges0d530a25b225e263.jimcontent.com/download/version/1374657474… · Forging and Ring Rolling BRÜCK® is considered as one of the world’s largest specialist in the