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7/22/2019 Monitoring Fermentation With an Aber Yeast Monitor
1/30
Research & Development 1/30 Monitoring fermentation with Aber yeast monitorOptimisation of Products & Processes
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with Aber yeast monitor.doc
Monitoring fermentation with
Aber Yeast Monitor
Heineken Technical Services B.V.
Research & Development
Optimisation of Products and Processes
Zoeterwoude, 27 November 1998
Type of Report : Final
Principal : Zoeterwoude
Project Name : Yeast Concentration during fermentation
Author : M.M. de Wit
Project Manager : M.M. de Wit
Keywords : instrumentation, fermentation, yeast growth
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CONTENTS
1 SUMMARY ...................................................................................................................................... 4
1.1 Opportunity ........................................................................................................................... 41.2 Objective ............................................................................................................................... 4
1.3 Test equipment ...................................................................................................................... 4
1.4 Results ................................................................................................................................... 4
1.5 Conclusion............................................................................................................................. 5
1.6 Future developments ............................................................................................................. 5
2 INTRODUCTION ............................................................................................................................. 6
3 TEST EQUIPMENT ......................................................................................................................... 7
3.1 Aber Yeast Monitor 320 ........................................................................................................ 7
3.2 Coulter Counter ..................................................................................................................... 7
4 TEST ................................................................................................................................................. 8
4.1 Test objective ........................................................................................................................ 8
4.2 Test set-up ............................................................................................................................. 8
4.3 Trending parameter settings during test ................................................................................ 9
4.4 Test description / results........................................................................................................ 9
4.4.1 Phase 1: ................................................................................................................... 9
4.4.2 Phase 2: ................................................................................................................. 12
4.4.2.1 Process information: ............................................................................... 13
4.4.3 Phase 3: ................................................................................................................. 13
4.5 Summary results Yeast Monitor .......................................................................................... 13
5 CONCLUSIONS ............................................................................................................................. 15
ADDENDUM A ....................................................................................................................................... 16
Graph 1 .......................................................................................................................................... 17
Graph 2 .......................................................................................................................................... 18
Graph 3 .......................................................................................................................................... 19
Graph 4 .......................................................................................................................................... 20
Graph 5 .......................................................................................................................................... 21
Graph 6 .......................................................................................................................................... 22
Graph 7 .......................................................................................................................................... 23
Graph 8 .......................................................................................................................................... 24
ADDENDUM B ....................................................................................................................................... 25
B.1 How the Yeast Monitor 320 Works ................................................................................. 25
B.2 What and How the Yeast Monitor Actually Measures.................................................. 25
B.3 The Probe Constant .......................................................................................................... 26
B.4 The electrical properties of living systems...................................................................... 26
B.4.1 The relationship between capacitance and biomass...................................................... 26
B.4.2 Conductivity....................................................................................................................... 28
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B.4.2.1Maximum Conductivity Limit......................................................................................... 28
B.5 Other Influences on the Capacitance Measurement ...................................................... 29
B.5.1 Crosstalk ............................................................................................................................ 29
B.5.2 Electrode polarisation ....................................................................................................... 29
B.5.3 Gas Bubbles ....................................................................................................................... 29B.5.4 Temperature ...................................................................................................................... 30
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1 SUMMARY
One of the objectives of Heineken is to produce beer at a constant and high quality all over the world.
However, a recent investigation (October 1996) revealed that 50% of the lager in tanks and the final
product in the bottle (Heineken and Amstel) did not match all product specifications. (apcwk003.ip andapcwk004.ip)
Fermentation is a very important step in the brewing process because during this step many flavour
components are formed. The yeast is the determining factor for all the flavour components formed, and
is thus responsible for the ultimate quality of the fermented wort.
For this trial, an Aber Yeast Monitor (AYM) was installed that had four measuring probes. Three of the
probes were installed in the Apollo FV at different levels and one was installed in the filling line.
1.1 Opportunity
1. An in-line yeast concentration measurement system, that performs well, makes it possible to detectdeviations in yeast growth and hence the fermentation.
2. A yeast concentration signal could be an input for an adaptive fermentation control system (seereport: apcwk001.rep). Then, it would be possible to correct deviations in fermentation that effect
product quality.
1.2 Objective
The Aber Yeast Monitor was tested to determine whether it could measure yeast concentration to within
2 million yeast cells per ml. This is comparable to the Coulter Counter.
1.3 Test equipment
The AYM, type 320, consists of a sensor, pre-amplifier and electronics. Specifically for this trial, it was
equipped with a multiplexer to allow 4 probes to be installed on 1 electronic unit. The scan time foreach probe was 2 minutes. All the trending data was stored in the Foxboro AI control system.
As reference measurement for determining the cell amount and the cell size, a laboratory Coulter
Counter measuring device was used.
1.4 Results
1. The steepness of the measuring slope from the Yeast Monitor does not corresponding with the cellamount. (See Addendum A graph 1)
2. No relationship was found between cell diameter / cell volume and the steepness of the measuredoutput. (See Addendum A graph 2)
3. The maximum amount of yeast cells, measured by cell count, is achieved earlier than by the AYM.
4. In all the fermentations, probe 3 (5.6 metre from bottom) indicated a higher signal than probe 2 (9.8metre from bottom), whereas the sample measurements indicate the same amount of yeast cells.
5. The deviation between measuring probe 2 and 3 is not constant within the batch or over the batches.
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6. The deviation of the measuring probes and the cell count (Coulter Counter) is not constant within thebatch or over the batches.
7. The mounting position of the measuring probe is critical for measurement. Mounting the probe at anupwards-facing angle may cause problems i.e. sedimentation of yeast cells on the probe, resulting in
a constant high output signal.
8. The signals of the AYM were unreliable within the batches as well over the batches. Possible causesfor this problem are:
Temperature influence (day/night) on the probe electronics,
Variation of the yeast cell dimensions / yeast mass during the fermentation and themeasured value capacitance are not correctly related.
1.5 Conclusion
The Aber Yeast Monitor 320 is, in its current design, unsuitable for measurement of yeast
concentration during fermentation within 2 million cells/ml.
1.6 Future developments
The supplier will do further research on yeast cell behaviour related to the measuring principle and the
influence of temperature on the electronics. When they are successful in optimising the AYM they will
inform Heineken.
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2 INTRODUCTION
One of the objectives of Heineken is to produce beer at a constant and high quality all over the world.
To fulfil this objective a lot of research has taken place to ensure a constant quality of the product in all
the process steps. Despite all this effort an investigation in October 1996 revealed that about 50% of thelager tanks and the final product in the bottles of Heineken and Amstel did not match all product
specifications. (apcwk003.ip and apcwk004.ip)
As part of the project Control of Batch Fermentations (see report: apcwk001.rep) the AYM type 320
has been investigated. The AYM 320 is a further development of the AYM 316, used at the brewery
Zoeterwoude for yeast pitching. The distinction between the two models is the capability of the 320 to
measure lower yeast concentrations.
The behaviour of the yeast during the fermentation is a key parameter for the ultimate quality of the
product. Therefore the AYM was installed to see or it was capable to measure the yeast concentration
during fermentation.
During the fermentation it is of interest to know:
the amount of yeast cells to start the fermentation with,
the concentration of the yeast cells on different levels in the fermenter.
the speed of multiplication of the yeast,
the maximum amount of yeast cells,
the sedimentation speed of the yeast and
the resulting amount of yeast in suspension.
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3 TEST EQUIPMENT
The instrument to be tested was the AYM 320 of Aber Instruments LTD. To verify the performance of
the AYM, samples taken during the fermentation were analysed with a Coulter Counter and DMA.
3.1 Aber Yeast Monitor 320
The tested AYM 320 consists of;
electronic panel
4 channel multiplexer
electronic module for each probe and
4 measuring probes.The measuring probes are attached to the electronic modules with a connector. The electronic modules are
linked with the multiplexer by a special cable. The panel is provided with an indicator to monitor the
measured value of living yeast cell concentration. Data entry into memory for calibration parameters for up
to 5 individual strains is provided and these may be selected from the front panel.
There is provision for applying, automatically or manually, to the probe a high intensity cleaning pulse,
which removes solids or gas bubbles from the probe, which may interfere with the signal. Visual
indication of a number of potential fault conditions is also provided.
To facilitate integration of the meter into
automatic control systems, yeast concentration
and conductance readings are provided as 4 -
20 mA and 0 - 6 V outputs, respectively.
Similarly, fault conditions may be used to
trigger external alarms or other corrective
actions via relay switches. In addition, remote
configuration for individual strains is possible.
The probe consists of four platinum pinsinserted into a flat-ended plastic tube housing.
The pins transmit a high frequency radio
signal directly into a yeast slurry. This induces
a capacitance (i.e. charge difference between
the cell contents and the surrounding medium)
only in viable cells where the cell membrane
is intact. The probe can detect this and the
magnitude of the capacitance detected is then proportional to the viable biomass concentration in contact
with the probe. The probe also measures the conductance of the background medium.
3.2 Coulter Counter
The Coulter Counter model ZM is a laboratory instrument. It provides a particle size analysis over a
range 1 m to 30 m. It gives the number of particles within, or larger than, a pre-selected volume or
diameter size range contained in a known selectable volume of suspension.
The HTS laboratory experience for the total inaccuracy of sample handling and Coulter Counter is 2
million yeast cells per ml.
Figure 1: Probe with pre-amplifier.
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4 TEST
The equipment was installed on Apollo 372 (4.000 hl) at the brewery Zoeterwoude. In the period May
1997 till January 1998 the test was executed in 3 phases:
Phase 1: research of the correlation between measured value of the AYM and the Cell Count(Coulter Counter)
Phase 2: research of the correlation between measured value of the AYM and the Yeast cellvolume (Coulter Counter)
Phase 3: behaviour equipment without intensive attention.
4.1 Test objective
The AYM was tested to determine whether the indicated values during process fermentations were
within 2 million yeast cells per ml, compared with the Coulter Counter.
4.2 Test set-up
After set-up and calibration of the AYM in the laboratory the instrument was installed on the fermenter.
The four measuring probes were installed at the following positions (see figure 2):
probe 1 at the top of the cone, 3.4 meter from the bottom of the tank,
probe 2 in the cylindrical part, 5.6 meter from the bottom,
probe 3 in the cylindrical part, 9.8 meter from the bottom and
probe 4 in the filling line.
Figure 2: Test set-up, installed position of probes.
5
6
1. Y.M. probe 1
2. Y.M probe 23. Y.M probe 3
4. Y.M probe 4
5. Filling line
6. CO2 outlet
5.6
m
3.4m
9.8m
3
2
1
4
Aber Yeast Monitor
Multi plexer
Fox. control system
(data trending)
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4.3 Trending parameter settings during test
1. Aber Yeast MonitorThe AYM was provided with a 4-channel multiplexer. This option offered the measuring device to
handle 4 input sensors. During all tests the sensor inputs were measured sequentially, with a 2minutes time interval.
2. Foxboro DCS systemThe output signal of the AYM and the temperature of the fermentation vessel were continuously
trended in the DCS (Distributed Control System) system. For processing the graphs the average
measuring value during 1 hour was used.
4.4 Test description / results
To verify the recordings of the AYM, samples were taken from the process and analysed in the
laboratory.
The extract value was determined with the DMA and with the Coulter Counter the amount of yeast cells
and yeast cell diameter distribution was determined. The dry weight determination was executed inaccordance with a standard laboratory procedure (certain amount of sample liquid, filter sheet, drying in
an oven and weighing).
4.4.1 Phase 1:
Description:
This part of the research deals with the correlation between measured value of the AYM and the Cell
Count values (Coulter Counter) of the samples.
The sampling frequency for these 10 fermentations was:
2 samples every 24 hour for extract, dry weight and yeast cell measurement, sample point level 2 (near mounting position probe 2), fermentation 2 till 11.
Results:
(Graphs of the individual batches are reported in appendix report YCMMW003.rep.)
In the first batches, in spite of optimisation of the measuring equipment, a mismatch between the AYM
and the analysed sampling values remained.
In consultation and with co-operation from the supplier a re-calibration with the probe simulator and a
software up-date from version 1.0 to 1.2 took place after the 4th
fermentation. In the time period
between the 5th
and 11th
fermentation regular checks and manual cleaning of the probes were executed.
None of the executed maintenance and optimisations has resulted in a better performance of the AYM.
Probe 3 indicated in all recorded batches a significant higher value than probe 2. The deviation between
probe 2 and 3 was not constant within the batch as well over the batches. The measuring data of probe 2as well probe 3 deviate from the sample values.
Probe 1, installed in the cone of the fermenter under a certain angle, indicated only during filling up
relevant data, soon after filling the maximum output signal (>20 mA) was reached. This not correct
functioning of probe 1 was probably caused by yeast sedimentation on the probe. Probe 4 indicated the
yeast content during filling up, during the fermentation the output signal was constantly over-saturated
due to yeast sedimentation in the pipe wherein the probe was mounted.
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The results of 3 fermentations, with an identical temperature profile, are plotted in the graphs below.
In the first plot we see the 3 Es curves and the average temperature profile of the 3 fermentations. The
second plot shows the cell count determined by the analysed samples. Plot 3 indicates the difference
between the measured values of the AYM minus the sample values, while plot 4 shows the registered
values of the AYM.
The following conclusions of these plots can be noted:
The steepness of the cell count measurement deviate to the measurement of the AYM, The top of the cell count measurement is achieved after 120 hours while the top by the
AYM is registered approx. 20 hours later, The graph indicating the differences between the AYM and the cell count shows
deviations within the batch as well over the batches of 5 million cells/ml,
The desired accuracy of 2 million cells/ml is not met.
3 Amstel fermentations
Ferm. 3 Ferm. 4 Ferm. 7 Temp.
Cell count Coulter Counter
0
10
20
30
40
50
60
0 24 48 72 96 120 144 168 192 216 240 264 288 312 336 360 384
Time in hours
Yeastcells/ml(x1million)
Cell registration YM2
0
10
20
30
40
50
60
0 24 48 72 96 120 144 168 192 216 240 264 288 312 336 360 384
Time in hours
Yeastcells/ml(x1million)
Es
0
2
4
6
8
10
12
14
16
0 24 48 72 96 120 144 168 192 216 240 264 288 312 336 360 384
Time in hours
Es(degr.Plato)orTemp.(degr.C)
Difference YM2 - Cell Count
-15
-10
-5
0
5
10
15
0 24 48 72 96 120 144 168 192 216 240 264 288 312 336 360 384
Time in hours
Yeastcells/ml(x1million)
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In the 9th
fermentation, fermented at a higher
temperature, the same profiles can be
observed. An even stronger deviation in
steepness of the yeast growth and a higher
difference in cell measurement wereregistered. Due to the higher fermentation
temperature the top of maximum yeast cells
concentration is reached after 100 hours.
Also in this fermentation, as all the other
measured batches, the AYM indicated the top
at a later time.
Conclusions of the 9th
fermentation:
The steepness of the cell count
measurement deviate to themeasurement of the AYM,
The maximum amount of yeast cellsmeasured by cell count is achieved
earlier then by the AYM,
The graph indicating the differencesbetween the AYM and the cell count
shows deviations of 10 million
cells/ml,
The desired accuracy of 2 millioncells/ml is not met.
In consultation with the supplier the possible causes for the mismatches were analysed. As most
possible causes were pointed out:
The change of the yeast cell diameter, while the AYM measures the capacity of the yeast
cells, the change in diameter thus the change in total volume might change the measuredsignal.
Disturbances of the environment on the measuring probes. (To eliminate environmentaldisturbances the calibration of the probes has to be executed on the vessel.)
Another reason to continue with phase 2 was to research the homogeneity of the fermentation vessel.
The AYM gave continuously a higher yeast concentration on level 3 than on level 2 and that is in
contradiction with the expectations of the yeast specialists.
Cell count Coulter Counter9th fermentation
0
10
20
30
40
50
60
0 24 48 72 96 120 144 168 192 216 240 264 288 312 336 360 384
Time in hours
Yeastcells/ml(x1million)
cell-count
Amstel fermentation
Cell registration YM2 and YM 39th fermentation
0
10
20
30
40
50
60
70
0 24 48 72 96 120 144 168 192 216 240 264 288 312 336 360 384
Time in hours
Yeastcells/ml(x1million)
YM3-top
YM2-roof
Differences cell measurement9th fermentation
-30
-20
-10
0
10
20
30
40
0 24 48 72 96 120 144 168 192 216 240 264 288 312 336 360 384
Time in hours
Yeastcells/ml(x1million)
YM3-YM2
YM2-cell cnt level 2
YM3-cell cnt level 2
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4.4.2 Phase 2:
Description:
During 2 fermentations not only the number of yeast cells was determined but also the distribution of
yeast cell diameters and total yeast volume. Besides the higher sample frequency, the samples weretaken on 2 different levels. The onsite calibration of the measuring probes was carried out before the
13th
fermentation.
The sampling frequency for these 2 fermentations was as follows:
3 till 6 samples every 24 hour for extract, dry weight and yeast cell measurement, sample point level 2 and 3 (near mounting position probe 2 and 3), fermentation 12 and 13.
Results:
(Graphs of the individual batches are reported in an appendix report)
By filling up the vessel with 2 batches of wort (without yeast) 3 of the 4 probes were covered by the
liquid. It was not possible to calibrate probe 3, mounted at the highest point in the vessel, under processconditions. Probe 3 was therefore calibrated with a special metal beaker (special made by Aber) to
simulate the process conditions. As we can see in the graphs (addendum A graph 1, 2 & 3) the
calibration has not improved the performance of the AYM.
During the 12th
and 13th
fermentation samples were taken at level 2 (5.6m) and level 3 (9.8m). With the
Coulter Counter the average cell size of the yeast was determined and the total cell volume calculated.
In graph 1 of addendum A, the sample value of the cell count is plotted from level 2 and 3. According to
the sample values a quite homogeneous yeast concentration is obtained till 25 million cells per ml.
Above the 25 million cells the yeast cell concentration on level 2 is slightly higher.
In graph 2, the recorded values are plotted against the total cell volume. This graph shows that there is
no difference between the mismatch of the AYM related to the cell size or cell volume.
No improvement is realised between the concentration differences of YM2, YM3 and the sample values
(see graph 3).Resulted the following conclusion can be noted:
Homogeneous yeast cell concentration up till 25 million cells per ml, The steepness of the yeast growth measured by the AYM and the sampling measurement,
related to total yeast cell volume, is not identical,
There is still a considerable deviation between probe 2 and 3, The deviation between probe 2 and 3 is not constant during the fermentation, The graph indicating the differences between the AYM and the cell count shows
deviations of 5 million cells/ml.
The data were discussed with Aber Instruments LTD, but no concrete causes could be assigned for the
mismatch. In an open consultation with the supplier possible causes were discussed, like: Temperature influence (day / night) on the probe electronics,
Variations of the yeast cell dimensions in combination with yeast cell mass during thefermentation.
The supplier will do further research on yeast cell behaviour related to the measuring principle and the
influence of temperature on the electronics. When they are successful in optimising the AYM they will
inform Heineken.
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4.4.2.1Process information:Many data gained during phase 2 has interesting information on the process. In the graphs 4 till 8
(addendum A) this data is plotted. In consultation with the yeast specialists within Heineken the main
conclusions of these graphs are noted below:
1. Graph 4: The average cell volume in this graph shows peaks at 24, 48, 65 and 84 hours. Those peaks are
probably related with the cell division.
2. Graph 5: For the first 96 hours there is a correlation between cell volume and cell mass, after 96 hours the
cell mass deviates from the cell volume most likely caused by the take up of glucose by the yeast
cell resulting in a higher cell mass.
3. Graph 6:
There is a good relation between cell size and cell volume.
4. Graph 7: The dry weight samples for point 2 and 3 are similar.
5. Graph 8: The cell count samples for point 2 and 3 are similar up till 25 million cells. Thereafter, they
deviate
4.4.3 Phase 3:
Description:
The last 4 fermentations were recorded to see the behaviour of the equipment without intensiveattention.
The sampling frequency for the last 4 fermentations was as follows:
1 sample every 24 hour onlyfor extract measurement, sample point level 2, fermentation 14, 15, 16 and 18.
Results:
(Graphs of the individual batches are reported in an appendix report)
The trended AYM information of 2 batches was disturbed in such a way that the information was not
usable. A cause for the disturbed information was not found, so we can conclude that the Yeast Monitor
needs constant attention to functioning properly.
4.5 Summary results Yeast Monitor
Measuring probe 1:
Measuring probe 1, mounted in the cone of the fermenter, did not function correctly. At the start of the
fermentation the probe produced measurements within the range of the instrument, but soon after the
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output signal is over saturated. This incorrect functioning of the probe is probably caused by the
mounting position. In the cone the measuring probe measures under a certain angle, which causes
sedimentation of yeast between the measuring pins of the probe.
Measuring probe 2:Measuring probe 2, mounted 5.6 m from the bottom of the tank, did function during all fermentations,
but the deviations with the sample values were not consistent within the batches and not reproducible
over the batches (see graph 4). Besides the steepness of the measuring signal was not identical to the
curve of the sample signal (see graph 1 and 2).
Measuring probe 3:
Measuring probe 3, mounted 9.8 m from the bottom of the tank, did function during all fermentations.
The indication was in all fermentation higher than the measured value of probe 2 (see graph 1).
Measuring probe 2 and 3:
The difference between the probe 2 and 3 was fluctuating within the batches (see graph 3) as well overthe batches.
Measuring probe 4:
This probe mounted in the filling line indicated the yeast content during filling of the fermenter. During
the fermentation the output signal was constantly over saturated due to sedimentation of the yeast.
Electronics
During all tests there was no drop out of electronic components, but in 4 batches the recorded signal
was so noisy / disturbed that it was useless. For the batches 11 and 12 the cause was found in an active
cleaning pulse of the probes generated by the main electronic. After switching off this feature the
disturbance disappeared. For the disturbances recorded in the batches 15 and 18 no explanation was
found.
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5 CONCLUSIONS
1. The steepness of the measuring slope from the Yeast Monitor is not corresponding with the cellamount. (See Addendum A graph 1)
2. No relation has been found versus the cell diameter / cell volume and the steepness of the measuredoutput. (See Addendum A graph 2)
3. The maximum amount of yeast cells measured by cell count is achieved earlier then by the AYM.
4. In all the fermentations probe 3 (5.6 meter from bottom) indicated a higher signal than probe 2 (9.8meter from bottom), whereas the sample measurements indicate the same amount of yeast cells.
5. The deviation between measuring probe 2 and 3 is not constant within the batch or over the batches.
6. The deviation of the measuring probes and the cell count (Coulter Counter) is not constant within thebatch or over the batches.
7. The mounting position of the measuring probe is critical for the measurement. Mounting the probe inan angle facing up might cause problems by sedimentation of yeast cells on the probe, resulting in a
constant too high output signal.
8. The signals of the Y.M. were not reliable within the batches as well over the batches. Possible causesfor this disfunction is:
Temperature influence (day/night) on the probe electronics,
Variation of the yeast cell dimensions / yeast mass during the fermentation and the measuredvalue capacitance are not correctly related.
9. During the fermentation the yeast cell concentration was homogeneous up till 25 million cells/ml.
Over all conclusion:
The Aber Yeast Monitor 320 is, in its current design, not suitable to measure the yeast
concentration during fermentation within 2 million cells/ml.
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ADDENDUM A
Yeas
tgrowthAmstelferment
ation
13thfermentation
010
20
30
40
50
60
0
24
48
72
96
120
144
168
192
216
240
264
288
312
336
360
3
84
Timeinhours
Yeastcells/ml(x1million)
0246810
12
14
16
18
EsorTemp.
YM3-top
YM2-roof
cellcntlevel2
cellcntlev
el3
Es
Temp.
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Graph 1
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Graph 2
Yeast
growthAmstelfermentation
13thfermentation
010
20
30
40
50
60
0
24
48
72
96
120
144
168
192
216
240
264
288
312
336
360
384
Timeinhours
Numberofyeastcells/ml(x1million)
Totalcellvolume(micron^3/200)
0246810
12
14
16
18
EsorTemp.
YM3-top
YM2-roof
Totalcellvol.
Es
Temp.
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Graph 3
Differen
ceYeastindication:YM3
-YM2
13thfermentation
0246810
12
14
16
18
0
24
48
72
96
120
14
4
168
192
216
240
264
288
312
336
360
384
Timeinhours
Yeastcells/ml(x1million)
YM3-YM2
Temp.
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Graph 4
Average:Cell
volume,DryWeightand
Cellcount
13thfermentation
0510
15
20
25
30
35
40
45
50
0
2
4
48
72
96
120
144
168
192
216
240
264
Timeinhours
Yeastcells(x1million)and
DryWeight(/10)
150
180
210
240
270
300
Cellvolume(microns^3)
Avg
.D.W.(x10)pnt2and3
A
vg.CellCnt.,pnt2and3
Avg.cellvol.microns^3pnt2and
3
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Graph 5
Avg.ce
llvolumeandDryWeight/cellcount
13thfermentation
0.0
9
0.1
0
0.1
1
0.1
2
0.1
3
0.1
40
2
4
48
72
96
120
144
168
192
216
240
264
Timeinhours
DryWeight/cellcount
150
180
210
240
270
300
Cellvolume(microns^3)
Avg.cellmasssamplepnt2and3
Avg.cellvol.microns^3pnt2and3
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Graph 6
A
vg.cellsizeandcellvolume
13thfermentation
6.80
7.00
7.20
7.40
7.60
7.80
8.00
8.20
0
24
48
72
96
120
144
168
192
216
240
264
Timeinhours
Cellsize(microns)
150
180
210
240
270
300
Cellvolume(microns^3)
Avg.cellsizemicrons,pnt2a
nd3
Avg.cellvol.m
icrons^3,pnt2and3
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Graph 7
Dryweightsamplepoint2and3
13thfermentation
012345
0
24
48
72
96
120
144
168
192
216
24
0
264
Timeinhours
Dryweight(g/l)
samplepnt2
sample
pnt3
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Graph 8
Cellc
ountsamplepoint2an
d3
13thfermentation
0510
15
20
25
30
35
40
0
24
48
72
96
120
144
168
192
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24
0
264
Timeinhours
Cellcount(cell/ml)
s
amplepnt2
samplep
nt3
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ADDENDUM B
B.1 How the Yeast Monitor 320 Works
For routine use of the instrument, it is not necessary to understand its principle of operation in detail. Ashort introduction to the theory on which the instrument is based will, however be of interest and may
be of assistance in avoiding problems in application or interpretation of the results obtained from the
instrument.
B.2 What and How the Yeast Monitor Actually Measures
Any biological cells with intact plasma membranes in a suspension act like tiny capacitors when an
electric field is applied to that suspension. This is because a cell's plasma membrane is a poor conductor
and it separates the cell's conducting cytoplasmic material from the cell wall (if present) and the other
conducting material outside the cell, allowing a build up of charge around the plasma membrane.
In brewery applications we are primarily interested in the measurement of the quantity of viable yeast
being transferred into or out of the process. As yeast is a biological cell it exhibits this capacitance,
providing the cell membrane is intact. Only viable cells have intact membranes.
The Yeast Monitor 320's electrode probe has four platinum pins that make contact with the cell
suspension. A radio-frequency sine wave is applied to the outer two pins causing an electric field that
extends some 20 mm from the probe body. This affects all of the nearby cells with intact plasma
membranes; the ions inside and outside these cells move towards the plasma membranes, polarising
them.
The field being applied is accurately monitored by the two inner pins of the electrode probe and,
together with a current measurement, is used to determine the capacitance value.
The measured capacitance value is directly proportional to the amount of viable cells present.
Therefore, as the concentration of cells increases, so does the capacitance value. The system is
insensitive to non-viable cells (i.e. those with leaky membranes), gas bubbles and most non-biomass
solids in the suspension because none of these polarise significantly and therefore do not contribute a
significant capacitance.
The raw capacitance reading given by the Yeast Monitor 320 for a given slurry, will not only be due to
any cells present. The suspending medium (wort for example) also produces capacitance. This is usually
much lower than that of the cells. The probe itself will also add a constant background capacitance.
However the capacitance contribution from the probe and the medium can be easily isolated from thatof the cells by zeroing the instrument whilst the probe is immersed in cell-free medium.
The capacitance measured is actually proportional to the volume fraction of viable cells in the
suspension.
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The Yeast Monitor 320's display can be calibrated to provide measurement of viable yeast
concentrations in % viable volume or viable cells/ml. These factors must be determined by analysis in
the laboratory during commissioning and calibration.
B.3 The Probe Constant
The capacitance and conductance measured will be a function of the size and shape of the electrodes,
and any gain constants inherent in the measuring system. For generality of data, and easy comparisons
with data from other sources, it is common to work with "intensive" properties i.e. those that depend
only on the material being measured and are therefore independent of the measuring system ( electrode
size etc.). The intensive variables used in the Yeast Monitor 320 are :
Standardised Capacitance = K x measured Capacitance
Conductivity = K x measured Conductance
where K is the Effective Probe Constant. It depends on the probe's electrode geometry, the Head
Amplifier gain, and the Yeast Monitor 320's gain. It has the units of cm-1.
In normal measurement mode, the Yeast Monitor 320 will display Conductivity. Although standardised
capacitance is calculated in the software, it is always converted to % VV or cells/ml before being
displayed. The internal software does the multiplication by K.
The Effective Probe Constant, K, is found by multiplying together the constants for the probe, the
Head Amplifier, and the main instrument:
K = Kp * Kh* Km
The standard probe supplied with the Yeast Monitor 320 has a constant, Kp = 1.3
The value of K for the system, as supplied, is entered into the Yeast Monitor 320's memory at the
factory, and should not need to be changed unless a non-standard probe or Head Amplifier is fitted.
When the Instrument is switched to any Strain Position, the stored value of K is used to calculate
Conductivity (mS/cm), and Standardised Capacitance automatically. The resultant display of Viable
Yeast Concentration is in terms of % viable volume or cells / ml as selected by the Maximum
Concentration switch.
B.4 The electrical properties of living systems
B.4.1 The relationship between capacitance and biomass
The density (mass per unit membrane-enclosedvolume) of any particular type of biological cell does
not vary greatly with physiological status, therefore for a given cell type, Biomass will be directly
proportional to bio-volume.
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The Yeast Monitor 320 effectively measures bio-volume, i.e. the volume fraction P of the suspension
that is enclosed by the cytoplasmic membrane of the cells, and this is therefore directly proportional to
the Biomass Concentration.
This figure can be equated to viable yeast concentration.
The instrument will be more sensitive to large cells, and less sensitive to small cells such as bacteria.
An approximate guide to the capacitance readings expected, for a yeast concentration of 1 mg/ml dry
weight, is of the order 0.9 to 1.9 pF/cm. With the STRAIN switch in the TEST position, and a standard
probe, one unit on the display is equivalent to 2 pF/cm.
A more general guide is given in the graph of Figure 1
Figure 1 -- The Effect Of Cell Size On Yeast Monitor 320 Reading
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The Yeast Monitor 320 therefore provides the means
(i) to measure C at a pre-set frequency,
(ii) to correct this for the background with no yeast present, and(iii) to correct for the changes in yeast suspension capacitance caused by conductivity variation.
(iv) to output the data as % viable volume, or as cells/ml, after calibration against the method chosen
by the user.
(v) to correct for non-linearity's which occur at high yeast concentrations.
B.4.2 Conductivity
In addition to capacitance measurement, the Yeast Monitor 320 also provides a measure of the electrical
conductance, which is converted to Conductivity (mS/cm) using the stored value of K.
B.4.2.1 Maximum Conductivity Limit
For fundamental technical reasons, there is an upper limit to the conductivity at which it is
recommended to use the Yeast Monitor 320, beyond which values measured become unreliable.
Presently, with a standard probe and Head Amplifier, this limit is 7.5 mS/cm.
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B.5 Other Influences on the Capacitance Measurement
B.5.1 Crosstalk
Large changes in conductivity of the yeast suspension give rise to small artifactual capacitance changesdue to phase errors in the measuring system. This phenomenon is known as crosstalkand should not
normally be of sufficient magnitude to cause problems in brewery applications.
B.5.2 Electrode polarisation
A further conductivity-dependent effect, which occurs in practical measurements, is electrode
polarisation. This gives additional crosstalk such that the capacitance reading will increase slightly with
increasing conductivity. This increase is not stable, as it depends on the surface condition of the
electrodes, so it is difficult to correct for. However, the effect is only serious at very low frequencies, as
shown in fig 2 and so the Yeast Monitor 320's measuring frequency has been fixed to be slightly above
the serious polarisation region.
35
0
3 8Log Frequency (Hz)
Capacitance (pF)
Electrode polarisation and alpha-dispersion
beta-dispersion
measuring
frequency
fc
Note; In practice these regions overlap
Figure 2 -- Capacitance Vs Frequency
B.5.3 Gas Bubbles
The presence of gas bubbles affects the measured capacitance because they displace some of the yeast
suspension from the sensing region of the probe electrodes. The bubbles contribute very little
capacitance themselves (much less than water) so they always result in a fall in the capacitance reading.
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The fall is proportional to the gas fraction, or "gas break out". Provided this is not abnormally high, and
is reasonably constant, the errors caused are small.
Careful citing of the probe in the yeast or wort main or other pipe work will minimise these effects to
the point where they become insignificant. The Yeast Monitor 320 is also provided with user adjustablesoftware filtering. This can be used to remove any gas break out noise from the instrument reading.
B.5.4 Temperature
There are several different temperature effects.
The background capacitance due to water has a temperature coefficient of -0.5% / degree C which is
equivalent to approximately -0.03pF / degree C. This is quite small compared to typical capacitance
levels encountered in brewery applications (1% spun solids typically gives around 2 pF). As the process
is usually operated at fairly constant temperature, problems rarely occur.
The other effects are due to the ambient temperature experienced by the Yeast Monitor 320 itself, and
that experienced by the Head Amplifier. Again the errors expected are small; the system has a typical
temperature drift of about 0.5 pF for a 30C change in ambient temperature. If the system must be
operated where it will be subject to large temperature swings, particularly when measuring low yeast
concentrations, it is recommended that both the main instrument and the Head Amplifier be protected
by means of suitable enclosures.