16
Module Description PROCONTROL PF Mechanical Components Protection Cabinet for 4 Stations, Remote Bus (FDDI) EMC-Version 89MS04/R5300 1KGF 101 062 E, Edition 04/06 Application The protection cabinet is designed to house 4 PROCONTROL stations, each for 24 PROCONTROL input/output or processing modules. The arrangement of the stations is shown in Figure 7. The PROCONTROL stations are coupled to the remote bus FDDI. The cabinet is intended for redundant power supply (cf. Figure 4). The connection to the redundant remote bus is established with the help of modules 88TK50 in the form of a single– or dual-channel circuitry. For provision of power supply and fusing of solenoid valves, the optional supply module 89NG11 is available (version R0300 for 24 V solenoid valves, version R0400 for 48 V solenoid valves). Description The mechanical structure of the protection cabinet is shown in Figure 1. For the purpose of installation, maintenance, and operation, the cabinet is accessible from the front and the rear. The cabinet is designed for natural cooling. The cooling air enters the cabinet from the front and the rear through ventilation grids with filter mats in the doors and leaves it again through the roof plate which is of grid-type design (protection type IP30). Each cabinet has a partition wall on the left side. For single- cabinet or row-type installations, the cabinet on the left end needs an additional side wall and the one on the right end needs a partition wall and a side wall. The lock on the door is a built-in 3 mm two-way rod-type locking mechanism. The cabinet is equipped with: 4 sub racks, 24 inch wide, each for 26 electronic modules, utilization limited by the maximum power dissipation of the cabinet (cf. chapter on ”Cabinet equipment”), a power supply module for power distribution. Process connection is established via a signal distribution strip on the rear of the cable compartment. Below the signal distribution strip, the terminal strip for the solenoid valves is mounted. The EMC-proven protection cabinet is intended to be installed in dry, clean and vibration-free areas of normal industrial design. On the right side of the roof facing strips (front and rear), 4 borings are provided for attaching the cabinet desig- nation plates. The plates are attached by means of 2.5 x 6 mm grooved drive studs.

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Page 1: Module Description PROCONTROL PF Mechanical Components · PDF file · 2015-04-13Module Description PROCONTROL PF Mechanical Components ... y ion or cabinet designation plates Borings

Module Description PROCONTROL PF Mechanical Components

Protection Cabinet for 4 Stations, Remote Bus (FDDI) EMC-Version

89MS04/R5300

1KGF 101 062 E, Edition 04/06

Application

The protection cabinet is designed to house 4 PROCONTROL stations, each for 24 PROCONTROL input/output or processing modules.

The arrangement of the stations is shown in Figure 7. The PROCONTROL stations are coupled to the remote bus FDDI.

The cabinet is intended for redundant power supply (cf. Figure 4).

The connection to the redundant remote bus is established with the help of modules 88TK50 in the form of a single– or dual-channel circuitry. For provision of power supply and fusing of solenoid valves, the optional supply module 89NG11 is available (version R0300 for 24 V solenoid valves, version R0400 for 48 V solenoid valves).

Description

The mechanical structure of the protection cabinet is shown in Figure 1.

For the purpose of installation, maintenance, and operation, the cabinet is accessible from the front and the rear. The cabinet is designed for natural cooling. The cooling air enters the cabinet from the front and the rear through ventilation grids with filter mats in the doors and leaves it again through the roof plate which is of grid-type design (protection type IP30).

Each cabinet has a partition wall on the left side. For single-cabinet or row-type installations, the cabinet on the left end needs an additional side wall and the one on the right end needs a partition wall and a side wall. The lock on the door is a built-in 3 mm two-way rod-type locking mechanism.

The cabinet is equipped with:

4 sub racks, 24 inch wide, each for 26 electronic modules, utilization limited by the maximum power dissipation of the cabinet (cf. chapter on ”Cabinet equipment”), a power supply module for power distribution.

Process connection is established via a signal distribution strip on the rear of the cable compartment. Below the signal distribution strip, the terminal strip for the solenoid valves is mounted.

The EMC-proven protection cabinet is intended to be installed in dry, clean and vibration-free areas of normal industrial design. On the right side of the roof facing strips (front and rear), 4 borings are provided for attaching the cabinet desig-nation plates. The plates are attached by means of 2.5 x 6 mm grooved drive studs.

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89MS04/R5300

1HE

2

Fig. 1a: PROCONTROL PF - protection cabinet with 4 sub racks, 24 inch wide, 160 mm deep

10HE

37HE

41HE

Cable duct

100

TP

co

nn

ecto

rs 8

-po

le

Cab

le d

uct

75x

90

Cable duct

5x75

88 t

erm

inal

s U

K4-

TP

Cab

le d

uct

7

19HE

Transverse duct

uct

28HE

Cable d

89NG08 R1200

89NG08 R1200

89NG11 0xxR x

47HE

Fan set

89NG11 R0xxx

A

Cable duct

Fan set

Fan set

etFan s

* Optional

400

17

24"

900

2200

Grid 194

21

H21

H20

PartiAccessory p

tion w

allSide w

allarts:

PEL

WL

PE

Pro

tect

ive

con

du

cto

rer

su

pp

l24

VD

C p

ow

yio

n

orlatescabinet designation p

Borings f

Pro

cess

co

nn

ect

Cf. Fig 1 b

X3 X1

Remotebus-conn.

D

K

N

P

G

*

*

*

*

*

*

*

KA

KB

GA

GB

Station-

bus-connection

AA

AB

Station-

bus-connection

DA

DB

Station-

nbus-connectio

nbus-connectio

-Station

Front view iewRear v

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89MS04/R5300

3

89NG11 R0xxx

F14F1

U4USA

F1 F11

USA U1

F16F15

U6U5

F12 F13

U2 U3

F4F3 H1 H2F5 F6

USA2

F21

89NG08 R1200

F11 F12

USA1 USB1 USB3

F32F22 F31

USB2 USA3

F41 F42

USB4USA4

Schrank Station

USB

F2F1

USA

MTKMTE

MSTMTE

cabinet

BLBS

L

USUSA

T

2AMSMSP1

P2MSP3MSP4

station21 43

UVBUSB UBUAUVA

USA

* Optional

Fig. 1b: View of the power supply units in the protection cabinet

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89MS04/R5300

Remote-bus coupling

4

Fig. 2: Remote-bus coupling

Mechanical design

Cabinet design

The protection cabinet design is based on ABB’s MNS sys-tem. The cabinet has double-wing doors in the front and in the back which are provided with ventilation slots, a roof plate made of expanded metal and a full-metal partition wall. The cabinets are suitable for row installations.

A 75 x 75 mm cable duct on the bottom frame and a 75 x 100 mm cable duct below sub rack G on the cabinet rear allow cross-cabling from cabinet to cabinet. The partition wall is designed with suitable cutouts.

Accessory parts

For each cabinet in the case of single-cabinet installations or for each end cabinet in the case of cabinet-row installations, the following accessory parts need to be ordered additionally:

- For left-end cabinet 1 side wall

- For right-end cabinet 1 side wall and 1 partition wall

- For single cabinet 2 side walls 1 partition wall

Cabinet installation

The cabinet is installed on a base frame where the cables are introduced from below. Floor mounting is in the form of screw-type mounting. For this purpose, there is one boring provided per corner in the transverse sections.

ing

,D,G,Subrack A K

88TK

50

88TK

50

For cabinet ventilation, free outlet of air from the roof plate is to be ensured; 20 cm minimum space required between roof plate and ceiling.

Rasterelement 12 1604 08 104

Modules for dual-channel bus coupland 4 stations

Subrack A,D,G,K

88TK

50

Rasterelement 04 08 104Modules f sin e-channel bus couplor gl ing

Fig. 3: Floor mounting

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89MS04/R5300

Electrical design

MU

Fan set

USA 24V

USB 24V

88TB07

monitor monitor

Cabinet- lamp

H20* lamprow-

H21*

PE Protective earth conductor PE Remote bus

Fan set

88TB07 U

USA 24V

USB 24V

M

Fan set

88TB07 U

USA 24V

USB 24V

M

Fan set

88TB07 U

USA 24V

USB 24V

M

F11 F21 F22

X12:

X6:

X7:

X7:

X6:

X32:

* Option

*

X22:

X42:

2 1 PE1 3 4 5 6 PE2 8 PE37

USB

F12 X5:

Z

X5:

X5:

X11

X21

X11

X21

Door- Temp.-

Monitoring-unit89NG08-A1

MSP13

MSP14

MSP23

MSP24

X3:

X1:

X4:

24VDC supply A B

Cabinet-

USA

Z Z

*

*

*

*

88T

K50

(FDDI)

88T

K50

88

TK

50

88T

K50

88

TK

50

88T

K50

F31 F32

88T

K50

88

TK

50

Sub rack A

Sub rack D

Sub rack G

Sub rack K

Fig. 4: Power supply, cabinet annunciations and remote-bus coupling

5

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89MS04/R5300

Power supply

The protection cabinet receives a redundant 24 V DC sup-ply from two separate power supply systems. The power supply module is responsible for supply voltage monitoring, voltage limitation, circuit formation, and power distribution.

For selective cabinet connection and disconnection, 2 high-capacity m.c.b.s are provided. As protective devices, they merely fulfil a back-up function and can respond selectively with respect to the external cabinet fuses. The redundant 24 V DC power supplies are kept separate and non-interfering up to each individual electronic module.

System settings

Module slot 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Mounting raster element

104 100 96 92 88 84 80 76 72 68 64 60 56 52 48 44 40 36 32 28 24 20 16 12 08 04

Address 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Sub– rack A

Address setting

A

B

CSRA

D

X218

88TK

50*

88TK

50

A

B

CGTA5

D

X219

Address 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Sub– rack D

Address setting

A

B

CSRA

D

X218

88TK

50*

88TK

50

A

B

CGTA5

D

X219

Module slot 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Mounting raster element

104 100 96 92 88 84 80 76 72 68 64 60 56 52 48 44 40 36 32 28 24 20 16 12 08 04

Address 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Sub– rack G

Address setting

A

B

CSRA

D

X218

88TK

50*

88TK

50

A

B

CGTA5

D

X219

Address 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Sub– rack K

Address setting

A

B

CSRA

D

X218

88TK

50*

88TK

50

A

B

CGTA5

D

X219

*Option Rear view of sub rack

Fig. 5: Address setting

6

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89MS04/R5300

7

Address setting

Throughout the PROCONTROL system, each electronic module is assigned a specific module address. This module address is determined by the mounting location of the mod-ule. For each sub rack, the module addresses are set by means of jumpers SRA and GTA5 on the identical 89IL07 station-bus p.c.b, cf. Figure 5.

The setting is done in the factory and must not be changed.

The station addresses are set on station-bus coupling module 88TK50.

Screen and protective conductor

In addition to the connections of the redundant power supply, each cabinet is equipped with a screen connection for the earthing of the cable screens of the process cables, and an earth connection for the earthing of the casing.

For process cables with foil screens, screen connection ele-ments are provided which are connected directly to the cabi-net frame. The tracing wires of the screens are to be con-nected to these elements in the shortest possible way (max. 5 cm).

Annunciation system see Figures 1 and 4

In the 89NG08 power supply module, the individual cabinet signals are scanned and are put out as general signals for further annunciation purposes. On the front of monitoring unit A1 of the supply module, the following annunciations are provided:

Cabinet annunciation’s - Power supply A available USA - Power supply B available USB - Flashing voltage available BLS - Lamp check TL ( not used) - Cabinet door open MTK (Optional) - Cabinet temperature too high MTE

Station annunciation’s Station 1 2 3 4 - Supply m.c.b. off MSP1 x x x x

- Power supply disturbed MSP2 - - - - - Power supply disturbed MSP3 x x x x station-bus termination 1 - Power supply disturbed MSP4 x x x x station-bus termination 2 - Electronic module disturbed MST x x x x - Temperature fault MTE x x x x optional for additional fans x = connected - = not used

For cabinet annunciation’s, the following signal outputs are available: - Cabinet disturbance, LMF

optional for cabinet- lamp H20

- Cabinet disturbance, LMRA optional for cabinet-row lamp H21

For evaluation in a central annunciation system, for each of the 4 stations, the following general signals are put out on the bus via bus-coupling module 88TK50 - Cabinet door open (optional) MTKG - Temperature fault MTEG - Power supply okay MW (closed-circuit principle) Bus-coupling module 88TK50 puts out signal MST to the power supply module in order to energise the cabinet and/or cabinet row lamp. Cabinet lamp H20 and/or cabinet row lamp H21 can be acti-vated optionally. The disturbances are annunciated by light-emitting diodes on the front of the disturbed module. Signal-ing for bus terminations 88TB07 is done by light-emitting diodes of monitoring unit A1 on the front of the power supply module.

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89MS04/R5300

8

Terminal assignments

Power supply

Supply A, terminal strip X1, (Figure 4) 1,2 US 3,4 Z

Supply B, terminal strip X1, (Figure 4) 7,8 US 5,6 Z

Protective conductor PE, screw-type connection (Figure 4) PE

Remote bus (FDDI)

The optical-fiber conductors of the remote bus are connected directly to coupling modules 88TK50 (cf. Figure 1 and 4). Process cables

The process cables are connected to signal distribution strips on the rear of the cable compartment. For this purpose, the standard version is provided with 50 rows of 8-pole connec-tors. The other 50 rows are used for connecting the input and output modules. Additionally, 88 terminal blocks (11 x 8) with screw-type and Termi Point connections are available for connecting solenoid valves.

Options

Door contacts, connector X6 (Figure 4) 2 MTK 1 UM

Cabinet lamp, connector X7 (Figure 4) 10 UM 11 TL 8 LME 9 Z

Cabinet row lamp, connector X7 (Figure 4)

7 LMRA 5 Z 4 UM

Fan set on sub rack (Figure 4). The connection is made by means of plug-in poles on station-bus p.c.b. 89IL07

X203 USA X202 USB X201 Z X213 ML2

Tests and inspections For quality assurance, each cabinet is inspected for com-pleteness and proper mechanical functions. An unequipped cabinet cannot be checked for proper electri-cal functions. Instead, a wiring inspection is carried out. The insulation resistance is tested according to the identical stan-dards VDE 0160 or VDE 0660, part 500/IEC 439-1.

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89MS04/R5300

Cabinet equipment

Considering plant-specific factors of simultaneous operation and considering a supply voltage of 27 V at the module ter-minals, the cabinet may be equipped according to the table below without additional ventilation measures being required.

In case all available slots are used for modules of elevated power dissipation values, the limit value for the permissible power dissipation at a max. ambient temperature for the cabinet may be exceeded. Above the permissible power dissipation values, an additional ventilation facility is required, cf. ”Options”.

Slot Module type

No. of modulesstation/cabinet

Room-temp.

Sub- rack

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 20 1 2 3 4 5 6

A D G K

TK TK TK TK

TK TK TK TK

TK TK TK TK

TK TK TK TK

x x x x

x x x x

x x x x

x x x x

x x x x

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

x x x x

x x x x

81EU01 15/60

up to25 °C

A D G K

TK TK TK TK

TK TK TK TK

TK TK TK TK

TK TK TK TK

x x x x

x x x x

x x x x

x x x x

x x x x

x x x x

x x x x

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

x x x x

x x x x

x x x x

83SR0481EA0481AR0189XV01

22/88

A D G K

TK TK TK TK

TK TK TK TK

TK TK TK TK

TK TK TK TK

x x x x

x x x x

x x x x

x x x x

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

x x x x

x x x x

81EU01 13/52

up to30 °C

A D G K

TK TK TK TK

TK TK TK TK

TK TK TK TK

TK TK TK TK

x x x x

x x x x

x x x x

x x x x

x x x x

x x x x

x x x x

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

x x x x

x x x x

x x x x

83SR0481EA0481AR0189XV01

21/84

A D G K

TK TK TK TK

TK TK TK TK

TK TK TK TK

TK TK TK TK

x x x x

x x x x

x x x x

xxxx

xxxx

xxxx

xxxx

xxxx

x x x x

x x x x

81EU01 10/40

up to35 °C

A D G K

TK TK TK TK

TK TK TK TK

TK TK TK TK

TK TK TK TK

x x x x

x x x x

x x x x

x x x x

x x x x

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

x x x x

x x x x

x x x x

83SR0481EA0481AR0189XV01

17/68

A D G K

TK TK TK TK

TK TK TK TK

TK TK TK TK

TK TK TK TK

x x x x

x x x x

x x x x

xxxx

xxxx

xxxx

xxxx

x x x x

81EU01 8/32

up to40 °C

A D G K

TK TK TK TK

TK TK TK TK

TK TK TK TK

TK TK TK TK

x x x x

x x x x

x x x x

xxxx

xxxx

xxxx

xxxx

xxxx

xxxx

x x x x

x x x x

83SR0481EA0481AR0189XV01

11/44

In the case of any deviations from the pattern shown above, special attention is to be paid to even equipment arrangement and to the total power dissipation of the cabinet.

9

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89MS04/R5300

10

Options

To meet specific plant requirements optional solutions are available.

Protection type

The grid-type roof plate (IP30) can be provided with an addi-tional full-metal protective sheet (IP31) or be replaced by another protective sheet (IP11). The height of the cabinet will then be 2,290 mm.

Door locks

The 3 mm two-way key lock can be exchanged for a 5 mm two-way key lock, catch-type or T-handle.

The rod-type lock for a 3 mm two-way key can be exchanged for a rod-type lock with a locking cylinder for 3 mm or 5 mm two-way key inserts, catch-type or T-handle.

Cabinet and cabinet row lamps

A cabinet lamp can be provided on the protection cabinet front for the annunciation of cabinet disturbances.

In addition to the cabinet lamp, a cabinet row lamp can be activated. This cabinet row lamp annunciates disturbances within a cabinet row and is mounted on the front side of a cabinet row.

Coatings

Upon request, special coatings of different shades or coat thickness may be applied.

Door contacts

The cabinet can be monitored for open doors by means of additional door limit switches. The limit switches are activated by the right door leaf of the double-wing door.

Additional ventilation

To provide for the discharge of elevated power dissipation values, the following possible additional ventilation solutions are available:

Additional ventilation with air suction facility

A roof plate allowing a ventilation duct to be attached, includ-ing various accessories, designed to connect the protection cabinet to a central ventilation system:

- Ventilation duct, complete to be attached to a cabinet row

- Ventilation duct, complete to be attached to a cabinet row including cloth nozzle in the top center for connecting a duct system

- Ventilation duct cover complete cover closing off the ventilation duct at the end of a cabinet row

- Ventilation duct cover with cloth nozzle complete cover for the ventilation duct closing off the venti-lation duct at the end of a cabinet row plus connection to a duct system.

When the cabinet is retrofitted for being connected to an air suction facility, the rear cabinet doors need to either be sealed off against air inlet or replaced by closed doors with sealing strips.

Additional ventilation by means of a fan set

The fan set is designed to provide ventilation for the individual sub racks. The fan set is installed in the air inlet area of the sub racks. The electrical connection is established via plug-in connections at the 89IL07 station-bus p.c.b..

Solenoid-valve supply module 89NG11

For the power supply of the solenoid valves, the protection cabinet can be equipped with supply module 89NG11/R0100 (for actuators at 1 voltage supply: positive, 24 V) or 89NG11/R0200 (for actuators at 2 voltage supplies, positive and negative, 48 V).

48-pole connectors and interpolation point US/Z

When the 81AR01 relay output modules are used, sub rack G or K (or G and K) has to be equipped with 48-pole connec-tors, type F.

For interpolation point US/Z of the 89NG11 for the power supply of the 81AR01 relay output modules, 0.8 x 6.3/0.8 x 2.8 mm bus bars have to be mounted on the rear of the sub rack where the 81AR01 modules are installed.

- In the case of installation on sub rack G or K: X111 up to X118

- In the case of installation on sub rack G and K: X111 up to X122

Cf. Figure 6.

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89MS04/R5300

KA

KB

GB

GA

100

2425

104

2123 22

9296 88

17181920

84 80 76 72 56

131416 15

6468 60

101112

4852 44 28

06070809

40 36 32

0305 04

2024 16

0001

12 08 04

100104 9296 88 84 80 76 72 566468 60 4852 44 2840 36 32 2024 16 12 08 04

Cable duct

X121 X119

022425 2223 21 20 19 18 17 131516 14 12 11 10 0609 08 07 0405 03 01 00

X111X117 X115 X113 X112

X120

X114

X122

X116X118

X111X112

X114X113

X115X116

X118X117

X119X120

X122X121

89NG11-X2:

12

34

56

78

910

1112

USZ

USZ

ZUS

ZUS

ZUS

USZ

F16

F15

F14

F13

F12

F11

Rear view

Interpolation point US/Z of 89NG11for voltage supply of

in case of mounting on subrack G or K

relay output modules 81AR01

Station-bus p.c.b. 89IL07

24 VDC fusing for solenoid valves

Subrack P

and interpolation point US/Z acc. to: Installation of 48-pole connector strips

100X118

GB

GA

KB

KA

104

25 24Subrack:

96 92

23 22

84 80

20 19

6876X116

72

18 17

64 60

15 14

X1145256

13 12

X11344 40

10 09

X112283236

0708

24 20X111

05 04

Z10

1211 US

Z

F16

X112

X114X113

X111

X116

X118X117

X115

01

0816 12

0203

04

00

6

8

9

7

5

34

ZUS

USF15

F14

ZUS

ZUS

F13

F12

89NG11-X2:

12

USZ

F11

X117 X115

GKWD 982 589 R0100 (subrack G)

GKWD 982 589 R0200 (subrack K)

GKWD 982 589 R0300

21 16 11 06

02

Rear view

Interpolation point US/Z of 89NG11for voltage supply of

in case of mounting on subrack G and K

relay output modules 81AR01

Station-bus p.c.b. 89IL07

24 VDC fusing for solenoid valves

Subrack P

and interpolation point US/Z acc. to: Installation of 48-pole connector strips

Station-bus p.c.b. 89IL07

Subrack:

Fig. 6: Interpolation point US/Z

11

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89MS04/R5300

Application options

Station 2

Fan

Fan

Station 3

Fan

Station 4

Fan

Station 1

*

(e.g. AR01)

* Option

*

*

*

Fig. 7: Arrangement of stations and different versions of protection cabinet 89MS04/R5300

12

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89MS04/R5300

13

Technical data Mechanical features Dimensions Height 2200 mm (2290 mm with optional full-metal roof cover) Width 900 mm Depth 400 mm Installation Single-cabinet or cabinet-row installation with free access from the front and the rear Weight Approx. 230 kg without modules installed Protection type IP30 (IP11, IP31 possible with optional roof covers) Connections Power supply (X1) Screw-on terminals, 35 mm2

Remote bus (LWL) SC Duplex connector at the front side of 88TK50 Process signals At signal distribution element MTP 2.4 x 0.8 flex. up to AWG 20 MTP = Maxi-Termi-Point Cable screens Voltage bus ZEP of the process cables 6.3/2.8 mm plug-type connection flex. up to AWG 20 Cabinet and Flat-pin plug 2.8 x 0.8 mm cabinet rows disturbance lamp (X3) Fan set Plug-in connector at connection pole 0.6 x 0.6 mm on station– bus p.c.b. 89IL07 Connecting lines and plug-in connectors are part of the fan set Color Sheets, RAL 7032 Profile sections, matt white Surface protection Profiles and cable compartment zinc-coated. Sheets with EC standard enamel with kiln-dried top coat. Visible outside elements with pulverized coating in addition to EC standard enamel. Min. coat thickness 60 …90 µm.

Ambient conditions Bearing temperature -40 ... +70 °C Operating temperature 0 ... +40 °C, DIN VDE 0160, IEC 68–2–2 Relative humidity DIN IEC 721–3–3, code letter 3K3, 5 ... 40 °C Power dissipation - Per cabinet Natural ventilation in the case of room temperatures when power dissipation is distributed up to 25 °C power dissipation = 640 W rather evenly in the cabinet 30 °C power dissipation = 525 W 35 °C power dissipation = 420 W 40 °C power dissipation = 310 W

Additional ventilation with air suction in the case of room temperatures up to 25 °C power dissipation = 950 W, 140 m3/h 30 °C power dissipation = 950 W, 185 m3/h 35 °C power dissipation = 950 W, 265 m3/h 40 °C power dissipation = 950 W, 530 m3/h

- Per sub rack Additional ventilation with fan set in naturally ventilated in the case of unsymmetrical distributed and/or cabinet up to max. 300 W per sub rack higher power dissipation of the cabinet in the case of room temperatures from 25 °C and power dissipation > 150 W in the sub rack 30 °C and power dissipation > 125 W in the sub rack 35 °C and power dissipation > 100 W in the sub rack 40 °C and power dissipation > 75 W in the sub rack

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89MS04/R5300

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Electrical features

Power supply

Voltage UN = 24 V DC, tolerance at supply terminal 22.0 ... 30.0 V Harmonics ≤ 5 % depending on connection to an unfiltered three– phase bridge connection Over voltage 35 V / 500 msec 45 V / 10 msec 2 x UN at T = 0.4 msec half-value duration (over voltage-strength class 2) DIN VDE 0160 (draft) Voltage variation during connection and disconnection ≥ 0.2 V/msec during operation, 19.5 V up to 30.0 V Arbitrary Admissible voltage-free interval ≤ 1 msec Current IN = 32 A, depending on equipment installed Starting current inrush I = 10 x IN, max. 3 msec (capacitor loading) Back-up fuse Max. 63 A gL Min. short-circuit current ≥ 100 A at the cabinet supply terminals Protective measures for power supply Functional extra-low voltage with safety isolation, and process connections protective conductor connection for local equipotent bonding

Electrical environment

Electrostatic discharge 8 kV (air discharge) 4 kV (contact discharge) DIN EN 61000-4-2, IEC 1000-4-2 Fast transients/pulses (burst) 2 kV for power supply DIN EN 61000-4-4, IEC 1000-4-4 Surge voltage 2/1 kV for power supply DIN EN 61000-4-5, IEC 1000-4-5

Scope of supplies The Boiler protection cabinet 89MS04/R5300 (order number GKWE 982 490 R5300) is supplied tested and ready for con-nection. The scope of supplies does not include: - The electronic modules to be mounted on the sub racks - Accessory parts and options according to the list given

under „Ordering data“. The scope of supplies does include: - All fixed and wired electrical operational equipment, - Fixing material of cabinet installation (screws, bolts, clamp-

ing straps, disks); delivered with the cabinet, separately packed.

- Bus-terminating resistors - Plugs in the signalling and annunciation circuit for connect-

ing the power supply unit The data listed above apply to cabinets with PROCONTROL standard equipment.

The data listed above apply to cabinets with PROCONTROL standard equipment.

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ORDERING DATA

Order number: Protection cabinet 89MS04/R4300, complete GKWD 982 490 R5300

Accessory parts At the end of a cabinet row and for single cabinet installations

Partition wall and mounting material GKWE 602 306 R0011 Side wall and mounting material GLBK 300 022 R0001

Options

Door contacts for right door, front and back incl. installation and wiring GKWE 602 331 R0003 Cabinet lamp incl. mounting and wiring GKWE 602 330 R0003 Cabinet row lamp incl. mounting and wiring GKWE 602 369 R0003 Supply module 89NG11 for solenoid valves 24 V GKWN 000 339 R0300 Supply module 89NG11 for solenoid valves 48 V GKWN 000 339 R0400 48-pole connector strips on G sub rack GKWD 982 589 R0100 48-pole connector strips on K sub rack GKWD 982 589 R0200 48-pole connector strips on G and K sub rack GKWD 982 589 R0300 Special enamelling (shade and layer thickness), Order in clear text

Optional exchange parts

Rod-type lock for two-way key 5 mm GLBK 470 016 R0001 Rod-type lock with catch-type handle GLBK 470 016 R0003 Rod-type lock with T-handle GLBK 470 016 R0004 Rod-type lock for lock cylinder, 3 mm two-way key GLBK 470 016 R0018 Rod-type lock for lock cylinder, 5 mm two-way key GLBK 470 016 R0017 Rod-type lock for lock cylinder, catch-type handle GLBK 470 016 R0019 Rod-type lock for lock cylinder, T-handle GLBK 470 016 R0020 Roof cover (without grid) GKWE 601 128 R0002 Spare filter mat GKWE 601 879 P0001

For optional additional ventilation with air-suction facility

Double-wing door in the back, without door lock GLBK 470 010 R0022 to be exchanged for air-suction application Roof sheet, complete for ventilation duct GKWE 602 317 R0011 * Ventilation duct, complete GKWE 600 843 R0001 * Ventilation duct, complete with cloth nozzle GKWE 600 843 R0002 * Ventilation duct cover GKWE 600 862 R0001 * Ventilation duct cover, complete with cloth nozzle GKWE 600 862 R0002 * = accessory parts for roof sheet with ventilation duct

For optional additional ventilation with fan set

Fan set GKWE 602 436 R0100

Technical data are subject to change without notice!

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ABB AG Power Technology Systems P.O.Box 10 03 51 68128 Mannheim GERMANY Phone: +49 (0) 621 381-3000 Fax: +49 (0) 621 381-2645 E-Mail: [email protected] Internet: http://www.abb.com

NOTE: We reserve the right to make technical changes or modify the contents of this manual without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction – in whole or in parts – is forbidden without ABB's prior written consent. Copyright© 2006 ABB All rights reserved.