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  • Oil & Gas introduction Course for Non-Engineers SEC

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    Module 2

    Offshore Field Development

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    1. Crude Oil

    First stage Processing: (Stabilisation)

    1. Water separation2. Associated Gas and solids seperation3. Desalination (take salt out)

    Done at about 20 bars and 50 degree Celsius

    Crude oil is a very complex mixture of compounds composed of (mainly) carbon, hydrogen, oxygen, and sulfur. Of these elements, carbon and hydrogen are by far the major components. Linked together with inter-atom bonds, these CH compounds form a dazzling variety of different kinds of molecules of many different shapes and sizes. Liquids, solids and gas.Collectively, these carbon-hydrogen compounds are referred to as "hydrocarbons."

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    2. Natural GasNatural Gas: Mainly consisting of Methane (CH4).

    By-product of Oil production in Vietnam.

    Before natural gas can be used as a fuel, it must undergo extensive processing to remove almost all materials other than methane. The by-products of that processing include ethane, propane, butanes, pentanes and higher molecular weight hydrocarbons, elemental sulfur, and sometimes helium and nitrogen

    Unit of measure:Nm3 (1 bar and 25 degrees Celsius)

    Vietnam: 6.8 billion Nm3 per year

    CNG = Compressed Natural Gas (still in gaseous state)

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    3. Field DevelopmentAssumptions resulting from Exploration (Module 1):

    1. We know where the reservoir is located and how deep;2. We know how much Oil and/or Gas is in the reservoir;3. It is economically feasible to produce the reservoir.

    Field development:

    What infrastructure do we need to install to bring the crude O&G to the market or shore in the most economical way?

    Main driver for the costs?

    CAPEX = Capital Expenses (what does it cost to put the equipment there)OPEX = Operational Expenses (what does it costs yearly to maintain it)

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    MONTARA Field, Australia

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    4. FEEDFEED: Front End Engineering & Design = A study used to analyze the various technical options for new developments with the objective to define the facilities required.

    Answers the following questions:

    - Method of production;- Location of Platform/Floating equipment;- Location Wells;- Dimension pipelines;- Capacity and location of processing;- Budget costs;- Scenarios.

    Pre-FEED = Conceptual design

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    5. Water Depth

    - Sub sea Well head or Well head platform?

    - Installation and Drilling costs?

    Cuu Long Basin = 40-60 mNam Con Son Basin = 40-110 mSong Hong Basin = 30-55 m

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    6. Location- How far from the shore?

    - How far from the closest Processing facility?

    - How far from the closest pipe line to shore?

    - Is it economical to use the stranded gas?

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    7. Platforms (Jacket, Module)

    Top side , Module or DeckJacket

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    8. Well Head Platform (WHP)

    Manned or unmanned

    Equipment on WHP:- Well head;- Pumps, compressors;- Generators;- Valves;- Filters

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    9. Central Processing Platform (CPP)

    Mostly Manned

    Equipment on CPP:- Stabilization; (see Crude oil)- Separators;- Pumps, compressors;- Generators;- Valves;- Filters

    Where the production of all wells in a field comes together to be processed for transport by pipeline or tanker.

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    10. SLM

    Equipment on SLM:- Pumps, compressors;- Generators;- Engines;- Valves;- Filters.

    SLM = Single Lift Module

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    11. MonopodMono Pod = Offshore structure founded on one single support

    Shallow water

    Advantage?

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    12. TripodTripod = Offshore structure founded on three piled legs

    Shallow water, low weight of topside

    Advantage?

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    13. FlareFlare = A structure on a platform to burn off stranded gas

    Use restricted due to green house gas emission.

    Flare boom

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    14. FPSOFPSO = Floating Production, Storage and Offloading

    Hull

    Topsides

    Turret

    When is it used?

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    15. FSOFSO = Floating, Storage and Offloading

    Hull

    Turret

    When is it used?

    Rang Dong FSO, 350 km South of Vungtau

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    16. TurretA loading point that allows rotation of the FPSO/FSO

    1. Internal turret2. External turret

    Swivel stack

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    17. PipelinesPipe line = A structure installation to transport oil or gas from one location to another location

    Export Pipe lineTrunk line = approx. 16 until 48Infield pipe line = 6 until 18Flow line = short distance

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    18. RiserRiser = A pipe or hose to bring the flow of oil or gas to the surface

    Flexible riser

    Riser base

    Mid Water Arch

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    19. Single Point MooringSPM or CALM Buoy

    When is it used?

    CALM = Catenary Anchored Leg Mooring

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    20. LNGLNG = Liquefied Natural Gas LNG is Liquefied Natural Gas. It is a clear, odorless,

    non-toxic and non-corrosive liquid. It is natural gas cooled to a very low temperature (roughly - 160 C). In its liquid state, natural gas occupies 600 times less volume than non-liquefied natural gas.

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    21. LNG Train

    A plant to liquefy produced LNG

    Processes:

    - Receive Natural Gas by pipeline- Condensate removal- CO2 removal- Mercury and H2S removal- Refrigeration to -160 C

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    22. Terminal

    A facility on the shore to receive and process gas or Oil

    Processes:

    - Offloading- Processing- Storage- Re-gasification

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    23. FSRU

    FSRU = Floating Storage and Re-gasification Unit

    Processes:

    - Receiving LNG- Heating- Re-gasify- Offloading to Gas grid

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    24. LPG

    LPG = Liquefied Petroleum Gas By product of Oil refining:

    60 % Propane [C3H8]40 % Butane [C4H10]

    Heavier than Air