Model Curriculum · LOGISTICS PORT TERMINALS, CONTAINER FREIGHT STATIONS (CFS) AND INLAND CONTAINER DEPOTS (ICD) ... (Logistics Sector Skill Council of India) Rail Mounted Quay Crane

Rail Mounted Quay Crane (RMQC) Operator

Model Curriculum


SECTOR: SUB-SECTOR:

OCCUPATION:

REF ID: NSQF LEVEL:

LOGISTICS PORT TERMINALS, CONTAINER FREIGHT STATIONS (CFS) AND INLAND CONTAINER DEPOTS (ICD) STEVEDORING – CRANE OPERATIONS LSC/Q5001, V1.0 4


Certificate

CURRICULUM COMPLIANCE TO QUALIFICATION PACK - NATIONAL OCCUPATIONAL

STANDARDS

is hereby issued by the

Logistic Sector Skill Council

for the

Model Curriculum

Complying to National Occupational Standards of Job Role/ Qualification Pack: ‘Rail Mounted Quay Crane (RMQC) Operator’ QP No. ‘LSC/Q5001 NSQF Level 4’

Date of Issuance: May 20th, 2019

Valid up to: May 20th, 2022 Authorised Signatory

*Valid up to the next review date of the Qualification Pack (Logistics Sector Skill Council of India)


TABLE OF CONTENTS

1. Curriculum 01

2. Trainer Prerequisites 05

3. Annexure: Assessment Criteria 06


1

Rail Mounted Quay Crane (RMQC) Operator CURRICULUM / SYLLABUS

This program is aimed at training candidates for the job of a “Rail Mounted Quay Crane (RMQC) Operator”, in the “Logistics” Sector/Industry and aims at building the following key competencies amongst the learner

Program Name Rail Mounted Quay Crane (RMQC) Operator

Qualification Pack Name & Reference ID.

LSC/Q5001, v1.0

Version No. 1.0 Version Update Date 20-05-2019

Pre-requisites to Training

ITI (Preferable), Trained in RMQC operation

Training Outcomes After completing this programme, participants will be able to: Compulsory:

• Perform pre-operative tasks for proper functioning of RMQC

• Carry out cargo handling operations of RMQC

• Perform preventive and first line maintenance of RMQC

• Apply the necessary precautions while handling dangerous and

hazardous goods.

• Inspect compliance to dangerous goods handling methods and

guide teams.

• Manage workplace for safe and healthy work environment by

following and ensuring compliance to regulatory and safety norms.


2

This course encompasses 4 out of 4 Compulsory NOS (National Occupational Standards of “Rail

Mounted Quay Crane (RMQC) Operator” Qualification Pack issued by “Logistics Sector Skill Council”.

COMPULSORY NOS:

Sr. No.

Module Key Learning Outcomes Equipment Required

1 Introduction to RMQC operator role Theory Duration (hh:mm) 20:00 Practical Duration (hh:mm) 10:00 Corresponding NOS Code Bridge Module

• Classify the components of supply chain and logistics sector

• Detail the various sub-sectors and the opportunities in them

• Describe the various activities in warehouse, port yard, land, ship and air transportation

• Explain the kind of jobs in Ports, CFS and ICD

• Describe the role of RMQC operator and its interface with other job roles

• Discuss the various activities in a port yard

• Describe the various MHEs and equipment used in port yard

• Discuss the basics of hazardous goods handling

Teaching board Computer

Projector Video Player or TV

2 Pre-operative activities for RMQC Theory Duration (hh:mm) 30:00 Practical Duration (hh:mm) 70:00 Corresponding NOS Code LSC/N5001

• Discuss different types of cargo movement, vessel types etc

• Perform pre-operative tests such as boom operation, spreader movement, test drive etc for smooth operation

• Inspect control functions, communication devices, safety doors etc.

• Describe the safety procedures to be followed

• Inspect the preparedness of RMQC for loading/unloading

• Select the appropriate PPE to be used for cargo movement

MHE - RMQC PPEs, SOP Teaching board, computer, projector, video player and TV

3 RMQC Operation Theory Duration (hh:mm) 30:00 Practical Duration (hh:mm) 70:00 Corresponding NOS Code LSC/N5002

• Inspect crane controls for functionality

• Discuss the various signs and signalling standards used during crane operations

• Verify weather conditions for safe operations

• Demonstrate communication using VHF device

• Demonstrate safe operation of spreader

• Operate RMQC crane and its component equipment for safe loading/unloading of cargo

• Explain the safety requirements to be undertaken while operating RMQC crane

• Explain cargo movement route plan

• Discuss hazardous goods handling

MHE - RMQC, PPEs, SOP, tools and tackles, maintenance equipment, consummables used in MHE Teaching board, computer, projector, video player and TV


3

Sr. No.

Module Key Learning Outcomes Equipment Required

procedure

• Demonstrate safe cargo movement and placement techniques

4

Post-operative

activities for RMQC

Theory Duration

(hh:mm)

30:00 Practical Duration

(hh:mm)

70:00

Corresponding NOS Code LSC/ N5003

• Perform safe stopping, shutdown and anchor of RMQC

• Describe post operative checks

• Prepare necessary documents as per company policy

• Inspect crane for any maintenance related requirement

• Report delays, damages to container etc

• Report enviornmental conditions which does not support material handling

• Perform cargo handling activity as per standards and best practices

• Identify maintenance requirements of MHE

• Prepare post-operative reports on cargo movement, maintenance requirements etc.

MHE_ RMQC, PPEs, SOP, tools and tackles, maintenance equipment, consummables used in MHE Teaching board, computer, projector, video player and TV

5 Compliance to health,

safety and security

norms

Theory Duration

(hh:mm)

10:00 Practical Duration

(hh:mm)

40:00

Corresponding NOS Code LSC/ N9601

• Describe health, safety and security procedures in port terminals, CFS and ICD

• Implement 5S at workplace

• Demonstrate inpection procedure for activity area and equipment, for appropriate and safe conditions

• Identify unsafe working conditions

• Inspect adherence to standard operating procedures (SOP) while handling dangerous and hazardous goods

• Explain the standard protocol in case of emergency situations, accidents, and breach of safety

• Document health, safety and security violations

• Explain the escalation matrix for reporting deviation

PPEs, MHE – RMQC, , packing material, tools and tackles, markers and stationery, etc

Total Duration 380:00 Theory Duration 120:00 Practical Duration 260:00

Unique Equipment Required: MHE - RMQC, PPEs, SOP, tools and tackles, maintenance equipment, consummables used in MHE Teaching board, computer, projector, video player and TV

Grand Total Course Duration: 380 Hours, 0 Minutes


4

(This syllabus/ curriculum has been approved by Logistics Sector Skill Council)


5

Trainer Prerequisites for Job role: “Rail Mounted Quay Crane Operator” mapped to Qualification Pack: “LSC/Q5001, v1.0” Sr. No.

Area Details

1 Description To deliver accredited training service, mapping to the curriculum detailed above, in accordance with the Qualification Pack “LSC/ Q5001”

2 Personal Attributes

The job requires the individual to have strong communication skills,

presentation skills, measuring, evaluating and problem-solving skills.

He/she should be able to facilitate learning

3 Minimum Educational Qualifications

ITI (Preferable); candidate should have completed 18 years of age.

4a Domain Certification

Certified for Job Role: “Rail Mounted Quay Crane (RMQC) Operator” mapped to QP: “LSC/Q2601, V1.0”. Minimum accepted score is 80%

4b Platform Certification

Recommended that the Trainer is certified for the Job Role: “Trainer”, mapped to the Qualification Pack: “MEP/Q2601”. Minimum accepted score is 80%

5 Experience • ITI with minimum 5 years of experience in crane operations • Experience operating RMQ crane with good knowledge of crane

maintenance, using communication radio, signal flags, documentation and other technical activities in crane operations

• The person should have good reading, writing, and speaking communication skills in English and vernacular language


6

Annexure: Assessment Criteria

Assessment Criteria

Job Role Rail Mounted Quay Crane (RMQC) Operator

Qualification Pack LSC/Q5001, v1.0

Sector Skill Council Logistics Sector Skill Council

Sr. No.

Guidelines for Assessment

1 Criteria for assessment for each Qualification Pack will be created by the Sector Skill Council. Each Performance Criteria (PC) will be assigned marks proportional to its importance in NOS. SSC will also lay down proportion of marks for Theory and Skills Practical for each PC.

2 The assessment for the theory part will be based on knowledge bank of questions created by the SSC.

3 Individual assessment agencies will create unique question papers for theory part for each candidate at each examination/training centre (as per assessment criteria below)

4 Individual assessment agencies will create unique evaluations for skill practical for every student at each examination/training canter based on this criterion

5 To pass the Qualification Pack, every trainee should score a minimum of 70% in each NOS

6 In case of unsuccessful completion, the trainee may seek re-assessment on the Qualification Pack

Compulsory NOS

Total Marks: 400 Marks Allocation

Assessment Outcomes

Assessment Criteria for Outcomes

Total Marks

Out of

Theory Skills

Practical

LSC/N5001 Prepare for operation of RMQC equipment

PC1. interact with supervisor and make note

of work requirement for the day

100

5 2 3

PC2. obtain details of type of cargo

movement (loading / unloading), type of cargo

vessel, container measurement, quantities, etc

5 2 3

PC3. obtain details of the container

placement in the deck (for loading) and the

container codes for identification

5 2 3

PC4. obtain details of the deck layout in the

vessel and location codes 10 2 8

PC5. make note of the total containers to be

loaded / unloaded as a part of the daily

schedule

5 2 3

PC6. receive any special instruction to be

followed during container handling (eg:

dimension of the container, refrigerated

container, etc)

5 2 3

PC7. perform a quick checkups including

breaking tests, boom operation, spreader

movement

5 2 3

PC8. check up the spreader and its 5 2 3


7

dimensions as per the container type to be

handled

PC9. check up the trim, list and skew of the

spreader 5 2 3

PC10. test drive the trolley, RMQC and

operate hoisting system, flippers, etc. before

operation

10 2 8

PC11. check all safety procedures are in

places and is followed 5 2 3

PC12. detect any risks during the operation

and report them to supervisor 10 2 8

PC13. ensure proper functioning of

communication device, safety doors, etc. 10 2 8

PC14. check up the functionality of all the

controls of the equipment and ensure it is fit for

operation

10 2 8

PC15. obtain and wear all applicable PPE

(such as jacket, shoes, etc.) and carry a

communication device (eg: walkie talkie)

5 2 3

Total 100 30 70

LSC/N5002 Operate RMQC and handle container cargo

PC1. reach the control unit part of the crane

and ensure clear visibility of the crane parts,

quay and vessel

5 2 3

PC2. ensure all the controls in the operational

area are functioning 5 2 3

PC3. operate the RMQC equipment as per

Standard Operating Procedure (SOP) 5 2 3

PC4. ensure to read the signs / signals while

loading / unloading of each container (eg: light

signal for locking / unlocking container) 5 2 3

PC5. coordinate with the checker (in the

vessel) while loading / unloading in the vessel

deck 5 2 3

PC6. check for weather conditions including

rain, wind, etc and ensure these factors do not

affect container handling 5 2 3

PC7. converse with Very High Frequency

(VHF) device for communication 5 2 3

PC8. monitor the spreader and cargo

movement and functions in the screen during

operation 5 2 3

PC9. interpret any fault / warning message in 5 2 3


8

the screen and report / take measures

accordingly

PC10. coordinate with the supervisor for

loading / unloading of container cargo as per

the plan

5 2 3

PC11. move the spreader to reach the specific

container to be move, place and lock the

container, lift and move it to the place of

unloading

5 2 3

PC12. ensure that the spreader is locked while

handling container

5 2 3

PC13. use hoist for lifting / placing the

container

5 2 3

PC14. move the trolley as per SOP and control

the speed while movement

10 4 6

PC15. place / lift container in the Internally

Transportable Vehicle (ITV) in the quay area

without any damage

5 2 3

PC16. identify and handle appropriately the

hazardous goods based on International

Maritime Dangerous Goods (IMDG) codes

5 2 3

PC17. identify the loading location using

container stowage plans

5 2 3

PC18. load the container as per layout (row,

bay, tier codes - container stowage layout) 5 2 3

PC19. coordinate with the checker (vessel /

quay) on loading of cargo in the deck / ITV 5 2 3

100 40 60

LSC/N5003 Perform post operation checks and achieve productivity

PC1. stop / shut down all the controls at the

end of the shift

10 4 6

PC2. anchor the RMQC after the operation at

the appropriate location 10 4 6

PC3. perform all applicable post operational

checks for ensure proper functionality of the

crane

5 2 3

PC4. report to supervisor on the work

completed and ensure smooth work transfer for

next shift

5 2 3

PC5. hand over all necessary documents, 5 2 3


9

materials, etc at the end of shift as per

organisation policy

PC6. check the parts of the crane and inform

supervisor for any maintenance activity 10 4 6

PC7. notify supervisor on any delays, any

misplacement and their locations so that it

could be corrected 5 2 3

PC8. report any damages to container / cargo

that had occurred during handling 5 2 3

PC9. report for any environmental conditions

(wind, rain) which does not support material

handling and halt the work 10 4 6

PC10. complete any forms as required by

management such as damaged cargo form,

etc. 5 2 3

PC11. load / unload total number of containers

as per organisation defined standards (No. of

containers handled in a hour) 10 4 6

PC12. ensure no misplacing of container and

are as per container stowage plan 5 2 3

PC13. ensure there is no collision of

containers, spreader, etc 10 4 6

PC14. ensure no material damage during

cargo movement 5 2 3

Total 100 40 60

LSC/N9601 Maintain health, safety and security procedures in the port operations

PC20. make note of all activities which will lead

to health issues and take necessary

precautions

100

5 2 3

PC21. follow necessary standard operating

procedures (SOP) and precautions while

handling dangerous and hazardous goods 10 4 6

PC22. wear all personal protective equipment

(PPE) such as goggles, masks, ear plugs,

shoes, etc. as per procedure 5 2 3

PC23. perform basic first aid in case of any

accidents 5 2 3

PC24. undertake periodical preventive health

checkups 5 2 3


10

PC25. make note of all safety processes in the

port with reference to area of operation 10 4 6

PC26. follow all safety procedures including

walking only in the designated pathway, using

hard hats, etc 5 2 3

PC27. follow recommended and standard

material handling procedure while handling

cargo and avoid any damage to the goods 10 4 6

PC28. identify safety related signage in the

port and follow accordingly 5 2 3

PC29. ensure all the people follow safety

process and report to supervisor in case of any

deviation 10 4 6

PC30. follow all safety procedures while

entering and exiting the port area in the

security office 5 2 3

PC31. carry / wear the identity card / access

pass during all time in the port 10 4 6

PC32. ensure all cargo handled have passed

security checks and report in case of any

violation 10 4 6

PC33. follow all security procedures with

reference to cargo and manpower movement in

different areas of the port 5 2 3

Total 100 40 60

Documents

Model Curriculum · LOGISTICS PORT TERMINALS, CONTAINER FREIGHT STATIONS (CFS) AND INLAND CONTAINER DEPOTS (ICD) ... (Logistics Sector Skill Council of India) Rail Mounted Quay Crane