© 2012 Stertil B.V. 34502840-0

Mobile column lift

ST 1075-FCF

List of partsand

appendices

List of Parts and Appendices (Version 0) 2 ST 1075

List of parts and appendices for the Stertil-Koni mobile column lifts:

ST 1075-FCF

Capacity: 7,5 tonStarting atserial number:

UK 184100

A

List of Parts and Appendices (Version 0) 3 ST 1075

A List of parts and appendicesThe following sections will give an overview of the main assemblies and their components:A.1 ‘Summary column lift” on page 4,A.2 ‘Hydraulic unit” on page 7,A.3 ‘Hydraulic scheme” on page 8,A.4 Hydraulic cylinder on page 9,A.5 ‘Control box” on page 11,A.6 ‘Electrical diagram control box” on page 12,A.7 ‘Control box sticker” on page 13,A.8 ‘Junction box” on page 14,A.9 ‘Pallet jack mechanism” on page 15,A.10 ‘Label locations” on page 16,A.11 ‘Dimensional drawing” on page 17.

List of parts and appendices

List of Parts and Appendices (Version 0) 4 ST 1075

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A.1 Summary column lift

Figure A.1.1 Column lift

Summary column lift

List of Parts and Appendices (Version 0) 5 ST 1075

Figure A.1.2 Column lift - detail

List of parts and appendices

List of Parts and Appendices (Version 0) 6 ST 1075

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Table A.1 Column lift

Index No. Reference Description Remarks1 1 34500150 Column2 1 34500200 Guide block3 1 32500103 Cover4 1 32700140 Cover Primary column4 1 32724141 Cover Secondary column5 1 32706200 Pallet jack mechanism (Figure A.9)6 1 34200117 Plate7 1 32500108 Cable support8 4 1020.50.00.30 Roller9 1 32700134 Support10 2 32500109 Shaft11 2 32500116 Wheel12 1 32700101 Angle support13 4 30001006 Slide plate14 1 32700122 Pawl15 1 30001004 Clamp17 1 32700120 Cap18 1 32700250 Balancer19 1 32550102 Shaft20 1 32550103 Shaft21 2 32700121 Shaft30 1 69451400 Solenoid31 1 See Figure A.4 Hydraulic cylinder33 1 32706075 Oil pipe34 1 32556150 Hydraulic hose37 1 30007400 Potentiometer unit40 1 34200116 Locking bush41 1 60203002 Gas spring42 1 32500107 Support44 1 See Figure A.8 Connection cable50 1 See Figure A.5 Control box60 1 See Figure A.2 Hydraulic unit102 1 68700450 Straight adaptor GE 10-PSR110 6 Bolt M6x10 DIN933111 2 Bolt M6x16 DIN 933112 2 Bolt M6x30 DIN 931113 2 Bolt M10x20 DIN 933114 1 Bolt M10x25 DIN 912115 2 Bolt M14x30 DIN 933116 4 Bolt M16x25 DIN 933 Tightening torque 150-210 Nm117 2 Bolt M4x10 DIN 7985120 2 Nut M4 DIN 934121 1 Nut M8 DIN 439B122 4 Locknut M6 DIN 985125 1 Adjusting screw M5x12 DIN 916126 4 65025055 Stud Bolt M6x30 DIN 939127 1 Adjusting screw M8x8 DIN 916130 2 Washer M4 DIN 125A131 9 Washer M6 DIN125A132 4 Washer M16 DIN125A133 2 Washer M14 DIN 125A134 2 Washer M10 DIN 127B135 2 Retaining ring nr. 9 DIN 6799136 4 Retaining ring nr. 24 DIN 6799137 2 1038.66.04.24 Roll pin 6x30 DIN 1481138 2 60203003 Clamp M8x16 type 98.120139 1 66003307 Clamp 14 type 307140 1 69090050 Grommet No. 2790 type 2141 6 66201085 Buffer142 4 65870011 Locking ring special M6143 1 66201076 Plug145 6 66201056 Spacer 6.3-15-15

Hydraulic unit

List of Parts and Appendices (Version 0) 7 ST 1075

A.2 Hydraulic unit

Figure A.2 Hydraulic unit

List of parts and appendices

List of Parts and Appendices (Version 0) 8 ST 1075

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A.3 Hydraulic scheme

Table A.2 Hydraulic unit

Index No. Reference Description Remarks68030827 Hydr. unit 1.7cc, 3x230/400V, 50 Hz,

265 bar68032827 Hydr. unit 1.2cc, 1x230V, 50 Hz, 265

bar1 1 68039011 Tank plastic 9 liter3 1 68510911 O-ring 110.72x3.534 1 32506103 Suction filter D.62 dia. 3/8"5 1 32006254 Return filter 10 micron6 1 32506105 Pump 1,7 cm3/rev. Tightening torque 22 Nm6 1 32516105 Pump 1,2 cm3/rev. Tightening torque 22 Nm7 1 68308005 2/2 Valve NC (ex. solenoid) (incl.

manual)Tightening torque 30 Nm

8 4 68510124 O-ring 12.42 x 1.789 2 69481501 Solenoid 24 VDC EC 30D12 1 68039007 Pressure relief valve (see

Figure A.3)Tightening torque 25 Nm

13 1 32506108 Half coupling pump side14 1 32506109 Half coupling motor side15 1 32506110 Electric motor 2,2KW 3x230/400V

50Hz15 1 32556951 Electric motor 1,5HP 1x230V 50Hz16 1 32006261 Check valve Tightening torque 22 Nm17 1 68039004 Breather cap18 1 32556907 Seal cap20 1 32556902 Flow control valve 2 Ltr.21 1 Transport plug22 1 68700451 Straight adapter GE 10-PS/R-1/4

Figure A.3 Hydraulic scheme

Index Table A.2 DescriptionC CylinderEV22b 7b 2/2 ValveVCDF2 20 Flow control valve 2lF1 4 Suction filterF2 5 Return filterK 16 Non return valveP 6 PumpT 1 TankO 12 Pressure relief valveM 15 MotorR Hose burst check valve

Pressure relief valve to be adjusted at 265 bar.

Hydraulic cylinder

List of Parts and Appendices (Version 0) 9 ST 1075

A.4 Hydraulic cylinder

Figure A.4 Hydraulic cylinder

List of parts and appendices

List of Parts and Appendices (Version 0) 10 ST 1075

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Table A.4 Hydraulic cylinder

Index No. Reference Description Remarks34400600 Cylinder (assembly)

1 1 Cylinder bottom2a* 1 O-ring Ø56,74x3,532b* 1 Backup ring3* 1 Retaining ring4* 1 Piston seal5* 1 Bearing ring6a* 2 O-ring Ø34x36b* 2 Backup ring7 1 Piston8 1 Cylinder9 1 Piston rod10 1 Guide post11* 1 Bearing ring12 1 Piston cap13 1 68228005 Hose burst check valve14 2 68700451 Union GE 10-PSR 1/4"* 32599000 Seal kit

Control box

List of Parts and Appendices (Version 0) 11 ST 1075

A.5 Control box

Figure A.5 Control box

Table A.5 Control box

Index No. Reference Description Remarks34202700 Primary control box (incl. cables) 220 - 575V

1 1 34007125 Box2 1 69900170 PCB (including EPROM)3 1 69900141 PCB (without main safety and motor

relais)4 1 69900152 Push button board5 1 69500012 Trafo6 1 69002506 Flat cable-assy (long)7 1 69002507 Flat cable-assy (short)8 1 69120016 Main switch9 1 69120017 Main switch knob (yellow) 10 1 69120018 Emergency stop button11 1 69120019 Holder12 1 69120020 NC contactor14 1 69202004 Acoustic alarm15 1 69154003 Main safety relay16 4 69152004 Motor relay17 1 EPROM18 4 69141115 Push button19 4 3501.50.90.08 Fuse 5 A (slow)20 2 69206015 Fuse 10 A (slow)21 2 69206014 Fuse 1 A (slow) 500V22 2 69206016 Fuse 1 A (slow)23 1 Cable gland M25x1,5

22553 U11 green24 1 Cable gland M25x1,5

22553 UM2x625 2 Cable gland M25x1,5

22553 U13 red26 1 Cable gland M32x1,5

23254 U20 brown27 3 69090114 Connector housing28 3 69090111 Connector internals female

List of parts and appendices

List of Parts and Appendices (Version 0) 12 ST 1075

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A.6 Electrical diagram control box

Figure A.6 Electrical diagram control box

Control box sticker

List of Parts and Appendices (Version 0) 13 ST 1075

A.7 Control box sticker

Figure A.7 Control box sticker

List of parts and appendices

List of Parts and Appendices (Version 0) 14 ST 1075

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A.8 Junction box

Figure A.8 Junction box

Table A.8 Junction box

Index No. Reference Description Remarks2 34232700 Junction box 10mtr (assembly)1 34262700 Junction box 20mtr (assembly)

1 1 34017251 Junction box2 2 34202703 Connection cable 10mtr2 1 34202702 Connection cable 20mtr3 1 69090113 Connector housing incl. cable gland4 1 69090112 Connector internals male

Pallet jack mechanism

List of Parts and Appendices (Version 0) 15 ST 1075

A.9 Pallet jack mechanism

Figure A.9 Pallet jack mechanism

Table A.9 Pallet jack mechanism

Index No. Reference Description Remarks32706200 Pallet jack assembly

1 1 32706205 Hydraulic valve assembly2 1 32706210 Spring cover assembly3 1 32706215 Pump piston assembly4 1 32706220 Lowering valve assembly5 1 32706225 Lowering screw assembly6 1 32706230 Safety valve assembly7 1 32706235 Pump unit8 1 32706240 Handle assembly* 32706245 Seal kit

8

3

2

7

1

List of parts and appendices

List of Parts and Appendices (Version 0) 16 ST 1075

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A.10 Label locations

Figure A.10 Label locations

Table A.10 Label locations

Index No. Reference Description Remarks1 1 60700148 and

60700147User instruction sticker

2 1 1005.01.01.92 Type plate3 1 60700061 Large sticker “STERTIL/KONI”4 1 60700332 Capacity sticker 7500 kg

Dimensional drawing

List of Parts and Appendices (Version 0) 17 ST 1075

A.11 Dimensional drawing

Figure A.11 Dimensional drawing

B

List of Parts and Appendices (Version 0) 18 ST 1075

B List of parts -Variants and optionsThe following sections will give an overview of the main assemblies of the variants and options of the ST 1075, and their components:B.1 ‘Wheel adaptors and extended column” on page 19,B.2 ‘Traverse beam” on page 20.

Wheel adaptors and extended column

List of Parts and Appendices (Version 0) 19 ST 1075

B.1 Wheel adaptors and extended column

Warningw Longer wheel adaptors may only be used in combination with column extensions.See the attached label on longer wheel adaptors for the maximum allowed capacity.

Figure B.1 Wheel adaptors and extended column

Table B.1 Wheel adaptor and extended column

Index No. Reference Description Remarks1aR 1 32700920 Wheel adaptor 14" Right (length = 350 mm)1aL 1 32700925 Wheel adaptor 14" Left (length = 350 mm)2R 1 34200930 Longer wheel adaptor 20" Right (length = 500

mm)Max. 4000 kg

2L 1 34200935 Longer wheel adaptor 20" Left (length = 500 mm)

Max. 4000 kg

3bR* 1 34400930 Longer fork adaptor Right (length = 500 mm) Max. 5500 kg 3bL* 1 34400935 Longer fork adaptor Left (length = 500 mm) Max. 5500 kg 4* 2 32550915 Column extension5* 2 34400916 Shaft6* 4 1038.34.02.40 Retaining washer A24 DIN 67997* 2 65003530 Bolt M16x40 8.8 DIN 9338* 2 1037.07.50.16 Nut M16 DIN 439B9* 2 60700206 Label 5500 kg* 1 32400915 Extension set (item 3bR, 3bL, 4, 5, 7, 8 and 9;

4x item 6)

List of parts - Variants and options

List of Parts and Appendices (Version 0) 20 ST 1075

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B.2 Traverse beam Type: 32591100

Figure B.2 Traverse beam

Table B.2 Traverse beam

Index No. Reference Description Remarks32591100 Traverse beam

1 1 32591054 Traverse beam support2 4 66002015 Wheel3 2 60700164 Capacity sticker See Figure B.24 4 65003408 Hex. cap screw M10x35

8.8 DIN 933 GV5 4 65058028 Circlip M10 DIN127B GV6 4 65050134 Hex. nut M10 8 DIN934 GV7 2 32591020 Adapter adjustable8 2 32591051 Adapter low

A - A (1:10)

MIN. 1000

7,2T7,2T

BELASTINGSGRAFIEK

BELASTUNGSSCHEMA

DIAGRAMME DE CHARGE

LOAD GRAPH

87654 32 1

A

A

Traverse beam

List of Parts and Appendices (Version 0) 21 ST 1075

Type: 32591500

Figure B.3 Traverse beam

Table B.3 Traverse beam

Index No. Reference Description Remarks32591500 Traverse beam

1 1 32591510 Traverse beam support2 2 32591020 Adapter adjustable3 2 1020.50.00.30 Wheel4 2 1038.40.04.00 Retaining ring A40

DIN471FF5 2 1005.01.01.49 Stertil-Koni sticker6 2 60700127 Capacity sticker 14400 kg / 32,000 lbs7 2 60700102 Stertil-Koni sticker (medium)

7

DRSN.A-A

3

4

A

A

1 6 52

List of parts - Variants and options

List of Parts and Appendices (Version 0) 22 ST 1075

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Type: 3259200

Figure B.4 Traverse beam

Table B.4 Traverse beam

Index No. Reference Description Remarks32592000 Traverse beam

1 1 32592010 Traverse beam support2 1 32592020 King pin support3 2 32500116 Wheel4 2 1038.34.02.40 Retaining ring No.24

DIN6799 GV5 1 4310.09.00.10 Pin with clip6 1 32592005 Reducing bush 3,5 to 27 2 60700102 Stertil-Koni sticker8 2 60700075 Capacity sticker 7200 kg9 2 60700076 Capacity sticker 16000 lbs

9

6

8 71 25

3,4