254
1994 1994 1998 1998 Litho’d In Canada 484 0686 00

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Page 1: mmt9802amedia.50below.com/organizations/d2fd3287-ba17-4db0-a1d7...25 ft of snow with not a track on it, let alone a hard packed, groomed trail. That glorious powder snow presents some

1994199419981998

Litho'd In Canada 484 0686 00

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1

High altitudeand

Sea leveltechnical data

1994-98

Litho’d in Canada (MMT-9802 MD)

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All rights reserved. No parts of thismanual may be reproduced in anyform without the prior written per-mission of Bombardier Inc.

Bombardier Inc. 1997

Printed in Canada

®*Registered trademarks of Bombardier Inc.

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TABLE OF CONTENTSITEM PAGEWhat are the reasons for special, high altitude set-up?.................... 5What are the reasons for special, sea level set-up? .......................... 7Bombardier lite drive pulley................................................................ 8Drive pulley springs ............................................................................. 9TRA clutch ramps............................................................................... 15Drive pulley pressure lever identification ........................................ 16Drive pulley ramp identification ....................................................... 18Driven pulley cams ............................................................................ 22Sprocket identification chart ............................................................. 23Driving chains..................................................................................... 26Chaincase sprockets/drive chain length conversion charts............ 27Carburetor throttle slide openings.................................................... 30Carburetor main jets .......................................................................... 31Carburetor needle jets ....................................................................... 32Carburetor pilot jet ............................................................................. 33Carburetor jet needle ......................................................................... 34Carburetor throttle slide cut-away.................................................... 35High Altitude Technical Data - 1998 models ............................. 1998-1High Altitude Technical Data - 1997 models ............................. 1997-1High Altitude Technical Data - 1996 models ............................. 1996-1High Altitude Technical Data - 1995 models ............................. 1995-1Sea Level Technical Data - 1995 models ................................. 1995-33High Altitude Technical Data - 1994 models ............................. 1994-1Sea Level Technical Data - 1994 models ................................. 1994-27Pulley alignment - 1994 models............................................Annexe A

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WHAT ARE THE REASONS FOR SPECIAL, HIGH ALTITUDE SET-UP?

The atmosphere surrounding our planet is most dense at sea level andas you move up from sea level, the air becomes “thinner”. Air is com-posed of 78 percent nitrogen, 21 percent oxygen and 1 percent total ofcarbon dioxide, argon, neon and water. The percentage of these gases isessentially the same at all altitudes but at higher altitudes where thebarometric pressure is lower, there are fewer atoms or molecules ofeach of these gases per cubic foot of air. The ‘’thinner’’ air at 10,000 feetis still 78 percent nitrogen and 21 percent oxygen but there are fewermolecules of each in a cubic foot of air. At standard temperatures, atmo-spheric pressure at sea level is 14.7 Ib per square inch while at 10,000 ft,atmospheric pressure is only 10 Ib per square inch.This change in the atmosphere with increasing altitude has two effectson our engines: 1) The fuel-oxygen ratio changes; 2) The cylinder pres-sure drops.A chemically correct ratio of air to gasoline is that ratio which providesexactly the right amount of oxygen to “burn” a given amount of gasolinewithout any oxygen or unburned gasoline left over after the reaction. Atstandard temperature and pressure (sea level), that ratio is about 15 Ib ofair to 1 Ib of gasoline. The amount of fuel delivered by the carburetor isfixed by the jetting. The engine has the ability to “breathe” in only acertain volume of air in a single stroke and has no way to compensate forthe density of the air. It is easily seen then that if an engine drew in onecubic foot of air at 10,000 ft above sea level, the engine operating at the10,000 ft elevation would have less oxygen in the cylinder. To maintain achemically correct ratio of fuel and oxygen, the engine operation at10,000 ft would have to have smaller jets installed. The final result ofleaning down the jetting is that less fuel is burned, less heat is producedand the engine’s power output has to drop.The second effect of the less dense air at high altitude is a decrease incylinder pressure even before combustion begins. That cubic foot of airthe engine breathes in at 10,000 ft has fewer molecules of gas in it thanthe cubic foot of air at sea level. With less gas in the cylinder duringcompression, the cylinder pressure will be lower and the horsepower ofthe engine will be decreased as a result of the lower compression pres-sure.The total loss of power output from the engine will be about 3 percentper 1000 ft of elevation increase. An engine that produces 50 horsepow-er at sea level will, then, produce about 48.5 horsepower at 1000 ft, 47horsepower at 2000 ft and only 36.8 horsepower at 10,000 ft.We have already seen that a change in carburetor jetting is an absolutenecessity to keep the engine from running too rich as the altitude in-creases. Because the horsepower is lower at all RPM’s, sometimeschanges in chaincase gearing and clutch calibration will be required athigher altitudes.

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If we look at our engine that produced 50 HP (maximum) at sea level, thatmachine would have been set-up with a clutch engagement speed ofabout 4000 RPM where the engine was producing 16 HP. Take that samemachine to a 10,000 ft mountain playground and the clutch would stillengage at 4000 RPM but the engine would only be producing about11.7 HP and it is quite likely the snowmobile would only slip the belt andbog down. There are two approaches that can be taken to overcome thebog on takeoff: 1) Increase the engagement speed of the clutch; 2) De-crease the overall gear ratio in the drive line.Depending on the power curve shape of a particular engine, either oneor a combination of the two approaches could be used to overcome the‘’bog’’ on takeoff. Because the entire power curve will be lower at higheraltitude, however, the upshift speed of the transmission will be sloweddown and the downshift pattern will be speeded up. To accomplish this,driven pulley spring preload can be increased, driven pulley cam anglescan be decreased, drive pulley return springs, centrifugal weights andramps can be changed. Exactly which components are to be changed isdependent upon a particular engine’s power curve, the conditions themachine is to be used in and the altitude the machine will be operated at.The appeal of the mountains is to be able to ride a snowmobile over 5 to25 ft of snow with not a track on it, let alone a hard packed, groomed trail.That glorious powder snow presents some special set-up requirementstoo. The torque reaction slide suspension systems have a lot of adjust-ment and special set-up tricks. The mountain snowmobiler should beaware of them to fully enjoy that mountain powder.The following pages will list the jetting, gearing, clutch set-up and chas-sis adjustments suggested for all models for the last five years. In somecases, kits are available under a separate part number.There are additional changes such as increases in compression ratio andignition advance that could be employed for high altitude use, however,some of those changes are of a permanent nature and not recommend-ed for the occasional high altitude snowmobiler. Remember also, as youbegin dropping below 6000 ft, make sure you change back the clutch andjetting on your machine.NOTE: AII specifications are given for a temperature of –4°F (–20°C).

- CAUTION

Carburetor adjustments are guidelines only. Specific adjustmentsvary with temperature, altitude and snow conditions. Always ob-serve spark plug condition for proper jetting.

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WHAT ARE THE REASONS FOR SPECIAL, SEA LEVEL SET-UP?

As written previously in the text before, the atmospheric pressure is low-er at high altitude then sea level. The Summit family is designed andalready calibrated for high altitude. For customers who want to use their1995 and 1994 Summits below 4000 ft we offer sea level data sheetsand kits, 1996, 1997 and 1998 Summits do not require kits.The Summits are equipped with a HAC system (High Altitude Compen-sator) that provides carburetor system adjustments for all altitudes.However on Summit models, to obtain complete sea level calibration,the drive pulley return spring has to be changed in the transmission sys-tem.The 1995 and 1994 sea level sections are following the high altitude sec-tions.

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BOMBARDIER LITE DRIVE PULLEYCALIBRATION PARTS

BOMBARDIER LITE CLUTCH

A03D2JQ

BOMBARDIERNO. COLOR

SPRINGPRESSUREN @ 62 mm

(lbf @ 2.44 in)N (lbf)

SPRINGPRESSUREN @ 40 mm

(lbf @ 1.57 in)N (lbf)

SPRINGRATEN/mm(lbf/in)

FREELENGTH

mm(in)

417 1156 00 Blue 255(57)

507(114)

11.45(65.4)

86(3.39)

417 1159 00 Turquoise 258(58)

605(136)

13.36(76.3)

85(3.35)

417 1184 00 Red/Blueon Violet

564(127)

951(214)

17.60(100.5)

102(4.02)

417 1185 00 Yellow/Greenon Violet

392(88)

888(199)

22.5(128.5)

82(3.23)

CENTRIFUGAL BLOCKS

PART NUMBER DESCRIPTION WEIGHT (grams)

417 1157 00 Red (push type) 38

417 1181 00 Black (screw type) 39.6

417 1143 00 Red (screw type) 41.8

CALIBRATION WEIGHTS

PART NUMBER DESCRIPTION WEIGHT (grams)

417 1144 00 Screw type 3.4

417 1204 00 Screw type 21

417 1158 00 Push type 1.8

417 1145 00 Capsule screw type 1.65

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DRIVE PULLEY SPRINGSTHE FOLLOWING REFERENCES ARE USED IN CHARTS:

(1) Length of spring when installed in clutch and clutch in fully “open” position.

(2) Length of spring in clutch when clutch is fully “closed”.

(3) Pounds of force per inch of spring compression.

NOTE: TRA clutch springs cannot be used in other drive pulleys.

TRA CLUTCH SPRINGS- 1 -

A01D11Q

BOMBARDIERNO. COLOR

SPRINGPRESSUREN @ 74 mm(lbf @ 2.9 in)

(1)

SPRINGPRESSUREN @ 41 mm(lbf @ 1.6 in)

(2)

SPRINGRATEN/mm(lbf/in)

(3)

FREELENGTH

mm(in)

414 6390 00 BL - OR 580(130)

890(200)

9.4(53.6)

135.5(5.33)

414 6056 00 WH 667(150)

1077(242)

12.1(68.9)

128.7(5.07)

414 6897 00 YL - OR 455(102)

890(200)

13.2(75.2)

105.7(4.16)

414 6895 00 BL - YL 580(130)

102.5(230)

13.5(76.8)

115.1(4.53)

420 4380 99 RD - RD 320(72)

770(173)

13.7(77.9)

96.3(3.79)

414 6055 00 YL 455(102)

1200(270)

14.8(84.2)

122(4.80)

414 7486 00 YL - YL 454(102)

1024(229.5)

17.3(98.6)

100.3(3.95)

414 8177 00 BL - GN 579(129.7)

1157(259.3)

17.5(99.7)

105.7(4.16)

414 7421 00 YL - GN 455(102)

1157(260)

21.3(121.2)

94(3.7)

414 8175 00 RD - YL 318(71.3)

1024(229.5)

21.4(121.7)

87.9(3.46)

414 6894 00 BL - BL 580(130)

1290(290)

21.5(122.6)

99.8(3.93)

414 8179 00 VI - VI 712(160)

1420(319)

21.6(122.7)

105.7(4.16)

BL: Blue GN: Green OR: Orange PI: Pink RD: Red

VI: Violet WH: White YL: Yellow

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NOTE: TRA clutch springs cannot be used in other drive pulleys.

TRA CLUTCH SPRINGS- 2 -

A01D11Q

BOMBARDIERNO.

COLOR(1)

SPRINGPRESSUREN @ 74 mm(lbf @ 2.9 in)

(2)

SPRINGPRESSUREN @ 41 mm(lbf @ 1.6 in)

(3)

SPRINGRATEN/mm(lbf/in)

FREELENGTH

mm(in)

414 8180 00 YL - BL 454(101.7)

1290(289.1)

25.3(144.5)

91.0(3.58)

414 6892 00 RD - GN 320(72)

1157(260)

25.4(144.6)

85.9(3.38)

414 8177 00 BL - GN 580(130)

1157(260)

17.52(122.7)

105.7(4.16)

414 7010 00 RD - VI 320(72)

1420(320)

33.52(140.7)

83(3.27)

414 7682 00 GN - BL ➀750(162)

1290(290)

12.12(68.9)

144.3(5.68)

414 8178 00 BL - VI 580(130)

1420(320)

25.61(145.7)

96.6(3.80)

414 7542 00 PI - VI ➁1025(230)

1425(320)

12.15(68.9)

154.7(6.09)

414 7628 00 GN - VI ➂667(160)

1425(320)

16.21(92.2)

126.7(4.99)

414 7569 00 GN - PI ➃667(160)

1650(350)

20.21(115)

116.1(4.57)

414 9163 00 BL - PI ➄580(130)

1650(350)

29.65(169.3)

93.5(3.68)

414 9930 00 YL - RD 445(100)

756(170)

9.42(54)

121.1(4.77)

414 9914 00 PI - WH 1023(230)

1690(380)

20.2(115.5)

124.5(4.90)

BL: Blue GN: Green OR: Orange PI: Pink RD: Red

VI: Violet WH: White YL: Yellow

➀ Formerly Pink - Green

➁ Formerly Yellow - Red

➂ Formerly Green - Yellow

➃ Formerly Green

➄ Formerly Blue

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NOTE: TRA clutch springs cannot be used in other drive pulleys.

TRA CLUTCH SPRINGS- 3 -

A01D11Q

BOMBARDIERNO.

COLOR(1)

SPRINGPRESSUREN @ 74 mm(lbf @ 2.9 in)

(2)

SPRINGPRESSUREN @ 41 mm(lbf @ 1.6 in)

(3)

SPRINGRATEN/mm(lbf/in)

FREELENGTH

mm(in)

415 0349 00 VI - BL 712(160)

1290(290)

17.52(100)

114.6(4.512)

415 0154 00 VI - GN 712(160)

1157(260)

13.48(76.97)

133.5(5.256)

414 6898 00 RD - RD 320(72)

770(173)

13.76(78.57)

96.3(3.79)

414 6915 00 RD - BL 320(72)

1290(290)

29.45(168.16)

84.1(3.31)

415 0153 00 VI - YL 712(160)

1023(230)

9.42(53.78)

157.9(6.217)

415 0152 00 RD - OR 311(70)

890(200)

17.55(100.21)

91.2(3.591)

BL: Blue GN: Green OR: Orange PI: Pink RD: Red

VI: Violet WH: White YL: Yellow

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IDENTIFICATION CHARTS

A01D11Q

A01D12Q

Type "B"

Type "A"

Free length

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➀ Spring seat differs from original

ROUND SHAFT CLUTCH SPRING

A01D11Q

BOMBARDIERNO. COLOR

SPRINGPRESSURElbf @ 2.0 in

(1)

SPRINGPRESSURElbf @1.25 in

(2)

SPRINGRATElbf/in

(3)

FREELENGTH

inTYPE

414 2580 00 Bronze 41 66 34 3.20 A

414 4422 00➀

Black 75 101 35 4.13 B

414 1697 00 Light Blue 105 135 39 4.69 A

414 0013 00 Black 44 77 44 3.0 A

414 4423 00➀

Yellow 83 124 55 3.50 B

414 2581 00 Blue 71 121 67 3.06 A

414 2328 00 Gold 91 164 98 2.93 A

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SQUARE SHAFT CLUTCH SPRINGS

A01D11Q

BOMBARDIERNO. COLOR

SPRINGPRESSURElbf @ 2.5 in

(1)

SPRINGPRESSURE

lbf @ 1.25 in(2)

SPRINGRATElbf/in

(3)

FREELENGTH

inTYPE

414 196700 Light Blue 86 135 39 4.69 A

414 4131 00 Olive 100 165 52 4.17 A

414 4332 00 Beige 115 192.5 62 4.35 A

414 2835 00 Red 70.5 158 70 3.50 A

414 4065 00 Orange 96 196 80 3.80 A

414 3508 00 Pink 130 239 87 4.00 A

414 2328 00 Gold 41.5 164 98 2.93 A

414 4471 00 White 100 230 105 3.44 A

414 2610 00 Purple 44.5 184.5 112 2.90 A

414 4784 00 Black 62 203 112 3.06 A

414 3412 00 Brown 66.5 225 127 3.03 A

414 4053 00 Grey 78.5 237 127 3.12 A

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TRA CLUTCH RAMPS

A01D18Q

PART NUMBER IDENTIFICATION PART NUMBER IDENTIFICATION

417 0051 46 146 420 4801 44 144

417 0052 28 228 420 4801 45 145

417 0052 81 281 420 4801 46 146

417 0052 85 285 420 4801 49 149

417 0052 86 286 420 4802 21 221

417 0052 87 287 420 4802 21 223 or 226

417 0052 89 289 420 4802 26 226

417 0052 90 290 420 4802 27 227

417 0052 91 291 420 4802 28 228

417 0052 92 292 420 4802 80 280

417 0052 93 293 504 0699 00 0699

504 2594 00 DA9

Identification number

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DRIVE PULLEY PRESSURELEVER IDENTIFICATION

- 1-

A01D13Q

Identification

PROFIL A PROFIL B PROFIL C

PROFIL D PROFIL E PROFIL F

Identification

Identification

Identification

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Calibration washers (2 ramp models) P/N 391 3022 00Small calibration washers (3 ramp models) P/N 391 3021 00

DRIVE PULLEY PRESSURELEVER IDENTIFICATION

- 2-

PROFIL IDENTIFICATIONWEIGHT

(g)PROFIL IDENTIFICATION

WEIGHT(g)

A A-2-S 21.70 C C-6-L 43.65

A A-3-S 23.80 C C-6-L-H 41.14

A A-3-S-H 22.10 C C-7-L 47.35

A A-4-S 26.16 C C-7-L-H 44.80

A A-5-S 27.05 C C-7-L-X 42.20

A A-6-S 32.30 C C-8 55.55

A A-8-S 38.45 C C-8-L 50.95

B B-1-K-S 24.30 C C-8-L-H 46.40

B B-2-K-S 26.00 C C-8-M 52.10

B B-2-K-S-H 26.00 C C-8-M-H 50.71

B B-3-K-S-H 28.30 D D-2-S 20.70

C C-3-L-S 33.75 D D-4 25.40

C C-4-L 36.85 E E-4 32.65

C C-4-L-S 36.85 F F-8 13.90

C C-4-L-S-H 34.95

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DRIVE PULLEY RAMP IDENTIFICATION- 1-

A01D14Q

RAMP NO. ANGLEB

ANGLEE

ANGLEF

L1 L2IDENTIFICATIONmm

(in)

504 2488 00 5° 15° 18° 31.12(1.225)

40.64(1.600) D

B

L 1L 2

EFD

Identification

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DRIVE PULLEY RAMP IDENTIFICATION-2-

A01D15Q

RAMP NO. ANGLEB

ANGLEE

ANGLEF

L1 L2 L3IDENTIFICATIONmm

(in)

504 2503 00 8° 12° 14° 19.00(.748)

30.50(1.201)

44.45(1.750) G

504 2542 00 8° 11° 14° 19.00(.748)

30.50(1.201)

43.00(1.693) S1

B

G

E

L 1L 2

L 3

Identification

F

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DRIVE PULLEY RAMP IDENTIFICATION-3-

A01D16Q

RAMP NO.

AN

GLE

B

AN

GLE

E

AN

GLE

F

AN

GLE

G

L1 L2 L3IDENTIFICATIONmm

(in)

504 2552 00 11.5° 7° 8° 9° 29.50(1.161)

39.90(1.571)

42.90(1.689) H4

L 1L 2

L 3

H 4B

E

F G

Identification

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DRIVE PULLEY RAMP IDENTIFICATION-4-

A01D17Q

RAMP NO.

AN

GLE

B

AN

GLE

E

AN

GLE

F

AN

GLE

G

L1 L2 L3 L4IDENTIFICATIONmm

(in)

504 0574 00 8° 8° 10° 13° 19.00(.748)

30.50(1.201)

35.50(1.398)

44.25(1.742) M

L 1L 2

L 3L 4

M

GF

EB

Identification

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NOTE: 1 - 87.8 mm dia./6.35 mm (.250 in) keyway2 - 87.8 mm dia./8 mm (.315 in) keyway3 - 88.9 mm dia./8 mm (.315 in) keyway extended center sleeve4 - Movable sleeve

DRIVEN PULLEY CAMS

A01D19Q

PART NUMBER NOTE CAM ANGLE

504 1355 00 2 36°

504 0874 00 4 37.8°

504 1380 00 4 37.8°

504 0921 00 3 40°

504 1374 00 2 40°

504 0960 00 3 44°

504 1348 00 2 44°

504 1282 00 1 44°

504 1363 00 2 50°

504 1401 00 3 50°

504 0961 00 3 50°

504 1390 00 2 53°

504 1409 00 3 47°

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23

SPROCKET IDENTIFICATION CHART- 1 -

A01D1AQ

PART NO. TEETH TYPESHAFT

(in)SPLINES

PITCH(in)

504 0008 00 10 Single 3/4 8 1/2

504 0013 00 25 Single 1 10 1/2

504 0541 00 12 Single 1 15 1/2

504 0885 00 14 Single 1 15 1/2

504 0542 00 15 Single 1 15 1/2

504 0886 00 25 Single 1 15 1/2

504 0543 00 27 Single 1 15 1/2

504 0091 00 14 Double 3/4 8 3/8

504 0044 00 15 Double 3/4 8 3/8

504 0130 00 33 Double 1 10 3/8

504 0045 00 34 Double 1 10 3/8

504 0129 00 35 Double 1 10 3/8

504 0522 00 37 Double 1 10 3/8

504 0508 00 38 Double 1 10 3/8

504 0521 00 39 Double 1 10 3/8

504 0124 00 15 Double 1 15 3/8

504 0106 00 16 Double 1 15 3/8

504 0085 00 18 Double 1 15 3/8

504 0082 00 19 Double 1 15 3/8

504 0435 00 16 Triple 3/4 8 3/8

504 0440 00 21 Triple 1 10 3/8

504 0522 00 37 Triple 1 10 3/8

504 0235 00 38 Triple 1 10 3/8

504 0399 00 40 Triple 1 10 3/8

420 4349 10 17 Triple 1 15 3/8

504 0436 00 17 Triple 1 15 3/8

504 0438 00 19 Triple 1 15 3/8

504 0645 00 46 Triple 1 15 3/8

504 0667 00 54 Triple 1 15 3/8

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24

SPROCKET IDENTIFICATION CHART- 2 -

A01D1AQ

PART NO. TEETH TYPESHAFT

(in)SPLINES

PITCH(in)

420 4349 00 17 Silent 1 15 3/8

504 0718 00 17 Silent 1 15 3/8

504 0701 00 18 Silent 1 15 3/8

414 6805 00 19 Silent 1 15 3/8

504 0748 00(heavy duty) 20 Silent 1 15 3/8

504 0840 00 21 Silent 1 15 3/8

504 0912 00 21 Silent 1 15 3/8

504 1515 00 21 Silent 1 15 3/8

504 0560 00 22 Silent 1 15 3/8

504 0747 00(heavy duty) 22 Silent 1 15 3/8

504 0911 00 22 Silent 1 15 3/8

504 0784 00 23 Silent 1 15 3/8

504 0854 00 23 Silent 1 15 3/8

504 0878 00 23 Silent 1 15 3/8

504 0910 00 23 Silent 1 15 3/8

504 0786 00 24 Silent 1 15 3/8

504 0909 00 24 Silent 1 15 3/8

504 0841 00 25 Silent 1 15 3/8

504 0843 00 25 Silent 1 15 3/8

504 0852 00 25 Silent 1 15 3/8

504 0559 00 26 Silent 1 15 3/8

504 0853 00 26 Silent 1 15 3/8

504 1484 00 27 Silent 1 15 3/8

504 0890 00 40 Silent 1 15 3/8

504 0709 00 44 Silent 1 15 3/8

504 0844 00 44 Silent 1 15 3/8

581 0968 00 44 Silent 1 15 3/8

504 0882 00 44 Silent 1 15 3/8

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25

SPROCKET IDENTIFICATION CHART- 3 -

A01D1AQ

PART NO. TEETH TYPESHAFT

(in)SPLINES

PITCH(in)

504 0564 00 38 Silent 1-1/8 17 3/8

504 0562 00 40 Silent 1-1/8 17 3/8

504 0573 00 44 Silent 1-1/8 17 3/8

504 0855 00 44 Silent 1-1/8 17 3/8

504 1485 00 43 Silent 1-1/8 17 3/8

504 1486 00 43 Silent 1-1/8 17 3/8

414 6526 00 44 Silent 1-13/16 29 3/8

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26

DRIVING CHAINS

A00D10Q

PART NO. TYPEPITCH

(in)ROLLER QTY

412 1048 00 Single 1/2 62

412 1063 00 Single 1/2 62

412 1062 00 Single 1/2 64

412 1041 00 Double 3/8 88

412 1010 00 Double 3/8 90

412 1061 00 Double 3/8 90

412 1051 00 Double 3/8 92

420 4990 80 Triple 3/8 92

420 4990 84 Triple 3/8 96

420 4990 87 Triple 3/8 98

420 4990 82 Triple 3/8 102

412 1060 00 Silent 3/8 68

412 1059 00 Silent 3/8 70

412 1055 00 Silent 3/8 72 - 11

412 1067 00 Silent 3/8 72 - 13

412 1058 00 Silent 3/8 74 - 11

412 1069 00 Silent 3/8 74 - 13

412 1049 00 Silent 3/8 92

412 1065 00 Silent 3/8 94

412 1064 00 Silent 3/8 96

412 1066 00 Silent 3/8 98

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27

CHAINCASE SPROCKETS/DRIVE CHAIN LENGTH CONVERSION CHARTS

Available Parts

SAFARI CITATION/E 1989-1990

CITATION/E 1991

TUNDRA/LT 1987 to 1994

ÉLAN 1994

DRIVING CHAIN, SINGLE, 1/2” PITCH

LINKS P/N LINKS P/N

6262

412 1048 00 (Citation)412 1063 00 (Tundra)

64 412 1062 00

UPPER SPROCKET, SINGLE, 1/2” PITCH, 1” SHAFT, 15 SPLINES

NB OF TEETH P/N NB OF TEETH P/N

1214

504 0541 00504 0885 00

15 504 0542 00

LOWER SPROCKET, SINGLE, 1/2” PITCH, 1” SHAFT, 15 SPLINES

NB OF TEETH P/N NB OF TEETH P/N

25 504 0886 00 27 504 0543 00

CHAIN LENGTH CONVERSION CHART

UPPER SPROCKETLOWER SPOCKET

25 27

12 62 62

14 62 64

15 64 64

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28

Available Parts

Example: A 22 teeth sprocket with a 44 teeth sprocket requires a 98-link chain.

SAFARI LC/GLX 1990-1991

SAFARI LX/LXE 1990 to 1992

SAFARI L/LE/DL 1990 to 1993

SCOUT 1991-1992

SAFARI LCE/GLX 1992

SAFARI II 1992-1994

SAFARI RALLY 1993

SAFARI L/DL 1994

DRIVING CHAIN, 3/8” SILENT

LINKS P/N LINKS P/N

9496

412 1065 00412 1064 00

98 412 1066 00

UPPER SPROCKET, SILENT, 3/8” PITCH, 1” SHAFT, 15 SPLINES

NB OF TEETH P/N NB OF TEETH P/N

171819

504 0718 00504 0701 00414 6805 00

202122

504 0748 00504 0840 00504 0747 00

LOWER SPROCKET, SILENT, 3/8” PITCH, 1” SHAFT, 15 SPLINES

NB OF TEETH P/N

44 504 0709 00

LOWER SPROCKET, SILENT, 3/8” PITCH, 1-13/16” SHAFT, 29 SPLINES

NB OF TEETH P/N

44 414 6526 00

CHAIN LENGTH CONVERSION CHART

UPPER SPROCKETLOWER SPOCKET

44

17 94

18 94

19 96

20 96

21 96

22 98

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29

Available Parts

Example: A 22 teeth sprocket with a 44 teeth sprocket requires a 72-link chain.

FORMULA MX SERIES 1989 to 1992

FORMULA PLUS SERIES 1989 to 1992

FORMULA MACH 1 SERIES 1989 to 1992

FORMULA GRAND TOURING 1993

GRAND TOURING/XTC/SE 1994

MACH 1/Z 1994

SUMMIT 583/470 1994

MX/Z 1994

FORMULA ST/STX/Z 1994

DRIVING CHAIN, 3/8” SILENT

LINKS P/N LINKS P/N

687072

412 1060 00412 1059 00412 1055 00

727474

412 1067 00412 1058 00412 1069 00

UPPER SPROCKET, SILENT, 3/8” PITCH, 1” SHAFT, 15 SPLINES

NB OF TEETH P/N NB OF TEETH P/N

2021222323

504 0748 00504 0840 00504 0747 00504 0784 00504 0854 00

2425252626

504 0786 00504 0841 00504 0843 00504 0559 00504 0853 00

LOWER SPROCKET, SILENT, 3/8” PITCH, 1-1/8” SHAFT, 17 SPLINES

NB OF TEETH P/N NB OF TEETH P/N

384044

504 0564 00504 0562 00504 0573 00

4444

504 0855 00504 0844 00 (Grand Touring)

CHAIN LENGTH CONVERSION CHART

UPPER SPROCKETLOWER SPOCKET

38 40 44

20 68 68 72

21 70 70 72

22 70 70 72

23 70 70 72

24 70 72 74

25 70 72 74

26 70 72 74

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30

CARBURETOR THROTTLE SLIDE OPENINGS

A01A1VQ

Full open

Closed

3/41/21/41/8

Wideopen

3/4

1/2

1/41/8Closed

Pilot jet and air screwThrottle slide cut-away2-Needle taper and needle positionNeedle jet

Main jet

1-

3-4-

5-

The above illustration shows which circuit in the carburetor is in operation atvarious throttle openings.

12

34

5

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31

CARBURETOR MAIN JETS

A01C2CQ

MIKUNINO.

BOMBARDIERNO.

MIKUNINO.

BOMBARDIERNO.

LEAN LEAN

#95 404 1328 00 #300 404 1012 00

#100 404 1320 00 #310 404 1078 00

#105 404 1321 00 #320 404 1013 00

#110 404 1241 00 #330 404 1014 00

#115 404 1240 00 #340 404 1049 00

#120 404 1239 00 #350 404 1060 00

#125 404 1248 00 #360 404 1061 00

#130 404 1249 00 #370 404 1062 00

#135 404 1304 00 #380 404 1063 00

#140 404 1266 00 #390 404 1064 00

#145 404 1305 00 #400 404 1009 00

#150 404 1209 00 #410 404 1010 00

#155 404 1287 00 #420 404 1079 00

#160 404 1182 00 #430 404 1080 00

#165 404 1193 00 #440 404 1081 00

#170 404 1238 00 #450 404 1065 00

#175 404 1192 00 #460 404 1066 00

#180 404 1122 00 #470 404 1067 00

#185 404 1195 00 #480 404 1068 00

#190 404 1190 00 #490 404 1069 00

#195 404 1194 00 #520 404 1151 00

#200 404 1123 00 #540 404 1148 00

#210 404 1191 00 #560 404 1084 00

#220 404 1112 00 #580 404 1154 00

#230 404 1189 00 #600 404 1155 00

#240 404 1002 00 #620 404 1157 00

#250 404 1003 00 #640 404 1159 00

#260 404 1006 00 #660 404 1147 00

#270 404 1004 00 #680 404 1162 00

#280 404 1005 00 #700 404 1146 00

#290 404 1011 00

RICH RICH

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32

CARBURETOR NEEDLE JETS

A01C2CQ

MIKUNINO.

BOMBARDIERNO.

MIKUNINO.

BOMBARDIERNO.

LEAN LEAN

(159) N-2 404 1477 00 (224) BB-0 404 1140 00

(159) N-4 404 1473 00 (224) BB-5 404 1131 00

(159) N-6 404 1543 00 (224) CC-0 404 1166 00

(159) O-0 404 1302 00 (224) Z-5 404 1278 00

(159) O-2 404 1479 00 (224) Z-8 404 1484 00

(159) O-8 404 1169 00 (286) P-0 404 1585 00

(159) P-0 404 1070 00 (327) O-3 404 1618 03

(159) P-2 404 1007 00 (480) O-4 404 1521 00

(159) P-4 404 1036 00 (480) O-6 404 1485 00

(159) P-6 404 1106 00 (480) O-8 404 1486 00

(159) P-8 404 1208 00 (480) O-9 404 1618 01

(159) Q-0 404 1107 00 (480) P-0 404 1332 00

(159) Q-2 404 1108 00 (480) P-1 404 1590 00

(159) Q-4 404 1142 00 (480) P-2 404 1312 00

(159) Q-8 404 1327 00 (480) P-3 404 1550 00

(166) R-0 404 1087 00 (480) P-4 404 1315 00

(182) O-8 404 1181 00 (480) P-5 404 1573 00

(224) AA-0 404 1335 00 (480) P-6 404 1480 00

(224) AA-1 404 1554 00 (480) P-7 404 1569 00

(224) AA-2 404 1483 00 (480) P-8 404 1617 00

(224) AA-3 404 1518 00 (480) P-9 404 1618 05

(224) AA-4 404 1476 00 (480) Q-3 404 1609 00

(224) AA-5 404 1267 00 (480) Q-4 404 1491 00

(224) AA-6 404 1482 00 (480) Q-6 404 1576 00

(224) AA-7 404 1528 00

RICH RICH

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33

CARBURETOR PILOT JET

A01C2EQ

MIKUNINO.

BOMBARDIERNO.

LEAN

#20 404 1086 00

#25 404 1103 00

#30 404 1077 00

#35 404 1027 00

#40 404 1091 00

#45 404 1094 00

#50 404 1095 00

#55 404 1139 00

#60 404 1210 00

#75 404 1481 00

RICH

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34

CARBURETOR JET NEEDLE

A01C2FQ

MIKUNINO.

BOMBARDIERNO.

6BGYI5 404 1575 00

6DEH5 404 1618 00

6DEY2 404 1579 00

6DEY4 404 1599 00

6DH2 404 1104 00

6DH3 404 1269 00

6DH4 404 1019 00

6DH7 404 1113 00

6DH8 404 1244 00

6DHN43 404 1471 00

6DHN44 404 1472 00

6DHY48 404 1615 00

6DP1 404 1180 00

6DP9 404 1526 00

6EJ1 404 1105 00

6F9 404 1092 00

6FEY1 404 1568 00

6FJ6 404 1311 00

6FJ43 404 1572 00

6FL14 404 1141 00

7DH2 404 1132 00

7DH3 404 1277 00

7DL7 404 1478 00

7DPI-1 404 1577 00

7ECY1 404 1574 00

7EDY1 404 1567 00

7EGO6 404 1472 00

7EJ5 404 1334 00

7FHO1 404 1333 00

8ABY1-40 404 1618 04

8DH2 404 1393 00

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35

➀ USE WITH PACKING P/N 404 1170 00

CARBURETOR THROTTLE SLIDE CUT-AWAY- 1 -

WITH RETAINING PLATEA02C0NQ

CARBURETOR CUT-AWAY BOMBARDIER NO.

TM 38 2.03.0

404 1529 00404 1377 00

VM 28 2.0 404 1183 00

VM 30 2.0 404 1196 00

2.5 404 1172 00

3.0 404 1174 00 ➀

VM 32 3.0 404 1303 00

3.5 404 1171 00

VM 34 2.0 404 1196 00

3.0 404 1174 00 ➀

3.5 404 1171 00 ➀

VM38 2.0 404 1529 00

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36

CARBURETOR THROTTLE SLIDE CUT-AWAY- 2 -

WITH CENTER RESTRAINING DEVICE A02C0MQ

CARBURETOR CUT-AWAY BOMBARDIER NO.

VM 30 2.5 404 1284 00

VM 34 2.0 404 1286 00

2.5 404 1284 00

3.0 404 1232 00

VM 36 2.5 404 1547 00

VM 38 2.5 404 1313 00

VM 40 2.5 404 1134 00

2.5 404 1285 00

2.5 404 1323 00

VM 44 2.5 404 1323 00

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1998-1

HIGH ALTITUDE TECHNICAL DATA -1998 MODELS 1998-

1998-SKANDIC SWT

HIGH ALTITUDE KIT (P/N 861 7643 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Red/Yellow414 8175 00 ç Red/Blue

414 6915 00 ç ç ç

Ramp Qty 3 x 1417 0051 46 ç ç ç ç ç

Calibrationscrew position 4 5 2 3 4 5

Pin Qty 3 x 1417 0043 09 ç ç ç ç ç

EngagementRPM ± 100 2300 ç ç 2800 ç ç

Maximum RPM ± 100 6500 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring BlueA C S 3 - 188 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

6.013.2

ç ç ç ç ç

Camangle

°(degrees) 40 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 1 Tuesday, January 6, 1998 8:12 AM

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1998-2

1998-SKANDIC SWT

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 230 220 200 180 170 160 1

Jet needle 6DH8 ç ç ç ç ç 1

Needle position 4 ç ç 3 ç ç —

Slide cut-away 3.0 ç ç ç ç ç 1

Pilot jet 25 ç ç ç ç ç 1

Air screw 1.5 ç ç 0.75 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet O-0 (159) ç ç ç ç ç 1

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1650 ç ç ç ç ç —

Idle throttlevalve position mm 1.5 ç 1.6 1.7 1.8 1.9 —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

– 40°C– 40°F 250 240 220 195 190 180 1

– 30°C– 20°F 240 230 210 190 180 170 1

– 20°C– 4°F 230 220 200 180 170 160 1

– 10°C14°F 220 210 190 175 165 155 1

0°C32°F 210 200 180 170 160 150 1

10°C50°F 200 190 170 160 155 145 1

20°C70°F 190 180 160 150 150 140 1

Calibration

Altitude

Temperature

Altitude

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1998-3

1998-SKANDIC WT

HIGH ALTITUDE KIT (P/N 861 7642 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Yellow/Orange414 6897 00 ç ç Blue/Green

414 8177 00 ç ç

Ramp Qty 3 x 1417 0052 90 ç ç ç ç ç

Calibrationscrew position 4 5 6 2 3 4

Pin Qty 3 x 1 417 0043 09 ç ç ç ç ç

EngagementRPM ± 100 2800 ç ç 3100 ç ç

Maximum RPM ± 100 6800 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring BlueA C S 3 - 188 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4 ç ç ç ç ç

Camangle

°(degrees) 40 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 3 Tuesday, January 6, 1998 8:12 AM

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1998-4

1998-SKANDIC WT

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 210 200 190 180 170 160 2

Jet needle 6DH2 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cut-away 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç ç ç ç 2

Air screw 1.5 ç ç 0.75 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-4 (159) ç ç ç ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1650 ç ç ç ç ç —

Idle throttlevalve position mm 1.5 ç 1.6 1.7 1.8 1.9 —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

– 40°C– 40°F 230 220 210 200 190 180 2

– 30°C– 20°F 220 210 200 190 180 170 2

– 20°C– 4°F 210 200 190 175 165 155 2

– 10°C14°F 205 190 180 170 160 150 2

0°C32°F 200 190 180 165 155 145 2

10°C50°F 190 180 170 160 150 140 2

20°C70°F 180 170 160 150 140 130 2

Calibration

Altitude

Temperature

Altitude

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1998-5

1998-SKANDIC WT LC

HIGH ALTITUDE KIT (P/N 861 7641 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Yellow/Blue414 8180 00 ç Red/Red

414 6898 00 ç ç ç

Ramp Qty 3 x 1417 0052 90 ç ç ç ç ç

Calibrationscrew position 4 5 3 4 5 6

Pin Qty 3 x 1417 0043 08 ç Qty 3 x 1

417 0043 09 ç ç ç

EngagementRPM ± 100 2500 ç ç ç ç ç

Maximum RPM ± 100 7000 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring BlueA C S 3 - 188 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4 ç ç ç ç ç

Camangle

°(degrees) 40 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 5 Tuesday, January 6, 1998 8:12 AM

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1998-6

1998-SKANDIC WT LC

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 250 220

230 200

210 180

200 170

190 160

180 150

PTOMAG

Jet needle 6DH4 ç ç ç ç ç 2

Needle position 2 ç ç 1 ç ç —

Slide cut-away 2.5 ç ç ç ç ç 2

Pilot jet 30 ç ç ç ç ç 2

Air screw 1.0 ç ç ç ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-2 (159) ç ç ç ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.5 1.6 1.7 1.8 1.9 2.0 —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

– 40°C– 40°F

270 240

250 220

230 200

220 190

210 180

200 170

PTOMAG

– 30°C– 20°F

260 230

240 210

220 190

210 180

200 170

190 160

PTOMAG

– 20°C– 4°F

250 220

230 200

210 180

200 170

190 160

180 150

PTOMAG

– 10°C14°F

240 210

220 190

200 170

190 160

180 150

170 140

PTOMAG

0°C32°F

230 200

210 180

190 160

180 150

170 140

160 130

PTOMAG

10°C50°F

220 190

200 170

180 150

170 140

160 130

150 120

PTOMAG

20°C70°F

210 180

190 160

170 140

160 130

150 120

140 110

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 6 Tuesday, January 6, 1998 8:12 AM

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1998-7

1998-TUNDRA R

HIGH ALTITUDE KIT (P/N 861 7640 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Turquoise417 1159 00 ç Yellow/Green

417 1185 00 ç ç ç

Block Qty 3 x 1417 1143 00 ç Qty 3 x 1

417 1157 00 ç ç ç

Weight — ç Qty 3 x 3 417 1158 00

Qty 3 x 2 ç

Qty 3 x 2 ç

Qty 3 x 1 ç

Capsule Qty 2 x 3417 1145 00 ç ç ç ç ç

EngagementRPM ± 100 3100 ç ç ç ç ç

Maximum RPM ± 100 6900 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Yellow415 0943 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

0.00Position1

0.00ç ç ç ç ç

Camangle

°(degrees)

37.8417 1241 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 7 Tuesday, January 6, 1998 8:12 AM

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1998-8

1998-TUNDRA R

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information is re-peated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 190 185 175 140 130 125 1

Jet needle 6DH4 ç ç ç ç ç 1

Needle position 2 ç ç ç ç ç —

Slide cut-away 2.5 ç ç ç ç ç 1

Pilot jet 40 ç ç 35 ç ç 1

Air screw 1.0 ç ç ç ç ç —

Valve seat 1.5 ç ç ç ç ç 1

Needle jet O-8 (159) ç ç ç ç ç 1

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1200 ç ç ç ç ç —

Idle throttlevalve position mm 1.3 ç ç ç ç ç —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

– 40°C– 40°F 210 200 190 150 145 135 1

– 30°C– 20°F 200 190 180 145 135 130 1

– 20°C– 4°F 190 185 175 140 130 125 1

– 10°C14°F 185 180 170 135 125 120 1

0°C32°F 180 175 165 130 120 115 1

10°C50°F 170 165 155 125 115 110 1

20°C70°F 165 160 150 120 110 105 1

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 8 Tuesday, January 6, 1998 8:12 AM

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1998-9

1998-TUNDRA II LT

HIGH ALTITUDE KIT (P/N 861 7639 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Turquoise417 1159 00 ç Blue

417 1156 00 ç ç ç

Block Qty 3 x 1417 1143 00 ç Qty 3 x 1

417 1157 00 ç ç ç

Weight --- ç Qty 3 x 3417 1158 00

Qty 3 x 2ç

Qty 3 x 2ç

Qty 3 x 1ç

Capsule 417 1145 00 ç ç ç ç ç

EngagementRPM ± 100 3100 ç ç ç ç ç

Maximum RPM ± 100 6900 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring White414 5099 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

3.67.9 ç 5.9

13.0 ç ç ç

Camangle

°(degrees)

37.8504 0813 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 9 Tuesday, January 6, 1998 8:12 AM

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1998-10

1998-TUNDRA II LT

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 190 185 175 140 130 125 1

Jet needle 6DH4 ç ç ç ç ç 1

Needle position 2 ç ç ç ç ç —

Slide cut-away 2.5 ç ç ç ç ç 1

Pilot jet 40 ç ç 35 ç ç 1

Air screw 1.0 ç ç ç ç ç —

Valve seat 1.5 ç ç ç ç ç 1

Needle jet 0-8 (159) ç ç ç ç ç 1

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1200 ç ç ç ç ç —

Idle throttlevalve position mm 1.3 ç ç ç ç ç —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

– 40°C– 40°F 210 200 190 150 145 135 1

– 30°C– 20°F 200 190 180 145 135 130 1

– 20°C– 4°F 190 185 175 140 130 125 1

– 10°C14°F 185 180 170 135 125 120 1

0°C32°F 180 175 165 130 120 115 1

10°C50°F 170 165 155 125 115 110 1

20°C70°F 165 160 150 120 110 105 1

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 10 Tuesday, January 6, 1998 8:12 AM

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1998-11

1998-SKANDIC 380

HIGH ALTITUDE KIT (P/N 861 7638 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Green/Green

on Violet417 0095 00

çRed/Blueon Violet

417 1184 00ç ç ç

Block 417 1181 00 ç ç ç ç ç

Weight Qty 3 x 1417 1204 00 ç Qty 3 x 5

417 1144 00Qty 3 x 4ç

Qty 3 x 3ç

Qty 3 x 2ç

Capsule Qty 3 x 1417 1145 00 ç ç ç ç ç

EngagementRPM ± 100 2500 ç 3100 ç ç ç

Maximum RPM ± 100 6900 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Orange414 5058 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

4.810.6 ç ç ç ç ç

Camangle

°(degrees)

44504 0960 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 11 Tuesday, January 6, 1998 8:12 AM

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1998-12

1998-SKANDIC 380

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 140 135 130 125 115 110 2

Jet needle 6DP9 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cut-away 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç ç ç ç 2

Air screw 1.25 ç ç .5 1.0 ç ç PTO

MAG

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (159) ç ç O-8 (159) ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1650 ç ç ç ç ç —

Idle throttlevalve position mm 1.3 ç ç 1.6 ç ç —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

– 40°C– 40°F 150 145 140 135 125 120 2

– 30°C– 20°F 145 140 135 130 120 115 2

– 20°C– 4°F 140 135 130 125 115 110 2

– 10°C14°F 135 130 125 120 110 105 2

0°C32°F 130 125 120 115 105 100 2

10°C50°F 125 120 115 110 100 95 2

20°C70°F 120 115 110 105 95 90 2

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 12 Tuesday, January 6, 1998 8:12 AM

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1998-13

1998-SKANDIC 500

HIGH ALTITUDE KIT (P/N 861 7637 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Red/Yellow414 8175 00 ç Yellow/Green

414 7421 00 ç ç ç

Ramp Qty 3 x 1417 0052 91 ç Qty 3 x 1

417 0052 92 ç ç ç

Calibrationscrew position 3 4 2 3 4 5

Pin Qty 3 x 1417 0043 09 ç ç ç ç ç

EngagementRPM ± 100 2900 ç 3300 ç ç ç

MaximumRPM ± 100 7000 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Orange414 5058 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

4.810.6 ç 5.5

12.1 ç ç ç

Camangle

°(degrees)

44504 0960 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 13 Tuesday, January 6, 1998 8:12 AM

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1998-14

1998-SKANDIC 500

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 180170

170160

160150

150140

140130

130120

PTOMAG

Jet needle 6DH2 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cut-away 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç 45 ç ç 2

Air screw 1.88 ç ç 1.5 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (159) ç ç ç ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1650 ç ç ç ç ç —

Idle throttlevalve position mm 1.5 ç 1.6 1.7 1.8 1.85 —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

-40°C-40°F

200190

190180

175165

165155

155145

140130

PTOMAG

-30°C-20°F

190180

180170

165155

155145

145135

135125

PTOMAG

-20°C-4°F

180170

170160

160150

150140

140130

130120

PTOMAG

-10°C14°F

170160

160150

155145

145135

135125

125115

PTOMAG

0°C32°F

165155

155145

150140

140130

130120

120110

PTOMAG

10°C50°F

160150

150140

140130

130120

125115

115105

PTOMAG

20°C70°F

155145

145135

135125

125115

120110

110100

PTOMAG

Calibration

Altitude

Calibration

Altitude

mmt9802a.bk : mmt1998.fm5 Page 14 Tuesday, January 6, 1998 8:12 AM

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1998-15

1998-TOURING E

HIGH ALTITUDE KIT (P/N 861 7636 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

SpringGreen/Green

on Violet417 0095 00

çRed/Blueon Violet

417 1184 00ç ç ç

Block 417 1181 00 ç ç ç ç ç

Weight Qty 3 x 1417 1204 00 ç Qty 3 x 5

417 1144 00Qty 3 x 4ç

Qty 3 x 3ç

Qty 3 x 2ç

Capsule Qty 3 x 1417 1145 00 ç ç ç ç ç

EngagementRPM ± 100 2500 ç 3100 ç ç ç

Maximum RPM ± 100 6900 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Orange414 5058 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

4.810.6 ç ç ç ç ç

Camangle

°(degrees)

44504 0960 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 15 Tuesday, January 6, 1998 8:12 AM

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1998-16

1998-TOURING E

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 140 135 130 125 115 110 2

Jet needle 6DP9 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cut-away 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç ç ç ç 2

Air screw 1.251.25 ç ç 0.5

1.0 ç ç PTOMAG

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (159) ç ç O-8 (159) ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1650 ç ç ç ç ç —

Idle throttlevalve position mm 1.3 ç ç 1.6 ç ç —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

– 40°C– 40°F 150 145 140 135 125 120 2

– 30°C– 20°F 145 140 135 130 120 115 2

– 20°C– 4°F 140 135 130 125 115 110 2

– 10°C14°F 135 130 125 120 110 105 2

0°C32°F 130 125 120 115 105 100 2

10°C50°F 125 120 115 110 100 95 2

20°C70°F 120 115 110 105 95 90 2

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 16 Tuesday, January 6, 1998 8:12 AM

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1998-17

1998-TOURING LE

HIGH ALTITUDE KIT (P/N 861 7635 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Red/Blue414 6915 00 ç Yellow/Green

414 7421 00 ç ç ç

Ramp Qty 3 x 1417 0052 91 ç Qty 3 x 1

417 0052 92 ç ç ç

Calibrationscrew position 2 3 3 4 5 6

Pin 417 0043 09 ç ç ç ç ç

EngagementRPM ± 100 2900 ç 3000 ç ç ç

Maximum RPM ± 100 7000 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Orange414 5058 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

4.810.6 ç ç ç ç ç

Camangle

°(degrees)

44504 0960 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 17 Tuesday, January 6, 1998 8:12 AM

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1998-18

1998-TOURING LE

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 200190

190180

180170

170160

160150

150140

PTOMAG

Jet needle 6DH2 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç 1 —

Slide cut-away 2.5 ç ç ç ç ç 2

Pilot jet 35 ç ç ç ç ç 2

Air screw 1.50 ç ç 1.00 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0(159) ç ç ç ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1650 ç ç ç ç ç —

Idle throttlevalve position mm 1,5 ç 1,6 1,7 1,8 1,9 —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

– 40°C– 40°F

210200

200190

190180

180170

175165

165155

PTOMAG

– 30°C– 20°F

205195

195185

185175

175165

165155

155145

PTOMAG

– 20°C– 4°F

200190

190180

180170

170160

160150

150140

PTOMAG

– 10°C14°F

195185

185175

175165

165155

155145

145135

PTOMAG

0°C32°F

190180

180170

170160

160150

150140

140130

PTOMAG

10°C50°F

180170

170160

160150

150140

140130

135125

PTOMAG

20°C70°F

175165

165155

155145

145135

135125

130120

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 18 Tuesday, January 6, 1998 8:12 AM

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1998-19

1998-TOURING SLE

HIGH ALTITUDE KIT (P/N 861 7634 00)

DRIVE PULLEY

DRIVEN PULLEY

ELECTRONIC REVERSE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Red/Yellow414 8175 00 ç Yellow/Green

414 7421 00 ç ç ç

Ramp Qty 3 x 1417 0052 91 ç Qty 3 x 1

417 0052 92 ç ç ç

Calibrationscrew position 3 4 2 3 4 5

Pin Qty 3 x 1417 0043 09 ç ç ç ç ç

EngagementRPM ± 100 2900 ç 3300 ç ç ç

MaximumRPM ± 100 7000 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Yellow415 0928 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

0.00Position 1

0.00ç ç ç ç ç

Camangle

°(degrees)

47 - 44417 1228 00 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Reverse Connector 515 1748 00 ç ç ç 515 1747 00 ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 19 Tuesday, January 6, 1998 8:12 AM

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1998-20

1998-TOURING SLE

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 180170

170160

160150

150140

140130

130120

PTOMAG

Jet needle 6DH2 ç ç ç ç ç 2

Needle position 3 ç ç ç ç ç —

Slide cut-away 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç 45 ç ç 2

Air screw 1.88 ç ç 0.750 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (159) ç ç ç ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1650 ç ç 1550 ç ç —

Idle throttlevalve position mm 1.5 1.8 2.1 2.4 2.5 2.6 —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

– 40°C– 40°F

200190

190180

175165

165155

155145

140130

PTOMAG

– 30°C– 20°F

190180

180170

165155

155145

145135

135125

PTOMAG

– 20°C– 4°F

180170

170160

160150

150140

140130

130120

PTOMAG

– 10°C14°F

170160

160150

155145

145135

135125

125115

PTOMAG

0°C32°F

165155

155145

150140

140130

130120

120110

PTOMAG

10°C50°F

160150

150140

140130

130120

125115

115105

PTOMAG

20°C70°F

155145

145135

135125

125115

120110

110100

PTOMAG

Calibration

Altitude

Calibration

Altitude

mmt9802a.bk : mmt1998.fm5 Page 20 Tuesday, January 6, 1998 8:12 AM

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1998-21

1998-GRAND TOURING 500

HIGH ALTITUDE KIT (P/N 861 7633 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.Additional Information: At 1800 m/6000 ft, change 2 Rave Valvesprings, using P/N 420 2399 46.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Blue/Green414 8177 00 ç ç Blue/Blue

414 6894 00 ç ç

Ramp 417 0052 28 ç ç ç ç ç

Calibrationscrew position 3 4 5 4 5 6

Pin 417 0043 09 ç ç ç ç ç

EngagementRPM ± 100 3600 ç ç ç ç ç

Maximum RPM ± 100 7800 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Beige414 5589 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4 ç ç ç ç ç

Camangle

°(degrees)

44504 0960 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 21 Tuesday, January 6, 1998 8:12 AM

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1998-22

1998-GRAND TOURING 500

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 300280

280260

260240

240210

220200

200180

PTOMAG

Jet needle 6DGY9 ç ç ç ç ç 2

Needle position 2 ç ç 1 ç ç —

Slide cut-away 2.5 ç ç ç ç ç 2

Pilot jet 50 ç ç 55 ç ç 2

Air screw 2.0 ç ç 2.25 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet Q-3 (480) ç ç ç ç ç 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.80 ç ç ç ç ç —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

– 40°C– 40°F

320300

300280

280260

260230

240220

220200

PTOMAG

– 30°C– 20°F

310290

290270

270250

250220

230210

210190

PTOMAG

– 20°C– 4°F

300280

280260

260240

240210

220200

200180

PTOMAG

– 10°C14°F

290270

270250

250230

230200

210190

190170

PTOMAG

0°C32°F

280260

260240

240220

220190

200180

180160

PTOMAG

10°C50°F

270250

250230

230210

210180

190170

170150

PTOMAG

20°C70°F

260240

240220

220200

200170

180160

160140

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 22 Tuesday, January 6, 1998 8:12 AM

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1998-23

1998-GRAND TOURING 583

HIGH ALTITUDE KIT (P/N 861 7632 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.Additional Information: Unscrew Rave Valve adjuster screws approxi-mately three (3) turns at 2400 m/8000 ft.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Spring Red/Orange415 0152 00 ç ç Violet/Blue

415 0349 00 ç ç 1

Ramp Qty 3 x 1417 0052 85 ç ç Qty 3 x 1

417 0052 89 ç ç 3

Calibrationscrew position 3 4 5 4 5 6 —

Pin 417 0043 09 ç ç ç ç ç 3

EngagementRPM ± 100 3100 ç ç 4200 ç ç —

Maximum RPM ± 100 7900 ç ç ç ç ç —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Beige414 5589 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4 ç ç ç ç ç

Camangle

°(degrees)

47504 1409 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 23 Tuesday, January 6, 1998 8:12 AM

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1998-24

1998-GRAND TOURING 583

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 270260

250240

230220

210200

195185

180170

PTOMAG

Jet needle 6DEY4 ç ç ç ç ç 2

Needle position 2 ç ç 1 ç ç —

Slide cut-away 2.5 ç ç ç ç ç 2

Pilot jet 50 ç ç ç ç ç 2

Air screw 2.0 1.75 1.5 ç ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-7 (480) ç ç P-5 (480) ç P-4 (480) 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 2.00 2.10 2.20 2.30 2.40 2.50 —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

– 40°C– 40°F

290280

270260

250240

230220

210200

195185

PTOMAG

– 30°C– 20°F

280270

260250

240230

220210

200195

185175

PTOMAG

– 20°C– 4°F

270260

250240

230220

210200

195185

175170

PTOMAG

– 10°C14°F

260250

240230

220210

200195

180170

155150

PTOMAG

0°C32°F

250240

230220

210200

195185

170165

150145

PTOMAG

10°C50°F

240230

220210

200195

185180

165160

145140

PTOMAG

20°C70°F

230220

210200

195185

180170

160150

140130

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 24 Tuesday, January 6, 1998 8:12 AM

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1998-25

1998-GRAND TOURING 700

HIGH ALTITUDE KIT (P/N 861 7631 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Blue/Violet414 8178 00 ç ç Yellow/Green

414 7421 00 ç ç

Ramp Qty 3 x 1417 0052 86 ç ç ç ç ç

Calibrationscrew position 3 4 5 3 4 5

Pin Qty 3 x 1417 0043 08 ç ç Qty 3 x 1

417 0043 09 ç ç

EngagementRPM ± 100 3600 ç ç ç ç ç

Maximum RPM ± 100 7900 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Beige414 5589 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4 ç ç ç ç ç

Camangle

°(degrees)

47504 1409 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 25 Tuesday, January 6, 1998 8:12 AM

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1998-26

1998-GRAND TOURING 700

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information is repeated.Additional Information: Unscrew Rave Valve cover approximately 3 turns.

- CAUTIONThese adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Main jet310300310

290280290

260250260

240230240

210200210

190180190

PTOCTRMAG

Jet needle 6DEH5Qty 3 x 1 ç ç ç ç ç —

Needle position 3 ç ç 2 ç ç —Slide cut-away 2.5 ç ç ç ç ç —

Pilot jet 50 ç ç ç ç ç —Air screw 2.50 1.75 1.50 1.25 1.00 ç —Valve seat 1.5 ç ç ç ç ç —Needle jet P-1 (480) ç ç P-0 (480) ç O-9 (480) —

Starterjet 1.50 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.20 1.40 1.60 1.80 2.00 2.20 —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

– 40°C– 40°F

330320330

300290300

280270280

250240250

230220230

200190200

PTOCTRMAG

– 30°C– 20°F

320310320

290280290

270260270

240230240

220210220

195185195

PTOCTRMAG

– 20°C– 4°F

310300310

290280290

260250260

240230240

210200210

190180190

PTOCTRMAG

– 10°C14°F

300290300

280270280

250240250

230220230

200195200

180175180

PTOCTRMAG

0°C32°F

290280290

270260270

240230240

220210220

195190195

175170175

PTOCTRMAG

10°C50°F

270260270

250240250

230220230

210200210

185175185

160155160

PTOCTRMAG

20°C70°F

260250260

240230240

220210220

200190200

180170180

155150155

PTOCTRMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 26 Tuesday, January 6, 1998 8:12 AM

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1998-27

1998-GRAND TOURING SE

HIGH ALTITUDE KIT (P/N 861 7630 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Blue/Pink414 9163 00 ç Violet/Violet

414 8179 00 ç ç ç

Ramp Qty 3 x 1417 0052 86 ç Qty 3 x 1

417 0052 85 ç ç ç

Calibrationscrew position 2 3 2 3 4 5

Pin Qty 3 x 1417 0043 08 ç Qty 3 x 1

417 0043 09 ç ç ç

EngagementRPM ± 100 3600 ç 4300 ç ç ç

Maximum RPM ± 100 8500 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Beige414 5589 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4 ç ç ç ç ç

Camangle

°(degrees)

47504 1409 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 27 Tuesday, January 6, 1998 8:12 AM

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1998-28

1998-GRAND TOURING SE

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.Additional Information: Unscrew Rave Valve cover approximately three(3) turns.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 300 ç ç ç ç ç 3

Jet needle 6DEY2 ç ç ç ç ç 3

Needle position 4 ç ç ç ç ç —

Slide cut-away 2.5 ç ç ç ç ç 3

Pilot jet 50 ç ç ç ç ç 3

Air screw 2.00 ç ç ç ç ç 3

Valve seat 1.5 ç ç ç ç ç 3

Needle jet P-9 (480) ç ç ç ç ç 3

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.20 ç ç ç ç ç —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

– 40°C– 40°F 300 ç ç ç ç ç 3

– 30°C– 20°F 300 ç ç ç ç ç 3

– 20°C– 4°F 300 ç ç ç ç ç 3

– 10°C14°F 300 ç ç ç ç ç 3

0°C32°F 300 ç ç ç ç ç 3

10°C50°F 300 ç ç ç ç ç 3

20°C70°F 300 ç ç ç ç ç 3

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 28 Tuesday, January 6, 1998 8:12 AM

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1998-29

1998-MX Z 440

HIGH ALTITUDE KIT (P/N 861 7625 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Blue/Yellow414 6895 00 ç Blue/Green

414 8177 00 ç ç ç

Ramp Qty 3 x 1417 0052 91 ç Qty 3 x 1

417 0052 92 ç ç ç

Calibrationscrew position 3 4 2 3 4 5

Pin Qty 3 x 1417 0043 09 ç ç ç ç ç

EngagementRPM ± 100 3700 ç ç ç ç ç

Maximum RPM ± 100 7000 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Orange415 5058 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

6.113.4 ç ç ç ç ç

Camangle

°(degrees)

47504 1409 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 29 Tuesday, January 6, 1998 8:12 AM

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1998-30

1998-MX Z 440

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 205195

190180

180170

170160

160150

150140

PTOMAG

Jet needle 6DH2 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cut-away 2.5 ç ç ç ç ç 2

Pilot jet 35 ç ç ç ç ç 2

Air screw 1.5 ç ç 1.0 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (159) ç ç ç ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1650 ç ç ç ç ç —

Idle throttlevalve position mm 1.5 ç 1.6 1.7 1.8 1.9 —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

– 40°C– 40°F

210200

200190

190180

180170

175165

165155

PTOMAG

– 30°C– 20°F

205195

195185

185175

175165

165155

155145

PTOMAG

– 20°C– 4°F

200190

190180

180170

170160

160150

150140

PTOMAG

– 10°C14°F

195185

185175

175165

165155

155145

145135

PTOMAG

0°C32°F

190180

180170

170160

160150

150140

140130

PTOMAG

10°C50°F

180170

170160

160150

150140

140130

135125

PTOMAG

20°C70°F

175165

165155

155145

145135

135125

130120

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 30 Tuesday, January 6, 1998 8:12 AM

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1998-31

1998-MX-Z 500

HIGH ALTITUDE KIT (P/N 861 7623 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.Additional Information: At 1800 m/6000 ft, change 2 Rave Valvesprings, using P/N 420 2399 46.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Violet/Yellow415 0153 00 ç ç Green/Blue

414 7682 00 ç ç

Ramp 417 0052 81 ç ç ç ç ç

Calibrationscrew position 2 3 4 4 5 6

Pin 417 0043 09 ç ç ç ç ç

EngagementRPM ± 100 4100 ç ç 4300 ç ç

Maximum RPM ± 100 7800 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Beige415 5589 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4 ç ç ç ç ç

Camangle

°(degrees)

50°504 0961 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 31 Tuesday, January 6, 1998 8:12 AM

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1998-32

1998-MX-Z 500

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 300280

280260

260240

240210

220200

200180

PTOMAG

Jet needle 6DGY9 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cut-away 2.5 ç ç ç ç ç 2

Pilot jet 50 ç ç ç ç ç 2

Air screw 2.5 ç ç 2.0 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet Q-4 (480) ç ç ç ç ç 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.8 1.9 2.0 2.1 2.2 2.3 —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

– 40°C– 40°F

320300

300280

280260

260230

240220

220200

PTOMAG

– 30°C– 20°F

310290

290270

270250

250220

230210

210190

PTOMAG

– 20°C– 4°F

300280

280260

260240

240210

220200

200180

PTOMAG

– 10°C14°F

290270

270250

250230

230200

210190

190170

PTOMAG

0°C32°F

280260

260240

240220

220190

200180

180160

PTOMAG

10°C50°F

270250

250230

230210

210180

190170

170150

PTOMAG

20°C70°F

260240

240220

220200

200170

180160

160140

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 32 Tuesday, January 6, 1998 8:12 AM

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1998-33

1998-MX Z 583

HIGH ALTITUDE KIT (P/N 861 7622 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.Additional Information: Unscrew Rave Valve adjuster screws approxi-mately three (3) turns at 2400 m/8000 ft.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Green/Blue414 7682 00 ç ç ç ç ç

Ramp Qty 3 x 1417 0052 86 ç ç Qty 3 x 1

417 0052 89 ç ç

Calibrationscrew position 3 4 5 2 3 4

Pin Qty 3 x 1417 0043 09 ç ç ç ç ç

EngagementRPM ± 100 4400 ç ç 4500 ç ç

Maximum RPM ± 100 7900 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Beige414 5589 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4 ç ç ç ç ç

Camangle

°(degrees)

50504 0961 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 33 Tuesday, January 6, 1998 8:12 AM

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1998-34

1998-MX Z 583

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 280260

260240

230210

210190

190170

170150

PTOMAG

Jet needle 7ECY1 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cut-away 2.5 ç ç ç ç ç 2

Pilot jet 60 ç ç ç ç ç 2

Air screw 2.0 ç ç ç 1.75 1.5 —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet AA-2(224) ç ç AA-0

(224) ç ç 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 2.0 2.10 2.20 2.60 2.70 2.80 —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

– 40°C– 40°F

310290

280260

250230

230210

210190

190170

PTOMAG

– 30°C– 20°F

290270

270250

240220

220200

200180

180160

PTOMAG

– 20°C– 4°F

280260

260240

230210

210190

190170

170150

PTOMAG

– 10°C14°F

270250

250230

220200

200180

180165

165145

PTOMAG

0°C32°F

250230

240220

210195

195175

175155

155140

PTOMAG

10°C50°F

240220

230210

200185

185165

170150

155135

PTOMAG

20°C70°F

230210

220190

195175

175160

160145

145130

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 34 Tuesday, January 6, 1998 8:12 AM

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1998-35

1998-MX Z 670

HIGH ALTITUDE KIT (P/N 861 7621 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.Additional Information: Unscrew Rave Valve adjuster screws approxi-mately three (3) turns at 2400 m/8000 ft.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Violet/Yellow415 0153 00 ç ç ç ç ç

Ramp Qty 3 x 1417 0052 86 ç ç ç ç ç

Calibrationscrew position 3 4 5 4 5 6

Pin Qty 3 x 1417 0043 08 ç ç Qty 3 x 1

417 0043 09 ç ç

EngagementRPM ± 100 3800 ç ç 4500 ç ç

Maximum RPM ± 100 7700 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Beige414 5589 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4 ç ç ç ç ç

Camangle

°(degrees)

50504 0961 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 35 Tuesday, January 6, 1998 8:12 AM

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1998-36

1998-MX Z 670

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 310290

290270

260240

240220

210200

190175

PTOMAG

Jet needle 7EDY1 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cut-away 2.5 ç ç ç ç ç 2

Pilot jet 60 ç ç ç ç ç 2

Air screw 2.25 ç 2.0 1.75 1.5 1.25 —

Valve seat 1.5 ç ç ç ç ç 2

Float level mm 18.1 ç ç ç ç ç —

Needle jet AA-3(224) ç ç AA-1

(224) ç AA-0(224) 2

Idle RPM± 200 1700 ç ç ç ç ç —

Idle throttlevalve position mm 2.10 2.15 2.25 2.40 2.55 2.65 —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

– 40°C– 40°F

330310

310290

280260

260240

230210

210190

PTOMAG

– 30°C– 20°F

320300

300 280

270250

250230

220200

200180

PTOMAG

– 20°C– 4°F

310290

290270

260240

240220

210200

190175

PTOMAG

– 10°C14°F

300280

280260

250230

230210

200190

185170

PTOMAG

0°C32°F

290270

270250

240220

220200

195185

175160

PTOMAG

10°C50°F

270250

250240

230210

210195

185175

170155

PTOMAG

20°C70°F

260240

240230

220200

200185

185170

160150

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 36 Tuesday, January 6, 1998 8:12 AM

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1998-37

1998-FORMULA S/S ELECTRIC

HIGH ALTITUDE KIT (P/N 861 7620 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

SpringRed/Blueon Violet

417 1184 00ç ç ç ç ç

Block Qty 3 x 1417 1181 00 ç ç ç ç ç

Weight Qty 3 x 1417 1204 00 ç Qty 3 x 5

417 1144 00Qty 3 x 4ç

Qty 3 x 3ç

Qty 3 x 2ç

Capsule Qty 3 x 1417 1145 00 ç ç ç ç ç

EngagementRPM ± 100 3500 ç ç ç ç ç

Maximum RPM ± 100 6900 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Orange414 5058 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

4.810.6 ç ç ç ç ç

Camangle

°(degrees)

44504 0960 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 37 Tuesday, January 6, 1998 8:12 AM

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1998-38

1998-FORMULA S/S ELECTRIC

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 140 135 130 125 115 110 2

Jet needle 6DP9 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cut-away 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç ç ç ç 2

Air screw 1.251.25 ç ç .5

1.0 ç ç PTOMAG

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (159) ç ç O-8 (159) ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1650 ç ç ç ç ç —

Idle throttlevalve position mm 1.3 ç ç 1.6 ç ç —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

-40°C-40°F 150 145 140 135 125 120 2

-30°C-20°F 145 140 135 130 120 115 2

-20°C-4°F 140 135 130 125 115 110 2

-10°C14°F 135 130 125 120 110 105 2

0°C32°F 130 125 120 115 105 100 2

10°C50°F 125 120 115 110 100 95 2

20°C70°F 120 115 110 105 95 90 2

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 38 Tuesday, January 6, 1998 8:12 AM

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1998-39

1998-FORMULA SL

HIGH ALTITUDE KIT (P/N 861 7619 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Yellow/Red414 9930 00 ç Blue/Yellow

414 6895 00 ç ç ç

Ramp Qty 3417 0052 91 ç Qty 3

417 0052 92 ç ç ç

Calibrationscrew position 3 4 2 3 4 5

Pin Qty 3417 0043 09 ç ç ç ç ç

EngagementRPM ± 100 3300 ç 3600 ç ç ç

Maximum RPM ± 100 7000 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Orange414 5058 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

4.810.6 ç ç ç ç ç

Camangle

°(degrees)

44504 0960 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 39 Tuesday, January 6, 1998 8:12 AM

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1998-40

1998-FORMULA SL

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 180170

170160

160150

150140

140130

130120

PTOMAG

Jet needle 6DH2 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cut-away 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç 45 ç ç 2

Air screw 1.875 ç ç 1.5 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (159) ç ç ç ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1650 ç ç ç ç ç —

Idle throttlevalve position mm 1.5 ç 1.6 1.7 1.8 1.85 —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

– 40°C– 40°F

200190

190180

175165

165155

155145

140130

PTOMAG

– 30°C– 20°F

190180

180170

165155

155145

145135

135125

PTOMAG

– 20°C– 4°F

180170

170160

160150

150140

140130

130120

PTOMAG

– 10°C14°F

170160

160150

155145

145135

135125

125115

PTOMAG

0°C32°F

165155

155145

150140

140130

130120

120110

PTOMAG

10°C50°F

160150

150140

140130

130120

125115

115105

PTOMAG

20°C70°F

155145

145135

135125

125115

120110

110100

PTOMAG

Calibration

Altitude

Calibration

Altitude

mmt9802a.bk : mmt1998.fm5 Page 40 Tuesday, January 6, 1998 8:12 AM

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1998-41

1998-FORMULA 500/500 DELUXE

HIGH ALTITUDE KIT (P/N 861 7618 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.Additional Information: At 1800 m/6000 ft, change 2 Rave Valvesprings, using P/N 420 2399 46.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Violet/Blue415 0349 00 ç ç ç ç ç

Ramp Qty 3 x 1417 0052 86 ç ç Qty 3 x 1

417 0052 81 ç ç

Calibrationscrew position 2 3 4 4 5 6

Pin Qty 3 x 1417 0043 09 ç ç ç ç ç

EngagementRPM ± 100 3800 ç ç ç ç ç

Maximum RPM ± 100 7800 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Beige414 5589 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4 ç ç ç ç ç

Camangle

°(degrees)

50°504 0961 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 41 Tuesday, January 6, 1998 8:12 AM

Page 78: mmt9802amedia.50below.com/organizations/d2fd3287-ba17-4db0-a1d7...25 ft of snow with not a track on it, let alone a hard packed, groomed trail. That glorious powder snow presents some

1998-42

1998-FORMULA 500/500 DELUXE

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 300280

280260

260240

240210

220 200

200180

PTOMAG

Jet needle 6DGY9 ç ç ç ç ç 2

Needle position 2 ç ç 1 ç ç —

Slide cut-away 2.5 ç ç ç ç ç 2

Pilot jet 50 ç ç 55 ç ç 2

Air screw 2.00 ç ç ç ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet Q-3 (480) ç ç ç ç ç 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.80 1.90 2.00 2.10 2.20 2.30 —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

– 40°C– 40°F

320300

300280

280260

260230

240220

220200

PTOMAG

– 30°C– 20°F

310290

290270

270250

250220

230210

210190

PTOMAG

– 20°C– 4°F

300280

280260

260240

240210

220200

200180

PTOMAG

– 10°C14°F

290270

270250

250230

230200

210190

190170

PTOMAG

0°C32°F

280260

260240

240220

220190

200180

180160

PTOMAG

10°C50°F

270250

250230

230210

210180

190170

170150

PTOMAG

20°C70°F

260240

240220

220200

200170

180160

160140

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 42 Tuesday, January 6, 1998 8:12 AM

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1998-43

1998-FORMULA 583 DE LUXE

HIGH ALTITUDE KIT (P/N 861 7616 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.Additional Information: Unscrew Rave Valve adjuster screws approxi-mately three (3) turns at 2400 m/8000 ft.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Violet/Blue415 0349 00 ç ç ç ç ç

Ramp Qty 3 x 1417 0052 86 ç ç Qty 3 x 1

417 0052 89 ç ç

Calibrationscrew position 3 4 5 3 4 5

Pin 417 0043 09 ç ç ç ç ç

EngagementRPM ± 100 4100 ç ç ç ç ç

Maximum RPM ± 100 7900 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Beige414 5589 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4 ç ç ç ç ç

Camangle

°(degrees)

50504 0961 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 43 Tuesday, January 6, 1998 8:12 AM

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1998-44

1998-FORMULA 583 DE LUXE

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 270260

250240

230220

210200

195185

180170

PTOMAG

Jet needle 6DEY4 ç ç ç ç ç 2

Needle position 2 ç ç 1 ç ç —

Slide cut-away 2.5 ç ç ç ç ç 2

Pilot jet 50 ç ç ç ç ç 2

Air screw 2.00 1.75 1.50 ç ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-7 (480) ç ç P-5 (480) ç P-4 (480) 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 2.00 2.10 2.20 2.30 2.40 2.50 —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

– 40°C– 40°F

290280

270260

250240

230220

210200

195185

PTOMAG

– 30°C– 20°F

280270

260250

240230

220210

200195

185175

PTOMAG

– 20°C– 4°F

270260

250240

230220

210200

195185

175170

PTOMAG

– 10°C14°F

260250

240230

220210

200195

180170

155150

PTOMAG

0°C32°F

250240

230220

210200

195185

170165

150145

PTOMAG

10°C50°F

240230

220210

200195

185180

165160

145140

PTOMAG

20°C70°F

230220

210200

195185

180170

160150

140130

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 44 Tuesday, January 6, 1998 8:12 AM

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1998-45

1998-FORMULA Z 583

HIGH ALTITUDE KIT (P/N 861 7615 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.Additional Information: Unscrew Rave Valve adjuster screws approxi-mately three (3) turns at 2400 m/8000 ft.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Violet/Blue415 0349 00 ç ç ç ç ç

Ramp Qty 3 x 1417 0052 86 ç ç Qty 3 x 1

417 0052 89 ç ç

Calibrationscrew position 3 4 5 3 4 5

Pin 417 0043 09 ç ç ç ç ç

EngagementRPM ± 100 4100 ç ç ç ç ç

Maximum RPM ± 100 7900 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Beige414 5589 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4 ç ç ç ç ç

Camangle

°(degrees)

50504 0961 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 45 Tuesday, January 6, 1998 8:12 AM

Page 82: mmt9802amedia.50below.com/organizations/d2fd3287-ba17-4db0-a1d7...25 ft of snow with not a track on it, let alone a hard packed, groomed trail. That glorious powder snow presents some

1998-46

1998-FORMULA Z 583

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 280260

260240

230210

210190

190170

170150

PTOMAG

Jet needle 7ECY1 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cut-away 2.5 ç ç ç ç ç 2

Pilot jet 60 ç ç ç ç ç 2

Air screw 2.0 ç ç ç 1.75 1.5 —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet AA-2(224) ç ç AA-0

(224) ç ç 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 2.0 2.10 2.20 2.60 2.70 2.80 —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

-40°C-40°F

310290

280260

250230

230210

210190

190170

PTOMAG

-30°C-20°F

290270

270250

240220

220200

200180

180160

PTOMAG

-20°C-4°F

280260

260240

230210

210190

190170

170150

PTOMAG

-10°C14°F

270250

250230

220200

200180

180165

165145

PTOMAG

0°C32°F

250230

240220

210195

195175

175155

155140

PTOMAG

10°C50°F

240220

230210

200185

185165

170150

155135

PTOMAG

20°C70°F

230210

220190

195175

175160

160145

145130

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 46 Tuesday, January 6, 1998 8:12 AM

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1998-47

1998-FORMULA Z 670

HIGH ALTITUDE KIT (P/N 861 7614 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.Additional Information: Unscrew Rave Valve adjuster screws approxi-mately three (3) turns at 2400 m/8000 ft.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Violet/Yellow415 0153 00 ç ç ç ç ç

Ramp 417 0052 86 ç ç ç ç ç

Calibrationscrew position 3 4 5 4 5 6

Pin Qty 3 x 1417 0043 08 ç ç Qty 3 x 1

417 0043 09 ç ç

EngagementRPM ± 100 3800 ç ç 4500 ç ç

Maximum RPM ± 100 7700 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Beige414 5589 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4 ç ç ç ç ç

Camangle

°(degrees)

50504 0961 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 47 Tuesday, January 6, 1998 8:12 AM

Page 84: mmt9802amedia.50below.com/organizations/d2fd3287-ba17-4db0-a1d7...25 ft of snow with not a track on it, let alone a hard packed, groomed trail. That glorious powder snow presents some

1998-48

1998-FORMULA Z 670

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 310290

290270

260240

240220

210200

190175

PTOMAG

Jet needle 7EDY1 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cut-away 2.5 ç ç ç ç ç 2

Pilot jet 60 ç ç ç ç ç 2

Air screw 2.25 ç 2.00 1.75 1.50 1.25 —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet AA-3(224) ç ç AA-1

(224) ç AA-0(224) 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1700 ç ç ç ç ç —

Idle throttlevalve position mm 2.10 2.15 2.25 2.40 2.55 2.65 —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

– 40°C– 40°F

330310

310290

280260

260240

230210

210190

PTOMAG

– 30°C– 20°F

320300

300280

270250

250230

220200

200180

PTOMAG

– 20°C– 4°F

310290

290270

260240

240220

210200

190175

PTOMAG

– 10°C14°F

300280

280260

250230

230210

200190

185170

PTOMAG

0°C32°F

290270

270250

240220

220200

195185

175160

PTOMAG

10°C50°F

270250

250240

230210

210195

185175

170155

PTOMAG

20°C70°F

260240

240230

220200

200185

185170

160150

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 48 Tuesday, January 6, 1998 8:12 AM

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1998-49

1998-FORMULA III 600 AND FORMULA III 600 LT

HIGH ALTITUDE KIT (P/N 861 7612 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Green/Violet414 7628 00 ç ç ç ç ç

Ramp Qty 3 x 1417 0052 85 ç Qty 3 x 1

417 0052 81 ç ç ç

Calibrationscrew position 4 5 2 3 4 5

Pin Qty 3 x 1417 0043 08 ç Qty 3 x 1

417 0043 09 ç ç ç

EngagementRPM ± 100 3800 ç 4500 ç ç ç

MaximumRPM ± 100 8500 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Beige414 5589 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4 ç ç ç ç ç

Camangle

°(degrees)

50504 0961 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 49 Tuesday, January 6, 1998 8:12 AM

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1998-50

1998-FORMULA III 600 AND FORMULA III 600 LT

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 290 270 240 220 200 170 3

Jet needle 6DEY4 ç ç ç ç ç 3

Needle position 3 ç 2 ç ç 1 —

Slide cut-away 2.5 ç ç ç ç ç —

Pilot jet 50 ç ç 60 ç ç 3

Air screw 2.00 ç ç 1.50 ç 1.00 —

Valve seat 1.5 ç ç ç ç ç 3

Needle jet P-0 (286) ç ç ç ç ç 3

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.20 ç ç ç ç ç —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

– 40°C– 40°F 310 290 270 240 220 190 3

– 30°C– 20°F 300 280 250 230 200 180 3

– 20°C– 4°F 290 270 240 220 200 170 3

– 10°C14°F 280 260 240 210 190 170 3

0°C32°F 270 250 230 210 180 160 3

10°C50°F 260 240 220 200 180 160 3

20°C70°F 250 230 210 190 170 150 3

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 50 Tuesday, January 6, 1998 8:12 AM

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1998-51

1998-FORMULA III 700

HIGH ALTITUDE KIT (P/N 861 7611 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Green/Blue414 7682 00 ç ç Violet/Blue

415 0349 00 ç ç

Ramp Qty 3 x 1417 0052 86 ç ç ç ç ç

Calibrationscrew position 3 4 5 3 4 5

Pin Qty 3 x 1417 0043 08 ç ç Qty 3 x 1

417 0043 09 ç ç

EngagementRPM ± 100 4200 ç ç 4100 ç ç

MaximumRPM ± 100 7900 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Beige414 5589 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4 ç ç ç ç ç

Camangle

°(degrees)

50504 0961 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 51 Tuesday, January 6, 1998 8:12 AM

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1998-52

1998-FORMULA III 700

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet310300310

290280290

260250260

240230240

210200210

190180190

PTOCTRMAG

Jet needle 6DEH5 ç ç ç ç ç 3

Needle position 3 ç ç 2 ç ç —

Slide cut-away 2.5 ç ç ç ç ç —

Pilot jet 50 ç ç ç ç ç 3

Air screw 2.50 1.75 1.50 1.25 1.00 ç 3

Valve seat 1.5 ç ç ç ç ç 3

Needle jet P-1 (480) ç ç P-0 (480) ç O-9 (480) 3

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.20 1.40 1.60 1.80 2.00 2.20 —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

– 40°C– 40°F

330/320/330

300/290/300

280/270/280

250/240/250

230/220/230

200/190/200

PTO/CTR/MAG

– 30°C– 20°F

320/310/320

290/280/290

270/260/270

240/230/240

220/210/220

195/185/195

PTO/CTR/MAG

– 20°C– 4°F

310/300/310

290/280/290

260/250/260

240/230/240

210/200/210

190/180/190

PTO/CTR/MAG

– 10°C14°F

300/290/300

280/270/280

250/240/250

230/220/230

200/195/200

180/175/180

PTO/CTR/MAG

0°C32°F

290/280/290

270/260/270

240/230/240

220/210/220

195/190/195

175/170/175

PTO/CTR/MAG

10°C50°F

270/260/270

250/240/250

230/220/230

210/200/210

185/175/185

160/155/160

PTO/CTR/MAG

20°C70°F

260/250/260

240/230/240

220/210/220

200/190/200

180/170/180

155/150/155

PTO/CTR/MAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 52 Tuesday, January 6, 1998 8:12 AM

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1998-53

1998-MACH 1

HIGH ALTITUDE KIT (P/N 861 7610 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.Additional Information: Unscrew Rave Valve covers approximatelythree (3) turns.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Green/Violet414 7628 00 ç ç ç ç ç

Ramp Qty 3 x 1417 0052 86 ç Qty 3 x 1

417 0052 85 ç ç ç

Calibrationscrew position 2 3 2 3 4 5

Pin Qty 3 x 1417 0043 08 ç Qty 3 x 1

417 0043 09 ç ç ç

EngagementRPM ± 100 4200 ç 4700 ç ç ç

MaximumRPM ± 100 8300 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Beige414 5589 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4 ç ç ç ç ç

Camangle

°(degrees)

47-50504 1483 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 53 Tuesday, January 6, 1998 8:12 AM

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1998-54

1998-MACH 1

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet 300 280 250 230 200 180 3

Jet needle 6DEY2 ç ç ç ç ç 3

Needle position 4 ç 3 ç ç 2 —

Slide cut-away 2.5 ç ç ç ç ç 3

Pilot jet 50 ç ç 60 ç ç 3

Air screw 2.00 ç ç 1.50 ç 1.00 —

Valve seat 1.5 ç ç ç ç ç 3

Needle jet P-9 (480) ç ç ç ç ç 3

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.20 ç ç ç ç ç —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

– 40°C– 40°F 320 290 270 240 220 190 3

– 30°C– 20°F 310 290 260 240 210 190 3

– 20°C– 4°F 300 280 250 230 200 180 3

– 10°C14°F 290 270 240 220 200 170 3

0°C32°F 280 260 240 210 190 170 3

10°C50°F 270 250 230 210 180 160 3

20°C70°F 260 240 220 200 180 160 3

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 54 Tuesday, January 6, 1998 8:12 AM

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1998-55

1998-MACH Z/MACH Z LT

HIGH ALTITUDE KIT (P/N 861 7609 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Spring Violet/Green415 0154 00 ç Green/Blue

414 7682 00 ç ç ç

Ramp Qty 3 x 1417 0052 86 ç ç ç ç ç

Calibrationscrew position 2 3 2 3 4 5

Pin Qty 3 x 1417 0043 08 ç Qty 3 x 1

417 0043 09 ç ç ç

EngagementRPM ± 100 3900 ç 4200 ç ç ç

MaximumRPM ± 100 8300 ç ç ç ç ç

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring Beige414 5589 00 ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4 ç ç ç ç ç

Camangle

°(degrees)

47-50504 1483 00 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1998.fm5 Page 55 Tuesday, January 6, 1998 8:12 AM

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1998-56

1998-MACH Z/MACH Z LT

CARBURATION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

Qty

Main jet330340330

300310300

280290280

250250250

220220220

200200200

PTOCTRMAG

Jet needle 8ABY1-40 ç ç ç ç ç 3

Needle position 3 ç 2 ç ç 1 —

Slide cut-away 2.0 ç ç ç ç ç 3

Pilot jet 50 ç ç 60 ç ç 3

Air screw 4.00 ç 3.50 ç 3.00 2.00 —

Valve seat 1.5 ç ç ç ç ç 3

Needle jet O-3 (327) ç ç ç ç ç 3

Float level mm 20.0 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.20 ç ç ç ç ç —

SeaLevel

600 m2000 ft

1200 m4000 ft

1800 m6000 ft

2400 m8000 ft

3000 m10000 ft

– 40°C– 40°F

350/360/350

320/330/320

300/310/300

270/270/270

240/240/240

210/210/210

PTO/CTR/MAG

– 30°C– 20°F

340/350/340

310/320/310

290/300/290

260/260/260

230/230/230

205/205/205

PTO/CTR/MAG

– 20°C– 4°F

330/340/330

300/310/300

280/290/280

250/250/250

220/220/220

200/200/200

PTO/CTR/MAG

– 10°C14°F

320/330/320

290/300/290

270/280/270

240/240/240

220/220/220

190/190/190

PTO/CTR/MAG

0°C32°F

310/320/310

290/300/290

260/270/260

240/240/240

210/210/210

190/190/190

PTO/CTR/MAG

10°C50°F

300/310/300

280/290/280

250/260/250

230/230/230

210/210/210

180/180/180

PTO/CTR/MAG

20°C70°F

290/300/290

270/280/270

240/250/240

220/220/220

200/200/200

170/170/170

PTO/CTR/MAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1998.fm5 Page 56 Tuesday, January 6, 1998 8:12 AM

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1997-1

HIGH ALTITUDE TECHNICAL DATA -1997 MODELS 1997-

1997-TUNDRA II LT

HIGH ALTITUDE KIT (P/N 861 7538 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringTurquoise

417 1159 00ç

Blue417 1156 00

ç ç ç 1

Block 417 1143 00 ç 417 1157 00 ç ç ç 3

Weight 0 ç 3 of417 1158 00

2 ofç

2 ofç

1 ofç x 3

Capsule 417 1145 00 ç 0 ç ç ç x 2

EngagementRPM ± 100 3100 ç ç ç ç ç —

Maximum RPM ± 100 6900 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

SpringWhite

414 5099 00ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

3.67.9

ç5.913

ç ç ç

Camangle

°(degrees) 37.8 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 14 ç ç ç ç ç

Bottom sprocket 25 ç ç ç ç ç

Chain,quantity of links 62 ç ç ç ç ç

Drive sprocket,quantity of teeth 8 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 1 Tuesday, January 6, 1998 8:12 AM

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1997-2

1997-TUNDRA II LT

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 190 185 175 140 130 125 1

Jet needle 6DH4 ç ç ç ç ç 1

Needle position 2 ç ç ç ç ç —

Slide cutaway 2.5 ç ç ç ç ç 1

Pilot jet 40 ç ç 35 ç ç 1

Air screw 1.0 ç ç ç ç ç —

Valve seat 1.5 ç ç ç ç ç 1

Needle jet 0-8 (159) ç ç ç ç ç 1

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1200 ç ç ç ç ç —

Idle throttlevalve position mm 1.3 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 210 200 190 150 145 135 1

– 30°C– 20°F 200 190 180 145 135 130 1

– 20°C– 4°F 190 185 175 140 130 125 1

– 10°C14°F 185 180 170 135 125 120 1

0°C32°F 180 175 165 130 120 115 1

10°C50°F 170 165 155 125 115 110 1

20°C70°F 165 160 150 120 110 105 1

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 2 Tuesday, January 6, 1998 8:12 AM

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1997-3

1997-SKANDIC WT

HIGH ALTITUDE KIT (P/N 861 7580 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringBlue/Violet

420 8178 00ç Blue/Yellow

414 6895 00 ç ç ç 1

Ramp 417 0051 46 ç ç ç ç ç 3

Calibrationscrew position 3 4 2 3 4 5 —

Pin 417 0043 03 ç ç ç ç ç 3

EngagementRPM ± 100 3300 ç ç ç ç ç —

Maximum RPM ± 100 6500 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Blue ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4

ç ç ç ç ç

Camangle

°(degrees) 40 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket N/A ç ç ç ç ç

Bottom sprocket N/A ç ç ç ç ç

Chain,quantity of links N/A ç ç ç ç ç

Drive sprocket,quantity of teeth 8 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 3 Tuesday, January 6, 1998 8:12 AM

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1997-4

1997-SKANDIC WT

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 230 220 200 180 170 160 1

Jet needle 6DH8 ç ç ç ç ç 1

Needle position 4 ç ç 3 ç ç —

Slide cutaway 3.0 ç ç ç ç ç 1

Pilot jet 25 ç ç ç ç ç 1

Air screw 1.5 ç ç .75 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet O-0 (159) ç ç ç ç ç 1

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1650 ç ç ç ç ç —

Idle throttlevalve position mm 1.5 ç 1.6 1.7 18 1.9 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 250 240 220 195 190 180 1

– 30°C– 20°F 240 230 210 190 180 170 1

– 20°C– 4°F 230 220 200 180 170 160 1

– 10°C14°F 220 210 190 175 165 155 1

0°C32°F 210 200 180 170 160 150 1

10°C50°F 200 190 170 160 155 145 1

20°C70°F 190 180 160 150 150 140 1

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 4 Tuesday, January 6, 1998 8:12 AM

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1997-5

1997-SKANDIC SWT

HIGH ALTITUDE KIT (P/N 861 7581 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringRed/Yellow

414 8175 00ç

Red/Blue414 6915 00

ç ç ç 1

Ramp 417 0051 46 ç ç ç ç ç 3

Calibrationscrew position 4 5 2 3 4 5 —

Pin 417 0043 03 ç ç ç ç ç 3

EngagementRPM ± 100 2900 ç ç 2800 ç ç —

Maximum RPM ± 100 6500 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Blue ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

6.013.2

ç ç ç ç ç

Camangle

°(degrees) 40 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket N/A ç ç ç ç ç

Bottom sprocket N/A ç ç ç ç ç

Chain,quantity of links N/A ç ç ç ç ç

Drive sprocket,quantity of teeth 8 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 5 Tuesday, January 6, 1998 8:12 AM

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1997-6

1997-SKANDIC SWT

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 230 220 200 180 170 160 1

Jet needle 6DH8 ç ç ç ç ç 1

Needle position 4 ç ç 3 ç ç —

Slide cutaway 3.0 ç ç ç ç ç 1

Pilot jet 25 ç ç ç ç ç 1

Air screw 1.5 ç ç .75 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet O-0 (159) ç ç ç ç ç 1

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1650 ç ç ç ç ç —

Idle throttlevalve position mm 1.5 ç 1.6 1.7 1.8 1.9 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 250 240 220 195 190 180 1

– 30°C– 20°F 240 230 210 190 180 170 1

– 20°C– 4°F 230 220 200 180 170 160 1

– 10°C14°F 220 210 190 175 165 155 1

0°C32°F 210 200 180 170 160 150 1

10°C50°F 200 190 170 160 155 145 1

20°C70°F 190 180 160 150 150 140 1

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 6 Tuesday, January 6, 1998 8:12 AM

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1997-7

1997-SKANDIC WT LC

HIGH ALTITUDE KIT (P/N 861 7600 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringBlue/Orange420 6390 00

çBlue/Pink

414 9163 00ç ç ç 1

Ramp 417 0052 90 ç ç ç ç ç 3

Calibrationscrew position 2 3 2 3 4 5 —

Pin 417 0043 03 ç ç ç ç ç 3

EngagementRPM ± 100 3400 ç ç ç ç ç —

Maximum RPM ± 100 6800 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Blue ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4

ç ç ç ç ç

Camangle

°(degrees) 40 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 25 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 74 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 7 Tuesday, January 6, 1998 8:12 AM

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1997-8

1997-SKANDIC WT LC

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet260280

250270

240260

190210

180200

170190

PTOMAG

Jet needle 6DH4 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cutaway 2.0 ç ç ç ç ç 2

Pilot jet 30 ç ç ç ç ç 2

Air screw1.0.75

ç ç.5.5

ç çPTOMAG

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (159) ç ç ç ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1900 ç ç ç ç ç —

Idle throttlevalve position mm 1.5 1.6 1.7 1.8 1.9 2.0 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

280300

270290

260280

210230

200220

190210

PTOMAG

– 30°C– 20°F

270290

260280

250270

200220

190210

180200

PTOMAG

– 20°C– 4°F

260

280

250

270

240

260

190

210

180

200

170

190

PTO

MAG

– 10°C14°F

250270

240260

230250

180200

170190

160180

PTOMAG

0°C32°F

240260

230250

220240

170190

160180

150170

PTOMAG

10°C50°F

230250

220240

210230

160180

150170

140160

PTOMAG

20°C70°F

220240

210230

200220

150170

140160

130150

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 8 Tuesday, January 6, 1998 8:12 AM

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1997-9

1997-SKANDIC 380

HIGH ALTITUDE KIT (P/N 861 7579 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringYellow/green

on Violet417 1185 00

çRed/Blueon Violet

417 1184 00ç ç ç 1

Block 417 1181 00 ç ç ç ç ç 1

Weight 1 of417 1204 00 ç 5 of

417 1144 004 ofç

3 ofç

2 ofç x 3

Capsule 417 1145 00 ç ç ç ç ç x 3

EngagementRPM ± 100 2900 ç 3100 ç ç ç —

Maximum RPM ± 100 6900 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

SpringOrange

414 5058 00ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

4.810.6

ç5.512.1

ç ç ç

Camangle

°(degrees) 44 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 21 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 9 Tuesday, January 6, 1998 8:12 AM

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1997-10

1997-SKANDIC 380

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 140 135 130 125 115 110 2

Jet needle 6DP9 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç ç ç ç 2

Air screw 1.25 ç ç 1.0 ç çPTOMAG

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (159) ç ç O-8 (159) ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1650 ç ç ç ç ç —

Idle throttlevalve position mm 1.3 ç ç 1.6 ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 150 145 140 135 125 120 2

– 30°C– 20°F 145 140 135 130 120 115 2

– 20°C– 4°F 140 135 130 125 115 110 2

– 10°C14°F 135 130 125 120 110 105 2

0°C32°F 130 125 120 115 105 100 2

10°C50°F 125 120 115 110 100 95 2

20°C70°F 120 115 110 105 95 90 2

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 10 Tuesday, January 6, 1998 8:12 AM

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1997-11

1997-SKANDIC 500

HIGH ALTITUDE KIT (P/N 861 7578 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringRed/Yellow

414 8175 00ç

Red/Blue414 6915 00

ç ç ç 1

Ramp 417 0052 84 ç ç ç ç ç 3

Calibrationscrew position 4 5 2 3 4 5 —

Pin 417 0043 03 ç ç ç ç ç 3

EngagementRPM ± 100 3000 ç ç ç ç ç —

Maximum RPM ± 100 7100 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

SpringOrange

414 5058 00ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

4.810.6

ç5.512.1

ç ç ç

Camangle

°(degrees) 44 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 21 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 11 Tuesday, January 6, 1998 8:12 AM

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1997-12

1997-SKANDIC 500

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet180170

170160

160150

150140

140130

130120

PTOMAG

Jet needle 6DH2 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç 45 ç ç 2

Air screw 1.875 ç ç 1.5 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (159) ç ç ç ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1650 ç ç ç ç ç —

Idle throttlevalve position mm 1.5 ç 1.6 1.7 1.8 1.85 —

Exhaust restricting ring N/A ç ç 514 0434 00 ç ç 1

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

200190

190180

175165

165155

155145

140130

PTOMAG

– 30°C– 20°F

190180

180170

165155

155145

145135

135125

PTOMAG

– 20°C– 4°F

180

170

170

160

160

150

150

140

140

130

130

120

PTO

MAG

– 10°C14°F

170160

160150

155145

145135

135125

125115

PTOMAG

0°C32°F

165155

155145

150140

140130

130120

120110

PTOMAG

10°C50°F

160150

150140

140130

130120

125115

115105

PTOMAG

20°C70°F

155145

145135

135125

125115

120110

110100

PTOMAG

Calibration

Altitude

Calibration

Altitude

mmt9802a.bk : mmt1997.fm5 Page 12 Tuesday, January 6, 1998 8:12 AM

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1997-13

1997-TOURING E/E LT

HIGH ALTITUDE KIT (P/N 861 7577 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Spring(Touring E LT)

Yellow/Greenon Violet

417 1185 00ç

Red/Blueon Violet

417 1184 00ç ç ç 1

Spring(Touring E)

Red/Blueon Violet

417 1184 00ç ç ç ç ç 1

Block 417 1181 00 ç ç ç ç ç 1

Weight 1 of417 1204 00 ç 5 of

417 1144 004 ofç

3 ofç

2 ofç x 3

Capsule 417 1145 00 ç ç ç ç ç x 3

EngagementRPM ± 100

(E LT) 2900(E) 3100

ç 3100 ç ç ç —

Maximum RPM ± 100 6900 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Orange ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

4.810.6

ç5.512.1

ç ç ç

Camangle

°(degrees) 44 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 21 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 13 Tuesday, January 6, 1998 8:12 AM

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1997-14

1997-TOURING E/E LT

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 140 135 130 125 115 110 2

Jet needle 6DP9 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç ç ç ç 2

Air screw1.251.25

ç ç0.51.0

ç çPTOMAG

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (159) ç ç O-8 (159) ç ç 2

Float level mm 23.9 ç ç ç ç ç --

Idle RPM± 200 1650 ç ç ç ç ç --

Idle throttlevalve position mm 1.3 ç ç 1.6 ç ç --

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 150 145 140 135 125 120 2

– 30°C– 20°F 145 140 135 130 120 115 2

– 20°C– 4°F 140 135 130 125 115 110 2

– 10°C14°F 135 130 125 120 110 105 2

0°C32°F 130 125 120 115 105 100 2

10°C50°F 125 120 115 110 100 95 2

20°C70°F 120 115 110 105 95 90 2

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 14 Tuesday, January 6, 1998 8:12 AM

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1997-15

1997-TOURING LE

HIGH ALTITUDE KIT (P/N 861 7576 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringYellow/Violet414 6784 00

çBlue/Pink

415 9163 00ç ç ç 1

Ramp 417 0052 27 ç ç ç ç ç 3

Calibrationscrew position 4 5 2 3 4 5 —

Pin 417 0043 03 ç ç ç ç ç 3

EngagementRPM ± 100 3500 ç 3700 ç ç ç —

Maximum RPM ± 100 7000 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Orange ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

4.810.6

ç ç ç ç ç

Camangle

°(degrees) 44 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 21 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 15 Tuesday, January 6, 1998 8:12 AM

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1997-16

1997-TOURING LE

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 180 170 160 140 130 120 2

Jet needle 6DH2 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç 1 —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç 45 ç ç 2

Air screw 2.25 ç ç 1.25 1.0 0.75 —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-1 (159) ç ç ç ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1650 ç ç ç ç ç —

Idle throttlevalve position mm 1.6 1.9 2.0 2.2 2.3 2.4 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 195 185 175 155 145 135 2

– 30°C– 20°F 185 175 165 145 135 125 2

– 20°C– 4°F 180 170 160 140 130 120 2

– 10°C14°F 175 165 155 135 125 115 2

0°C32°F 170 160 150 130 120 110 2

10°C50°F 165 155 145 125 115 105 2

20°C70°F 155 145 135 115 105 95 2

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 16 Tuesday, January 6, 1998 8:12 AM

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1997-17

1997-TOURING SLE

HIGH ALTITUDE KIT (P/N 861 7575 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringRed/Yellow

414 8175 00ç

Red/Blue414 6915 00

ç ç ç 1

Ramp 415 0052 84 ç ç ç ç ç 3

Calibrationscrew position 4 5 2 3 4 5 —

Pin 417 0043 03 ç ç ç ç ç 3

EngagementRPM ± 100 3000 ç ç ç ç ç —

Maximum RPM ± 100 7100 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Orange ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

4.810.6

ç5.512.1

ç ç ç

Camangle

°(degrees) 44 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 21 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 17 Tuesday, January 6, 1998 8:12 AM

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1997-18

1997-TOURING SLE

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet180170

170160

160150

150140

140130

130120

PTOMAG

Jet needle 6DH2 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç 45 ç ç 2

Air screw 1.875 ç ç 1.5 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (159) ç ç ç ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1650 ç ç ç ç ç —

Idle throttlevalve position mm 1.5 ç 1.6 1.7 1.8 1.85 —

Exhaust restricting ring N/A ç ç 514 0434 00 ç ç 1

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

200190

190180

175165

165155

155145

140130

PTOMAG

– 30°C– 20°F

190180

180170

165155

155145

145135

135125

PTOMAG

– 20°C– 4°F

180

170

170

160

160

150

150

140

140

130

130

120

PTO

MAG

– 10°C14°F

170160

160150

155145

145135

135125

125115

PTOMAG

0°C32°F

165155

155145

150140

140130

130120

120110

PTOMAG

10°C50°F

160150

150140

140130

130120

125115

115105

PTOMAG

20°C70°F

155145

145135

135125

125115

120110

110100

PTOMAG

Calibration

Altitude

Calibration

Altitude

mmt9802a.bk : mmt1997.fm5 Page 18 Tuesday, January 6, 1998 8:12 AM

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1997-19

1997-GRAND TOURING 500

HIGH ALTITUDE KIT (P/N 861 7574 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringViolet/Violet414 8179 00

çGreen/Blue414 7682 00

ç ç ç 1

Ramp 414 0052 28 ç ç ç ç ç 3

Calibrationscrew position 3 4 2 3 4 5 —

Pin 417 0043 04 ç 417 0043 03 ç ç ç 3

EngagementRPM ± 100 3500 ç 4400 ç ç ç —

Maximum RPM ± 100 7800 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

SpringBeige

414 5589 00ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4

ç ç ç ç ç

Camangle

°(degrees) 44 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 23 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 19 Tuesday, January 6, 1998 8:12 AM

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1997-20

1997-GRAND TOURING 500

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet330310

310290

290270

260250

240230

220210

PTOMAG

Jet needle 6FEY1 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 50 ç ç ç ç ç 2

Air screw 1.125 ç ç 1.00 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-4 (480) ç ç P-2 (480) ç ç 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.80 1.90 1.95 2.00 2.10 2.20 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

350330

330310

310290

280270

260250

240230

PTOMAG

– 30°C– 20°F

340320

320300

290280

270260

250240

230220

PTOMAG

– 20°C– 4°F

330

310

310

290

290

270

260

250

240

230

220

210

PTO

MAG

– 10°C14°F

320300

300280

280260

250240

230220

210200

PTOMAG

0°C32°F

310290

290270

270250

240230

220210

200190

PTOMAG

10°C50°F

300280

280260

260240

230220

210200

190180

PTOMAG

20°C70°F

290270

270250

250230

220210

200190

180170

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 20 Tuesday, January 6, 1998 8:12 AM

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1997-21

1997-GRAND TOURING 583

HIGH ALTITUDE KIT (P/N 861 7573 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringBlue/Blue

414 6894 00ç ç

Violet/Pink414 9495 00

ç ç 1

Ramp 417 0052 85 ç ç 417 0052 89 ç ç 3

Calibrationscrew position 3 4 5 4 5 6 —

Pin 417 0043 03 ç ç ç ç ç 3

EngagementRPM ± 100 3800 ç ç 4200 ç ç —

Maximum RPM ± 100 7900 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

SpringBeige

414 5589 00ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

6.113.4

ç ç ç ç ç

Camangle

°(degrees) 47 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 25 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 74 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 21 Tuesday, January 6, 1998 8:12 AM

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1997-22

1997-GRAND TOURING 583

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet280270

250240

230220

210200

190180

170160

PTOMAG

Jet needle 6BGY15 ç ç ç ç ç 2

Needle position 4 ç ç ç ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 50 ç ç ç ç ç 2

Air screw 2.25 ç ç 2.0 1.75 1.50 —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet Q-6 (480) ç ç Q-4 (480) ç ç 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 2.00 2.10 2.20 2.60 2.70 2.80 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

310300

280270

250240

230220

210200

190180

PTOMAG

– 30°C– 20°F

300290

270260

240230

220210

200190

180170

PTOMAG

– 20°C– 4°F

280

270

250

240

230

220

210

200

190

180

170

160

PTO

MAG

– 10°C14°F

270260

240230

220210

200190

180170

160150

PTOMAG

0°C32°F

260250

230220

210200

190180

170160

155145

PTOMAG

10°C50°F

250240

220210

200190

180170

160155

145135

PTOMAG

20°C70°F

240230

210200

190185

170160

150145

135130

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 22 Tuesday, January 6, 1998 8:12 AM

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1997-23

1997-GRAND TOURING SE

HIGH ALTITUDE KIT (P/N 861 7572 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringBlue/Pink

414 9163 00ç

Green/Violet414 7628 00

ç ç ç 1

Ramp 417 0052 86 ç 417 0052 85 ç ç ç 3

Calibrationscrew position 3 4 2 3 4 5 —

Pin 417 0043 04 ç 417 0043 03 ç ç ç 3

EngagementRPM ± 100 3600 ç 4800 ç ç ç —

Maximum RPM ± 100 8500 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

SpringBeige

414 5589 00ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4

ç ç ç ç ç

Camangle

°(degrees) 47 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 26 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 74 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 23 Tuesday, January 6, 1998 8:12 AM

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1997-24

1997-GRAND TOURING SE

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

ADDITIONAL INFORMATIONUnscrew Rave Valve cover approximately three (3) turns.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 350 ç ç ç ç ç 3

Jet needle 6DEY2 ç ç ç ç ç 3

Needle position 4 ç ç ç ç ç —

Slide cutaway 2.5 ç ç ç ç ç 3

Pilot jet 50 ç ç ç ç ç 3

Air screw 2.25 ç ç ç ç ç 3

Valve seat 1.5 ç ç ç ç ç 3

Needle jet P-7 (480) ç ç ç ç ç 3

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.40 1.50 1.70 1.80 1.90 2.00 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 350 ç ç ç ç ç 3

– 30°C– 20°F 350 ç ç ç ç ç 3

– 20°C– 4°F 350 ç ç ç ç ç 3

– 10°C14°F 350 ç ç ç ç ç 3

0°C32°F 350 ç ç ç ç ç 3

10°C50°F 350 ç ç ç ç ç 3

20°C70°F 350 ç ç ç ç ç 3

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 24 Tuesday, January 6, 1998 8:12 AM

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1997-25

1997-MX Z 440

HIGH ALTITUDE KIT (P/N 861 7571 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringBlue/Green414 8177 00

çBlue/Blue

414 6894 00ç ç ç 1

Ramp 417 0052 89 ç 417 0052 84 ç ç ç 3

Calibrationscrew position 3 4 3 4 5 6 —

Pin 417 0043 03 ç ç ç ç ç 3

EngagementRPM ± 100 3800 ç ç ç ç ç —

Maximum RPM ± 100 7000 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Orange ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

6.113.4

ç6.815.0

ç ç ç

Camangle

°(degrees) 47 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 23 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 25 Tuesday, January 6, 1998 8:12 AM

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1997-26

1997-MX Z 440

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet205195

195185

185175

170160

160150

150140

PTOMAG

Jet needle 6DH2 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 35 ç ç ç ç ç 2

Air screw 1.5 ç ç 1.0 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (159) ç ç ç ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1650 ç ç ç ç ç —

Idle throttlevalve position mm 1.5 ç ç 1.7 ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

220210

210200

200190

185175

175165

165155

PTOMAG

– 30°C– 20°F

210200

200190

190180

175165

165155

155145

PTOMAG

– 20°C– 4°F

205

195

195

185

185

175

170

160

160

150

150

140

PTO

MAG

– 10°C14°F

200190

190180

180170

165155

155145

145135

PTOMAG

0°C32°F

195185

185175

175165

160150

150140

140130

PTOMAG

10°C50°F

185175

175165

165155

150140

140130

135125

PTOMAG

20°C70°F

175165

165155

155145

145135

135125

130120

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 26 Tuesday, January 6, 1998 8:12 AM

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1997-27

1997-MX-Z 583

HIGH ALTITUDE KIT (P/N 861 7569 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringGreen/Blue414 7682 00

ç ç ç ç ç 1

Ramp 417 0052 86 ç ç 417 0052 89 ç ç 3

Calibrationscrew position 3 4 5 4 5 6 —

Pin 417 0043 03 ç ç ç ç ç 3

EngagementRPM ± 100 4400 ç ç 4500 ç ç 3

Maximum RPM ± 100 7900 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

SpringBeige

414 5589 00ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4

ç ç ç ç ç

Camangle

°(degrees) 50 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 25 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 74 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 27 Tuesday, January 6, 1998 8:12 AM

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1997-28

1997-MX-Z 583

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet280260

260240

230210

210190

190170

170150

PTOMAG

Jet needle 7ECY1 ç ç ç ç ç 2

Needle position 3 ç ç ç ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 60 ç ç ç ç ç 2

Air screw 2.0 ç ç ç 1.75 1.5 —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet AA-2(224) ç ç AA-0

(224) ç ç 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 2.0 2.10 2.20 2.60 2.70 2.80 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

310290

280260

250230

230210

210190

190170

PTOMAG

– 30°C– 20°F

290270

270250

240220

220200

200180

180160

PTOMAG

– 20°C– 4°F

280

260

260

240

230

210

210

190

190

170

170

150

PTO

MAG

– 10°C14°F

270250

250230

220200

200180

180160

160145

PTOMAG

0°C32°F

250230

240220

210190

190170

170155

150135

PTOMAG

10°C50°F

240220

230210

200170

180160

160145

145130

PTOMAG

20°C70°F

230210

220190

190160

170150

155135

135120

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 28 Tuesday, January 6, 1998 8:12 AM

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1997-29

1997-MX-Z 440 LC

HIGH ALTITUDE KIT (P/N 861 7570 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringPink/White

414 9914 00ç

Green/Pink414 7569 00

ç ç ç 1

Ramp 417 0052 83 ç 417 0052 89 ç ç ç 3

Calibrationscrew position 3 4 2 3 4 5 —

Pin 417 0053 03 ç ç ç ç ç 3

EngagementRPM ± 100 4400 ç ç ç ç ç —

Maximum RPM ± 100 8000 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Beige ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4

ç5.512.1

ç ç ç

Camangle

°(degrees) 44 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 23 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 29 Tuesday, January 6, 1998 8:12 AM

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1997-30

1997-MX-Z 440 LC

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet240210

230200

220190

200170

185155

175145

PTOMAG

Jet needle 6FJ43 ç ç ç ç ç 2

Needle position 2 ç ç ç ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç 50 ç ç 2

Air screw .5 ç ç .75 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-8 (159) ç P-6 (159) P-5 (159) ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1700 ç ç ç ç ç —

Idle throttlevalve position mm 1.8 1.85 1.9 2.0 2.1 2.2 —-

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

260230

250220

240210

220200

200175

195165

PTOMAG

– 30°C– 20°F

250220

240210

230200

210180

195165

185155

PTOMAG

– 20°C– 4°F

240

210

230

200

220

190

200

170

185

155

175

145

PTO

MAG

– 10°C14°F

230200

220190

210180

190160

175145

165125

PTOMAG

0°C32°F

220190

210180

200170

180150

165135

155125

PTOMAG

10°C50°F

210180

200170

190160

170140

155125

145115

PTOMAG

20°C70°F

170200

190160

180150

160130

145115

135105

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 30 Tuesday, January 6, 1998 8:12 AM

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1997-31

1997-MX-Z 670

HIGH ALTITUDE KIT (P/N 861 7568 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringViolet/Yellow415 0153 00

ç ç ç ç ç 1

Ramp 417 0052 86 ç ç ç ç ç 3

Calibrationscrew position 3 4 5 4 5 6 —

Pin 417 0043 04 ç ç 417 0043 03 ç ç 3

EngagementRPM ± 100 3800 ç ç 4500 ç ç 3

Maximum RPM ± 100 7700 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

SpringBeige

414 5589 00ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4

ç ç ç ç ç

Camangle

°(degrees) 50 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 26 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 74 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 31 Tuesday, January 6, 1998 8:12 AM

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1997-32

1997-MX-Z 670

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet300270

280250

260230

240210

220200

200180

PTOMAG

Jet needle 7EDY1 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 60 ç ç ç ç ç 2

Air screw 2.25 ç 2.0 1.75 1.5 1.125 —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet AA-2(224) ç ç ç ç ç 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1700 ç ç ç ç ç —

Idle throttlevalve position mm 2.10 2.15 2.25 2.40 2.55 2.65 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

320290

300270

280250

260250

240220

220200

PTOMAG

– 30°C– 20°F

310280

290260

270240

250220

230210

210190

PTOMAG

– 20°C– 4°F

300

270

280

250

260

230

240

210

220

200

200

180

PTO

MAG

– 10°C14°F

290260

270240

250220

230200

210190

190170

PTOMAG

0°C32°F

280250

260230

240210

220190

200180

180170

PTOMAG

10°C50°F

270240

250220

230200

210190

200180

180170

PTOMAG

20°C70°F

260240

240210

220200

200180

180170

170160

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 32 Tuesday, January 6, 1998 8:12 AM

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1997-33

1997-FORMULA S

HIGH ALTITUDE KIT (P/N 861 7567 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringRed/Blueon Violet

417 1184 00ç ç ç ç ç 1

Block 417 1181 00 ç ç ç ç ç 3

Weight 1 of417 1204 00 ç 5 of

417 1144 004 ofç

3 ofç

2 ofç x 3

Capsule 417 1145 00 ç ç ç ç ç x 3

EngagementRPM ± 100 3100 ç ç ç ç ç —

Maximum RPM ± 100 6900 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Orange ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

4.810.6

ç5.512.1

ç ç ç

Camangle

°(degrees) 44 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 21 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 33 Tuesday, January 6, 1998 8:12 AM

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1997-34

1997-FORMULA S

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 140 135 130 125 115 110 2

Jet needle 6DP9 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç ç ç ç 2

Air screw1.251.25

ç ç.51.0

ç çPTOMAG

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (159) ç ç O-8 (159) ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1650 ç ç ç ç ç —

Idle throttlevalve position mm 1.3 ç ç 1.6 ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 150 145 140 135 125 120 2

– 30°C– 20°F 145 140 135 130 120 115 2

– 20°C– 4°F 140 135 130 125 115 110 2

– 10°C14°F 135 130 125 120 110 105 2

0°C32°F 130 125 120 115 105 100 2

10°C50°F 125 120 115 110 100 95 2

20°C70°F 120 115 110 105 95 90 2

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 34 Tuesday, January 6, 1998 8:12 AM

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1997-35

1997-FORMULA SL

HIGH ALTITUDE KIT (P/N 861 7566 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringBlue/Yellow414 6895 00

çBlue/Blue

414 6894 00ç ç ç 1

Ramp 417 0052 84 ç ç ç ç ç 3

Calibrationscrew position 3 4 2 3 4 5 —

Pin 417 0043 03 ç ç ç ç ç 3

EngagementRPM ± 100 3600 ç ç ç ç ç —

Maximum RPM ± 100 7100 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Orange ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

4.810.6

ç5.512.1

ç ç ç

Camangle

°(degrees) 44 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 22 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 35 Tuesday, January 6, 1998 8:12 AM

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1997-36

1997-FORMULA SL

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet180170

170160

160150

150140

140130

130120

PTOMAG

Jet needle 6DH2 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç 45 ç ç 2

Air screw 1.825 ç ç 1.5 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (159) ç ç ç ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM± 200 1650 ç ç ç ç ç —

Idle throttlevalve position mm 1.5 ç 1.6 1.7 1.8 1.85 —

Exhaust restricting ring N/A ç ç 514 0434 00 ç ç 1

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

200190

190180

175165

165155

155145

140130

PTOMAG

– 30°C– 20°F

190180

180170

165155

155145

145135

135125

PTOMAG

– 20°C– 4°F

180

170

170

160

160

150

150

140

140

130

130

120

PTO

MAG

– 10°C14°F

170160

160150

155145

145135

135125

125115

PTOMAG

0°C32°F

165155

155145

150140

140130

130120

120110

PTOMAG

10°C50°F

160150

150140

140130

130120

125115

115105

PTOMAG

20°C70°F

155145

145135

135125

125115

120110

110100

PTOMAG

Calibration

Altitude

Calibration

Altitude

mmt9802a.bk : mmt1997.fm5 Page 36 Tuesday, January 6, 1998 8:12 AM

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1997-37

1997-FORMULA 583

HIGH ALTITUDE KIT (P/N 861 7564 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringViolet/Blue

415 0349 00ç ç ç ç ç 1

Ramp 417 0052 86 ç ç 417 0052 89 ç ç 3

Calibrationscrew position 3 4 5 4 5 6 —

Pin 417 0043 03 ç ç ç ç ç 3

EngagementRPM ± 100 4100 ç ç 4200 ç ç —

Maximum RPM ± 100 7900 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Beige ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4

ç ç ç ç ç

Camangle

°(degrees) 50 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 25 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 74 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 37 Tuesday, January 6, 1998 8:12 AM

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1997-38

1997-FORMULA 583

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet280270

250240

230220

210200

190180

170160

PTOMAG

Jet needle 6BGY15 ç ç ç ç ç 2

Needle position 4 ç ç ç ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 50 ç ç ç ç ç 2

Air screw 2.25 ç ç 2.0 1.75 1.5 —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet Q-6 (480) ç ç Q-4 (480) ç ç 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 2.0 2.10 2.20 2.60 2.70 2.80 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

310300

280270

250240

230220

210200

170180

PTOMAG

– 30°C– 20°F

300290

270260

240230

220210

200190

180170

PTOMAG

– 20°C– 4°F

280

270

250

240

230

220

210

200

190

180

170

160

PTO

MAG

– 10°C14°F

270260

240230

220210

200190

180170

160150

PTOMAG

0°C32°F

260250

230220

210200

190180

170160

155145

PTOMAG

10°C50°F

250240

220210

200190

180170

160155

145135

PTOMAG

20°C70°F

240230

210200

190185

170160

150145

135130

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 38 Tuesday, January 6, 1998 8:12 AM

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1997-39

1997-FORMULA 500/500 DELUXE

HIGH ALTITUDE KIT (P/N 861 7565 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringViolet/Green415 0154 00

çGreen/Violet414 7628 00

ç ç ç 1

Ramp 417 0052 81 ç ç ç ç ç 3

Calibrationscrew position 3 4 3 4 5 6 —

Pin 417 0043 03 ç ç ç ç ç 3

EngagementRPM ± 100 4200 ç 4600 ç ç ç —

Maximum RPM ± 100 7750 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Beige ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4

ç ç ç ç ç

Camangle

°(degrees) 50 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 23 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 39 Tuesday, January 6, 1998 8:12 AM

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1997-40

1997-FORMULA 500/500 DELUXE

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet310290

290270

270250

240230

220210

200190

PTOMAG

Jet needle 6FEY1 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 50 ç ç ç ç ç 2

Air screw 1.50 ç 1.25 ç ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-3 (480) ç ç ç P-1 (480) ç 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.8 1.85 1.9 2.0 2.1 2.15 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

330310

310290

290270

260250

240230

220210

PTOMAG

– 30°C– 20°F

320300

300280

280260

250240

230220

210200

PTOMAG

– 20°C– 4°F

310

290

290

270

270

250

240

230

220

210

200

190

PTO

MAG

– 10°C14°F

300280

280260

260240

230220

210200

190180

PTOMAG

0°C32°F

290270

270250

250230

220210

200190

180170

PTOMAG

10°C50°F

280260

260240

240220

210200

190180

170160

PTOMAG

20°C70°F

270250

250230

230210

200190

180170

160150

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 40 Tuesday, January 6, 1998 8:12 AM

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1997-41

1997-FORMULA Z

HIGH ALTITUDE KIT (P/N 861 7563 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringViolet/Blue

415 0349 00ç ç ç ç ç 1

Ramp 417 0052 86 ç ç 417 0052 89 ç ç 3

Calibrationscrew position 3 4 5 4 5 6 —

Pin 417 0043 03 ç ç ç ç ç 3

EngagementRPM ± 100 4100 ç ç 4200 ç ç —

Maximum RPM ± 100 7900 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Beige ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4

ç ç ç ç ç

Camangle

°(degrees) 50 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 25 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 74 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 41 Tuesday, January 6, 1998 8:12 AM

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1997-42

1997-FORMULA Z

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet280260

260240

230210

210190

190170

170150

PTOMAG

Jet needle 7ECY1 ç ç ç ç ç 2

Needle position 3 ç ç ç ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 60 ç ç ç ç ç 2

Air screw 2.0 ç ç ç 1.75 1.5 —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet AA-2(224) ç ç AA-0

(224) ç ç 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 2.0 2.10 2.20 2.60 2.70 2.80 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

310290

280260

250230

230210

210190

190170

PTOMAG

– 30°C– 20°F

290270

270250

240220

220200

200180

180160

PTOMAG

– 20°C– 4°F

280

260

260

240

230

210

210

190

190

170

170

150

PTO

MAG

– 10°C14°F

270250

250230

220200

200180

180160

160145

PTOMAG

0°C32°F

250230

240220

210190

190170

170155

150135

PTOMAG

10°C50°F

240220

230210

200170

180160

160145

145130

PTOMAG

20°C70°F

230200

220190

190160

170150

155135

135120

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 42 Tuesday, January 6, 1998 8:12 AM

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1997-43

1997-FORMULA III AND FORMULA III LT

HIGH ALTITUDE KIT (P/N 861 7562 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringPink/White

414 9914 00ç ç ç ç ç 1

Ramp 417 0052 81 ç ç ç ç ç 3

Calibrationscrew position 4 5 6 2 3 4 —

Pin 417 0043 04 ç 417 0043 03 ç ç ç 3

EngagementRPM ± 100 4500 ç ç ç ç ç —

Maximum RPM ± 100 8400 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

SpringBeige

414 5589 00ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4

ç ç ç ç ç

Camangle

°(degrees)

50504 0961 00

ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket(Formula III)

25 ç ç ç ç ç

Top sprocket(Formula III LT)

23 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links

(Formula III)74 ç ç ç ç ç

Chain,quantity of links(Formula III LT)

72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 43 Tuesday, January 6, 1998 8:12 AM

Page 136: mmt9802amedia.50below.com/organizations/d2fd3287-ba17-4db0-a1d7...25 ft of snow with not a track on it, let alone a hard packed, groomed trail. That glorious powder snow presents some

1997-44

1997-FORMULA III AND FORMULA III LT

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

Additional InformationAt 2400 m, on Formula III LT, restriction ring (P/N 514 0968 00), Qty 3must be installed.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 330 300 280 250 220 200 3

Jet needle 6DEY4 ç ç ç ç ç 3

Needle position 3 ç 2 ç ç 1 —

Slide cutaway 2.5 ç ç ç ç ç —

Pilot jet 50 ç ç 60 ç ç 3

Air screw 1.50 ç 1.25 1.00 0.75 ç 3

Valve seat 1.5 ç ç ç ç ç 3

Needle jet P-O (286) ç ç ç ç ç 3

Starter jet 1.60 ç ç ç ç ç —

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1900 ç ç ç ç ç —

Idle throttlevalve position mm 1.20 1.40 1.60 1.80 2.00 ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 350 320 300 270 240 210 3

– 30°C– 20°F 340 310 290 260 230 205 3

– 20°C– 4°F 330 300 280 250 220 200 3

– 10°C14°F 320 290 270 240 220 190 3

0°C32°F 310 290 260 240 210 190 3

10°C50°F 300 280 250 230 210 180 3

20°C70°F 290 270 240 220 200 180 3

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 44 Tuesday, January 6, 1998 8:12 AM

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1997-45

1997-MACH 1

HIGH ALTITUDE KIT (P/N 861 7561 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

Additional InformationUnscrew Rave Valve covers approximately three (3) turns.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringPink/White

414 9914 00ç

Green/Violet414 7628 00

ç ç ç 1

Ramp 417 0052 86 ç 417 0052 85 ç ç ç 3

Calibrationscrew position 4 5 2 3 4 5 —

Pin 417 0043 04 ç 417 0043 03 ç ç ç 3

EngagementRPM ± 100 4500 ç 4800 ç ç ç —

Maximum RPM ± 100 8500 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

SpringBeige

414 5589 00ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4

ç ç ç ç ç

Camangle

°(degrees) 47-50 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 26 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 74 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 45 Tuesday, January 6, 1998 8:12 AM

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1997-46

1997-MACH 1

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 350 310 270 230 190 150 3

Jet needle 6DEY2 ç ç ç ç ç 3

Needle position 4 ç ç 3 ç ç —

Slide cutaway 2.5 ç ç ç ç ç 3

Pilot jet 50 ç ç 65 ç ç 3

Air screw 2.25 ç ç ç ç ç —

Valve seat 1.5 ç ç ç ç ç 3

Needle jet P-7 (480) ç ç P-5 (480) ç ç 3

Float level mm 18.1 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.40 1.50 1.70 1.80 1.90 2.00 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 370 330 290 250 210 170 3

– 30°C– 20°F 360 320 280 240 200 160 3

– 20°C– 4°F 350 310 270 230 190 150 3

– 10°C14°F 340 300 260 220 180 140 3

0°C32°F 330 290 250 210 170 130 3

10°C50°F 320 280 240 200 160 120 3

20°C70°F 310 270 230 190 150 110 3

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 46 Tuesday, January 6, 1998 8:12 AM

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1997-47

1997-MACH Z LT

HIGH ALTITUDE KIT (P/N 861 7560 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringGreen/Blue414 7682 00

ç ç ç ç ç 1

Ramp 417 0052 86 ç ç ç ç ç 3

Calibrationscrew position 3 4 3 4 5 6 —

Pin 417 0043 04 ç 417 0043 03 ç ç ç 3

EngagementRPM ± 100 4100 ç 4500 ç ç ç —

Maximum RPM ± 100 8300 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Beige ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4

ç ç ç ç ç

Camangle

°(degrees) 47-50 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 26 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 74 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 47 Tuesday, January 6, 1998 8:12 AM

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1997-48

1997-MACH Z LT

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

Additional InformationAt 2400 m, restriction ring (P/N 514 0967 00), Qty 3 must be installed.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 380 350 320 290 260 230 3

Jet needle 8 AGY1-41 ç ç ç ç ç 3

Needle position 3 ç 2 ç ç 1 —

Slide cutaway 2.0 ç ç ç ç ç 3

Pilot jet 50 ç ç 60 ç ç 3

Air screw 4.00 3.50 3.00 ç 2.50 2.00 3

Valve seat 1.5 ç ç ç ç ç 3

Needle jet O-4 (327) ç ç ç ç ç 3

Float level mm 20 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.30 1.40 1.60 1.80 2.00 2.20 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 400 370 340 300 270 240 3

– 30°C– 20°F 390 360 330 300 270 240 3

– 20°C– 4°F 380 350 320 290 260 230 3

– 10°C14°F 370 340 310 280 250 220 3

0°C32°F 360 330 300 270 250 220 3

10°C50°F 350 320 290 260 240 210 3

20°C70°F 340 310 290 260 230 200 3

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 48 Tuesday, January 6, 1998 8:12 AM

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1997-49

1997-MACH Z

HIGH ALTITUDE KIT (P/N 861 7559 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringGreen/Blue414 7682 00

ç ç ç ç ç 1

Ramp 417 0052 86 ç ç ç ç ç 3

Calibrationscrew position 3 4 3 4 5 6 —

Pin 417 0043 04 ç 417 0043 03 ç ç ç 3

EngagementRPM ± 100 4100 ç 4500 ç ç ç —

Maximum RPM ± 100 8300 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Beige ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

7.015.4

ç ç ç ç ç

Camangle

°(degrees) 47-50 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 26 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 74 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1997.fm5 Page 49 Tuesday, January 6, 1998 8:12 AM

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1997-50

1997-MACH Z

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 380 350 320 290 260 230 3

Jet needle 8 AGY1-41 ç ç ç ç ç 3

Needle position 3 ç 2 ç ç 1 —

Slide cutaway 2.0 ç ç ç ç ç 3

Pilot jet 50 ç ç 60 ç ç 3

Air screw 4.00 3.50 3.00 ç 2.50 2.00 —

Valve seat 1.5 ç ç ç ç ç 3

Needle jet O-4 (327) ç ç ç ç ç 3

Float level mm 20 ç ç ç ç ç —

Idle RPM± 200 1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.30 1.40 1.60 1.80 2.00 2.20 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 400 370 340 300 270 240 3

– 30°C– 20°F 390 360 330 300 270 240 3

– 20°C– 4°F 380 350 320 290 260 230 3

– 10°C14°F 370 340 310 280 250 220 3

0°C32°F 360 330 300 270 250 220 3

10°C50°F 350 320 290 260 240 210 3

20°C70°F 340 310 290 260 230 200 3

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1997.fm5 Page 50 Tuesday, January 6, 1998 8:12 AM

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1996-1

HIGH ALTITUDE TECHNICAL DATA -1996 MODELS 1996-

1996-ÉLAN

HIGH ALTITUDE KIT (P/N 861 7539 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringBlue

417 1150 00ç ç ç ç ç 1

Block 417 1143 00 ç ç ç ç ç —

Weight 6 ç ç 5 ç ç —

Capsule 417 1145 00 ç ç ç ç ç —

EngagementRPM ± 100 2100 ç ç ç ç ç —

Maximum RPM ± 100 5200 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Black ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

3.67.9

ç4.59.9

ç ç ç

Camangle

°(degrees) 40.4 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 10 ç ç ç ç ç

Bottom sprocket 25 ç ç ç ç ç

Chain,quantity of links 62 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 1 Tuesday, January 6, 1998 8:12 AM

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1996-2

1996-ÉLAN

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 160 155 145 135 125 120 1

Jet needle 6DP1 ç ç ç ç ç 1

Needle position 3 ç ç ç ç ç —

Slide cutaway 2.0 ç ç ç ç ç 1

Pilot jet 30 ç ç ç ç ç 1

Air screw 1.5 ç ç ç ç ç —

Valve seat 1.5 ç ç ç ç ç 1

Needle jet 0-8 (182) ç ç ç ç ç 1

Float level mm 17.3 ç ç ç ç ç —

Idle RPM 1100-1300 ç ç ç ç ç —

Idle throttlevalve position mm 1.5 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 170 165 155 145 140 130 1

– 30°C– 20°F 165 160 150 140 130 125 1

– 20°C– 4°F 160 155 145 135 125 120 1

– 10°C14°F 155 150 140 130 120 115 1

0°C32°F 150 145 135 125 115 110 1

10°C50°F 145 140 130 120 110 105 1

20°C70°F 140 135 125 115 105 100 1

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 2 Tuesday, January 6, 1998 8:12 AM

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1996-3

1996-TUNDRA II LT

HIGH ALTITUDE KIT (P/N 861 7538 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringTurquoise

417 1159 00ç

Blue417 1156 00

ç ç ç 1

Block 417 1143 00 ç 417 1157 00 ç ç ç 3

Weight 0 ç 3 of417 1158 00

2 ofç

2 ofç

1 ofç x 3

Capsule 2 ç 0 ç ç ç x 3

EngagementRPM ± 100 3900 ç 3200 ç ç ç —

Maximum RPM ± 100 6900 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring White ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

3.67.9

ç5.913

ç ç ç

Camangle

°(degrees) 37.8 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 14 ç ç ç ç ç

Bottom sprocket 25 ç ç ç ç ç

Chain,quantity of links 62 ç ç ç ç ç

Drive sprocket,quantity of teeth 8 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 3 Tuesday, January 6, 1998 8:12 AM

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1996-4

1996-TUNDRA II LT

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 190 185 175 140 130 125 1

Jet needle 6DH4 ç ç ç ç ç 1

Needle position 2 ç ç ç ç ç —

Slide cutaway 2.5 ç ç ç ç ç 1

Pilot jet 40 ç ç 35 ç ç 1

Air screw 1.0 ç ç ç ç ç —

Valve seat 1.5 ç ç ç ç ç 1

Needle jet 0-8 (154) ç ç ç ç ç 1

Float level mm 23.9 ç ç ç ç ç —

Idle RPM 1100-1300 ç ç ç ç ç —

Idle throttlevalve position mm 1.3 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 210 200 190 150 145 135 1

– 30°C– 20°F 200 190 180 145 135 130 1

– 20°C– 4°F 190 185 175 140 130 125 1

– 10°C14°F 185 180 170 135 125 120 1

0°C32°F 180 175 165 130 120 115 1

10°C50°F 170 165 155 125 115 110 1

20°C70°F 165 160 150 120 110 105 1

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 4 Tuesday, January 6, 1998 8:12 AM

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1996-5

1996-SKANDIC WT

HIGH ALTITUDE KIT (P/N 861 7519 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringBlue/Violet

420 438 137ç

Red/Blue414 6915 00

ç ç ç 1

Ramp 420 480 146 ç ç ç ç ç 3

Calibrationscrew position 3 4 2 3 4 5 —

Pin 420 429 140 ç ç ç ç ç 3

EngagementRPM ± 100 2900 ç ç ç ç ç —

Maximum RPM ± 100 6500 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Blue ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

6.414.1

ç ç ç ç ç

Camangle

°(degrees) 35-50 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket N/A ç ç ç ç ç

Bottom sprocket N/A ç ç ç ç ç

Chain,quantity of links N/A ç ç ç ç ç

Drive sprocket,quantity of teeth 8 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 5 Tuesday, January 6, 1998 8:12 AM

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1996-6

1996-SKANDIC WT

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 220 210 190 170 160 150 1

Jet needle 6DH8 ç ç ç ç ç 1

Needle position 4 ç ç 3 ç ç —

Slide cutaway 3.0 ç ç ç ç ç 1

Pilot jet 25 ç ç ç ç ç 1

Air screw 1.5 ç ç .75 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet O-0 (159) ç ç ç ç ç 1

Float level mm 23.9 ç ç ç ç ç —

Idle RPM 1500-1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.3 1.4 ç 1.5 1.6 1.7 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 240 230 210 185 180 170 1

– 30°C– 20°F 230 220 200 180 170 160 1

– 20°C– 4°F 220 210 190 170 160 150 1

– 10°C14°F 210 200 180 165 155 145 1

0°C32°F 200 190 170 160 150 140 1

10°C50°F 190 180 160 150 145 135 1

20°C70°F 180 170 150 140 140 130 1

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 6 Tuesday, January 6, 1998 8:12 AM

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1996-7

1996-SKANDIC 380

HIGH ALTITUDE KIT (P/N 861 7518 00)

DRIVE PULLEY

*NOTE: The spring is painted VIOLET not the normal black.

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringYellow/Green*417 1185 00

çRed/Blue

*417 1184 00ç ç ç 1

Block 417 1181 00 ç ç ç ç ç 3

Weight 1 of417 1204 00 ç 5 of

417 1144 004 ofç

3 ofç

2 ofç x 3

Capsule 1 ç ç ç ç ç x 3

EngagementRPM ± 100 2900 ç 3100 ç ç ç —

Maximum RPM ± 100 6900 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Orange ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

4.810.6

ç5.512.1

ç ç ç

Camangle

°(degrees) 44 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 21 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 7 Tuesday, January 6, 1998 8:12 AM

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1996-8

1996-SKANDIC 380

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 140 135 130 125 115 110 2

Jet needle 6DP9 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cut away 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç 45 ç ç 2

Air screw 1.25 ç ç.51.0

ç çPTOMAG

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (159) ç ç O-8 (159) ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM 1500-1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.3 ç ç 1.6 ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 150 145 140 135 125 120 2

– 30°C– 20°F 145 140 135 130 120 115 2

– 20°C– 4°F 140 135 130 125 115 110 2

– 10°C14°F 135 130 125 120 110 105 2

0°C32°F 130 125 120 115 105 100 2

10°C50°F 125 120 115 110 100 95 2

20°C70°F 120 115 110 105 95 90 2

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 8 Tuesday, January 6, 1998 8:12 AM

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1996-9

1996-SKANDIC 500

HIGH ALTITUDE KIT (P/N 861 7517 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringRed/Orange420 438 130

çRed/Blue

420 438 095ç ç ç 1

Ramp 420 480 284 ç ç ç ç ç 3

Calibrationscrew position 4 5 3 4 5 6 —

Pin 420 429 140 ç ç ç ç ç 3

EngagementRPM ± 100 3000 ç ç ç ç ç —

Maximum RPM ± 100 7100 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Orange ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

4.810.6

ç5.512.1

ç ç ç

Camangle

°(degrees) 44 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 21 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 9 Tuesday, January 6, 1998 8:12 AM

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1996-10

1996-SKANDIC 500

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet190180

180170

170160

150140

140130

130120

PTOMAG

Jet needle 6DH2 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç 45 ç ç 2

Air screw 1.25 ç ç 1.0 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (159) ç ç ç ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM 1500-1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.5 ç ç 1.7 1.8 1.85 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

210200

200190

185175

165155

155145

140130

PTOMAG

– 30°C– 20°F

200190

190180

175165

155145

145135

135125

PTOMAG

– 20°C– 4°F

190

180

180

170

170

160

150

140

140

130

130

120

PTO

MAG

– 10°C14°F

180170

170160

165155

145135

135125

125115

PTOMAG

0°C32°F

175165

165155

160150

140130

130120

120110

PTOMAG

10°C50°F

170160

160150

150140

130120

125115

115105

PTOMAG

20°C70°F

165155

155145

145135

125115

120110

110100

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 10 Tuesday, January 6, 1998 8:12 AM

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1996-11

1996-TOURING E/E LT

HIGH ALTITUDE KIT (P/N 861 7516 00)

DRIVE PULLEY

*NOTE: The spring is painted VIOLET not the normal black.

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Spring(Touring E LT)

Yellow/Green*417 1185 00

çRed/Blue

*417 1184 00ç ç ç 1

Spring(Touring E)

Red/Blue*417 1184 00

ç ç ç ç ç 1

Block 417 1181 00 ç ç ç ç ç 3

Weight 1 of417 1204 00 ç 5 of

417 1144 004 ofç

3 ofç

2 ofç x 3

Capsule 1 ç ç ç ç ç x 3

EngagementRPM ± 100

(E LT) 2900(E) 3100

ç 3100 ç ç ç —

Maximum RPM ± 100 6900 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Orange ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

4.810.6

ç5.512.1

ç ç ç

Camangle

°(degrees) 44 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 21 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 11 Tuesday, January 6, 1998 8:12 AM

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1996-12

1996-TOURING E/E LT

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 140 135 130 125 115 110 2

Jet needle 6DP9 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç ç ç ç 2

Air screw 1.25 ç ç0.51.0

ç çPTOMAG

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (159) ç ç O-8 (159) ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM 1500-1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.3 ç ç 1.6 ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 150 145 140 135 125 120 2

– 30°C– 20°F 145 140 135 130 120 115 2

– 20°C– 4°F 140 135 130 125 115 110 2

– 10°C14°F 135 130 125 120 110 105 2

0°C32°F 130 125 120 115 105 100 2

10°C50°F 125 120 115 110 100 95 2

20°C70°F 120 115 110 105 95 90 2

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 12 Tuesday, January 6, 1998 8:12 AM

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1996-13

1996-TOURING LE

HIGH ALTITUDE KIT (P/N 861 7515 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringYellow/Violet414 6784 00

çViolet/Green415 0154 00

ç ç ç 1

Ramp 420 480 227 ç ç ç ç ç 3

Calibrationscrew position 4 5 3 4 5 6 —

Pin 420 429 140 ç ç ç ç ç 3

EngagementRPM ± 100 3100 ç 3500 ç ç ç —

Maximum RPM ± 100 7000 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Orange ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

4.810.6

ç ç ç ç ç

Camangle

°(degrees) 44 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 21 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 13 Tuesday, January 6, 1998 8:12 AM

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1996-14

1996-TOURING LE

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 180 170 160 140 130 120 2

Jet needle 6DH2 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç 1 —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç 45 ç ç 2

Air screw 2.25 ç ç 1.25 1.0 0.75 —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-1 (159) ç ç ç ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM 1500-1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.8 1.9 2.0 2.2 2.3 2.4 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 195 185 175 155 145 135 2

– 30°C– 20°F 185 175 165 145 135 125 2

– 20°C– 4°F 180 170 160 140 130 120 2

– 10°C14°F 175 165 155 135 125 115 2

0°C32°F 170 160 150 130 120 110 2

10°C50°F 165 155 145 125 115 105 2

20°C70°F 155 145 135 115 105 95 2

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 14 Tuesday, January 6, 1998 8:12 AM

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1996-15

1996-TOURING SLE

HIGH ALTITUDE KIT (P/N 861 7514 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringRed/Orange415 0152 00

çRed/Blue

414 6915 00ç ç ç 1

Ramp 420 480 284 ç ç ç ç ç 3

Calibrationscrew position 4 5 3 4 5 6 —

Pin 420 429 140 ç ç ç ç ç 3

EngagementRPM ± 100 3000 ç ç ç ç ç —

Maximum RPM ± 100 7100 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Orange ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

4.810.6

ç5.512.1

ç ç ç

Camangle

°(degrees) 44 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 21 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 15 Tuesday, January 6, 1998 8:12 AM

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1996-16

1996-TOURING SLE

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet190180

180170

170160

150140

140130

130120

PTOMAG

Jet needle 6DH2 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç 45 ç ç 2

Air screw 1.25 ç ç 1.0 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (159) ç ç ç ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM 1500-1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.5 ç ç 1.7 1.8 1.85 —

Exhaust restricting ring N/A ç ç P/N514 0434 00 ç ç 1

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

210200

200190

185175

165155

155145

140130

PTOMAG

– 30°C– 20°F

200190

190180

175165

155145

145135

135125

PTOMAG

– 20°C– 4°F

190

180

180

170

170

160

150

140

140

130

130

120

PTO

MAG

– 10°C14°F

180170

170160

165155

145135

135125

125115

PTOMAG

0°C32°F

175165

165155

160150

140130

130120

120110

PTOMAG

10°C50°F

170160

160150

150140

130120

125115

115105

PTOMAG

20°C70°F

165155

155145

145135

125115

120110

110100

PTOMAG

Calibration

Altitude

Calibration

Altitude

mmt9802a.bk : mmt1996.fm5 Page 16 Tuesday, January 6, 1998 8:12 AM

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1996-17

1996-GRAND TOURING 500

HIGH ALTITUDE KIT (P/N 861 7511 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringGreen/Blue414 7682 00

ç ç ç ç ç 1

Ramp 420 480 228 ç ç ç ç ç 3

Calibrationscrew position 3 4 2 3 4 5 —

Pin 504 2596 00 ç 420 429 140 ç ç ç 3

EngagementRPM ± 100 4100 ç 4400 ç ç ç —

Maximum RPM ± 100 7500 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Beige ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

6.113.4

ç6.815.0

ç ç ç

Camangle

°(degrees) 44 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 23 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 17 Tuesday, January 6, 1998 8:12 AM

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1996-18

1996-GRAND TOURING 500

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 320 300 280 260 240 220 2

Jet needle 6FEY1 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 45 ç ç ç ç ç 2

Air screw 1.75 ç ç 1.25 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-7 (480) ç ç P-5 (480) ç P-3 (480) 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM 1700-1900 ç ç ç ç ç —

Idle throttlevalve position mm 1.8 ç 1.9 2.0 2.1 2.2 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 340 320 300 280 260 240 2

– 30°C– 20°F 330 310 290 270 250 230 2

– 20°C– 4°F 320 300 280 260 240 220 2

– 10°C14°F 310 290 270 250 230 210 2

0°C32°F 300 280 260 240 220 200 2

10°C50°F 290 270 250 230 210 190 2

20°C70°F 280 260 240 220 200 180 2

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 18 Tuesday, January 6, 1998 8:12 AM

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1996-19

1996-GRAND TOURING 580

HIGH ALTITUDE KIT (P/N 861 7510 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringYellow/Red

414 9930 00ç ç

Blue/Orange414 6390 00

ç ç 1

Ramp 420 480 228 ç ç ç ç ç 3

Calibrationscrew position 3 4 5 3 4 5 —

Pin 420 429 140 ç ç ç ç ç 3

EngagementRPM ± 100 3200 ç ç ç ç ç —

Maximum RPM ± 100 7300 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Beige ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

6.113.4

ç ç ç ç ç

Camangle

°(degrees) 50 ç ç 44 ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 25 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 74 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 19 Tuesday, January 6, 1998 8:12 AM

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1996-20

1996-GRAND TOURING 580

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet360370

340350

320330

300310

280290

260270

PTOMAG

Jet needle 6DHN44 ç ç ç ç ç 2

Needle position 4 ç ç 3 ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç 50 ç ç 2

Air screw 1.25 ç ç 1.5 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet O-4 (480) ç ç O-3 (480) ç ç 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM 1800-2000 ç ç ç ç ç —

Idle throttlevalve position mm 1.5 ç 1.6 1.65 1.7 1.75 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

390400

270380

350360

330350

310320

290300

PTOMAG

– 30°C– 20°F

370380

350360

330340

310320

290300

270280

PTOMAG

– 20°C– 4°F

360

370

340

350

320

330

300

310

280

290

260

270

PTO

MAG

– 10°C14°F

350360

330340

310320

290300

270280

250260

PTOMAG

0°C32°F

340350

320330

300310

280290

260270

240250

PTOMAG

10°C50°F

330340

310320

290300

270280

250260

230240

PTOMAG

20°C70°F

310320

290300

270280

250260

240250

220230

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 20 Tuesday, January 6, 1998 8:12 AM

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1996-21

1996-GRAND TOURING SE

HIGH ALTITUDE KIT (P/N 861 7509 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringYellow/Orange414 6897 00

ç çViolet/Yellow415 0153 00

ç ç 1

Ramp 420 480 280 ç ç 420 480 286 ç ç 3

Calibrationscrew position 3 4 5 4 5 6 —

Pin 420 429 140 ç ç ç ç ç 3

EngagementRPM ± 100 3500 ç ç 3800 ç ç —

Maximum RPM ± 100 7700 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Beige ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

6.113.4

ç ç ç ç ç

Camangle

°(degrees) 47 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 25 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 74 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 21 Tuesday, January 6, 1998 8:12 AM

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1996-22

1996-GRAND TOURING SE

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 360 330 300 280 260 240 2

Jet needle 7EDY1 ç ç ç ç ç 2

Needle position 3 ç 2 ç ç 1 —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 50 ç ç ç ç ç 2

Air screw 2.25 ç 2.0 1.75 1.5 1.125 —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet AA-3(224) ç ç ç ç ç 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM 1800-2000 ç ç ç ç ç —

Idle throttlevalve position mm 1.9 2.15 2.25 2.4 2.55 2.65 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 380 350 320 300 280 260 2

– 30°C– 20°F 370 340 310 290 270 250 2

– 20°C– 4°F 360 330 300 280 260 240 2

– 10°C14°F 350 320 300 280 260 240 2

0°C32°F 340 310 290 270 250 230 2

10°C50°F 340 310 290 270 250 230 2

20°C70°F 330 300 280 260 240 220 2

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 22 Tuesday, January 6, 1998 8:12 AM

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1996-23

1996-MX-Z 440

HIGH ALTITUDE KIT (P/N 861 7508 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringPink/White

414 9914 00ç

Green/Pink414 7569 00

ç ç ç 1

Ramp 420 480 283 ç 420 480 289 ç ç ç 3

Calibrationscrew position 3 4 2 3 4 5 —

Pin 420 429 140 ç ç ç ç ç 3

EngagementRPM ± 100 4400 ç ç ç ç ç —

Maximum RPM ± 100 8000 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Beige ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

6.113.4

ç ç ç ç ç

Camangle

°(degrees) 44 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 23 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 23 Tuesday, January 6, 1998 8:12 AM

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1996-24

1996-MX-Z 440

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet230210

220200

210190

190170

175155

165145

PTOMAG

Jet needle 6FJ43 ç ç ç ç ç 2

Needle position 2 ç ç ç ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç ç ç ç 2

Air screw .5 ç ç .75 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-8 (159) ç P-6 (159) P-5 (159) ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM 1600-1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.8 ç 1.9 2.0 2.1 2.2 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

250230

240220

230210

210200

195175

185165

PTOMAG

– 30°C– 20°F

240220

230210

220200

200180

185165

175155

PTOMAG

– 20°C– 4°F

230

210

220

200

210

190

190

170

175

155

165

145

PTO

MAG

– 10°C14°F

220200

210190

200180

180160

165145

155135

PTOMAG

0°C32°F

210190

200180

190170

170150

155135

145125

PTOMAG

10°C50°F

200180

190170

180160

160140

145125

135115

PTOMAG

20°C70°F

190170

180160

170150

150130

135115

125105

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 24 Tuesday, January 6, 1998 8:12 AM

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1996-25

1996-MX-Z 583

HIGH ALTITUDE KIT (P/N 861 7507 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringGreen/Blue414 7682 00

çViolet/Blue

415 0349 00ç ç ç 1

Ramp 420 480 286 ç 420 480 289 ç ç ç 3

Calibrationscrew position 2 3 2 3 4 5 —

Pin 420 429 140 ç ç ç ç ç 3

EngagementRPM ± 100 4400 ç 3800 ç ç ç 3

Maximum RPM ± 100 7900 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Beige ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

6.113.4

ç ç ç ç ç

Camangle

°(degrees) 50 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 25 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 74 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 25 Tuesday, January 6, 1998 8:12 AM

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1996-26

1996-MX-Z 583

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet270260

250240

230220

210200

190180

180170

PTOMAG

Jet needle 7ECY1 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 45 ç ç 55 ç ç 2

Air screw 1.875 ç ç 1.5 1.25 .75 —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet AA-2(224) ç ç ç ç ç 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM 1800-2000 ç ç ç ç ç —

Idle throttlevalve position mm 1.5 1.6 1.7 1.8 1.9 2.0 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

290280

270260

250240

230220

210200

200190

PTOMAG

– 30°C– 20°F

280270

260250

240230

220210

200190

190180

PTOMAG

– 20°C– 4°F

270

260

250

240

230

220

210

200

190

180

180

170

PTO

MAG

– 10°C14°F

260250

240230

220210

200190

185175

175165

PTOMAG

0°C32°F

255245

235225

215205

195185

175165

165155

PTOMAG

10°C50°F

245235

225215

205195

185175

165155

155145

PTOMAG

20°C70°F

235225

215205

195185

175165

155145

145135

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 26 Tuesday, January 6, 1998 8:12 AM

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1996-27

1996-FORMULA S

HIGH ALTITUDE KIT (P/N 861 7513 00)

DRIVE PULLEY

*NOTE: The spring is painted VIOLET not the normal black.

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringViolet

*417 1184 00ç ç ç ç ç 1

Block 417 1181 00 ç ç ç ç ç 3

Weight 1 of417 1204 00 ç 5 of

417 1144 004 ofç

3 ofç

2 ofç x 3

Capsule 1 ç ç ç ç ç x 3

EngagementRPM ± 100 3100 ç ç ç ç ç —

Maximum RPM ± 100 6900 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Orange ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

4.810.6

ç5.512.1

ç ç ç

Camangle

°(degrees) 44 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 21 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 27 Tuesday, January 6, 1998 8:12 AM

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1996-28

1996-FORMULA S

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 140 135 130 125 115 110 2

Jet needle 6DP9 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç ç ç ç 2

Air screw 1.25 ç ç.51.0

ç çPTOMAG

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (159) ç ç O-8 (159) ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM 1500-1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.3 ç ç 1.6 ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 150 145 140 135 125 120 2

– 30°C– 20°F 145 140 135 130 120 115 2

– 20°C– 4°F 140 135 130 125 115 110 2

– 10°C14°F 135 130 125 120 110 105 2

0°C32°F 130 125 120 115 105 100 2

10°C50°F 125 120 115 110 100 95 2

20°C70°F 120 115 110 105 95 90 2

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 28 Tuesday, January 6, 1998 8:12 AM

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1996-29

1996-FORMULA SL

HIGH ALTITUDE KIT (P/N 861 7512 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringBlue/Yellow414 6895 00

çBlue/Blue

414 6894 00ç ç ç 1

Ramp 420 480 284 ç ç ç ç ç 3

Calibrationscrew position 3 4 2 3 4 5 —

Pin 420 429 140 ç ç ç ç ç 3

EngagementRPM ± 100 3600 ç ç ç ç ç —

Maximum RPM ± 100 7100 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Orange ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

4.810.6

ç5.512.1

ç ç ç

Camangle

°(degrees) 44 ç ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1996.fm5 Page 29 Tuesday, January 6, 1998 8:12 AM

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1996-30

1996-FORMULA SL

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet190180

180170

170160

150140

140130

130120

PTOMAG

Jet needle 6DH2 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç 45 ç ç 2

Air screw 1.25 ç ç 1.0 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0(159) ç ç ç ç ç 2

Float level mm 23.9 ç ç ç ç ç —

Idle RPM 1500-1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.5 ç ç 1.7 1.8 1.85 —

Exhaust restricting ring N/A ç ç P/N514 0434 00 ç ç 1

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

210200

200190

185175

165155

155145

140130

PTOMAG

– 30°C– 20°F

200190

190180

175165

155145

145135

135125

PTOMAG

– 20°C– 4°F

190

180

180

170

170

160

150

140

140

130

130

120

PTO

MAG

– 10°C14°F

180170

170160

165155

145135

135125

125115

PTOMAG

0°C32°F

175165

165155

160150

140130

130120

120110

PTOMAG

10°C50°F

170160

160150

150140

130120

125115

115105

PTOMAG

20°C70°F

165155

155145

145135

125115

120110

110100

PTOMAG

Calibration

Altitude

Calibration

Altitude

mmt9802a.bk : mmt1996.fm5 Page 30 Tuesday, January 6, 1998 8:12 AM

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1996-31

1996-FORMULA SLS

HIGH ALTITUDE KIT (P/N 861 7506 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringGreen/Blue420 438 194

çPink/White

414 9914 00ç ç ç 1

Ramp 420 480 287 ç ç ç ç ç 3

Calibrationscrew position 3 4 2 3 4 5 —

Pin 420 429 140 ç ç ç ç ç 3

EngagementRPM ± 100 4500 ç 4900 ç ç ç —

Maximum RPM ± 100 7500 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Beige ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

6.113.4

ç6.815.0

ç ç ç

Camangle

°(degrees) 50 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 25 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 74 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 31 Tuesday, January 6, 1998 8:12 AM

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1996-32

1996-FORMULA SLS

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 320 300 280 260 240 220 2

Jet needle 6FEY1 ç ç ç ç ç 2

Needle position 3 ç ç 2 ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 45 ç ç ç ç ç 2

Air screw 1.75 ç ç 1.25 ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-7 (480) ç ç P-5 (480) ç P-3 (480) 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM 1700-1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.8 ç 1.9 2.0 2.1 2.2 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 340 320 300 280 260 240 2

– 30°C– 20°F 330 310 290 270 250 230 2

– 20°C– 4°F 320 300 280 260 240 220 2

– 10°C14°F 310 290 270 250 230 210 2

0°C32°F 300 280 260 240 220 200 2

10°C50°F 290 270 250 230 210 190 2

20°C70°F 280 260 240 220 200 180 2

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 32 Tuesday, January 6, 1998 8:12 AM

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1996-33

1996-FORMULA STX/STX LT

HIGH ALTITUDE KIT (P/N 861 7505 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Spring(STX)

Blue/Green414 8177 00

çViolet/Violet414 8179 00

ç ç ç 1

Spring(STX LT)

Yellow/Green414 7423 00

çViolet/Violet414 8179 00

ç ç ç 1

Ramp 420 480 228 ç ç ç ç ç 3

Calibrationscrew position

(STX) 4(STX LT) 3

5 3 4 ç 5 —

Pin 420 429 140 ç ç ç ç ç 3

EngagementRPM ± 100

(STX) 3500(STX LT) 3200

ç(STX) 3800

(STX LT) 3800ç ç ç —

Maximum RPM ± 100 7900 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Beige ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

6.113.4

ç ç ç ç ç

Camangle

°(degrees) 50 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket(STX) 25

(STX LT) 23ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links

(STX) 74(STX LT) 72

ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 33 Tuesday, January 6, 1998 8:12 AM

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1996-34

1996-FORMULA STX/STX LT

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet320330

300310

280290

250270

230250

210230

PTOMAG

Jet needle 6DHN44 ç ç ç ç ç 2

Needle position 3 ç ç ç ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 40 ç ç ç 55 ç 2

Air screw 1.5 ç ç1.51.0

ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet P-0 (480) ç ç 0-4 (480) ç ç 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM 1800-2000 ç ç ç ç ç —

Idle throttlevalve position mm 1.6 1.65 1.7 1.75 1.8 1.85 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

340350

320330

300310

270290

250270

240260

PTOMAG

– 30°C– 20°F

330340

310320

290300

260280

240260

230250

PTOMAG

– 20°C– 4°F

320

330

300

310

280

290

250

270

230

250

220

240

PTO

MAG

– 10°C14°F

310320

290300

270280

240260

220240

210230

PTOMAG

0°C32°F

300310

280290

260270

230250

210230

200220

PTOMAG

10°C50°F

290300

270280

250260

220240

200220

190210

PTOMAG

20°C70°F

280290

260270

240250

210230

190210

180200

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 34 Tuesday, January 6, 1998 8:12 AM

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1996-35

1996-FORMULA SS

HIGH ALTITUDE KIT (P/N 861 7503 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringViolet/Yellow415 0153 00

ç ç ç ç ç 1

Ramp 420 480 286 ç ç ç ç ç 3

Calibrationscrew position 3 4 5 4 5 6 —

Pin 504 259 600 ç ç 420 429 140 ç ç 3

EngagementRPM ± 100 3800 ç ç 4100 ç ç —

Maximum RPM ± 100 7700 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Beige ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

6.113.4

ç6.815.0

ç ç ç

Camangle

°(degrees) 47 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 26 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 74 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 35 Tuesday, January 6, 1998 8:12 AM

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1996-36

1996-FORMULA SS

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 360 330 300 280 260 240 2

Jet needle 7EDY1 ç ç ç ç ç 2

Needle position 3 ç 2 ç ç 1 —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 50 ç ç ç ç ç 2

Air screw 2.25 ç 2.0 1.75 1.5 1.125 —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet AA-3(224) ç ç ç ç ç 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM 1800-2000 ç ç ç ç ç —

Idle throttlevalve position mm 1.9 2.15 2.25 2.4 2.55 2.65 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 380 350 320 300 280 260 2

– 30°C– 20°F 370 340 310 290 270 250 2

– 20°C– 4°F 360 330 300 280 260 240 2

– 10°C14°F 350 320 300 280 260 240 2

0°C32°F 340 310 290 270 250 230 2

10°C50°F 340 310 290 270 250 230 2

20°C70°F 330 300 280 260 240 220 2

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 36 Tuesday, January 6, 1998 8:12 AM

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1996-37

1996-FORMULA Z

HIGH ALTITUDE KIT (P/N 861 7504 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringYellow

414 6055 00ç

Violet/Violet414 8179 00

ç ç ç 1

Ramp 420 480 228 ç ç ç ç ç 3

Calibrationscrew position 4 5 3 4 ç 5 —

Pin 420 429 140 ç ç ç ç ç 3

EngagementRPM ± 100 3800 ç ç ç ç ç —

Maximum RPM ± 100 7900 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Beige ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

6.113.4

ç ç ç ç ç

Camangle

°(degrees) 50 ç 44 ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 25 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 74 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 37 Tuesday, January 6, 1998 8:12 AM

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1996-38

1996-FORMULA Z

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet 340 320 310290300

270280

250260

PTOMAG

Jet needle 7DL7 ç ç ç ç ç 2

Needle position 3 ç ç ç ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 45 ç 55 60 ç ç 2

Air screw 1.5 ç ç ç ç ç —

Valve seat 1.5 ç ç ç ç ç 2

Needle jet AA-2(224) ç Z-8

(224) ç ç ç 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM 1800-2000 ç ç ç ç ç —

Idle throttlevalve position mm 1.8 1.85 1.9 1.95 2.0 2.05 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F 360 240 330

320330

300310

280290

PTOMAG

– 30°C– 20°F 350 330 320

300290

280290

260270

PTOMAG

– 20°C– 4°F 340 320 310

290

300

270

280

250

260

PTO

MAG

– 10°C14°F 330 310 300

280290

260270

240250

PTOMAG

0°C32°F 320 300 290

270280

250260

230240

PTOMAG

10°C50°F 310 290 280

260270

240250

220230

PTOMAG

20°C70°F 300 280 270

250260

220230

210220

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 38 Tuesday, January 6, 1998 8:12 AM

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1996-39

1996-FORMULA III AND FORMULA III LT

HIGH ALTITUDE KIT (P/N 861 7502 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringPink/White

420 438 193ç ç ç ç

Violet/Pink414 9495 00

1

Ramp 420 480 281 ç ç ç ç 420 480 289 3

Calibrationscrew position 4 5 3 4 5 6 —

Pin 420 429 220 ç 420 429 140 ç ç ç 3

EngagementRPM ± 100 4500 ç 4700 ç ç 4100 —

Maximum RPM ± 100 8200 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Beige ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

6.113.4

6.815.0

ç ç ç ç

Camangle

°(degrees) 50 ç ç ç ç 44

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket(Formula III)

25 ç ç ç ç ç

Top sprocket(Formula III LT)

23 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links

(Formula III)74 ç ç ç ç ç

Chain,quantity of links(Formula III LT)

72 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 39 Tuesday, January 6, 1998 8:12 AM

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1996-40

1996-FORMULA III AND FORMULA III LT

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jetPTO/Ctr/MAG

330/320/330

300/290/300

280/270/280

250/240/250

220/220/220

200/200/200 —

Jet needle 6DEY2 ç ç ç ç ç 3

Needle position 3 ç 2 ç ç 1 —

Slide cutaway 2.5 ç ç ç ç ç —

Pilot jetPTO/Ctr/MAG 50/55/50 ç ç 60/65/60 ç ç —

Air screwPTO/Ctr/MAG

1.50/1.50/1.50 ç 1.25/

1.25/1.251.50/

1.50/1.501.125/

1.125/1.1250.75/

0.75/0.75 —

Valve seat 1.5 ç ç ç ç ç 3

Needle jet P-O (286) ç ç ç ç ç 3

Starter jet 1.5 ç ç ç ç ç —

Float level mm 18.1 ç ç ç ç ç —

Idle RPM 1800-2000 ç ç ç ç ç —

Idle throttlevalve position mm 1.2 1.3 1.4 1.6 1.8 2.0 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C(– 40°F)

350/340/350

320/310/320

300/290/300

270/260/270

240/240/240

210/210/210

PTO/Ctr/MAG

– 30°C(– 20°F)

340/330/340

310/300/310

290/280/290

260/250/260

230/230/230

205/205/205

PTO/Ctr/MAG

– 20°C(– 4°F)

330/320/330

300/290/300

280/270/280

250/240/250

220/220/220

200/200/200

PTO/Ctr/MAG

– 10°C(14°F)

320/310/320

290/280/290

270/260/270

240/230/240

220/220/220

190/190/190

PTO/Ctr/MAG

0°C(32°F)

310/300/310

290/280/290

260/250/260

240/230/240

210/210/210

190/190/190

PTO/Ctr/MAG

10°C(50°F)

300/290/300

280/270/280

250/240/250

230/230/230

210/210/210

180/180/180

PTO/Ctr/MAG

20°C(70°F)

290/280/290

270/260/270

240/240/240

220/220/220

200/200/200

180/180/180

PTO/Ctr/MAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 40 Tuesday, January 6, 1998 8:12 AM

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1996-41

1996-MACH 1

HIGH ALTITUDE KIT (P/N 861 7501 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringPink/White

414 9914 00ç ç ç ç ç 1

Ramp 420 480 286 ç 420 480 283 ç ç ç 3

Calibrationscrew position 2 3 2 3 4 5 —

Pin 504 259 600 ç 420 429 140 ç ç ç 3

EngagementRPM ± 100 4500 ç 4700 ç ç ç —

Maximum RPM ± 100 8200 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Beige ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

6.113.4

ç ç ç ç ç

Camangle

°(degrees) 47 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 26 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 74 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 41 Tuesday, January 6, 1998 8:12 AM

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1996-42

1996-MACH 1

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jet420400

410390

380360

350330

320300

300280

PTOMAG

Jet needle 7EGO6 ç ç ç ç ç 2

Needle position 3 ç 2 ç ç ç —

Slide cutaway 2.5 ç ç ç ç ç 2

Pilot jet 35 ç ç 45 ç ç 2

Air screw 1.5 ç ç ç ç ç —

Valve seat 2.0 ç ç ç ç ç 2

Needle jet AA-7(224) ç ç AA-3

(224) ç AA-1(224) 2

Float level mm 18.1 ç ç ç ç ç —

Idle RPM 1800-2000 ç ç ç ç ç —

Idle throttlevalve position mm 2.25 2.3 2.4 2.45 2.5 2.6 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C– 40°F

440420

430410

400380

370350

340320

320300

PTOMAG

– 30°C– 20°F

430410

420400

390370

360340

330310

310290

PTOMAG

– 20°C– 4°F

420

400

410

390

380

360

350

330

320

300

300

280

PTO

MAG

– 10°C14°F

410390

400380

370350

340320

310290

290270

PTOMAG

0°C32°F

400380

390370

360340

330310

300280

280260

PTOMAG

10°C50°F

390370

380360

350330

320300

290270

270250

PTOMAG

20°C70°F

380360

370350

340320

310290

280260

260240

PTOMAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 42 Tuesday, January 6, 1998 8:12 AM

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1996-43

1996-MACH Z LT

HIGH ALTITUDE KIT (P/N 861 7500 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringGreen/Violet414 7628 00

ç ç ç ç ç 1

Ramp 420 480 286 ç ç ç ç ç 3

Calibrationscrew position 4 5 3 4 5 6 —

Pin 504 259 600 ç 420 429 140 ç ç ç 3

EngagementRPM ± 100 4100 ç 4500 ç ç ç —

Maximum RPM ± 100 8200 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Beige ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

6.113.4

ç6.815.0

ç ç ç

Camangle

°(degrees) 50 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 25 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 74 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 43 Tuesday, January 6, 1998 8:12 AM

Page 186: mmt9802amedia.50below.com/organizations/d2fd3287-ba17-4db0-a1d7...25 ft of snow with not a track on it, let alone a hard packed, groomed trail. That glorious powder snow presents some

1996-44

1996-MACH Z LT

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jetPTO/Ctr/MAG

380/370/380

350/340/350

320/310/320

290/280/290

260/250/260

230/220/230 —

Jet needle 8 AGY1-41 ç ç ç ç ç 3

Needle position 3 ç 2 ç ç 1 —

Slide cutaway 2.0 ç ç ç ç ç 3

Pilot jetPTO/Ctr/MAG 40/45/45 ç ç ç ç ç —

Air screwPTO/Ctr/MAG

4.5/4.0/3.5 ç ç 3.375/

3.0/2.6252.25/

2.0/1.752.0/

1.75/1.5 —

Valve seat 1.5 ç ç ç ç ç 3

Needle jet O-4 (372) ç ç ç ç ç 3

Float level mm 20 ç ç ç ç ç —

Idle RPM 1500-1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.2 1.4 1.6 1.8 2.0 2.2 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C(– 40°F)

400390/400

370360/370

340330/340

300290/300

270260/270

240230/240

PTOCtr/MAG

– 30°C(– 20°F)

390380/390

360350/300

330320/330

300290/300

270260/270

240230/240

PTOCtr/MAG

– 20°C(– 4°F)

380370/380

350340/350

320310/320

290280/290

260250/260

230220/230

PTOCtr/MAG

– 10°C(14°F)

370360/370

340330/340

310300/310

280270/280

250240/250

220210/220

PTOCtr/MAG

0°C(32°F)

360350/360

330320/330

300290/300

270260/270

250240/250

220210/220

PTOCtr/MAG

10°C(50°F)

350340/350

320310/320

290280/290

260250/260

240230/240

210200/200

PTOCtr/MAG

20°C(70°F)

340330/340

310300/310

290280/290

260250/260

230220/230

200190/200

PTOCtr/MAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 44 Tuesday, January 6, 1998 8:12 AM

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1996-45

1996-MACH Z

HIGH ALTITUDE KIT (P/N 861 7499 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE and DRIVE AXLE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

SpringGreen/Violet414 7628 00

ç ç ç ç ç 1

Ramp 420 480 286 ç ç ç ç ç 3

Calibrationscrew position 3 4 3 4 5 6 —

Pin 504 259 600 ç 420 429 140 ç ç ç 3

EngagementRPM ± 100 4100 ç 4500 ç ç ç —

Maximum RPM ± 100 8200 ç ç ç ç ç —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring Beige ç ç ç ç ç

Springtension

Kg ± 0.7lb ± 1.5

6.113.4

ç6.815.0

ç ç ç

Camangle

°(degrees) 50 ç ç ç ç ç

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 26 ç ç ç ç ç

Bottom sprocket 44 ç ç ç ç ç

Chain,quantity of links 74 ç ç ç ç ç

Drive sprocket,quantity of teeth 9 — — — — —

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1996.fm5 Page 45 Tuesday, January 6, 1998 8:12 AM

Page 188: mmt9802amedia.50below.com/organizations/d2fd3287-ba17-4db0-a1d7...25 ft of snow with not a track on it, let alone a hard packed, groomed trail. That glorious powder snow presents some

1996-46

1996-MACH Z

CARBURETION

MAIN JET CHART

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

Main jetPTO/Ctr/MAG

380/370/380

350/340/350

320/310/320

290/280/290

260/250/260

230/220/230 —

Jet needle 8 AGY1-41 ç ç ç ç ç 3

Needle position 3 ç 2 ç ç 1 —

Slide cutaway 2.0 ç ç ç ç ç 3

Pilot jetPTO/Ctr/MAG 40/45/45 ç ç ç ç ç —

Air screwPTO/Ctr/MAG

4.5/4.0/3.5 ç ç 3.375/

3.0/2.6252.25/

2.0/1.752.0/

1.75/1.5 —

Valve seat 1.5 ç ç ç ç ç 3

Needle jet O-4 (372) ç ç ç ç ç 3

Float level mm 20 ç ç ç ç ç —

Idle RPM 1500-1800 ç ç ç ç ç —

Idle throttlevalve position mm 1.2 1.4 1.6 1.8 2.0 2.2 —

SeaLevel

600 m

2000 ft

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ftQty

– 40°C(– 40°F)

400390/400

370360/370

340330/340

300290/300

270260/270

240230/240

PTOCtr/MAG

– 30°C(– 20°F)

390380/390

360350/300

330320/330

300290/300

270260/270

240230/240

PTOCtr/MAG

– 20°C(– 4°F)

380370/380

350340/350

320310/320

290280/290

260250/260

230220/230

PTOCtr/MAG

– 10°C(14°F)

370360/370

340330/340

310300/310

280270/280

250240/250

220210/220

PTOCtr/MAG

0°C(32°F)

360350/360

330320/330

300290/300

270260/270

250240/250

220210/220

PTOCtr/MAG

10°C(50°F)

350340/350

320310/320

290280/290

260250/260

240230/240

210200/200

PTOCtr/MAG

20°C(70°F)

340330/340

310300/310

290280/290

260250/260

230220/230

200190/200

PTOCtr/MAG

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1996.fm5 Page 46 Tuesday, January 6, 1998 8:12 AM

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1995-1

HIGH ALTITUDE TECHNICAL DATA -1995 MODELS 1995-

1995- ÉLAN

HIGH ALTITUDE KIT (P/N 861 7399 00)

CARBURETOR

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Main jet 160 145 135 125 120

Needle jet 182 O-8 182 O-8 182 O-8 182 O-8 182 O-8

Pilot jet 30 30 30 30 30

Needle 6DP1 6DP1 6DP1 6DP1 6DP1

Needle clipposition from top 3 3 3 3 3

Slide cutaway 2.0 2.0 2.0 2.0 2.0

Air screw 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2

Idle speed (RPM) 1100-1300 1100-1300 1100-1300 1100-1300 1100-1300

DRIVE PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Return springBlue/Blue

417 1150 00Blue/Blue

417 1150 00Blue/Blue

417 1150 00Blue/Blue

417 1150 00Blue/Blue

417 1150 00

Block417 1143 00

Std417 1143 00

Std417 1143 00

Std417 1143 00

Std417 1143 00

Std

Weight417 1144 00

6417 1144 00

6417 1144 00

6417 1144 00

6417 1144 00

6

Capsule417 1145 00

Std417 1145 00

Std417 1145 00

Std417 1145 00

Std417 1145 00

Std

Calibrationscrew position N/A N/A N/A N/A N/A

DRIVEN PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Spring preload 8 lb ± 1.5 10 lb ± 1.5 10 lb ± 1.5 10 lb ± 1.5 10 lb ± 1.5

Cam40.4°Std

504 1029 00

40.4°Std

504 1029 00

40.4°Std

504 1029 00

40.4°Std

504 1029 00

40.4°Std

504 1029 00

Chaincase gearing 10/25 10/25 10/25 10/25 10/25

SPECIAL SET-UP NOTES:

Calibration

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1995.fm5 Page 1 Tuesday, January 6, 1998 8:12 AM

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1995-2

1995- ÉLAN

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F 170 155 145 140 130

– 30°C– 20°F 165 150 140 130 125

– 20°C– 4°F 160 145 135 125 120

– 10°C14°F 155 140 130 120 115

0°C32°F 150 135 125 115 110

10°C50°F 145 130 120 110 105

20°C70°F 140 125 115 105 100

Temperature

Altitude

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1995-3

1995- TUNDRA II LT

HIGH ALTITUDE KIT (P/N 861 7434 00)

CARBURETOR

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Main jet 190 175 140 130 125

Needle jet 159 O-8 159 O-8 159 O-8 159 O-8 159 O-8

Pilot jet 40 40 35 35 35

Needle 6DH4 6DH4 6DH4 6DH4 6DH4

Needle clipposition from top 2 2 2 2 2

Slide cutaway 2.5 2.5 2.5 2.5 2.5

Air screw 1 1 1 1 1

Idle speed (RPM) 1100-1300 1100-1300 1100-1300 1100-1300 1100-1300

DRIVE PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Return springTurquoise

417 1159 00Blue

417 1156 00Blue

417 1156 00Blue

417 1156 00Blue

417 1156 00

Centrifugallevel arm

B1KSH504 0884 00

A3SH860 4166 00

A3SH860 4166 00

A3SH860 4166 00

A3SH860 4166 00

Block417 1143 00

Std417 1157 00 417 1157 00 417 1157 00 417 1157 00

Weight N/A417 1158 00

3417 1158 00

2417 1158 00

2417 1158 00

1

Capsule 2 0 0 0 0

DRIVEN PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Spring preload 8 lb ± 2 13 lb ± 1 13 lb ± 1 13 lb ± 1 13 lb ± 1

Cam37.8°Std

504 0813 00

37.8°Std

504 0813 00

37.8°Std

504 0813 00

37.8°Std

504 0813 00

37.8°Std

504 0813 00

Chaincase gearing14/25Std

14/25Std

14/25Std

14/25Std

14/25Std

SPECIAL SET-UP NOTES:

Calibration

Altitude

Clutching

Altitude

Gearing

Altitude

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1995-4

1995- TUNDRA II LT

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F 210 190 150 145 135

– 30°C– 20°F 200 180 145 135 130

– 20°C– 4°F 190 175 140 130 125

– 10°C14°F 185 170 135 125 120

0°C32°F 180 165 130 120 115

10°C50°F 170 155 125 115 110

20°C70°F 165 150 120 110 105

Temperature

Altitude

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1995-5

1995- ALPINE II

HIGH ALTITUDE KIT (P/N 861 7253 00)

CARBURETOR

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Main jet 200 180 170 160 145

Needle jet 159 P-0 159 P-0 159 P-0 159 P-0 159 P-0

Pilot jet 40 40 40 40 40

Needle 6DH3 6DH3 6DH3 6DH3 6DH3

Needle clipposition from top 2 2 2 2 2

Slide cutaway 2.5 2.5 2.5 2.5 2.5

Air screw 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2

Idle speed (RPM) 1800-2000 1800-2000 1800-2000 1800-2000 1800-2000

DRIVE PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Return springRed/Red

414 6898 00Red/Green

414 6892 00Red/Green

414 6892 00Red/Green

414 6892 00Red/Green

414 6892 00

Centrifugallevel arm Std Std Std Std Std

Calibrationwashers or pin Std Std Std Std Std

Governor cupor ramp

221420 4802 21

221420 4802 21

221420 4802 21

221420 4802 21

221420 4802 21

Calibrationscrew position 4 4 4 4 4

DRIVEN PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Spring preload 17 lb ± 2 17 lb ± 2 17 lb ± 2 17 lb ± 2 17 lb ± 2

Cam Std Std Std Std Std

Chaincase gearing 17/46 17/46 17/46 17/46 17/46

SPECIAL SET-UP NOTES:

This vehicle is eqquipped with a “TRA” type clutch.

Calibration

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1995.fm5 Page 5 Tuesday, January 6, 1998 8:12 AM

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1995-6

1995- ALPINE II

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F 220 195 180 170 155

– 30°C– 20°F 210 185 175 165 150

– 20°C– 4°F 200 180 170 160 145

– 10°C14°F 195 175 165 155 140

0°C32°F 190 170 160 150 135

10°C50°F 180 165 155 145 130

20°C70°F 175 155 150 140 125

Temperature

Altitude

mmt9802a.bk : mmt1995.fm5 Page 6 Tuesday, January 6, 1998 8:12 AM

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1995-7

1995- SKANDIC 380 R, TOURING E/LE,FORMULA S

HIGH ALTITUDE KIT (P/N 861 7469 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Spring(Skandic 380 R,

Touring LE)1

Violet417 1185 00

Violet417 1184 00

ç ç ç

Spring(Formula S,Touring E)

—Violet

417 1184 00ç ç ç ç

Block 3 STD ç ç ç ç

Weight — 6 3 2 2 1

Capsule — 1 ç ç ç ç

EngagementRPM

— 28003000 ç ç ç ç

Max. RPM — 67007000 ç ç ç ç

Qty Sea Level1200 m4000 ft

1800 m6000 ft

2000 m8000 ft

3000 m10000 ft

Spring — Orange ç ç ç ç

Spring tension — 10.5 12 ç ç ç

Cam angle (deg.) — 44° ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket — 21 ç ç ç ç

Bottom sprocket — 44 ç ç ç ç

Chain,quantity links — 72 ç ç ç ç

Sprocket,quantity teeth — 9 ç ç ç ç

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1995.fm5 Page 7 Tuesday, January 6, 1998 8:12 AM

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1995-8

1995- SKANDIC 380 R, TOURING E/LE,FORMULA S

CARBURETION

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Main jet 2 135 125 120 110 105

Jet needle 2 6DP9 ç ç ç ç

Needle position — 3 ç 2 ç ç

Cut away 2 2.5 ç ç ç ç

Pilot jet 2 40 ç 45 ç ç

Air screwPTOMAG

1.25 ç1/21

ç ç

Valve seat 2 1.5 ç ç ç ç

Needle jet 2 P-0 (159) ç O-8 (159) ç ç

Power jet — N/A ç ç ç ç

Float level — 23.9 ç ç ç ç

Idle RPM — 15001800 ç ç ç ç

Idle throttlevalve position — 1.3 ç 1.6 ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F 2 145 135 130 120 115

– 30°C– 20°F 2 140 130 125 115 110

– 20°C– 4°F 2 135 125 120 110 105

– 10°C14°F 2 130 120 115 105 100

0°C32°F 2 125 115 110 100 95

10°C50°F 2 120 110 105 95 90

20°C70°F 2 115 105 100 90 85

Calibration

Altitude

Temperature

Altitude

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1995-9

1995- SKANDIC 500 R/TOURING SLE/FORMULA SL

HIGH ALTITUDE KIT (P/N 861 7468 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Spring(Skandic 500 R,

Touring SLE)1 Red/Green Red/Violet ç ç ç

Spring (Formula SL) 1 Blue/Green Blue/Violet ç ç ç

Ramp 3 STD ç ç ç ç

Cal. screw position(Skandic 500 R,

Touring SLE)— 4 3 4 5 6

Cal. screw position(Formula SL)

— 3 2 3 4 5

Pin 3 STD ç ç ç ç

Lever 3 STD ç ç ç ç

Engagement RPM — 3500-3700 ç ç ç ç

Max. RPM — 6900-7200 ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring 1 Orange ç ç ç ç

Spring 1 Beige ç ç ç ç

Spring tension —5 kg

10.5 lb5.5 kg12 lb

ç ç ç

Cam angle (deg.) 1 44° ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket(Skandic 500 R,

Touring SLE)1 21 ç ç ç ç

Top sprocket(Formula SL)

1 22 ç ç ç ç

Bottom sprocket 1 44 ç ç ç ç

Chain, quantity links 1 72 ç ç ç ç

Sprocket,quantity teeth — 9 ç ç ç ç

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1995.fm5 Page 9 Tuesday, January 6, 1998 8:12 AM

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1995-10

1995- SKANDIC 500 R/TOURING SLE/FORMULA SL

CARBURETION

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Main jetPTOMAG

190180

170160

150140

140130

130120

Jet needle 2 6DH2 ç ç ç ç

Needle position — 3 ç 2 ç ç

Cut away 2 2.5 ç ç ç ç

Pilot jet 2 40 ç 45 ç ç

Air screw — 1.25 ç 1.0 ç ç

Valve seat 2 1.5 ç ç ç ç

Needle jet 2 P-0 (159) ç ç ç ç

Power jet — N/A ç ç ç ç

Float level — 23.9 ç ç ç ç

Idle RPM — 1800-2000 ç ç ç ç

Idle throttlevalve position — 1.3 ç 1.65 1.70 1.75

Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F

PTOMAG

210200

185175

165155

155145

140130

– 30°C– 20°F

PTOMAG

200190

175165

155145

145135

135125

– 20°C– 4°F

PTO

MAG

190

180

170

160

150

140

140

130

130

120

– 10°C14°F

PTOMAG

180170

165155

145135

135125

125115

0°C32°F

PTOMAG

175165

160150

140130

130120

120110

10°C50°F

PTOMAG

170160

150140

130120

125115

115105

20°C70°F

PTOMAG

165155

145135

125115

120110

110100

Calibration

Altitude

Temperature

Altitude

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1995-11

1995- SKANDIC W/T AND SKANDIC M/S

HIGH ALTITUDE KIT (P/N 861 7476 00)

DRIVE PULLEY

DRIVEN PULLEY

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Spring 1 Red/Violet ç Blue/Violet ç ç

Ramp 3 STD ç 420 480 227 ç ç

Cal. screw position — 5 ç ç ç 6

Pin 3 STD ç ç ç ç

Lever 3 STD ç ç ç ç

Engagement RPM — 2800-3000 ç ç ç ç

Max. RPM — 6800-7100 ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring 1 Blue ç ç ç ç

Spring tension —7.7 kg17 lb

ç ç ç ç

Cam angle (deg.) 1 35°-50° ç ç ç ç

Clutching

Altitude

Clutching

Altitude

mmt9802a.bk : mmt1995.fm5 Page 11 Tuesday, January 6, 1998 8:12 AM

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1995-12

1995- SKANDIC W/T AND SKANDIC M/S

CARBURETION

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Main jet 1 250 220 210 200 190

Jet needle 1 6DH8 ç ç ç ç

Needle position — 4 ç ç ç ç

Cut away 1 3 ç ç ç ç

Pilot jet 1 25 ç ç ç ç

Air screw — 1.5 ç 1.250 ç ç

Valve seat 1 1.5 ç ç ç ç

Needle jet 1 O-0 (159) ç ç ç ç

Power jet — N/A ç ç ç ç

Float level — 23.9 ç ç ç ç

Idle RPM — 1500-1800 ç ç ç ç

Idle throttlevalve position — 1.3 ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F — 270 240 230 220 210

– 30°C– 20°F — 260 230 220 210 200

– 20°C– 4°F — 250 220 210 200 190

– 10°C14°F — 240 210 200 190 180

0°C32°F — 230 200 190 180 175

10°C50°F — 220 190 185 175 170

20°C70°F — 210 185 180 170 165

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1995.fm5 Page 12 Tuesday, January 6, 1998 8:12 AM

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1995-13

1995- GRAND TOURING 470/MX

HIGH ALTITUDE KIT (P/N 861 7454 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Spring (GT 470) 1 Blue/Pink Blue/Violet ç ç ç

Spring (MX) 1 Blue/Yellow Blue/Violet ç ç ç

Ramp 3 STD 420 4802 84 ç ç ç

Cal. screw position(GT 470)

— 5 2 3 4 5

Cal. screw position(MX)

— 4 2 3 4 5

Pin (GT 470) 3 STD 420 4291 40 ç ç ç

Pin (MX) 3 STD ç ç ç ç

Lever 3 STD ç ç ç ç

Engagement RPM — 3400-3600 ç ç ç ç

Max. RPM — 7300-7500 ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring (GT 470) 1 Orange ç ç ç ç

Spring (MX) 1 Beige ç ç ç ç

Spring tension —6 kg

13.5 lbç ç ç ç

Cam angle (deg.) 1 44° ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 1 23 ç ç ç ç

Bottom sprocket 1 44 ç ç ç ç

Chain,quantity links 1 72 ç ç ç ç

Sprocket,quantity teeth — 9 ç ç ç ç

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1995.fm5 Page 13 Tuesday, January 6, 1998 8:12 AM

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1995-14

1995- GRAND TOURING 470/MX

CARBURETION

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Main jetPTOMAG

290280

260250

220220

210210

200200

Jet needle 2 6DHN44 ç ç ç ç

Needle position — 3 ç 2 ç ç

Cut away 2 2.5 ç ç ç ç

Pilot jet 2 35 40 45 50 ç

Air screw — 1.0 ç 1.75 ç ç

Valve seat 2 1.2 ç ç ç ç

Needle jet 2 N-4 (159) ç N-2 (159) ç ç

Power jet — N/A ç ç ç ç

Float level — 23.9 ç ç ç ç

Idle RPM — 1600-1800 ç ç ç ç

Idle throttlevalve position — 1.6 1.70 1.75 1.80 1.85

Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C40°F

PTOMAG

310300

280270

240240

230230

220220

– 30°C– 20°F

PTOMAG

300290

270260

230230

220220

210210

– 20°C– 4°F

PTO

MAG

290

280

260

250

220

220

210

210

200

200

– 10°C14°F

PTOMAG

280270

250240

210210

200200

190190

0°C32°F

PTOMAG

270260

240230

200200

190190

185185

10°C50°F

PTOMAG

260250

230220

195195

185185

175175

2°C70°F

PTOMAG

250240

220210

185185

175175

165165

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1995.fm5 Page 14 Tuesday, January 6, 1998 8:12 AM

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1995-15

1995- MX-Z

HIGH ALTITUDE KIT (P/N 861 7453 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Spring 1 Pink/White ç ç ç ç

Ramp 3 STD 504 0964 00 ç ç ç

Cal. screw position — 3 ç 4 5 ç

Pin 3 STD ç ç ç ç

Lever 3 STD ç ç ç ç

Engagement RPM — 4300-4500 ç 5000 ç ç

Max. RPM — 8100 ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring 1 Beige ç ç ç ç

Spring tension —6.5 kg13.5 lb

ç ç ç ç

Cam angle (deg.) 1 44° ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 1 23 ç ç ç ç

Bottom sprocket 1 44 ç ç ç ç

Chain,quantity links 1 72 ç ç ç ç

Sprocket,quantity teeth — 9 ç ç ç ç

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1995.fm5 Page 15 Tuesday, January 6, 1998 8:12 AM

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1995-16

1995- MX-Z

CARBURETION

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Main jetPTOMAG

270270

240240

220220

195195

175175

Jet needle 2 6DHN43 ç ç ç ç

Needle position — 3 ç 2 ç 1

Cut away 2 2.5 ç ç ç ç

Pilot jet 2 50 ç 60 ç ç

Air screw — .5 ç 1.0 ç ç

Valve seat 2 1.5 ç ç ç ç

Needle jet 2 N-6 (159) ç ç ç N-0 (159)

Power jet — N/A ç ç ç ç

Float level — 23.9 ç ç ç ç

Idle RPM — 1800-2000 ç ç ç ç

Idle throttlevalve position — 1.8 2.0 2.2 2.4 2.6

SeaLevel

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C (– 40°F) PTO/MAG 290 260 240 215 195

– 30°C (– 20°F PTO/MAG 280 250 230 205 185

– 20°C (– 4°F) PTO/MAG 270 240 220 195 175

– 10°C (14°F) PTO/MAG 260 230 210 185 165

0°C (32°F) PTO/MAG 250 220 200 175 155

10°C (50°F) PTO/MAG 240 210 190 165 145

20°C (70°F) PTO/MAG 230 200 180 155 135

- CAUTION

The rotary valve has to be changed and RAVE valve cap has to beunscrewed 5 turns when riding at over 1200 m (4000 ft). Rotary valvetiming is 134°, 65°

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1995.fm5 Page 16 Tuesday, January 6, 1998 8:12 AM

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1995-17

1995- GRAND TOURING 580

HIGH ALTITUDE KIT (P/N 861 7456 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Spring 1 Yellow/Red ç Blue/Orange ç ç

Ramp 3 STD ç ç ç ç

Cal. screw position — 3 5 3 4 5

Pin 3 STD ç ç ç ç

Lever 3 STD ç ç ç ç

Engagement RPM — 3100-3300 ç ç ç ç

Max. RPM — 7200-7400 ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring 1 Beige ç ç ç ç

Spring tension —6 kg

13.5 lbç ç ç ç

Cam angle (deg.) 1 50° ç 44° ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 1 25 ç ç ç ç

Bottom sprocket 1 44 ç ç ç ç

Chain,quantity links 1 74 ç ç ç ç

Sprocket,quantity teeth — 9 ç ç ç ç

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1995.fm5 Page 17 Tuesday, January 6, 1998 8:12 AM

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1995-18

1995- GRAND TOURING 580

CARBURETION

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Main jetPTOMAG

360370

320330

300310

280290

260270

Jet needle 2 6DHN44 ç ç ç ç

Needle position — 4 ç 3 ç ç

Cut away 2 2.5 ç ç ç ç

Pilot jet 2 40 ç 50 ç ç

Air screw — 1.25 ç 1.5 ç ç

Valve seat 2 1.5 ç ç ç ç

Needle jet 2 O-4 (480) ç O-3 (480) ç ç

Power jet — N/A ç ç ç ç

Float level — 18.1 ç ç ç ç

Idle RPM — 1800-2000 ç ç ç ç

Idle throttlevalve position — 1.5 1.6 1.65 1.7 1.75

Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F

PTOMAG

390400

350360

330350

310320

290300

– 30°C– 20°F

PTOMAG

370380

330340

310320

290300

270280

– 20°C– 4°F

PTO

MAG

360

370

320

330

300

310

280

290

260

270

– 10°C14°F

PTOMAG

350360

310320

290300

270280

250260

0°C32°F

PTOMAG

340350

300310

280290

260270

240250

10°C50°F

PTOMAG

330340

290300

270280

250260

230240

20°C70°F

PTOMAG

310320

270280

250260

240250

270280

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1995.fm5 Page 18 Tuesday, January 6, 1998 8:12 AM

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1995-19

1995- GRAND TOURING SE

HIGH ALTITUDE KIT (P/N 861 7455 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Spring 1 Yellow/Orange Blue/Violet ç ç ç

Ramp 3 STD 420 4802 28 ç ç ç

Cal. screw position — 3 1 2 3 4

Pin — STD ç ç ç ç

Lever — STD ç ç ç ç

Engagement RPM — 3400-3600 ç ç ç ç

Max. RPM — 7600-7800 ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring — Beige ç ç ç ç

Spring tension —6 kg

13.5 lbç ç ç ç

Cam angle (deg.) — 47° ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket — 25 ç ç ç ç

Bottom sprocket — 44 ç ç ç ç

Chain,quantity links — 74 ç ç ç ç

Sprocket,quantity teeth — 9 ç ç ç ç

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1995.fm5 Page 19 Tuesday, January 6, 1998 8:12 AM

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1995-20

1995- GRAND TOURING SE

CARBURETION

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Main jetPTOMAG

360370

320330

310320

290300

270280

Jet needle — 7EG06 ç ç ç ç

Needle position — 3 ç 2 ç ç

Cut away — 2.5 ç ç ç ç

Pilot jet 2 40 ç 50 ç ç

Air screw — 1.0 ç 0.75 ç ç

Valve seat — 1.5 ç ç ç ç

Needle jet 2 AA-3 (224) ç Z.9 (224) ç ç

Power jet N/A ç ç ç ç ç

Float level — 18.1 ç ç ç ç

Idle RPM — 1800-2000 ç ç ç ç

Idle throttlevalve position — 2.15 2.35 2.5 2.65 2.75

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F

PTOMAG

380390

340350

330340

310320

290300

– 30°C– 20°F

PTOMAG

370380

330340

320330

300310

280290

– 20°C– 4°F

PTO

MAG

360

370

320

330

310

320

290

300

270

280

– 10°C14°F

PTOMAG

350360

310320

300310

280290

260270

0°C32°F

PTOMAG

340350

300310

290300

270280

250260

10°C50°F

PTOMAG

330340

290300

280290

260270

240250

20°C70°F

PTOMAG

310320

270280

260270

250260

230240

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1995.fm5 Page 20 Tuesday, January 6, 1998 8:12 AM

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1995-21

1995- FORMULA STX/LT

HIGH ALTITUDE KIT (P/N 861 7452 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Spring 1 Blue/Green Violet/Violet ç ç ç

Ramp 3 STD ç ç ç ç

Cal. screw position — 4 3 4 4 5

Pin 3 STD ç ç ç ç

Lever 3 STD ç ç ç ç

Engagement RPM — 3400-3600 ç ç ç ç

Max. RPM — 7800-8000 ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring 1 Beige ç ç ç ç

Spring tension —6 kg

13.5 lbç ç ç ç

Cam angle (deg.) 1 50° 44° ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 1 25 ç ç ç ç

Bottom sprocket 1 44 ç ç ç ç

Chain,quantity links 1 74 ç ç ç ç

Sprocket,quantity teeth — 9 ç ç ç ç

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1995.fm5 Page 21 Tuesday, January 6, 1998 8:12 AM

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1995-22

1995- FORMULA STX/LT

CARBURETION

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Main jetPTOMAG

320330

280290

250270

230250

210230

Jet needle 2 6DHN44 ç ç ç ç

Needle position — 3 ç ç ç ç

Cut away 2 2.5 ç ç ç ç

Pilot jet 2 40 ç ç ç ç

Air screw — 1.5 çPTO 1.5 MAG 1.0

ç ç

Valve seat 2 1.5 ç ç ç ç

Needle jet 2 P-O (480) ç 0-4 (480) ç ç

Power jet — N/A ç ç ç ç

Float level — 18.1 ç ç ç ç

Idle RPM — 1800-2000 ç ç ç ç

Idle throttlevalve position — 1.6 1.7 1.75 1.80 1.85

Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F

PTOMAG

340350

300310

270290

250270

240260

– 30°C– 20°F

PTOMAG

330340

290300

260280

240260

230250

– 20°C– 4°F

PTO

MAG

320

330

280

290

250

270

230

250

220

240

– 10°C14°F

PTOMAG

310320

270280

240260

220240

210230

0°C32°F

PTOMAG

300310

260270

230250

210230

200220

10°C50°F

PTOMAG

290300

250260

220240

200220

190210

20°C70°F

PTOMAG

280290

240250

210230

190210

180200

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1995.fm5 Page 22 Tuesday, January 6, 1998 8:12 AM

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1995-23

1995- FORMULA SS

HIGH ALTITUDE KIT (P/N 861 7451 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Spring 1 Blue/Green Violet/Violet ç ç ç

Ramp 3 STD 420 480 228 ç ç ç

Cal. screw position — 3 1 2 3 4

Pin 3 STD ç ç ç ç

Lever 3 STD ç ç ç ç

Engagement RPM — 3400-3600 ç ç ç ç

Max. RPM — 7600-7800 ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring 1 Beige ç ç ç ç

Spring tension —6 kg

13.5 lbç ç ç ç

Cam angle (deg.) 1 47° ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 1 26 ç ç ç ç

Bottom sprocket 1 44 ç ç ç ç

Chain,quantity links 1 74 ç ç ç ç

Sprocket,quantity teeth — 9 ç ç ç ç

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1995.fm5 Page 23 Tuesday, January 6, 1998 8:12 AM

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1995-24

1995- FORMULA SS

CARBURETION

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Main jetPTOMAG

360370

320330

310320

290300

270280

Jet needle 2 7EGO6 ç ç ç ç

Needle position — 3 ç 2 ç ç

Cut away 2 2.5 ç ç ç ç

Pilot jet 2 40 ç 50 ç ç

Air screw — 1.0 ç 0.75 ç ç

Valve seat 2 1.5 ç ç ç ç

Needle jet 2 AA-3 (224) ç Z-9 (224) ç ç

Power jet — N/A ç ç ç ç

Float level — 18.1 ç ç ç ç

Idle RPM — 1800-2000 ç ç ç ç

Idle throttlevalve position — 2.15 2.35 2.5 2.65 2.75

Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F

PTOMAG

380390

340350

330340

310320

290300

– 30°C– 20°F

PTOMAG

370380

330340

320330

300310

280290

– 20°C– 4°F

PTO

MAG

360

370

320

330

310

320

290

300

270

280

– 10°C14°F

PTOMAG

350360

310320

300310

280290

260270

0°C32°F

PTOMAG

340350

300310

290300

270280

250260

10°C50°F

PTOMAG

330340

290300

280290

260270

240250

20°C70°F

PTOMAG

310320

270280

260270

250260

230240

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1995.fm5 Page 24 Tuesday, January 6, 1998 8:12 AM

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1995-25

1995- FORMULA Z

HIGH ALTITUDE KIT (P/N 861 7450 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

0000 ft

Spring 1 Yellow Violet/Violet ç ç ç

Ramp 3 STD ç ç ç ç

Cal. screw position — 4 3 4 4 5

Pin 3 STD ç ç ç ç

Lever 3 STD ç ç ç ç

Engagement RPM — 3700-3900 ç ç ç ç

Max. RPM — 7800-8000 ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring 1 Beige ç ç ç ç

Spring tension —6 kg

13.5 lbç ç ç ç

Cam angle (deg.) 1 50° 44° ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 1 25 ç ç ç ç

Bottom sprocket 1 44 ç ç ç ç

Chain,quantity links 1 74 ç ç ç ç

Sprocket,quantity teeth — 9 ç ç ç ç

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1995.fm5 Page 25 Tuesday, January 6, 1998 8:12 AM

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1995-26

1995- FORMULA Z

CARBURETION

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Main jetPTOMAG

340340

310310

290300

270280

250260

Jet needle 2 7DL7 ç ç ç ç

Needle position — 3 ç ç ç ç

Cut away 2 2.5 ç ç ç ç

Pilot jet 2 45 55 60 ç ç

Air screw — 1.0 ç ç ç ç

Valve seat 2 1.5 ç ç ç ç

Needle jet 2 AA-2 (224) ç Z-8 (224) ç ç

Power jet — N/A ç ç ç ç

Float level — 18.1 ç ç ç ç

Idle RPM — 1800-2000 ç ç ç ç

Idle throttlevalve position — 1.80 1.90 1.95 2.00 2.05

Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F

PTOMAG

360360

330330

320330

300310

280290

– 30°C– 20°F

PTOMAG

350350

320320

300290

280290

260270

– 20°C– 4°F

PTO

MAG

340

340

310

310

290

300

270

280

250

260

– 10°C14°F

PTOMAG

330330

300300

280290

260270

240250

0°C32°F

PTOMAG

320320

290290

270280

250260

230240

10°C50°F

PTOMAG

310310

280280

260270

240250

220230

20°C70°F

PTOMAG

300300

270270

250260

220230

210220

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1995.fm5 Page 26 Tuesday, January 6, 1998 8:12 AM

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1995-27

1995- FORMULA III

HIGH ALTITUDE KIT (P/N 861 7449 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Spring — Pink/White ç ç ç ç

Ramp — STD ç ç ç ç

Cal. screw position — 4 1 2 3 4

Pin 3 STD 420 4291 40 ç ç ç

Lever — STD ç ç ç ç

Engagement RPM — 4300-4500 ç ç ç ç

Max. RPM — 8300-8500 ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring — Beige ç ç ç ç

Spring tension —6 kg

13.5 lbç ç ç ç

Cam angle (deg.) 1 50° 44° ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket — 25 ç ç ç ç

Bottom sprocket — 44 ç ç ç ç

Chain,quantity links — 74 ç ç ç ç

Sprocket,quantity teeth — 9 ç ç ç ç

- CAUTION

The tailpipe has to be modified using the restriction ring includedin kit when riding at over 600 m (2000 ft).

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1995.fm5 Page 27 Tuesday, January 6, 1998 8:12 AM

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1995-28

1995- FORMULA III

CARBURETION

MAIN JET CHART

- CAUTIONThese adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

- CAUTIONThe spark plugs have to be changed for BR8ES when riding atover 1200 m (4000 ft).

QtySea

Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Main jetPTO/CTR/MAG

— 320/320/320

290/290/290

270/270/270

250/250/250

230/230/230

Jet needle — 6DHZ43 ç ç ç ç

Needle position — 4 ç ç ç ç

Cut away — 2.5 ç ç ç ç

Pilot jet — 40 50 ç ç 55Air screw

PTO/CTR/MAG— 1.5/1.0/1.0 1.0/1.0/1.0 ç ç ç

Valve seat — 1.5 ç ç ç ç

Needle jet — 480 P-3 480 P-0 480 O-8 ç 480 O-6Power jet — N/A ç ç ç ç

Float level — 18.1 ç ç ç ç

Idle RPM — 1800-2000 ç ç ç ç

Idle throttlevalve position — 1.4 1.7 1.8 1.9 2.0

QtySea

Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F

PTO/CTR/MAG

340/340/340

310/310/310

300/300/300

280/280/280

260/260/260

– 30°C– 20°F

PTO/CTR/MAG

330/330/330

300/300/300

280/280/280

260/260/260

240/240/240

– 20°C– 4°F

PTO/CTR/MAG

320/320/320

290/290/290

270/270/270

250/250/250

230/230/230

– 10°C14°F

PTO/CTR/MAG

310/310/310

280/280/280

260/260/260

240/240/240

220/220/200

0°C32°F

PTO/CTR/MAG

300/300/300

270/270/270

250/250/250

230/230/230

210/210/210

10°C50°F

PTO/CTR/MAG

290/290/290

260/260/260

240/240/240

220/220/220

200/200/200

20°C70°F

PTO/CTR/MAG

280/280/280

240/240/240

230/230/230

210/210/210

190/190/190

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1995.fm5 Page 28 Tuesday, January 6, 1998 8:12 AM

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1995-29

1995- MACH 1

HIGH ALTITUDE KIT (P/N 861 7448 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Spring 1 Pink/White ç ç ç ç

Ramp 3 STD 420 480 283 ç ç ç

Cal. screw position — 3 2 3 4 5

Pin 3 STD 420 429 140 ç ç ç

Lever 3 STD ç ç ç ç

Engagement RPM — 4400-4600 ç ç ç ç

Max. RPM — 8300 ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring 1 Beige ç ç ç ç

Spring tension —6.5 kg13.5 lb

ç ç ç ç

Cam angle (deg.) 1 47° ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 1 26 ç ç ç ç

Bottom sprocket 1 44 ç ç ç ç

Chain,quantity links 1 74 ç ç ç ç

Sprocket,quantity teeth — 9 ç ç ç ç

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1995.fm5 Page 29 Tuesday, January 6, 1998 8:12 AM

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1995-30

1995- MACH 1

CARBURETION

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Main jetPTOMAG

430410

380360

340330

310300

290280

Jet needle 2 7EG06 ç ç ç ç

Needle position — 3 2 ç ç ç

Cut away 2 2.5 ç ç ç ç

Pilot jet 2 35 45 ç ç ç

Air screw — 1.5 ç ç ç ç

Valve seat 2 2.0 ç ç ç ç

Needle jet 2 AA-7 (224) ç ç AA-1 (224) ç

Power jet — N/A ç ç ç ç

Float level — 18.1 ç ç ç ç

Idle RPM — 1600-1800 ç ç ç ç

Idle throttlevalve position — 2.25 2.40 2.45 2.50 2.60

Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F

PTOMAG

450430

400380

360350

330320

310300

– 30°C– 20°F

PTOMAG

440420

390370

350340

320310

300290

– 20°C– 4°F

PTO

MAG

430

410

380

360

340

330

310

300

290

280

– 10°C14°F

PTOMAG

420400

370350

330320

300290

280270

0°C32°F

PTOMAG

410390

360340

320310

290280

270260

10°C50°F

PTOMAG

400380

350330

310300

280270

260250

20°C70°F

PTOMAG

390370

340320

300290

270260

250240

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1995.fm5 Page 30 Tuesday, January 6, 1998 8:12 AM

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1995-31

1995- MACH Z

HIGH ALTITUDE KIT (P/N 861 7447 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Spring 1 Green/Violet ç ç ç ç

Ramp 3 STD ç ç ç ç

Cal. screw position — 3 4 2 3 ç

Pin 3 STD 420 429 140 ç ç ç

Lever 3 STD ç ç ç ç

Engagement RPM — 4000-4200 4400-4500 ç ç ç

Max. RPM — 8100-8300 ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring 1 Beige ç ç ç ç

Spring tension —5 kg12 lb

6.5 kg15 lb

ç ç ç

Cam angle (deg.) 1 50° ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 1 26 ç ç ç ç

Bottom sprocket 1 44 ç ç ç ç

Chain,quantity links 1 74 ç ç ç ç

Sprocket,quantity teeth — 9 ç ç ç ç

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

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1995-32

1995- MACH Z

CARBURETION

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Main jetPTO/CTR/MAG

— 390/380/400

330/320/330

300/290/300

270/260/270

240/230/240

Jet needle 3 8AGY01-41 ç ç ç ç

Needle position — 3 2 ç ç 1

Cut away — 2.0 ç ç ç ç

Pilot jetPTO/CTR/MAG

— 40/45/45 ç ç ç ç

Air screwPTO/CTR/MAG

— 4.5/4.0/3.5 ç 3.375/3.0/2.625

2.250/2.0/1.750 ç

Valve seat 3 1.5V ç ç ç ç

Needle jet 2 O-4 (327) ç ç ç ç

Starter Jet 3 1.5 ç ç ç ç

Float level — 22.0 ç ç ç ç

Idle RPM — 1700-1800 ç ç ç ç

Idle throttlevalve position — 1.2 1.6 1.8 2.0 2.2

SeaLevel

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F

PTO/CTR/MAG

410/400/420

350/340/360

320/310/320

290/280/290

260/250/260

– 30°C– 20°F

PTO/CTR/MAG

400/390/410

340/330/340

310/300/310

280/270/280

250/240/250

– 20°C– 4°F

PTO/CTR/MAG

390/380/400

330/320/330

300/290/300

270/260/270

240/230/240

– 10°C14°F

PTO/CTR/MAG

380/370/390

320/310/320

290/280/290

260/250/260

230/220/230

0°C32°F

PTO/CTR/MAG

370/360/380

310/300/310

280/270/280

250/240/250

220/210/220

10°C50°F

PTO/CTR/MAG

360/350/370

300/290/300

270/260/270

240/230/240

210/200/210

20°C70°F

PTO/CTR/MAG

350/340/360

290/280/290

260/250/260

230/220/230

200/190/200

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1995.fm5 Page 32 Tuesday, January 6, 1998 8:12 AM

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1995-33

SEA LEVEL TECHNICAL DATA -1995 MODELS 1995-

1995- SUMMIT 583

SEA LEVEL KIT (P/N 861 7456 00)

DRIVE PULLEY

DRIVEN PULLEY

CHAINCASE

NOTE: Arrows in the charts indicate that the preceding information isrepeated.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Spring 1 Blue/Green Violet/Violet ç ç ç

Ramp 3 STD ç ç ç ç

Cal. screw position — 4 3 4 ç 5

Pin 3 STD ç ç ç ç

Lever 3 STD ç ç ç ç

Engagement RPM — 3400-3600 3700-3900 ç ç ç

Max. RPM — 7800-8000 ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2000 m

8000 ft

3000 m

10000 ft

Spring 1 Beige ç ç ç ç

Spring tension —6 kg

13.5 lbç ç ç ç

Cam angle (deg.) 1 44° ç ç ç ç

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Top sprocket 1 23 ç ç ç ç

Bottom sprocket 1 44 ç ç ç ç

Chain,quantity links 1 72 ç ç ç ç

Sprocket,quantity teeth — 9 ç ç ç ç

Clutching

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1995.fm5 Page 33 Tuesday, January 6, 1998 8:12 AM

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1995-34

1995- SUMMIT 583

CARBURETION

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

Main jet —PTO 380MAG 380

ç ç ç ç

Jet needle 2 6FL14 ç ç ç ç

Needle position 2 2 ç ç ç ç

Cut away 2 2.5 ç ç ç ç

Pilot jet 2 75 ç ç ç ç

Air screw 2 1.0 ç ç ç ç

Valve seat 2 1.5 ç ç ç ç

Needle jet 2 P-6 (480) ç ç ç ç

Power jet — N/A ç ç ç ç

Float level 2 19.6 ç ç ç ç

Idle RPM — 1500-1700 ç ç ç ç

Idle throttlevalve position — 2.2 2.4 2.55 2.7 2.9

Qty Sea Level1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F 2 380 380 380 380 380

– 30°C– 20°F 2 380 380 380 380 380

– 20°C– 4°F 2 380 380 380 380 380

– 10°C14°F 2 380 380 380 380 380

0°C32°F 2 380 380 380 380 380

10°C50°F 2 380 380 380 380 380

20°C70°F 2 380 380 380 380 380

Calibration

Altitude

Temperature

Altitude

mmt9802a.bk : mmt1995.fm5 Page 34 Tuesday, January 6, 1998 8:12 AM

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1994-1

HIGH ALTITUDE TECHNICAL DATA -1994 MODELS 1994-

1994- ÉLAN

HIGH ALTITUDE KIT (P/N 861 7399 00)

CARBURETOR

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Main jet 160 145 135 125 120

Needle jet 182 O-8 182 O-8 182 O-8 182 O-8 182 O-8

Pilot jet 30 30 30 30 30

Needle 6DP1 6DP1 6DP1 6DP1 6DP1

Needle clipposition from top 3 3 3 3 3

Slide cutaway 2.0 2.0 2.0 2.0 2.0

Air screw 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2

Idle speed (RPM) 1100-1300 1100-1300 1100-1300 1100-1300 1100-1300

DRIVE PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Return springBlue/Blue

417 1150 00Blue/Blue

417 1150 00Blue/Blue

417 1150 00Blue/Blue

417 1150 00Blue/Blue

417 1150 00

Block417 1143 00

Std417 1143 00

Std417 1143 00

Std417 1143 00

Std417 1143 00

Std

Weight417 1144 00

6417 1144 00

6417 1144 00

6417 1144 00

6417 1144 00

6

Capsule417 1145 00

Std417 1145 00

Std417 1145 00

Std417 1145 00

Std417 1145 00

Std

Calibrationscrew position N/A N/A N/A N/A N/A

DRIVEN PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Spring preload 8 lb ± 1.5 10 lb ± 1.5 10 lb ± 1.5 10 lb ± 1.5 10 lb ± 1.5

Cam40.4°Std

504 1029 00

40.4°Std

504 1029 00

40.4°Std

504 1029 00

40.4°Std

504 1029 00

40.4°Std

504 1029 00

Chaincase gearing 10/25 10/25 10/25 10/25 10/25

SPECIAL SET-UP NOTES:

Model 3051.

Calibration

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1994.fm5 Page 1 Tuesday, January 6, 1998 8:12 AM

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1994-2

1994- ÉLAN

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F 170 155 145 140 130

– 30°C– 20°F 165 150 140 130 125

– 20°C– 4°F 160 145 135 125 120

– 10°C14°F 155 140 130 120 115

0°C32°F 150 135 125 115 110

10°C50°F 145 130 120 110 105

20°C70°F 140 125 115 105 100

Temperature

Altitude

mmt9802a.bk : mmt1994.fm5 Page 2 Tuesday, January 6, 1998 8:12 AM

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1994-3

1994- TUNDRA II/II LT

HIGH ALTITUDE KIT (P/N 861 7434 00)

CARBURETOR

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Main jet 190 175 140 130 125

Needle jet 159 O-8 159 O-8 159 O-8 159 O-8 159 O-8

Pilot jet 40 40 35 35 35

Needle 6DH4 6DH4 6DH4 6DH4 6DH4

Needle clipposition from top 2 2 2 2 2

Slide cutaway 2.5 2.5 2.5 2.5 2.5

Air screw 1 1 1 1 1

Idle speed (RPM) 1100-1300 1100-1300 1100-1300 1100-1300 1100-1300

DRIVE PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Return springTurquoise

417 1159 00Blue

417 1156 00Blue

417 1156 00Blue

417 1156 00Blue

417 1156 00

Centrifugallevel arm

B1KSH504 0884 00

A3SH860 4166 00

A3SH860 4166 00

A3SH860 4166 00

A3SH860 4166 00

Block417 1143 00

Std417 1157 00 417 1157 00 417 1157 00 417 1157 00

Weight N/A417 1158 00

3417 1158 00

2417 1158 00

2417 1158 00

1

Capsule 2 0 0 0 0

DRIVEN PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Spring preload 8 lb ± 2 13 lb ± 1 13 lb ± 1 13 lb ± 1 13 lb ± 1

Cam37.8°Std

504 0813 00

37.8°Std

504 0813 00

37.8°Std

504 0813 00

37.8°Std

504 0813 00

37.8°Std

504 0813 00

Chaincase gearing14/25Std

14/25Std

14/25Std

14/25Std

14/25Std

SPECIAL SET-UP NOTES:

Model 3258/3259.

Calibration

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1994.fm5 Page 3 Tuesday, January 6, 1998 8:12 AM

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1994-4

1994- TUNDRA II/II LT

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F 210 190 150 145 135

– 30°C– 20°F 200 180 145 135 130

– 20°C– 4°F 190 175 140 130 125

– 10°C14°F 185 170 135 125 120

0°C32°F 180 165 130 120 115

10°C50°F 170 155 125 115 110

20°C70°F 165 150 120 110 105

Temperature

Altitude

mmt9802a.bk : mmt1994.fm5 Page 4 Tuesday, January 6, 1998 8:12 AM

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1994-5

1994- ALPINE II

HIGH ALTITUDE KIT (P/N 861 7253 00)

CARBURETOR

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Main jet 200 180 170 160 145

Needle jet 159 P-0 159 P-0 159 P-0 159 P-0 159 P-0

Pilot jet 40 40 40 40 40

Needle 6DH3 6DH3 6DH3 6DH3 6DH3

Needle clipposition from top 2 2 2 2 2

Slide cutaway 2.5 2.5 2.5 2.5 2.5

Air screw 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2

Idle speed (RPM) 1800-2000 1800-2000 1800-2000 1800-2000 1800-2000

DRIVE PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Return springRed/Red

414 6898 00Red/Green

414 6892 00Red/Green

414 6892 00Red/Green

414 6892 00Red/Green

414 6892 00

Centrifugallevel arm Std Std Std Std Std

Calibrationwashers or pin Std Std Std Std Std

Governor cupor ramp

221420 4802 21

221420 4802 21

221420 4802 21

221420 4802 21

221420 4802 21

Calibrationscrew position 4 4 4 4 4

DRIVEN PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Spring preload 17 lb ± 2 17 lb ± 2 17 lb ± 2 17 lb ± 2 17 lb ± 2

Cam Std Std Std Std Std

Chaincase gearing 17/46 17/46 17/46 17/46 17/46

SPECIAL SET-UP NOTES:

Model 3356.

This vehicle is equipped with a “TRA” type clutch.

Calibration

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1994.fm5 Page 5 Tuesday, January 6, 1998 8:12 AM

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1994-6

1994- ALPINE II

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F 220 195 180 170 155

– 30°C– 20°F 210 185 175 165 150

– 20°C– 4°F 200 180 170 160 145

– 10°C14°F 195 175 165 155 140

0°C32°F 190 170 160 150 135

10°C50°F 180 165 155 145 130

20°C70°F 175 155 150 140 125

Temperature

Altitude

mmt9802a.bk : mmt1994.fm5 Page 6 Tuesday, January 6, 1998 8:12 AM

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1994-7

1994- SAFARI L/DL, SKANDIC II 377/377 R

HIGH ALTITUDE KIT (P/N 861 7435 00)

CARBURETOR

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Main jetPTO 140MAG 140

PTO 130MAG 130

PTO 125MAG 125

PTO 115MAG 115

PTO 110MAG 110

Needle jet 159 O-8 159 O-8 159 O-8 159 O-8 159 O-8

Pilot jet 35 35 35 35 35

Needle 6DH7 6DH7 6DH7 6DH7 6DH7

Needle clipposition from top 3 3 2 2 2

Slide cutaway 2.5 2.5 2.5 2.5 2.5

Air screw 1 1 1 1 1

Idle speed (RPM) 1800-2000 1800-2000 1800-2000 1800-2000 1800-2000

DRIVE PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Return springRed/Purple

414 7010 00Purple/Purple414 8179 00

Purple/Purple414 8179 00

Purple/Purple414 8179 00

Purple/Purple414 8179 00

Centrifugallevel arm Std Std Std Std Std

Calibrationwashers or pin Std Std Std Std Std

Governor cupor ramp

227420 4802 27

227420 4802 27

227420 4802 27

227420 4802 27

227420 4802 27

Calibrationscrew position 4 4 4 5 5

DRIVEN PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Spring preload 10.5 lb ± 1.5 12 lb ± 1.5 12 lb ± 1.5 12 lb ± 1.5 12 lb ± 1.5

Cam Std Std Std Std Std

Chaincase gearing 20/44 20/44 20/44 20/44 20/44

SPECIAL SET-UP NOTES:

Model 3682/3683, 3685/3686.

This vehicle is equipped with a “TRA” type clutch.

For optimum performance starting at 4000 ft, a 18-th sprocket (P/N 504 0701 00)with a 94-link chain (P/N 412 1065 00) may be installed.

Calibration

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1994.fm5 Page 7 Tuesday, January 6, 1998 8:12 AM

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1994-8

1994- SAFARI L/DL, SKANDIC II 377/377 R

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F

PTOMAG

150150

140140

135135

125125

120120

– 30°C– 20°F

PTOMAG

145145

135135

130130

120120

115115

– 20°C– 4°F

PTO

MAG

140

140

130

130

125

125

115

115

110

110

– 10°C14°F

PTOMAG

135135

125125

120120

110110

105105

0°C32°F

PTOMAG

130130

120120

115115

105105

100100

10°C50°F

PTOMAG

125125

115115

110110

100100

9595

20°C70°F

PTOMAG

120120

110110

105105

9595

9090

Temperature

Altitude

mmt9802a.bk : mmt1994.fm5 Page 8 Tuesday, January 6, 1998 8:12 AM

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1994-9

1994- SKANDIC II 503 R

HIGH ALTITUDE KIT (P/N 861 7438 00)

CARBURETOR

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Main jetPTO 190MAG 180

PTO 170MAG 160

PTO 140MAG 145

PTO 130MAG 135

PTO 120MAG 125

Needle jet 159 P-0 159 P-0 159 P-0 159 P-0 159 P-0

Pilot jet 40 40 40 40 40

Needle 6DH2 6DH2 6DH2 6DH2 6DH2

Needle clipposition from top 3 3 3 3 3

Slide cutaway 2.5 2.5 2.5 2.5 2.5

Air screw 1-1/2 1-1/4 1-1/4 1-1/4 1-1/4

Idle speed (RPM) 1500-1800 1500-1800 1500-1800 1500-1800 1500-1800

DRIVE PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Return springBlue/Yellow414 6895 00

Blue/Blue414 6894 00

Blue/Blue414 6894 00

Blue/Blue414 6894 00

Blue/Blue414 6894 00

Centrifugallevel arm 420 4484 55 420 4484 55 420 4484 55 420 4484 55 420 4484 55

Calibrationwashers or pin

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

Governor cupor ramp

226420 4802 26

227420 4802 27

227420 4802 27

227420 4802 27

227420 4802 27

Calibrationscrew position 3 3 3 3 4

DRIVEN PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Spring preload 8 lb ± 1.5 11 lb ± 1.5 11 lb ± 1.5 11 lb ± 1.5 11 lb ± 1.5

Cam37.8°

504 1380 0037.8°

504 1380 0037.8°

504 1380 0037.8°

504 1380 0037.8°

504 1380 00

Chaincase gearing 21/44 21/44 21/44 21/44 21/44

SPECIAL SET-UP NOTES:

Model 3687.

This vehicle is equipped with a “TRA” type clutch.

Calibration

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1994.fm5 Page 9 Tuesday, January 6, 1998 8:12 AM

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1994-10

1994- SKANDIC II 503 R

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F

PTOMAG

210200

185175

155160

145150

135140

– 30°C– 20°F

PTOMAG

200190

175165

145150

140145

130135

– 20°C– 4°F

PTO

MAG

190

180

170

160

140

145

130

135

120

125

– 10°C14°F

PTOMAG

180170

165155

135140

125130

115120

0°C32°F

PTOMAG

175165

160150

130135

120125

110115

10°C50°F

PTOMAG

170160

150140

125130

115120

105110

20°C70°F

PTOMAG

165155

145135

120125

110115

100105

Temperature

Altitude

mmt9802a.bk : mmt1994.fm5 Page 10 Tuesday, January 6, 1998 8:12 AM

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1994-11

1994- SKANDIC II 503 R SLT

HIGH ALTITUDE KIT (P/N 861 7438 00)

CARBURETOR

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Main jetPTO 190MAG 180

PTO 170MAG 160

PTO 140MAG 145

PTO 130MAG 135

PTO 120MAG 125

Needle jet 159 P-0 159 P-0 159 P-0 159 P-0 159 P-0

Pilot jet 40 40 40 40 40

Needle 6DH2 6DH2 6DH2 6DH2 6DH2

Needle clipposition from top 3 3 3 3 3

Slide cutaway 2.5 2.5 2.5 2.5 2.5

Air screw 1-1/2 1-1/4 1-1/4 1-1/4 1-1/4

Idle speed (RPM) 1800-2000 1800-2000 1800-2000 1800-2000 1800-2000

DRIVE PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Return springRed/Green

414 6892 00Blue/Blue

414 6894 00Blue/Blue

414 6894 00Blue/Blue

414 6894 00Blue/Blue

414 6894 00

Centrifugallevel arm 420 4484 55 420 4484 55 420 4484 55 420 4484 55 420 4484 55

Calibrationwashers or pin

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

Governor cupor ramp

226420 4802 26

227420 4802 27

227420 4802 27

227420 4802 27

227420 4802 27

Calibrationscrew position 3 2 2 2 3

DRIVEN PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Spring preload 8 lb ± 1.5 11 lb ± 1.5 11 lb ± 1.5 11 lb ± 1.5 11 lb ± 1.5

Cam37.8°

504 1380 0037.8°

504 1380 0037.8°

504 1380 0037.8°

504 1380 0037.8°

504 1380 00

Chaincase gearing 20/44 20/44 20/44 20/44 20/44

SPECIAL SET-UP NOTES:

Model 3688.

This vehicle is equipped with a “TRA” type clutch.

Calibration

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1994.fm5 Page 11 Tuesday, January 6, 1998 8:12 AM

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1994-12

1994- SKANDIC II 503 R SLT

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F

PTOMAG

210200

185175

155160

145150

135140

– 30°C– 20°F

PTOMAG

200190

175165

145150

140145

130135

– 20°C– 4°F

PTO

MAG

190

180

170

160

140

145

130

135

120

125

– 10°C14°F

PTOMAG

180170

165155

135140

125130

115120

0°C32°F

PTOMAG

175165

160150

130135

120125

110115

10°C50°F

PTOMAG

170160

150140

125130

115120

105110

20°C70°F

PTOMAG

165155

145135

120125

110115

100105

Temperature

Altitude

mmt9802a.bk : mmt1994.fm5 Page 12 Tuesday, January 6, 1998 8:12 AM

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1994-13

1994- SAFARI RALLY E

HIGH ALTITUDE KIT (P/N 861 7438 00)

CARBURETOR

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Main jetPTO 190MAG 180

PTO 170MAG 160

PTO 140MAG 145

PTO 130MAG 135

PTO 120MAG 125

Needle jet 159 P-0 159 P-0 159 P-0 159 P-0 159 P-0

Pilot jet 40 40 40 40 40

Needle 6DH2 6DH2 6DH2 6DH2 6DH2

Needle clipposition from top 3 3 3 3 3

Slide cutaway 2.5 2.5 2.5 2.5 2.5

Air screw 1-1/2 1-1/4 1-1/4 1-1/4 1-1/4

Idle speed (RPM) 1500-1800 1500-1800 1500-1800 1500-1800 1500-1800

DRIVE PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Return springYellow/Yellow414 7486 00

Blue/Blue414 6894 00

Blue/Blue414 6894 00

Blue/Blue414 6894 00

Blue/Blue414 6894 00

Centrifugallevel arm 420 4484 55 420 4484 55 420 4484 55 420 4484 55 420 4484 55

Calibrationwashers or pin

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

Governor cupor ramp

226420 4802 26

227420 4802 27

227420 4802 27

227420 4802 27

227420 4802 27

Calibrationscrew position 3 3 3 3 4

DRIVEN PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Spring preload 8 lb ± 1.5 11 lb ± 1.5 11 lb ± 1.5 11 lb ± 1.5 11 lb ± 1.5

Cam37.8°

504 1380 0037.8°

504 1380 0037.8°

504 1380 0037.8°

504 1380 0037.8°

504 1380 00

Chaincase gearing 21/44 21/44 21/44 21/44 21/44

SPECIAL SET-UP NOTES:

Model 3689.

This vehicle is equipped with a “TRA” type clutch.

Calibration

Altitude

Clutching

Altitude

Gearing

Altitude

mmt9802a.bk : mmt1994.fm5 Page 13 Tuesday, January 6, 1998 8:12 AM

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1994-14

1994- SAFARI RALLY E

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F

PTOMAG

210200

185175

155160

145150

135140

– 30°C– 20°F

PTOMAG

200190

175165

145150

140145

130135

– 20°C– 4°F

PTO

MAG

190

180

170

160

140

145

130

135

120

125

– 10°C14°F

PTOMAG

180170

165155

135140

125130

115120

0°C32°F

PTOMAG

175165

160150

130135

120125

110115

10°C50°F

PTOMAG

170160

150140

125130

115120

105110

20°C70°F

PTOMAG

165155

145135

120125

110115

100105

Temperature

Altitude

mmt9802a.bk : mmt1994.fm5 Page 14 Tuesday, January 6, 1998 8:12 AM

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1994-15

1994- MACH 1, GRAND TOURING SE

HIGH ALTITUDE KIT (P/N 861 7421 00)

CARBURETOR

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Main jetPTO 370MAG 390

PTO 340MAG 360

PTO 310MAG 320

PTO 290MAG 300

PTO 270MAG 280

Needle jet404-1476224 AA-4

404-1484224 Z-8

404-1278224 Z-5

404-1278224 Z-5

404-1278224 Z-5

Pilot jet 45 45404-1095

5040404-1095

50404-1095

50

Needle 7EG06 7EG06 7EG06 7EG06 7EG06

Needle clipposition from top 2 2 3 3 3

Slide cutaway 2.5 2.5 2.5 2.5 2.5

Air screwPTO 3/4MAG 3/4

PTO 3/4MAG 3/4

PTO 3/4MAG 3/4

PTO 3/4MAG 3/4

PTO 3/4MAG 3/4

Idle speed (RPM) 1800-2000 1800-2000 1600-1800 1600-1800 1600-1800

DRIVE PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Return springBlue/Blue

414 6894 00Yellow

414 8176 00Yellow

414 8176 00Yellow

414 8176 00Yellow

414 8176 00

Centrifugallevel arm 420 4484 55 420 4484 55 420 4484 55 420 4484 55 420 4484 55

Calibrationwashers or pin

420 4292 20(solid)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

Governor cupor ramp

280420 4802 80

228420 4802 28

228420 4802 28

228420 4802 28

228420 4802 28

Calibrationscrew position 5 3 3 4 5

DRIVEN PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Spring preload

Cam44°

504 1348 0044°

504 1348 0044°

504 1348 0044°

504 1348 0044°

504 1348 00

Chaincase gearing 26/44 26/44 26/44 26/44 26/44

SPECIAL SET-UP NOTES:

Model 3863, 3866.

Calibration

Altitude

Clutching

Altitude

Gearing

Altitude

9 lb + 3– 0 12 lb + 3

– 0 12 lb + 3– 0 12 lb + 3

– 0 12 lb + 3– 0

mmt9802a.bk : mmt1994.fm5 Page 15 Tuesday, January 6, 1998 8:12 AM

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1994-16

1994- MACH 1, GRAND TOURING SE

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F

PTOMAG

400420

370390

340350

320330

300310

– 30°C– 20°F

PTOMAG

380400

350370

320330

300310

280290

– 20°C– 4°F

PTO

MAG

370

390

340

360

310

320

290

300

270

280

– 10°C14°F

PTOMAG

360380

330350

300310

280290

260270

0°C32°F

PTOMAG

350370

320340

290300

270280

250260

10°C50°F

PTOMAG

340360

310330

280290

260270

240250

20°C70°F

PTOMAG

320340

290310

260270

240260

220230

Temperature

Altitude

mmt9802a.bk : mmt1994.fm5 Page 16 Tuesday, January 6, 1998 8:12 AM

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1994-17

1994- GRAND TOURING/XTC

HIGH ALTITUDE KIT (P/N 861 7422 00)

CARBURETOR

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Main jetPTO 350MAG 360

PTO 310MAG 320

PTO 290MAG 300

PTO 270MAG 280

PTO 260MAG 270

Needle jet 480 P-4 480 P-4 480 P-2 480 P-2 480 P-2

Pilot jet 35 35 40 40 40

Needle 6DHN44 6DHN44 6DHN44 6DHN44 6DHN44

Needle clipposition from top 2 2 2 2 2

Slide cutaway 2.5 2.5 2.5 2.5 2.5

Air screwPTO 1-1/4MAG 1-1/4

PTO 1-1/2MAG 1-1/2

PTO 1-3/4MAG 1-3/4

PTO 1-3/4MAG 1-3/4

PTO 1-3/4MAG 1-3/4

Idle speed (RPM) 1800-2000 1800-2000 1600-1800 1600-1800 1600-1800

DRIVE PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Return springBlue/Orange414 6390 00

White414 6056 00

White414 6056 00

White414 6056 00

White414 6056 00

Centrifugallevel arm 420 4484 55 420 4484 55 420 4484 55 420 4484 55 420 4484 55

Calibrationwashers or pin

420 4292 20(solid)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

Governor cupor ramp

228420 4802 28

228420 4802 28

228420 4802 28

228420 4802 28

228420 4802 28

Calibrationscrew position 3 3 3 4 4

DRIVEN PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Spring preload

Cam44°

504 1348 0044°

504 1348 0044°

504 1348 0044°

504 1348 0044°

504 1348 00

Chaincase gearing 23/44 23/44 23/44 23/44 23/44

SPECIAL SET-UP NOTES:

Model 3867/3864.

Calibration

Altitude

Clutching

Altitude

Gearing

Altitude

9 lb + 3– 0 9 lb + 3

– 0 9 lb + 3– 0 9 lb + 3

– 0 9 lb + 3– 0

mmt9802a.bk : mmt1994.fm5 Page 17 Tuesday, January 6, 1998 8:12 AM

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1994-18

1994- GRAND TOURING/XTC

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F

PTOMAG

380390

340350

320330

300310

280290

– 30°C– 20°F

PTOMAG

360370

320330

310320

290300

270280

– 20°C– 4°F

PTO

MAG

350

360

310

320

290

300

270

280

260

270

– 10°C14°F

PTOMAG

340350

300310

280290

260270

250260

0°C32°F

PTOMAG

330340

290300

270280

250260

240250

10°C50°F

PTOMAG

320330

280290

260270

240250

220230

20°C70°F

PTOMAG

310320

270280

250260

230240

210220

Temperature

Altitude

mmt9802a.bk : mmt1994.fm5 Page 18 Tuesday, January 6, 1998 8:12 AM

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1994-19

1994- MX, FORMULA ST

HIGH ALTITUDE KIT (P/N 861 7420 00)

CARBURETOR

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Main jetPTO 290MAG 280

PTO 260MAG 250

PTO 220MAG 220

PTO 210MAG 210

PTO 200MAG 200

Needle jet 159 N-4 159 N-4 159 N-2 159 N-2 159 N-2

Pilot jet 35 40 45 50 50

Needle 6DHN43 6DHN43 6DHN43 6DHN43 6DHN43

Needle clipposition from top 3 3 2 2 2

Slide cutaway 2.5 2.5 2.5 2.5 2.5

Air screwPTO 3/4MAG 3/4

PTO 3/4MAG 3/4

PTO 1MAG 3/4

PTO 1MAG 3/4

PTO 1MAG 3/4

Idle speed (RPM) 1600-1800 1600-1800 1800-2000 1800-2000 1800-2000

DRIVE PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Return springBlue

420 4381 92Purple/Purple414 8179 00

Purple/Purple414 8179 00

Purple/Purple414 8179 00

Purple/Purple414 8179 00

Centrifugallevel arm 420 4484 55 420 4484 55 420 4484 55 420 4484 55 420 4484 55

Calibrationwashers or pin

420 4292 20(solid)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

Governor cupor ramp

228420 4802 28

227420 4802 27

227420 4802 27

227420 4802 27

227420 4802 27

Calibrationscrew position 4 2 3 3 4

DRIVEN PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Spring preload

Cam40°

504 0921 0044°

504 0913 0044°

504 0913 0044°

504 0913 0044°

504 0913 00

Chaincase gearing 23/44 23/44 23/44 23/44 23/44

SPECIAL SET-UP NOTES:

Model 3868, 3872.

Calibration

Altitude

Clutching

Altitude

Gearing

Altitude

9 lb + 3– 0 12 lb + 3

– 0 12 lb + 3– 0 12 lb + 3

– 0 12 lb + 3– 0

mmt9802a.bk : mmt1994.fm5 Page 19 Tuesday, January 6, 1998 8:12 AM

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1994-20

1994- MX, FORMULA ST

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F

PTOMAG

310300

280270

240240

230230

220220

– 30°C– 20°F

PTOMAG

300290

270260

230230

220220

210210

– 20°C– 4°F

PTO

MAG

290

280

260

250

220

220

210

210

200

200

– 10°C14°F

PTOMAG

280270

250240

210210

200200

190190

0°C32°F

PTOMAG

270260

240230

200200

190190

185185

10°C50°F

PTOMAG

260250

230220

195195

185185

175175

20°C70°F

PTOMAG

250240

220210

185185

175175

165165

Temperature

Altitude

mmt9802a.bk : mmt1994.fm5 Page 20 Tuesday, January 6, 1998 8:12 AM

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1994-21

1994- FORMULA STX/STX (2)

HIGH ALTITUDE KIT (P/N 861 7418 00)

CARBURETOR

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Main jetPTO 340MAG 350

PTO 280MAG 290

PTO 250MAG 270

PTO 230MAG 250

PTO 210MAG 230

Needle jet 480 P-6404-1312480 P-2

404-1486480 O-8

404-1485480 O-6

404-1485480 O-6

Pilot jet 35404-1091

40404-1094

45404-1095

50404-1095

50

Needle 6DHN43 6DHN43 6DHN43 6DHN43 6DHN43

Needle clipposition from top 2 2 2 2 2

Slide cutaway 2.5 2.5 2.5 2.5 2.5

Air screwPTO 1MAG 1

PTO 1-1/4MAG 1

PTO 1-1/2MAG 1

PTO 1-1/2MAG 1

PTO 1-1/2MAG 1

Idle speed (RPM) 1800-2000 1800-2000 1800-2000 1800-2000 1800-2000

DRIVE PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Return springBlue/Green414 8177 00

Purple/Purple414 8179 00

Purple/Purple414 8179 00

Purple/Purple414 8179 00

Purple/Purple414 8179 00

Centrifugallevel arm 420 4484 55 420 4484 55 420 4484 55 420 4484 55 420 4484 55

Calibrationwashers or pin

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

Governor cupor ramp

228420 4802 28

228420 4802 28

228420 4802 28

228420 4802 28

228420 4802 28

Calibrationscrew position 3 3 4 4 5

DRIVEN PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Spring preload

Cam50°

504 1401 0044°

504 0913 0044°

504 0913 0044°

504 0913 0044°

504 0913 00

Chaincase gearing 25/44 25/44 25/44 25/44 25/44

SPECIAL SET-UP NOTES:

Model 3873/3874.

Calibration

Altitude

Clutching

Altitude

Gearing

Altitude

12 lb + 3– 0 12 lb + 3

– 0 12 lb + 3– 0 12 lb + 3

– 0 12 lb + 3– 0

mmt9802a.bk : mmt1994.fm5 Page 21 Tuesday, January 6, 1998 8:12 AM

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1994-22

1994- FORMULA STX/STX (2)

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F

PTOMAG

360370

300310

270290

250270

240260

– 30°C– 20°F

PTOMAG

350360

290300

260280

240260

220240

– 20°C– 4°F

PTO

MAG

340

350

280

290

250

270

230

250

210

230

– 10°C14°F

PTOMAG

330340

270280

240260

220240

200220

0°C32°F

PTOMAG

320330

260270

230250

210230

195215

10°C50°F

PTOMAG

310320

250260

220240

200220

190210

20°C70°F

PTOMAG

300310

240250

210230

190210

185205

Temperature

Altitude

mmt9802a.bk : mmt1994.fm5 Page 22 Tuesday, January 6, 1998 8:12 AM

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1994-23

1994- FORMULA Z

HIGH ALTITUDE KIT (P/N 861 7417 00)

CARBURETOR

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Main jetPTO 360MAG 360

PTO 320MAG 320

PTO 290MAG 300

PTO 270MAG 280

PTO 250MAG 260

Needle jet 224 AA-6 224 AA-4 224 AA-2 224 AA-0 224 AA-0

Pilot jet 50 55 60 60 60

Needle 7DL07 7DL07 7DL07 7DL07 7DL07

Needle clipposition from top 3 3 3 3 3

Slide cutaway 2.5 2.5 2.5 2.5 2.5

Air screwPTO 3/4MAG 3/4

PTO 7/8MAG 7/8

PTO 1MAG 1

PTO 1MAG 1

PTO 1MAG 1

Idle speed (RPM) 1800-2000 1800-2000 1800-2000 1800-2000 1800-2000

DRIVE PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Return springYellow

414 8176 00Purple/Purple414 8179 00

Purple/Purple414 8179 00

Purple/Purple414 8179 00

Purple/Purple414 8179 00

Centrifugallevel arm 420 4484 00 420 4484 00 420 4484 00 420 4484 00 420 4484 00

Calibrationwashers or pin

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

Governor cupor ramp

228420 4802 28

228420 4802 28

228420 4802 28

228420 4802 28

228420 4802 28

Calibrationscrew position 3 3 4 4 5

DRIVEN PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Spring preload

Cam50°

504 1401 0044°

504 0913 0044°

504 0913 0044°

504 0913 0044°

504 0913 00

Chaincase gearing 25/44 25/44 25/44 25/44 25/44

SPECIAL SET-UP NOTES:

Model 3875.

Calibration

Altitude

Clutching

Altitude

Gearing

Altitude

12 lb + 3– 0 12 lb + 3

– 0 12 lb + 3– 0 12 lb + 3

– 0 12 lb + 3– 0

mmt9802a.bk : mmt1994.fm5 Page 23 Tuesday, January 6, 1998 8:12 AM

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1994-24

1994- FORMULA Z

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F

PTOMAG

390390

350350

320330

300310

280290

– 30°C– 20°F

PTOMAG

370370

330330

300310

280290

260270

– 20°C– 4°F

PTO

MAG

360

360

320

320

290

300

270

280

250

260

– 10°C14°F

PTOMAG

350350

310310

280290

260270

240250

0°C32°F

PTOMAG

340340

300300

270280

250260

230240

10°C50°F

PTOMAG

330330

290290

260270

240250

220230

20°C70°F

PTOMAG

310310

270270

250260

220230

210220

Temperature

Altitude

mmt9802a.bk : mmt1994.fm5 Page 24 Tuesday, January 6, 1998 8:12 AM

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1994-25

1994- MX Z

HIGH ALTITUDE KIT (P/N 861 7420 00)

CARBURETOR

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Main jetPTO 290MAG 280

PTO 260MAG 250

PTO 220MAG 220

PTO 210MAG 210

PTO 200MAG 200

Needle jet 159 N-4 159 N-4 159 N-2 159 N-2 159 N-2

Pilot jet 35 40 45 50 50

Needle 6DHN44 6DHN44 6DHN44 6DHN44 6DHN44

Needle clipposition from top 3 3 3 3 3

Slide cutaway 2.5 2.5 2.5 2.5 2.5

Air screwPTO 3/4MAG 3/4

PTO 3/4MAG 3/4

PTO 1MAG 3/4

PTO 1MAG 3/4

PTO 1MAG 3/4

Idle speed (RPM) 1600-1800 1600-1800 1800-2000 1800-2000 1800-2000

DRIVE PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Return springBlue/Yellow414 6895 00

Purple/Purple414 8179 00

Purple/Purple414 8179 00

Purple/Purple414 8179 00

Purple/Purple414 8179 00

Centrifugallevel arm 420 4484 55 420 4484 55 420 4484 55 420 4484 55 420 4484 55

Calibrationwashers or pin

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

Governor cupor ramp

228420 4802 28

227420 4802 27

227420 4802 27

227420 4802 27

227420 4802 27

Calibrationscrew position 4 2 3 3 4

DRIVEN PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Spring preload

Cam44°

504 0913 0044°

504 0913 0044°

504 0913 0044°

504 0913 0044°

504 0913 00

Chaincase gearing 23/44 23/44 23/44 23/44 23/44

SPECIAL SET-UP NOTES:

Model 3870.

Calibration

Altitude

Clutching

Altitude

Gearing

Altitude

12 lb + 3– 0 12 lb + 3

– 0 12 lb + 3– 0 12 lb + 3

– 0 12 lb + 3– 0

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1994-26

1994- MX Z

MAIN JET CHART

- CAUTION

These adjustments are guidelines only. Specific adjustments varywith temperature, altitude and snow conditions. Always observespark plug condition for proper jetting.

SeaLevel

1200 m

4000 ft

1800 m

6000 ft

2400 m

8000 ft

3000 m

10000 ft

– 40°C– 40°F

PTOMAG

310300

280270

240240

230230

220220

– 30°C– 20°F

PTOMAG

300290

270260

230230

220220

210210

– 20°C– 4°F

PTO

MAG

290

280

260

250

220

220

210

210

200

200

– 10°C14°F

PTOMAG

280270

250240

210210

200200

190190

0°C32°F

PTOMAG

270260

240230

200200

190190

185185

10°C50°F

PTOMAG

260250

230220

195195

185185

175175

20°C70°F

PTOMAG

250240

220210

185185

175175

165165

Temperature

Altitude

mmt9802a.bk : mmt1994.fm5 Page 26 Tuesday, January 6, 1998 8:12 AM

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1994-27

SEA LEVEL TECHNICAL DATA -1994 MODELS 1994-

1994- SUMMIT 470HIGH ALTITUDE KIT (P/N 861 7423 00)

CARBURETOR

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Main jetPTO 380MAG 400

PTO 380MAG 400

PTO 380MAG 400

PTO 380MAG 400

PTO 380MAG 400

Needle jet 159 O-2 159 O-2 159 O-2 159 O-2 159 O-2

Pilot jet 75 75 75 75 75

Needle 6FL14 6FL14 6FL14 6FL14 6FL14

Needle clipposition from top 3 3 3 3 3

Slide cutaway 2.5 2.5 2.5 2.5 2.5

Air screwPTO 1-5/8MAG 1-5/8

PTO 1-5/8MAG 1-5/8

PTO 1-5/8MAG 1-5/8

PTO 1-5/8MAG 1-5/8

PTO 1-5/8MAG 1-5/8

Idle speed (RPM) 1500-1700 1500-1700 1500-1700 1500-1700 1500-1700

DRIVE PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Return springBlue/Yellow414 6895 00

Purple/Purple414 8179 00

Purple/Purple414 8179 00

Purple/Purple414 8179 00

Purple/Purple414 8179 00

Centrifugal level arm 420 4484 55 420 4484 55 420 4484 55 420 4484 55 420 4484 55

Calibrationwashers or pin

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

Governor cupor ramp

228420 4802 28

227420 4802 27

227420 4802 27

227420 4802 27

227420 4802 27

Calibrationscrew position 4 2 3 4 4

DRIVEN PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Spring preload

Cam44°

504 0913 0044°

504 0913 0044°

504 0913 0044°

504 0913 0044°

504 0913 00

Chaincase gearing 22/44 22/44 22/44 22/44 22/44

SPECIAL SET-UP NOTES:

Model 3871.There is no need to adjust the carburators.The Summit family is equip with a HAC system that provide to it.

Calibration

Altitude

Clutching

Altitude

Gearing

Altitude

12 lb + 3– 0 12 lb + 3

– 0 12 lb + 3– 0 12 lb + 3

– 0 12 lb + 3– 0

mmt9802a.bk : mmt1994.fm5 Page 27 Tuesday, January 6, 1998 8:12 AM

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1994-28

1994- SUMMIT 583HIGH ALTITUDE KIT (P/N 861 7424 00)

CARBURETOR

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Main jetPTO 490MAG 490

PTO 490MAG 490

PTO 490MAG 490

PTO 490MAG 490

PTO 490MAG 490

Needle jet 480 Q-4 480 Q-4 480 Q-4 480 Q-4 480 Q-4

Pilot jet 75 75 75 75 75

Needle 6FL14 6FL14 6FL14 6FL14 6FL14

Needle clipposition from top 3 3 3 3 3

Slide cutaway 2.5 2.5 2.5 2.5 2.5

Air screwPTO 2.25MAG 2.25

PTO 2.25MAG 2.25

PTO 2.25MAG 2.25

PTO 2.25MAG 2.25

PTO 2.25MAG 2.25

Idle speed (RPM) 1800-2000 1800-2000 1800-2000 1800-2000 1800-2000

DRIVE PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Return springBlue/Green414 8177 00

Purple/Purple414 8179 00

Purple/Purple414 8179 00

Purple/Purple414 8179 00

Purple/Purple414 8179 00

Centrifugal level arm 420 4484 55 420 4484 55 420 4484 55 420 4484 55 420 4484 55

Calibrationwashers or pin

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

420 4291 40(hollow)

Governor cupor ramp

228420 4802 28

228420 4802 28

228420 4802 28

228420 4802 28

228420 4802 28

Calibrationscrew position 3 3 4 4 5

DRIVEN PULLEY

SEA LEVEL 4000 FT 6000 FT 8000 FT 10 000 FT

Spring preload

Cam44°

504 0960 0044°

504 0960 0044°

504 0960 0044°

504 0960 0044°

504 0960 00

Chaincase gearing 23/44 23/44 23/44 23/44 23/44

SPECIAL SET-UP NOTES:

Model 3876.There is no need to adjust the carburators.The Summit family is equip with a HAC system that provide to it.

Calibration

Altitude

Clutching

Altitude

Gearing

Altitude

12 lb + 3– 0 12 lb + 3

– 0 12 lb + 3– 0 12 lb + 3

– 0 12 lb + 3– 0

mmt9802a.bk : mmt1994.fm5 Page 28 Tuesday, January 6, 1998 8:12 AM

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ANNEXE A

PULLEY ALIGNMENT - 1994 MODELS ANNEXE A(as an example)

ÉLAN AND ALPINE II

1. Straight bar2. Front

ALL OTHERS

1. Straight bar2. Front

DRIVE BELT DEFLECTION MEASUREMENT

BELT TENSION TESTER (P/N 414 3482 00)

1. Upper O-ring2. Force3. Deflection

4. Reference rule5. Lower O-ring

A00D02Q

2

1

XZ

Y

W

A00D0WQ

2

1

X

Y

WZ

A00D08Q

2

1 3 4

5

mmt9802a.bk : annexe_a.fm5 Page 1 Tuesday, January 6, 1998 8:12 AM

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19

94

(A

S A

N E

XA

MP

LE)

ANNEXE AM

OD

EL

WX

Y –

XZ

BE

LT D

EF

LE

CT

ION

BE

LT H

EIG

HT

OV

ER

DR

IVE

NP

UL

LE

Y

DR

IVE

NP

UL

LE

Y A

XIA

LF

RE

E P

LA

Y

mm

(in

)m

m(i

n)

mm

(in

)+

0, –

1 m

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0, –

0.0

40 i

n)

mm

(in

)kg

(lb

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m(i

n)

mm

(in

)

Éla

n26

8(1

0-9/

16)

32.8

± 0

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6 ±

1/6

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± 0

.75

(0 ±

1/3

2)40

(1-3

/32)

33 ±

3(1

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6 ±

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N/A

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ll28

4(1

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36.0

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6 ±

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12 ±

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269.

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0.75

± 0

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(1/3

2 ±

1/3

2)36

.5(1

-7/1

6)32

± 5

(1-1

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± 3

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6.8

(15)

N/A

N/A

All

Ska

nd

ican

d S

afar

i26

8.3

(10-

9/16

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.0 ±

0.4

(1-7

/16

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0.75

± 0

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(1/3

2 ±

1/3

2)27

.0(1

-1/1

6)32

± 5

(1-1

/32

± 3

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± 0

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2 ±

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h 1

an

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ll G

ran

d T

ou

rin

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(10-

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0.5

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± 1

/64)

1.5

± 0

.5(1

/16

± 1

/64)

27.0

(1-1

/16)

32 ±

5(1

-1/3

2 ±

3/1

6)6.

8(1

5)0.

75 ±

0.75

(1/3

2 ±

1/3

2)2.

5 ±

0.5

(3/3

2 ±

1/6

4)

Form

ula

Z, S

T,S

TX

, MX

, MX

Z,

Su

mm

it 4

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um

mit

583

257.

5(1

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4)1.

5 ±

0.5

(1/1

6 ±

1/6

4)16

.5(2

1/32

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± 5

(1-1

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± 3

/16)

6.8

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0.75

± 0

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2 ±

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2)0.

5 ±

0.5

(1/6

4 ±

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4)

Mac

h Z

an

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670

257.

5(1

0-1/

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0.5

(1/1

6 ±

1/6

4)16

.5(2

1/32

)32

± 5

(1-1

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6.8

(15)

2.25

± 0

.75

(3/3

2 ±

1/3

2)0.

5 ±

0.5

(1/6

4 ±

1/6

4)

mm

t980

2a.

bk

: an

nex

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5 P

age

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6, 1

99

8 8

:12

AM

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TO GET ADDITIONAL COPIES, ORDER:High altitude technical data sheets (1994-1998): P/N 484 0686 00 (bindersold separately).Three-ring binder (8-1/2 x 5-1/2): P/N 484 0545 00.To maintain your booklet accurate and up to date, each year Bombardiermakes available in the fall a revised and updated edition of the high alti-tude technical data sheets. The 1995-1999 sheets will be available in thefall of 1998.NOTE: Order them through your regular parts channels.

BOMBARDIER SERVICE PUBLICATIONS REPORT

Bombardier’s Technical Publications Department strives to maintain thehighest possible standards, but occasionally slip-ups do occur and weappreciate your bringing it to our attention. Just fill in and mail the pre-addressed card below. Feel free to write in your suggestions also.

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Bombardier SERVICE PUBLICATIONS REPORT

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Zip code/Postal code _____________

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AFFIXPROPERPOSTAL

Bombardier Inc.Technical PubicationsAfter Sales ServiceValcourt, (Quebec)Canada, J0E 2L0

mmt9802a.bk : annexe_a.fm5 Page 4 Tuesday, January 6, 1998 8:12 AM