MMS8T Crane Manual

7/27/2019 MMS8T Crane Manual

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Bhel / PSWR / NAGPUR

Site : Month & Year

Sl.No.

Description Periodicity DATE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1. Check E.Oil level & Top up Daily

2. Check brake oil level & top up Daily

3. Check radiator water level Daily

4. Fule, hyd. Oil, level check & top up Daily

5. Check tyre inflation pre : Daily

6. Check tension of dynamo, water : pump& fan belt

Daily

7. Battery Solution level Daily

8. Safety Devices are in order Daily

9. Clean air cleaner bowl & check air cleaneroil level

Daily

10. Drain water from air receiving tank Daily

11. Grease all grease nipple Daily

12. Change E. oil 20 W/40 250 Hrs.

13. Change lub oil filters 250 Hrs.

14. Change fuel filter element 250 Hrs.

15. Engine tune up 250 Hrs.

16. Valve tappet clearance check 250 Hrs.

17. Check for any oil leak 250 Hrs.

18. Tighten all nuts & bolts 250 Hrs.

19. Check brush & bushes of dynamo & Selfstarter

250 Hrs

20. Clean & tighten all electrical connection 250 Hrs.

21. Change hyd oil filter 250 Hrs.

22. Flush radiator 250 Hrs.

Monthly Maintenance Schedule for 8 T Escort Hydraulic Crane

Format No. : PW:FEX:Crane:Maint:01

Sheet : 1 of 2


2/19


Site : Month & Year

Sl.No.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

23. Adjust brake & clutch 250 250 Hrs.24. Change hyd return line filter 500 Hrs.

25. Change hyd oil S.S-46 500 Hrs.

26. Change G.B. oil SAC. 90 500 Hrs.

27. Change wheel reduction gear oil 500 Hrs.

28. Change air cleaner filter 500 Hrs.

29. Adjust clutch & brake 500 Hrs.

30. Check for damages to hose 500 Hrs.

31. Clean & repack front wheel lubBearings with fresh grease

500 Hrs.

Initial of Engineer Incharge

Monthly Maintenance Schedule for 8 T Escort Hydraulic Crane


Sheet : 2 of 2


3/19


Site : Month & Year

Sl.No.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1. Check radiator water level Daily2. Engine of level Daily

3. Fuel tank level Daily

4. Check brake fluid level Daily

5. Check battery lead & electrolitelevel

Daily

6. Tyre air pressure Daily

7. Check oil level in air compressor Daily

8. Drain water from Air tank Daily

9. Grease all grease points Daily

10. Check tention of V belts Daily

11. Change Engine oil 20 W/40 200 Hrs.

12. Change all filters 200 Hrs.

13. Change air compressor oil 200 Hrs.

14. Unloader valve felt cleaning 200 Hrs.

15. Air cleaner cleaning & oil changing 200 Hrs.

16. Apply cardium compound on wire ropes 200 Hrs.

17. Oil load movement ball joints 200 Hrs.

18. Check & adjust brake & clutches 200 Hrs.

19. Check & level reduction gear & gearbox oil

200 Hrs.

20. Check & level wheel hub oil &differential

200 Hrs.


Monthly Maintenance Schedule for 15/16 MT Coles Crane Model S1510


Sheet : 1 of 1


4/19


Site : Month & Year

Sl.No.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1. Check E.Oil level & Top up Daily2. Check radiator water level Daily

3. Drain water in fuel tank Daily

4. Drain water in air tank Daily

5. Drain water in Hyd. Oil tank Daily

6. Check tyre air pressure Daily

7. Check for any leakage of oil + air Daily

8. Check for any nut & bolt loose Daily

9. Tight fan belt, Dynamo belt & waterpump belt

Daily

10. Check air tank pressure(Normal 8 Kg/Cm2

Daily

11. Check the performance of allsafety devices

Daily

12. Check battery solution level Daily

13. Check brake & clutch Daily

14. Check fuel tank level Daily

15. Check M/c oil level Daily

16. Check Hyd. Oil tank level Daily

17. Check oil l evel in torque convertor Weekly

18. Check differential oil level Weekly

19. Check wheel hub oil level Weekly

20. Grease all grease nipples Weekly

21. Change Engine Oil 20W/40 125 Hrs.

22. Change lube oil filter element 125 Hrs.


24. Change hyd oil return line filter 125 Hrs.

25. Change compressor breatherelement

125 Hrs.

26. Clean air cleaner filter container 125 Hrs.

27. Check main winch oil level 125 Hrs.

Monthly Maintenance Schedule for Voltas Omega tyre Mounted Crane Model 20/25


Sheet : 1 of 2


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Site : Month & Year

Sl.No.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

28. Clean & tighten all electrical connection& change carbon brush of dynamo &self motor

125 Hrs

29. Change torque convertor oil 500 Hrs.

30. Change differential oil 500 Hrs.

31. Change wheel hub oil 500 Hrs.

32. Change hyd oil 500 Hrs.

33. Tighten all nut & bolt 500 Hrs.

34. Change air filter element 500 Hrs.

35. Engine tune up 500 Hrs.

36. Valve clearance setting 500 Hrs.

37. Check carbon brush & bushes of selfstarter and dynamo

500 Hrs.


Monthly Maintenance Schedule for Voltas Omega tyre Mounted Crane Model 20/25


Sheet : 2 of 2


6/19


Site : Month & Year

Sl.No.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1. Engine oil checking Daily2. Radiator water level checking Daily

3. Brake oil level checking Daily

4. Battery solution level checking Daily

5. Drain water from fuel tank Daily

6. Drain water from air tank Daily

7. Grease all greasing points Daily

8. Check brake and clutchefectiveness

Daily

9. Check all safety devices working Daily

10. Check fuel level in tank Daily

11. Check leakage for air, water & oil Daily

12. Check tention of V belts Daily

13. Clean air cleaner Weekly

14. Check & clean carbon brush of dynomo &self starter

Weekly

15. Tighten all elect. Connection Weekly

16. Check oil level in gear box & chaincase

Weekly

17. Check oil level in propel chamber Weekly

18. Change engine oil. (240 Hrs) 240 Hrs.

19. Change all filter elements 240 Hrs.

20. Tighten propel chain & track chain 240 Hrs.

21. Apply cardium compound on wireropes

240 Hrs.


Monthly Maintenance Schedule for 18 MT Tata 320 Crawler Crane


Sheet : 1 of 1


7/19


Site : Month & Year

Sl.No.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1. Check E. Oil level Daily2. Check radiator water level Daily

3. Battery solution level Daily


5. Brake oil tank level Daily



8. Check safety devices forhealthyness

Daily

9. Check tention of V belt Daily

10. Check leak for air, oil & water Daily

11. Grease all under carriage nipples Daily

12. Check oil level in chain case 100 Hrs.

13. Check oil level in gear case 100 Hrs.

14. Check oil level in propel chamber 100 Hrs.

15. Check oil level in flower pot 100 Hrs.

16. Apply cardium compound on allopen gears.

100 Hrs.

17. Grease all nipples of revolvingframes

100 Hrs.

18. Fill up cam clutch with M. oil 100 Hrs.

19. Tighten & clean all electricalconnections

100 Hrs.

20. Check track pad tightness 100 Hrs.

21. Engine oil changing 20W/40 250 Hrs.

22. Change oil filter element 250 Hrs.

23. Change fuel filter element 250 Hrs.24. Change bypass filter element 250 Hrs.

25. Clean air cleaner filter element 250 Hrs.

26. Change corossion resistenceelement

250 Hrs.

Monthly Maintenance Schedule for Tata 75 MT 955/TFC-280 Crawler Crane


Sheet : 1 of 2


8/19


Site : Month & Year

Sl.No.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

27. Cleaning slip ring, check wear & tear ofbrush & bush of self motor andalternator

250 Hrs.

28. Check megenetorque and swingcontroller brush

250 Hrs.

29. Change oil of propel chamber gearcase, chain case & flower pot.

1000 Hrs.

30. Tighten bearing cap bolts of H.P. shaft 250 Hrs.


Monthly Maintenance Schedule for Tata 75 MT955/TFC-280 Crawler Crane


Sheet : 2 of 2


9/19


Site : Month & Year

Sl.No.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1. Check engine oil level & top up Daily2. Check fuel level & drain water Daily

3. Fill radiator with treated water Daily


5. Start engine & note air pressure Daily

6. Check all safety device functions Daily

7. All grease nipple to be greased Daily

8. Check hyd oil level & top up Daily

9. Check leak for oil level & top up Daily

10. Check battery solution level Daily

11. Check V belt tention Daily

12. Check all mounting bolts fortightness

Daily

13. Check brake & clutch for goodfunctions

Daily

14. Check for proper track tention Daily

15. Check oil filter for damage Forthnight

16. Check & c lean air cleaner e lement Forthnight

17. Check elect. Connection and tighten Forthnight

18. Change engine oil 20W/40 Monthly

19. Change oil & diesel filters Monthly

20. Clean air breathers Monthly


Monthly Maintenance Schedule for 100 MT Tata Hitachi KH-500 HYD Crawler Crane


Sheet : 1 of 1


10/19

Lubricants & Filter Replacement Period & QuantitlyKH-500 Hyd. Crawler Crane 100 MT

Sl. No. Description Qty. Grade Period

1. Fuel Filter Element 1. No. - 240 Hrs.

2. Oil Fiter Element 1. No. - - do -

3. Hyd. Filter Element 1. No. - 500 Hrs.

4. Engine Oil 44 Ltrs. 20 W 40 140 Hrs.

5. Hydraulic Oil 600 Ltrs. SS 46 2000 Hrs.

6. Grease - Servo M.P. 08 Working Hrs.

7. Air Cleaner 1 No. - 1000 Hrs.

8. Wire Rope Lub - Servo Cot 110 500 Hrs.

9. Pump Transmission 1.5 Ltrs. SAE 90 250 Hrs.

10. Main Aux. Transmission 8.5 Ltrs. - do - 1000 Hrs.

11. Winch Gear 6.0 Ltrs. - do - - do -

12. Swing Transmission 8.0 Ltrs. - do - - do -

13. Propel Transmission 18.0 Ltrs. - do - - do -

14. Fuel Tank 400.0 Ltrs HSD -

15. Radiator 68.0 Ltrs Pure Clean Water -


11/19


Site : Month & Year

Sl.No.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1. Check E. Oil level Daily2. Check radiator water level Daily

3. Battery solution level Daily


5. Brake oil tank level Daily



8. Check safety devices forhealthyness

Daily

9. Check tention of V belt Daily

10. Check leak for air, oil & water Daily

11. Grease all under carriage nipples Daily

12. Check oil level in chain case 100 Hrs.

13. Check oil level in gear case 100 Hrs.14. Check oil level in propel chamber 100 Hrs.

15. Check oil level in flower pot 100 Hrs.

16. Apply cardium compound on allopen gears.

100 Hrs.

17. Grease all nipples of revolving 100 Hrs.

18. Fill up cam clutch with M. Oil 100 Hrs.

19. Tighten & clean all electricalconnections

100 Hrs.

20. Check track pad tightness 100 Hrs.

21. Engine oil changing 20W/40 250 Hrs.

22. Change oil filter element 250 Hrs.


24. Change bypass filter element 250 Hrs.25. Clean air cleaner filter element 250 Hrs.

26. Change corossion resistenceelement

250 Hrs.

Monthly Maintenance Schedule for 100 MT Tata-1055 BLC Crawler Crane


Sheet : 1 of 2


12/19


Site : Month & Year

Sl.No.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

27. Cleaning slip ring, check wear &tear of brush & bush of self motorand alternator

250 Hrs.

28. Check magenetorque and swingController brush

250 Hrs.

29. Change oil of propel chamber gearcase, chain case & flower pot

1000 Hrs.

30. Tighten bearing cap bolts of H.P.shaft

250 Hrs.



Sheet : 2 of 2

Monthly Maintenance Schedule for 100 MT Tata-1055 BLC Crawler Crane


13/19


Site : Month & Year

Sl.No.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1. Take up idler greasing Daily

2. Tack rollers greasing Daily

3. Boom foot pins greasing Daily

4. Sheave bail greasing Daily

5. Live must foot pin greasing Daily

6. Bail sheave shaft greasing Daily

7. Check engine oil level Daily

8. Turntable gearteeth greasing Daily

9. Rediatorr water level check Daily

10. Hyd oil level check Daily

11. Fuel level check Daily

12. Alternator belt tension check Daily

13. Safety belt healthyness check Daily

14. Oil leakage check Daily

15. Fuel leakage check Daily

16. Remove water from fuel Daily

17. Track shoe tightness check Daily

18. Wedge pack tightness check Daily

19. Inspect travel motor Daily

20. Inspect jack cylinder Daily

21. Check E. oil pressure 4 Kg/Cm2 Daily

22. Check E. oil pre warning lamp off Daily

23. Outer travel planetory sealgreasing

50 Hrs.

24. Rotating joints greasing 50 Hrs.

25. Back stop struts greasing 50 Hrs.

26. Bail hook greasing 50 Hrs.

27. Jib sheave + jib mast greasing 50 Hrs.

28. Deflector sheave greasing 50 Hrs.

29. Boom head sheave greasing 50 Hrs.

30. Auxilary lifting sheave greasing 50 Hrs.


Sheet : 1 of 3

Monthly Maintenance Schedule for 180 MT Link Belt LS-248 H Crawler Crane


14/19


Site : Month & Year

Sl.No.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

31. Hook block & sheave greasing 50 Hrs.

32. Rear drum clutch apply lever 50 Hrs.

33. Front drum clutch apply levergreasing

50 Hrs.

34. Turntable bearing greasing 50 Hrs.

35. C.W.T. remover cylinder greasing 50 Hrs.

36. C.W.T. remover linkage greasing 50 Hrs.

37. R. drum clutch dead end pin oiling 50 Hrs.

38. F. drum clutch dead end pin oiling 50 Hrs.

39. Control valve linkage + rods oiling 50 Hrs.

40. Hyd. Pump drive gear case oiling 50 Hrs.

41. Inspect batteries and addelectrolyte and cleaning terminals

50 Hrs.

42. Engine oil change 20W/40 250 Hrs.

43. Oil filter element change 250 Hrs.

44. Bypass oil filter element change 250 Hrs.

45. Outer travel planetory oiling 250 Hrs.

46. Travel reduction gear oiling 250 Hrs.

47. Park brake oiling 250 Hrs.

48. Swing speed reducer oiling 250 Hrs.

49. F. Drum planetory oiling 250 Hrs.

50. F. Drum gear case oiling 250 Hrs.

51. R. drum planetory oiling 250 Hrs.

52. R. Drum gear case oiling 250 Hrs.

53. Boom host planetory oiling 250 Hrs.

54. Boom host gear case oiling 250 Hrs.

55. Wire rope greasing 250 Hrs.


Sheet : 2 of 3



15/19


Site : Month & Year

Sl.No.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

56. Boom host bridle greasing 250 Hrs.

57. Fuel filter element change 500 Hrs.

58. Clean fuel tank strainer 500 Hrs.

59. Check injection nozzle 500 Hrs.

60. Coolent replacement 500 Hrs.

61. Radiator external face clean 500 Hrs.

62. Starter & alternator check & clean 500 Hrs.

63. Check wiring connection 500 Hrs.

64. H. pump driver gear case oiling 500 Hrs.

65. Change Hyd. Return line filter 500 Hrs.

66. Change Hyd. Pressure line filter 500 Hrs.

67. Priming pump strainer clean 1000 Hrs.

68. Cooling system circuit clean 1000 Hrs.

69. Outer travel planetry oil change 1000 Hrs.

70. Travel reduction unil oil change 1000 Hrs.

71. Park brake oil change 1000 Hrs.

72. Upper Hyd. Res. Oil change 1000 Hrs.

73. Swing speed reducer oil change 1000 Hrs.

74. Front drum plane tory oil change 1000 Hrs.

75. Front drum gear case oil change 1000 Hrs.

76. Rear drum planetory oil change 1000 Hrs.

77. Rear drum gear case oil change 1000 Hrs.

78. Boom hoist planetory oil change 1000 Hrs.

79. Boom hoist gear case oil change 1000 Hrs.



Sheet : 3 of 3



16/19

MONTHLY MAINTANENCE SCHEDULE FOR 250 MT FMC CRAWLER CRANE MODEL-LS718

Sl.

No.

Activity Period Date Remarks

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Lub Code

1. Check 2 top-up oil level D

a. Swing level gear case D M Replace every 500 hrs.

b. Boom hoist level gear case D M - do -

c. Chain case D M - do -

d. 2 Speed transmission D M - do -

e. Troque generator oil case D T

f. Engine oil D D Replace every 500 hrs.

g. Hydraulic oil tank D B

h. Oil reservior tank D F Replace every 500 hrs.

1. Deck gear case D M Replace every 500 hrs.

2. Inspect radiator level D Water Replace every 500 hrs.

3. Check fuel tank level D Diesel Drain every 6

4. Check gas pr. In accumulator D Nitrogen

5. Inspect V belt tension D E

6. Check & top up travel gear oil D M Replace every 500 hrs.

7. Inspect & coal open gears D E

8. Grease following D

a. Inner tration shaft bush D A

b. Idler Roller D A

c. Outer Traction shaft bush D A

d. Idler shaft bushing D A

e. Drive Sprocket D A

PW:FEX:Crane:Maint:09

Page : 1 of 3


17/19


Sl.No.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Lub Code

f. Upper Roller D A

g. Lower Roller D A

h. Shift coller D A

i. Inner bushing D A

j. Outer Bearing D A

k. Centre pin bearing D A

l. 2 Speed Transmission D A

m. 2-H drive bearing D A

n. Reduction shaft bearing D A

o. Master clutch Release D A

p. Boom Hoist top Bearing D A

q. Boom Hoist Shaft Bearing D A

r. Real drum shaft bearing D A

s. Swing horizontal shaft bearing D A

t. Front shaft bearing D A

u. Trawere Horizontal shaft bearing D A

v. Swing lock pawl D A

w. Boom Hoist vertical swingbearing

D A

x. Front break shaft bearing D A

y. Redn. Break shift bearing D A


Page : 2 of 3


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Sl.No.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Lub Code

z. Rear break shaft bearing D A

a1. Front break level bearing D A

a2. Swing break level D A

a3. Left drum draw bearing D A

a4. Travel vertical shaft bearing D A

a5. Swing drive shaft bearing D A

a6. Outer traction D A

9. Inter gear of swing ball W E

10. Swing ball race W H

11. Checkup chain tension W -

12. Inspect bevel gear W W

Initial of Engineer Incharge M

Period Code : Lube Code

A General GreaseB Hydraulic Oil

D Daily D Engine OilW Weekly E Open Gear Oil

F Break FluidM Gear OilT Automatic TransmissionW Worm Gear Oil


Page : 3 of 3


19/19


Sl.No.


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1. Engine oil level checking Daily

2. Radiator water level checking Daily

3. Battery acud level checking Daily

4. Tyre inflation pressure checking145 PSI

Daily

5. Engine oil pressure checking 2.5Kg/cm2 in low idle

Daily



8. Drain water from Hy. Oil tank Daily

9. Check system air pressure 120PSI

Daily

10. Check all safety devices are working Daily

11. Check tension of V. belts Daily

12. Grease all greasing points Daily

13. Random check electrical connection Weekly

14. Check oil level in gear box centrejoints & wheel hubs

15 Days

15. Check oil level in swing braden swingfunk, boom hoist drum rear drum front,Pump drive

15 Days

16. Apply cardium compound on wire ropes 15 Days

17. Check oil level in planatries, differendials,transmission & transfer case

15 Days

18. Change oil in Quick disconnect pump 15 Days

19. Change Engine oil & fileers 240 Hrs.

20. Check all nut & Bolts for looseness 240 Hrs.

21. Change hydraulic oil 1000 Hrs.22. Change all gear oils 1000 Hrs.

Initial of Engineer

Documents

MMS8T Crane Manual