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Company Introduction Molded Materials de Mexico
September 2016
We are an Advanced Materials Technology company
focused on the application of Composites and Engineered Resins
to reduce weight, substitute metal, reduce waste Customer Growth
Sales
Engineering
Operations
Execution
Leadership Team
Doug CallahanPresident
Ken BennickEngineering
Paul LarsonFinance
Ed ChappelHuman Resources
Frank RadtkeTooling
Bruce BanningQuality
Mike WilliamsSaline Ops Miguel Arredondo
Monterrey Ops
Beverly GanglerProject Planning
Engineered Solutions
• Full Service Component Design &
Engineering.
• Prototyping.
• Full Service, in-house Tool Design, Build and
ECO implementation. (Saline)
• World- Class Manufacturing and Assembly.
• Certified Management Systems:
• ISO-9001
• ISO/TS-16949
• ISO-14001
• Application Engineering:
Concept Design Tooling
• Materials Engineering & Development
• Design Engineering:
• CAD/CAM
• Failure Mode Analysis
• Design for Manufacturing / Design
for Assembly
• Process Engineering: Selection and
Development
We speak your language
• A Class 8 Truck Leader needed to reduce weight and cost on a key Product line.
• While our competitors were still asking for directions, we delivered prototype parts ready for model fitting and took them to Production in record time.
• A Japanese OEM needed a new Seat Tray that better fit their operations, standardized for Left Right and Front-Back seats.
• We delivered Developed Prototype Parts together with our final quote.
Innovation, Performance, Advantage
Innovation, Performance, Advantage
• Our Returnable packaging and Design experience allow us to come up with solutions above and beyond the RFQ. requirements to offer much higher value-added solutions.
• Our ACT System offers precision molded trays with upfront costs competitive with traditionally cheaper, much less effective alternatives.
Ong
oing
Sav
ings • Product Integrity: Less transit and handling damage, contamination.
• Labor-related Costs: Easier Handling, Load-Unload. Enable automation• Cost of Poor Quality: Kitting , Poka-Yoke• Weight Cost Savings vs. Wood (25%+)• Long Term Recurring Costs – Durability.• Speed: Replacements and increases are delivered fast.
Tooling
• New Tool Analysis, Design & Engineering.
• ECO implementation.
• All Maintenance and Repairs done in-house in Saline.
• Building regional network in Mexico while we develop
internal capabilities.
• Skilled In-house shop in Saline with state-of-the-art equipment, including 5 large-format CNC Mills running 24/7.
• Innovative value-added features at a competitive cost.
• Concurrent Product-Process Development
• Certified System.• Solid Team Development Initiatives.• Effective, consistently smooth Launches.• Customer Responsiveness at all Program Life Phases.• SQDCME Customer-focused Performance Metrics.
Safety
Quality
Delivery
Cost
Morale
Environment
ISO-9001
ISO/TS-16949
ISO-14001
Quality System
Following APQP Methodology, we are able to integrate Product/Process Development early in the process, moving much faster than others.
Our Manufacturing footprint puts most of the main North American Corridor less than one day away by truck.
Close to our Customers…
… so we grow with them.
2010 2011 2012 2013 2014 2015 2016e
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Sales Trend (US$ M) A strong Customer Focus, Agile Execution and Solid Financials lead to strong growth. We are expanding in Michigan 62% and starting up in Mexico, where we went from Greenfield to First Shots in 8 months.
• 80,000 square feet, growing to 130,000 square feet.• Corporate functions. • Support: Analysis, Design, Engineering, Tool Build.• Manufacturing: Injection Molding & Assembly. • Sales Engineering Support site in Troy, Michigan.
• 103 Full-Time Employees + Temps• 18 Injection Molding Cells - 88 to 2250 Ton
Saline, Michigan
Monterrey, Mexico
• 35,000 square feet, room to double.• Inside Award-Winning Industrial Development, close to
major highways. • Manufacturing: Injection Molding & Assembly. • Start of Production: November 2016• 550 and 1300 Ton Automated Injection Molding Cells
Strategic Location
For more information about what we can do for you, please visit us at: www.mmi-es.com
Thank you!
1234 Woodland DriveSaline, MichiganUnited States
800 123 4567
Saline Monterrey
Ave. Finsa 1260 – BParque Industrial Finsa GuadalupeGuadalupe, NL 67130Mexico
+52 (81) 2133 5140
< 15 hours from all 5 GM Complexes in Mexico and Texas.Under 2 hours from Ramos Arizpe1 hour flight to the Regional Engineering Center
TOLUCA (2 + 1) • Regional Engineering Center• Foundry• Engines (L4. V8)
ARLINGTON (1):• Assembly: Full Size SUVs (Tahoe, Yukon,
Suburban, Escalade)RAMOS ARIZPE (4): • Engines: HFV6 3.0L/3.6L; GenV 6 & 8 cyl,
Transmissions; 6-speed 6T70• Stamping• Assembly: Sonic, Captiva, Cruze SAN LUIS POTOSI (3):
• Transmissions: 6-speed Auto (GF6)• Stamping• Assembly: Trax, Aveo
SILAO (4): • Engines: 4.8L, 5.3L, 6.0L, 6.2L SC• Transmissions: 6-speed (6L45, 6L80); 8-
speed (8L45, 8L90)• Stamping • Assembly: Full-Size Pick Ups (Sierra,
Silverado, Cheyenne)
+ in Mexico
CUAUTITLAN :Manufacturing : FiestaEngineering & Design Center
HERMOSILLO: Fusion, MKZ
SAN LUIS POTOSI: Model E (‘20)
CHIHUAHUA: Engines
Under 24 hrs from all SIX Ford plants.
In 2015, Ford announced a $2.5B plan to increase capacity in Mexico, including 3 new plants and an expansion in Chihuahua Engines.
+ in Mexico
GUANAJUATO: Transmissions (‘19)
2 hours from the “Chrysler Valley” in Saltillo
Under 12 hours from Toluca Plant
1-hour plane ride to Toluca R&D
RAM:• Ram Pickup Stamping• Ram Pickup Assembly• Van Assembly: Promaster
SALTILLO NORTH ENGINES: Hemi
+ in Mexico
TOLUCA:• Stamp & Assembly: Journey, Fiat 500• Mopar Parts for all FCA Brands• Center for R&D, Engineering & Testing
SALTILLO SOUTH ENGINES: Pentastar 3.6L
We are within 2 hours of 3 DTNA plants and 12 hours from the fourth.
GARCIA:• Mercedes Benz Buses• MarcoPolo (Buses) JV
DERRAMADERO: Cascadia
+ in Mexico
SANTIAGO T. : Buses and Class 8 Trucks