Mm Ztk 1a Zpq Qua Tpn 8055 Rev.a1

PTTEP International Limited Page 2/6

Zawtika Development Project, Phase 1A Document : MM-ZTK-1A-ZPQ-QUA-TPN-8055

EPCIC of Zawtika Processing and Living Quarters PlatformRevision : A1Date : 31-August-12

TABULATION OF REVISED PAGES

SHEETREVISIONS

SHEETREVISIONS

A1 A2 B1 B2 A1 A2 B1 B21 X 512 X 523 X 534 X 545 X 556 X 567 578 589 5910 6011 6112 6213 6314 6415 6516 6617 6718 6819 6920 7021 7122 7223 7324 7425 7526 7627 7728 7829 7930 8031 8132 8233 8334 8435 8536 8637 8738 8839 8940 9041 ATTACHMENT \ APPENDIX42 1 X A43 2 B44 3 C45 4 D46 5 E47 6 F48 7 G49 8 H50 9 I




CONTENTS

1.0 SCOPE........................................................................................................................ 4

2.0 OBJECTIVE .................................................................................................................4

3.0 REFERENCE DOCUMENTS....................................................................................... 4

4.0 ABBREVIATIONS ........................................................................................................5

5.0 RESPONSIBILITIES ....................................................................................................5

6.0 LEVEL OF INSPECTION............................................................................................. 6

7.0 ATTACHMENT.............................................................................................................6

7.1 Attachment - A - ITP (ELECTRICAL, INSTRUMENTATION & TELECOM ) .......................... 6




1.0 SCOPE

This Inspection and test plan shall be used to define the type and level of fabricationinspection requirements applicable to electrical, instrumentation and telecommunicationinstallation in Zawtika Development Project, Phase 1A - EPCIC for Processing andLiving Quarters Platform.

2.0 OBJECTIVE

This Inspection and Test Plan shall be used to define the type and level of inspectionrequirements, which are to be performed during the electrical, instrumentation andtelecommunication equipment installation of the project. It also identifies the procedureto be followed, reference to a specification, codes or standards for the acceptancecriteria and verifying documents which are needed to provide the documentary evidenceof the successful completion of the inspection activity and compliance with specified testrequirements.

3.0 REFERENCE DOCUMENTS

ZGS-TEL-101 Rev.0 - Design, supply and Installation ofTelecommunication systems.

ZGS-INS-101 Rev.0 - Instrumentation Engineering, supply andConstruction general requirement.

ZGS-ELE-102 Rev.0 - Electrical requirement for Mechanicalpackage equipment.

ZGS-PCC-101 Rev.0 - Precommissioning and CommissioningSpecification.

ZGS-PCC-103 Rev.0 - Commissioning Execution.

ZGS-COR-301 Rev.0 - Painting of Offshore and CoastalStructural and Facilities.

ZGS-ELE-402 Rev.0 - Electrical Installation Specification.

ZGS-GEN-004 Rev.0 - Material Traceability.

ZGS-GEN-006 Rev.0 - QA/QC inspection and Testing.

Exhibit ‘H’ - Quality Assurance and QualityControl.

MM-ZTK-1A-ZPQ-MAT-PRC-8009 - Material Management Plan.

MM-ZTK-1A-ZPQ-QUA-PRC-8055 - Welder Qualification Procedure.

MM-ZTK-1A-ZPQ-QUA-PRC-8056 - Welding consumable control procedure.

MM-ZTK-1A-ZPQ-QUA-PRC-8058 - Dimensional Control Procedure.




MM-ZTK-1A-ZPQ-QUA-PRC-8061 - Material Traceability Procedure.

MM-ZTK-1A-ZPQ-QUA-PRC-8062 - Visual Inspection Procedure.

4.0 ABBREVIATIONS

AWS : American Welding Society.

COMPANY : PTTEP International Ltd (PTTEPI)

CONTRACTOR : SMOE Pte Ltd.

QA/QC : Quality Assurance and Quality Control.

ITP : Inspection and Test Plan.

NDT : Non-destructive Testing

PMT : Project Management Team.

WPS : Welding Procedure Specification.

PQR : Procedure Qualification Record.

5.0 RESPONSIBILITIES

5.1 Project QA/QC Manager, assisted by Construction QA/QC Manager, is responsible forestablishing and monitoring the Inspection and Test Plans.

5.2 Project Director is responsible for Implementation of the Inspection and Test Plans.

5.3 Construction QA/QC Manager is responsible for ensuring Inspections are carried out,documented and all the relevant parties are informed in advance about inspectionschedules.

5.4 Discipline lead Engineers are responsible for liasing with the respective inspectors for allday to day activities.

5.5 QC Inspector of the discipline shall be responsible for documenting the inspection atevery stage with the approved format report. After completion of the inspection, QCInspector of the discipline shall be responsible for generation of the relevant inspectionand test reports. Inspection and test report shall be submitted to COMPANY forsignature, as agreed upon elsewhere in this ITP, on regular basis.

5.6 Welding Engineer is responsible for preparation of WPS, PQR ,WQT, maintain welderrecords and weld repair status of individual welder and welding operator.

5.7 Dimensional Surveyor is responsible for executing dimensional control surveys atvarious stages of installation.




6.0 LEVEL OF INSPECTION

6.1 There are three levels of inspections to be used in the Inspection and Test Plan. Thesethree levels may be combined to form more than one inspection in any stage ofinspection, which may be needed:

(H) Hold Point – Hold Points are defined as critical steps in construction and testing. AtHold Point, CONTRACTOR and its SUBCONTRACTOR (where applicable) willadvise COMPANY Representative, an agreed time in advance of the operation, sothat, it can be witnessed by COMPANY’s Quality Representative. Work shall notproceed past the Hold Point without witness by COMPANY’s QualityRepresentative, except by prior written agreement from COMPANYRepresentative.

(W) Witness Inspection – Witness Points are defined as critical steps in constructionand testing. At Witness Point, CONTRACTOR and its SUBCONTRACTOR (whereapplicable) will advise COMPANY Representative, an agreed time in advance ofthe operation, so that, it can be witnessed by COMPANY’s Quality Representative.Work may proceed past the Witness Point, if COMPANY’s Quality Representativehas advised CONTRACTOR that he/she cannot attend. In the event of a WitnessPoint being deferred by COMPANY’s Quality Representative, the next sameoperation will be witnessed.

(R) Review Points – Review Points are defined as steps in construction and testing,whereby COMPANY’s Quality Representative, through the reviewing process, shallconfirm that all quality records and documentation applicable to the inspectionactivity or test, are in compliance. COMPANY’s Quality Representative shallendorse the records/documents.

(M) Monitoring Points – Monitoring Points are defined as steps in construction andtesting, whereby COMPANY’s Quality Representative, through randomexamination and observations, shall identify that inspections, construction stepsand testing activities are being fulfilled (generally used when a repetitious processor multiple similar activities are being carried out).

The Inspection Notification (Request for Inspection) shall be issued to COMPANY’sQuality Representative at least 24 hrs. in advance for inspection on normal workingdays. However, CONTRACTOR’s Quality Representative shall coordinate withCOMPANY’s Quality Representative to agree upon for performing urgent inspectionsactivities.

7.0 ATTACHMENT

7.1 Attachment - A - ITP (ELECTRICAL, INSTRUMENTATION & TELECOM )

Attachment - A - ITPE, I & T

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INSPECTION AND TEST PLAN(ELETRICAL, INSTRUMENTATION & TELECOMMUNICATION)

ATTACHMENT - A Page 1 of 7Project : Zawtika Development Project, Phase 1A.- EPCIC of Zawtika Processing and Living Quarters Platform.

Contract Number : IMO-EMP-CT-10-1015 Date: 31-Aug-12

Project Reference - MPG006 Document Number : MM-ZTK-1A-ZPQ-GUA-TPN-8055 Revision : A1

Item Process Description QC ProcedureReference

Acceptance Criteria VerifyingDocument

SMOE COMPANY

Note : H - HOLD POINT W - WITNESS R - REVIEW DOCUMENT M – MONITOR

A REVIEWING CONSTRUCTION PACKAGES

1 Review specification, standards, procedures and any otherrelevant information to ascertain its extent and complexity

Contract documents N/A N/A R

B RECEIVING AND STORING OF EQUIPMENT(SMOE SUPPLY AND CLIENT FREE ISSUE)

1 Receiving and checking of incoming equipment for correctquantity, physical damages, defects and discrepancy

- Prepare Incoming Material Verification Report(IMVR)

Prepare overage, shortage and damage (OSD) report(if any)

(1) Material traceabilityprocedure (MM-ZTK-1A-ZPQ-MAT-PRC-8061)

(2) Electrical requirementfor Mechanicalpackage equipment(ZGS-ELE-102 rev.0)

(1) Purchase order specification

(2) Delivery order (DO)

(1) Material ReceivingReport (MRR)

(2) Overage, Shortage andDamage Report (OSD)

W

C TECHNICAL/COMPLIANCE INSPECTION (SMOESUPPLY EQUIPMENT ONLY)

1 Inspection of received equipment for compliance withspecification, data sheet and/or RFQ. Any deviation shallbe recorded as:

- Non-Conformance Report (NCR) or

- Punch-list

(1) Non-conformancecontrol procedure(MM-ZTK-1A-ZPQ-MAT-PRC-8052)

(2) Material traceabilityand identificationprocedure (MM-ZTK-1A-ZPQ-MAT-PRC-8061)

(1) Request For Quotation /Data Sheet

(2) Project specification

(3) Certificate

FAT Punch list

(1) Incoming MaterialVerification Report (IMVR),

(2) NCR

(3) Punch list Form

W

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SMOE COMPANY


D PERIODIC PRESERVATION INSPECTION

1 Check for proper protective covers / corrosion preventivecoating, physical and water/humidity damage

1) Manufacturer’s andvendor’s document /recommendations.

2) Preservation Procedure

(1) Manufacturer’s and vendor’srecommendation forpreservation and maintenance.

(2) PIMS preservation ITRs

Preservation Check List andrecords

M

E WORKSHOP FABRICATION & INSPECTION OFSUPPORTS

1 All supports and frameworks necessary for properinstallation of equipment which are not supplied inprefabricated form shall be fabricated, blasted / paintedand checked against mounting / installation details fordimension, quality and workmanship

1) Approved WPS

2) Surface Preparationand ProtectiveCoatings Procedure(MM-ZTK-1A-ZPQ-MAT-PRC-8070)

3) Welding ControlProcedure(MM-ZTK-1A-ZPQ-MAT-PRC-8052)

4) Visual InspectionProcedure(MM-ZTK-1A-ZPQ-MAT-PRC-8062)

(1) AFC support typical detaildrawing

1)Release note M

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SMOE COMPANY


F FIELD ERECTION & INSPECTION OF SUPPORTS,EQUIPMENTS AND COMPONENT

1 Weld supports, frames and brackets on module and inspectfor workmanship / leveling in accordance with layoutdrawings, installation practices and procedure

1) Approved WPS

2) Surface Preparationand ProtectiveCoatingsProcedure(MM-ZTK-1A-ZPQ-MAT-PRC-8070)

3) Welding ControlProcedure(MM-ZTK-1A-ZPQ-MAT-PRC-8052)

4) Visual InspectionProcedure(MM-ZTK-1A-ZPQ-MAT-PRC-8062)

(1) AFC drawing (1) NCR

(2) Surveillance Report

M

2 Install equipment, MCT, cable tray / ladder and cables inaccordance with drawing, specification and procedure

1) E & I InstallationProcedure.

(1) AFC drawing (1) NCR

(2) Surveillance Report

M

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SMOE COMPANY


G MECHANICAL COMPLETION

1 Inspection of the system and its component (as follows) toensure correct installation in accordance with project AFCdrawing and specification. Inspection result to be recordedin the check sheet

(1) E & I InstallationProcedure

(2) Completion SystemManual

(3) CommissioningPhilosophy

(1) AFC drawing

(2) Project specification

Mechanical Completion (MC)ITRs

W

a Check mechanical damage, alignment, mounting,mechanical operations and earthing of switch-gear, bus-duct and MCC


(1) Manufacturer’srecommendation

(2) AFC drawing

(3) Project Specification


W

b Check bus-bar connection bolts for switch-gear, bus-ductand MCC tighten to manufacturer’s recommendationtorque setting and clearly marked with permanent marker



(2) AFC drawing

(3) Project Specification)


W

c Perform ductor test on MCC and SWGR to confirm theintegrity of bolted bus-bar joint


(1) Consistence reading on alljoints



H

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SMOE COMPANY


d Perform Hi-pot test on HV switch-gear bus-bar and HVcable

(1) Hi-pot Test Procedure (1) Commissioning Philosophy


(3) ZGS-PCC-103 –PrecommissioningExecution


H

e Perform cable insulation resistance test (1) E & I InstallationProcedure

(1) Commissioning Philosophy.



W/R

f Check motor termination, earthing and measure insulationresistance of motor windings


(1) Commissioning Philosophy.



R/W

g Check transformer for mechanical damage, alignment,mounting and earthing. Perform megger test betweenphases and phase to ground



(2) AFC drawing


W

h Check proper installation of heat trace cable prior toinsulation / cladding works. Measure cable resistancevalue, continuity and megger before and after insulation


(2) Electrical Heat TracingSpecification

(1) Approved detail installationdrawing.

(2) Manufacturer’srecommendation.


R/W

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SMOE COMPANY


I Check Neutral Ground Resistor (NGR) for mechanicaldamage, alignment, mounting and earthing. Measure andverify resistor’s resistance against nameplate data


(1) Approved detail installationdrawing.



W

j Check installation of VFD, electrical control panel, controlstation, socket outlet, navigational aid system, UPSsystem, junction boxes and lighting circuit/fixture are asper approved drawing

(1) E & I Installation (1) AFC drawing.

(2) Manufacturerrecommendation


W

k Check for proper installation of telecommunicationequipment such as speaker, antenna, telephone etc


(2) TelecommunicationsPhilosophySpecification

(3) Public Address andAlarm (PAA) SystemSpecification

(1) AFC drawing.



W

lCheck cable final dressing on ladder/tray, cable tag, MCTpacking etc. during area inspection


(1) AFC drawing.



W

m Defects and poor workmanship to be rectified or recordedas punch-list before proceeding further


(1) AFC drawing.

(2) Project specification anddata sheet

Punch-list form W

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SMOE COMPANY


n Red mark-up to be produced for any site changes (1) As Built drawingProcedure

(2) Document Numberingand Control Procedure

N/A N/A R

o As-built drawing to be produced based on site changes /red mark-up

(1) As Built drawingProcedure


Red Mark-up As-built drawing R

H FINAL DOCUMENTATION

1 Compilation of MC ITRs, red line mark-up, As-builtdrawing, MC dossier and outstanding work list etc.



Contract document (1) Release note

(2) MC CompletionCertificates

(3) Final Document

Punch list

R

Documents

Mm Ztk 1a Zpq Qua Tpn 8055 Rev.a1