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AD-A125 29 A RAPID SAFE DRINKING WATER SUPPLY PRODUCTION METHOD 1/1 (U) LOS ALANOS TECHNICAL ASSOCIATES INC NM GRAN ET AL. 24 OCT 82 DAAK78-82-C-6045 UNCLASSIFIED .F/G 13/2 NL EIIIEIIIIIIEI mlllmlllllll EllllllllE-ElI EhhhhhhhhhhhhI llllhhlllhllII llIIhhlIIhllhI ElllllIIIIIIIE

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Page 1: mlllmlllllllEllllllllE-ElI EhhhhhhhhhhhhIllllhhlllhllIIllIIhhlIIhllhI ElllllIIIIIIIE · AD-A125 29 A RAPID SAFE DRINKING WATER SUPPLY PRODUCTION METHOD 1/1 (U) LOS ALANOS TECHNICAL

AD-A125 29 A RAPID SAFE DRINKING WATER SUPPLY PRODUCTION METHOD 1/1(U) LOS ALANOS TECHNICAL ASSOCIATES INC NM

GRAN ET AL. 24 OCT 82 DAAK78-82-C-6045UNCLASSIFIED .F/G 13/2 NLEIIIEIIIIIIEI

mlllmlllllllEllllllllE-ElIEhhhhhhhhhhhhIllllhhlllhllIIllIIhhlIIhllhIElllllIIIIIIIE

Page 2: mlllmlllllllEllllllllE-ElI EhhhhhhhhhhhhIllllhhlllhllIIllIIhhlIIhllhI ElllllIIIIIIIE · AD-A125 29 A RAPID SAFE DRINKING WATER SUPPLY PRODUCTION METHOD 1/1 (U) LOS ALANOS TECHNICAL

"-. .

I I L4=- Ilu &6

w4,

,a -- , 2

IN S *jo' E20o

1.8

* 125 fL3A .6,

MICROCOPY RESOLUTION TEST CHART

NATIONAL BUREAU OF STANDARDS-1963-A

_-.5'

',oL-*-"- -° ." -*" .".'" .*- "- .' , .'" °' " ,". ." ",%-"- -H "-

Page 3: mlllmlllllllEllllllllE-ElI EhhhhhhhhhhhhIllllhhlllhllIIllIIhhlIIhllhI ElllllIIIIIIIE · AD-A125 29 A RAPID SAFE DRINKING WATER SUPPLY PRODUCTION METHOD 1/1 (U) LOS ALANOS TECHNICAL

7 7 7-7 77

S-4

Report DAAK-70-82-C-0045

A RAPID, SAFE DRINKING WATER SUPPLY PRODUCTION METHOD

:, '> Helen F. GramMartin E. Muller

' Ann M. Pendergrass

Los Alamos Technical Associates, Inc.Los Alamos, New Mexico 87544

* I. J. WilkScience Services

- Stanford, California 94305

24 October 1982Final Technical Report

Distribution of this documentis unlimited. 1983

Prepared forU.S. Army Mobility Equipment Research and Development CommandDRDME-GSFort Belvoir, Virginia 22060

* 0

C.

-- --- - - --...-j-*- . . .

".C..

or 83 O a

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KIL-8Th-647A* _______________________31 January 1973

890u0m0, CLAINIICASOU @U T~OO *Aft Most. Onc Eomm______________

A Rap Safe NTTO Drikin Wate Supply F 5

Marti E.Muler AAK70-2-C004

*~~~~ia Lohnca AResTchia"sscae

7,. 6.T~as~n CONTRAC OAil ANDN AMetSIt E

UarS. Arm Mobilit qipr& Co adA24 October 1982

&nn MUnclassified9. ESTUISUTIN STR9ATIONT N AND ADDES V RAI9"ft..'j9r S

Apove or pubnic relecasedstrbto niie

ISI. COPLNTRN OIESNA ADADESi.8101DT

. WS ArMobPee@ it Equ.w- R&tsDp Cand 24f Ocoer18

DEletrlsis.0"911o AE

PurifyUPotableiWate

lytically inr weaubl slutions uistiing cunltsefd-2

vl ts aOO Cm nd rveo 2-8 o amps nd ambient tyee atuesusngnlti

plnated elrde. heootye ueenite electro- hm

of water on a continuous basis. One volume of electrulyzed

K OS , ~ 1473 LOIWN OF INOV05 ISOSOLETE SECURITY CLASSFICATI0ON VOTIS PAGE (5. e ...

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MIL-STD-847A31 January 1973

r*cUUMV LAM aIFICATI he sIr THIS PAglhOw aD&U.0

solution sterilized and deodorized 40 volumes of sewage-contaminated surface stream water in about 10 minutesat a production rate of (600 gal/hr. (2200 1/hr.). Theunit is compact (20" cube) and portable, and can renlacechlorination as a more rapid and thorough disinfectionprocess.

Item 7.

I. J. WilkScience Services,Stanford, CA 94305

" C U P'.Y CM P SC *?S S o f VM S wA oaU M M S m. d

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1.0 SUMMARY

'-The electrolytic generation of' ozone and chlorine-hypochlorite (andperhaps free radicals) in weak electrolyte to kill microorganisms has been

investigated. A dilute NaCI solution was passed between novel platinumelectrode plates which carried a current of 5-25 volts and 2-8 amps. Theamount of ozone generated in the anode stream was found' to be directly

related to the applied voltage and to the electrolyte concentration. Theprototype unit developed for these experiments is capable of electrolyzing1 t/min of water on a continuous basis. One volume of electrolyzed solution

(produced at 10 volts, 3.5 amps) sterilized and deodorized 40 volumes of* surface stream water contaminated with raw sewage. Conservative estimates

are that 18,000 5 (4,800 gallons) of water contaminated with microorganismscould be sterilized in an 8-hour day using 0.035 kw. The unit is compact(20' cube) and portable, with a pump as the only moving part. The unitgenerates ozone directly in water at ambient temperatures rather than byusing oxygen, an air supply, or hazardous chemicals such as chlorine gas.Such a, system could replace chlorination as a more rapid and thorough

secondary treatment process.

1)7

1. - C L

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%

F 2.0 PREFACE

2.1 Authorization

This project was authorized under Contract No. DAAK 70-82-C-0045

pursuant to the DESAT program of the Department of Defense.

2.2 Relationship of Work to Overall Project

The electrolysis unit developed and tested under this contract to destroy

bacterial and chemical contaminants can be placed downstream of the reverse

osmosis elements in the reverse osmosis water purification unit (ROWPU) now

being field tested to provide safe drinking water for troops. It can also be

developed as a stand-alone unit to provide safe drinking water, free from

nuclear, biological, and chemical warfare agents for troops and individual

soldiers.

2.3 Contributors

The contributors to this project are:

H. F. Gram

M. E. Muller

A. M. Pendergrass, PhD

I. J. Wilk, PhD

2.4 Copyright Permission

No copyrighted material was used in work performed under this contract.

The novel platinum *lectrodes, used with the permission of the inventor,

Mr. C. D. Themy, are covered by the following patents:

3,443,055 Laminated Metal Electrodes and Method for Producing

the Same.

2. . . . . . . . .

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, A , . .A ,.. - P 0,,' ". ' .. * ... , J.,' % . .. ". '- "- . -. .. - - -,. . •. - ! . i .-

-Los Alamos bchrical Assocites, hac.

Ross M. Gwynn, 916 Donnajo Way 95825, andTim Themy, 7025 Uranus Parkway 95823, both ofSacramento, Calif.Filed Jan. 14, 1966, Ser. No. 520,596Patented May 6, 1969.

3,547,600 Composite Electrode Having a Base of Titanium or"" Columbium, an Intermediate Layer of Tantalum or

Columbium, and an Outer Layer of Platinum GroupMetals.Ross M. Gwynn and Tim Themy, Carmichael, Calif.,

assignors, by mesne assignments, to KDI Chloro GuardCorporation, a Corporation of Delaware.

Filed May 28, 1968, Ser. No. 732, 510

Patented December 15, 1970

4,236,992 High Voltage Electrolyte Cell

Constantinos D. Themy, 4984 S., 360 West, Murray,

Utah, 84106.Filed August 6, 1979, AppI. No. 64,073

Patented December 2, 1980.

I,3

* 3l

.............

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s.

;3.0

3.0 TABLE OF CONTENTS

Page

1.0 Summary 1

2.0 Preface 2

2.1 Authorization 22.2 Relationship of Work to Overall Project 22.3 Contributors 22.4 Copyright Permission 2

3.0 Table of Contents 4

4.0 Report 5

4.1 Introduction 54.2 Investigation 6

4.2.1 Static System 64.2.2 Laboratory Scale Flow-Through System 84.2.3 Microbiological Tests 104.2.4 System Design Modifications 154.2.5 Construction of Prototype Electrolysis Unit 174.2.6 Ozone Generation Tests 234.2.7 Microbiological Tests 274.2.8 Potential for Detoxification of Chemical Agents 32

" 4.3 Discussion 33

4.3.1 Historical Perspective 334.3.2 Unit Development and Testing 35

4.4 Conclusions 39

4.5 Recommendations 40

5.0 References 41

Appendix A - Ozone Determination Method 42

Appendix B - Computerized Literature Survey 44

Distribution List 93

4

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4.0 REPORT

4.1 Introduction

Ozone has long been used as a potable water treatment method because itis effective ins killing bacteria, viruses and other microorganisms; it increasessettling; removes tastes, odors, and colors; oxidizes sulfides, cyanides, and

* algae; and oxidizes organic materials. However, standard ozone generation*techniques currently in use are not amenable to field conditions. In contrast

the ozone generation unit developed under this contract is small and portable,with low power consumption. Ozone is generated by electrolysis directly inwater, which eliminates gas to water transfer problems and minimizes hazardsof handling harmful chemicals such as chlorine. The unit can produce large

* amounts of excellent quality water in the field.

Under this contract, a fast, efficient, and safe process for waterpu rif ication/decontami nation using novel platinum electrodes in a portable unitsuitable for field use was to be developed and tested. The concept ofgenerating ozone directly in water was,. to be verified. A prototype

* electrolysis unit was to be built, capable of producing essentially steriledrinking water at a rate of 1,000 k/day. This has been accomplished.

The tasks specified in the scope of work are

* establish the optimum efficiency of microorganism kills and thecorresponding reduction in size, weight, and power consumption ofthe prototype unit, Task 1;

* develop a base unit capable of producing about 1000 e/day of pure-drinking water, Task 2;

* conduct a literature search to identify potential chemical warfareagents and the detoxification effects of oxidation- ozonolysis andhydrolysis on compounds of this type, Task 3;

5

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* conduct preliminary laboratory studies to determine the feasibility of

the unit to produce decontaminated as well as sterilized water,

Task 4.

This electrolytic ozone generation unit could be incorporated into the

ROWPU unit downstream from the reverse osmosis elements. Bacteriological

and chemical contaminants would be detoxified by the electrolytic unit.

Alternatively, fresh water which did not require desalination could be treated

directly with the electrolytic unit to destroy biological and chemical

contaminants thereby doubling the output of the ROWPU. The addition of an

ion-exchange column would remove radioactive contaminants.

4.2 Investigation

4.2.1 Static System

Preliminary tests were conducted to determine the conditions under which

ozone and chlorine-hypochlorite could be generated in water electrolytically.

Electrodes of 4 cm x 6 cm dimensions were placed 0.5 cm apart in a

cylindrical cell 11 cm high by 6.5 cm in diameter. Tap water solutions of 3

and 30 g NaCI/ were placed in the cell. Direct current at a series of

increasing voltages and amperages was applied across the electrodes for

2 minutes. Total chloride and ozone in the electrolyzed solutions were

measured by amperometric titration with thiosulfateI . Two samples were

obtained. The first sample, adjusted to pH 4 with H2 so 4 , was then titrated

against standard thiosulfate solution to measure total chloride (HOCI OC).

The second sample was adjusted to pH 11.5 and allowed to react for 2 minutes

to decompose 03. This sample was next adjusted to pH 4 with H2 SO4 , and

then was titrated in the same manner to measure 03 + total chloride. The

2difference in the 2 samples is a measure of 03 concentration

1. Greenbure, A. G., J. J. Connors, D. Jenkins, and M. A. H. Franson,eds. "Standard Methods for the Examination of Water and Wastewater,"

. 15th ed. Amer. Pub. Health Assn., 1980.

2. Wilk, I. J., personal communications with H. Gram and unpublished work,1969 - 1982.

6

. S.. .. S - S S - .]

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.7

Both ozone and chlorine-hypochlorite concentrations are directly relatedto the applied voltage (Tables 4-1 and 4-2). At a comparable voltage, thehigher concentration of electrolyte allows more current to flow, and moreozone and chlorine-hypochlorite are formed.

TABLE 4-1

OZONE GENERATION IN 3 g/t NaCI SOLUTION(Tap water, pH adjusted to 7.05, electrolyzed for 2 minutes)

TemPin TemPou t PH pH Cl 2 03Volts Amps (°C) (oC) in out (mg/) (mg/2)

3 0.2 23 23 7.05 7.05 10.5 05 0.9 23 23.5 7.05 7.85 18.0 2

10 3.1 23 24 7.05 8.05 83.0 1

*C12 and 03 were measured by titration as described in the text.

TABLE 4-2

OZONE GENERATION IN 30 g/Q NaCI SOLUTION(Tap water, pH adjusted to 7.2, electrolyzed for 2 minutes)

*" •

Tempin Tempo ut pH pH Cl 2 03Volts Amps (oc) (oc) n out (mg/0) (mg/)

3 0.5 23 24 7.2 8.4 55 46.8 10.0 23 25 7.2 10.4 920 0

*Ci and 03 were measured by titration as described in the text.

7

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Low ozone concentrations measured at high voltages were thought to be

due to excess OH" generated at the cathode which decomposed the ozone. 3

On a thermodynamic basis, chloride ions react with ozone to form chlorine but

the reaction is limited by unfavorable kinetics. Even in acidic solutions, the

rate of reaction is so slow that it is of no practical significance. 4

I'sing the small static cell, sufficient oxide is generated by a 10 volt,

3 amp current per volume of 3 g/e NaCI solution (Table 4-1) to disinfect 8 to

10 volumes of water, with a slight increase in salt concentration. When 30 g

NaCl/e (sea water) was electrolyzed using 6.8 volts, 10 amps, approximately

30 volumes of water could be treated based on the quantity of

chlorine/hypochlorite formed (Table 4-2).

4.2.2 Laboratory Scale Flow-Through System

In order to disinfect large quantities of water, a continuous system is

more efficient than a batch process. Electrolytic experiments were carried

out to determine feasible operating parameters of a flow-through system. As

in the static system, electrodes of 4 cm x 6 cm, spaced 0.5 cm apart wereenclt-ed in a housing. Tap water containing 3.0 g NaCI/A was adjusted to

pH 7.05 and passed through the electrolytic cell at rates of 0.2 and 1 E/min,

at increasing voltages and amperages.

Generally, the higher the applied voltage/amperage, the greater the

increase in temperature of the treated water (Table 4-3). Increased

temperature increases the decomposition rate of ozone4 , which may account for

3. Venosa, A. D., Ozone as a Water and Wastewater Disinfectant: a Litera-ture Review in "Ozone in Water and Wastewater Treatment." F. L.

a Evans III, ed. Ann Arbor Science Publishers, Inc. 1972.

4. Grayson, M., ed., In: "Kirk-Othmer Encyclopedia of Chemical Technol-ogy," Ozone, Vol. 16, 3rd ed., John Wiley , Sons, NY, 1981.

8

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TABLE 4-3

OZONE GENERATION IN FLOW-THROUGH SYSTEM(Tap water containing 3.0 g/t NaCI)

Flow Rate Tempin Tempout C12 0 3(a/min) Volts Amps (OC) (oC) PHin PHout (mg/) (mg/ )

0.2 5 0.6 23 24.0 7.05 7.8 16.0 1.510 2.9 23 24.0 7.05 8.0 45.0 2.015 5.9 23 26.0 7.05 8.35 110.0 0.0

1.0 15 5.2 22 22.0 8.4 8.8 25.5 2.725 10.0 22 23.5 8.4 9.23 42.5 5.4

failure to measure residual ozone generated at 15 volts and 0.2 i/min flow.

Increased chlorine concentration indicates increased electrolytic activity. If

ozone generation per unit time is a function of voltage and electrolyte

concentration, a slower flow rate through the cell should produce greater

ozone concentration in the outflow stream. However, in an experiment to

, demonstrate this, the ozone concentration in electrolyzed solution was not

. positively affected by the slower flow rate (Table 4-3). This may be due

* again to destruction of ozone within the electrolytic cell by OH generated at

the cathode. More rapid flow through the cell would decrease the contact

time and preserve more ozone in the outflowing stream.

These tests establish that both ozone and chlorine-hypochlorite in

measurable quantities can be generated electrolytically in dilute NaCI solutions

at a flow rate of 1 k/min, and a current of 5 to 25 volts. As shown in

* Table 4-3, the ozone and chlorine-hypochlorite produced are related directly

to voltage, amperage, and concentration of electrolyte in the flow-through

system, as in the static system. These results complete the part of Task 1

relating to experimental ozone generation. The completion of the remainder of

Task 1 is discussed in Subsection 4.2.3.

69

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4.2.3 Microbiological Tests

The effectiveness of electrolyzed solutions to kill Escherichia coli was

tested. For these determinations, 760 ml of tap water spiked with E. coli to

a concentration of 106 cells/ml was mixed with 20 ml samples of tap water

which had been passed through the electrolytic cell at a range of voltages

from 5 to 25 volts, 0.75 to 9.5 amps. This is a 1/38 dilution of treated to

untreated water. Samples were collected in sterile bottles containing a small

amount of Na 2 S 2 0 3 . Coliform counts were carried out by membrane filtration

using ENDO broth, 3 dilutions per sample time, following 909A Membrane

Filter Procedure. 1

The original E. coli count of 106 cells/ml is considered to be a

worst-case contamination of a water source. The dynamics of coliform kill,

Figure 4-1, show that destruction of bacteria is largely accomplished during

thf first 5 minutes following introduction of the electrolyzed solution.

Essentially sterile water was produced in a batch process within 10 minutes

by treating 38 volumes of heavily contaminated water with one volume of 3 g/t

NaCI salt solution electrolyzed at 25 volts, 9.5 amps, produced at a rate of

1 /min. There was no further significant reduction in bacterial population

after 10 minutes. On this basis, 2280 e (600 gal) of water could be sterilized

per hour, or 54,720 k/24-hour day (14,400 gal). The increase in NaCI

concentration of the treated water would be about 80 mg/e. If less heavily

contaminated water were treated, a reduction in E. coli of 104 /ml could be

" .achieved within 5 minutes using water treated at 15-20 volts, 4-10 amps. The

amount of ozone required for sterilization depends upon the bacterial

population and quantity of organic material in the water. 4 , 5

1. Greenberg, A. E., J. J. Connors, D. Jenkins, and M.A.H. Franson,eds., "Standard Methods for the Examination of Water and Wastewater."15th ed. Amer. Pub. Health Assn. 1980.

4. Grayson, M., ed., In: "Kirk-Othmer Encyclopedia of Chemical Technol-ogy," Ozone, Vol. 16, 3rd ed., John Wiley & Sons, NY, 1981.

5. Kinman, R. N. Ozone in Water Disinfection in "Ozone in Water andWastewater Treatment," F. L. Evans III, ed. Ann Arbor SciencePublishers, Inc. 1972.

10

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T40 ffig TAP WATO COUTAMTW~

-

~w "I L AuI Wh s (aLLSIMI~

8 or NOWIA.iis FLOW OATa

66..

400

2.0

20vY.

0 1

fiure 4-1 Dynamics Of I~ ~ 2n OUin

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r A test of water sterilization was run using 30 9 NaCI/1 in tap water as

the electrolyte solution because this approximates sea water, a source which

could be readily available. Water contaminated with 106 E. coli/ml was

sterilized to less than 2 bacteria per ml within 30 minutes by treating

38 volumes of contaminated water with 1 volume of 30 g NaCI/Z solution

electrolyzed at 6.8 volts, 9.5 amps, flowing at 1 Q/min. On this basis, about

3 times as much water could be sterilized per day as using 3 g NaCI/9, which

is about 150,000 liters. The added salt increased total dissolved solids (TDS)

concentration by about 250 mg/R. The New Mexico water quality standard,

which is an aesthetic limit for TDS, is 1,000 mg/k. The Army long-term

quality standard for TDS is 1500 mg/e. 6

An experiment was conducted to test the effectiveness of dilute

hypochlorite solution compared with the ozone/chlorine-hypochlorite solutions

generated electrolytically to kill microorganisms. In these tests, one volume

of oxidant solution was mixed with 38 volumes of tap water contaminated with

106 E. coli/ml. Concentrations of coliform bacteria were measured over a

30 minute period. Total kill was produced in 10 minutes by the 3 g NaCI/1

solution electrolyzed at 25 volts 9.5 amps, the 30 g NaCI/A solution

electrolyzed at 6.8 volts 9.5 amps, and the Ca(OCI) 2 solution. However,

after 1 minute, both of the ozone/chlorine-hypochlorite solutions had killed

slightly more bacteria than the Ca(OCI) 2 solution (Table 4-4). There may bea synergistic effect using the ozone/chlorine-hypochlorite solution compared to

using hypochlorite alone. Ozone is known to act faster than chlorine in

killing microorganisms. 4 This is suggested by the slightly faster kill rate

obtained from the electrolyzed 30 g NaClh/ solution compared to hypochlorite

alone. Both solutions have a comparable total chloride concentration.

6. Department of the Army Technical Bulletin R B Med 229, "Sanitary Con-trol and Surveillance of Water Supplies at Fixed and Field Installations,"U.S. Government Printing Office, 1975.

4. Grayson, M., ed., In: "Kirk-Othmer Encyclopedia of Chemical Technol-ogy," Ozone, Vol. 16, 3rd ed., John Wiley , Sons, NY, 1981.

12

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TABLE 4-4

COMPARISON OF BACTERIAL KILL BYHYPOCHLORITE AND ELECTROLYZED SOLUTIONS

(One Volume of Solution Added to 38 VolumesTap Water Contaminated with E. coli)

Total Initial E. coli ConcentrationSalt Conc Cl 2 Oxidant (Cells/me)

Solution (g/k) (mg/R) (mg/1) Initial 1 min 5 min 10 min

Ca (OCI) 2 9.4 x 10 47 1.2 106 1.7 x 105 <1 <1

* NaCI

25 v, 9.5 a 3.0 150 1.2 106 9.3x 104 1.6 x 10 <1

NaCI

6.8 v, 9.5 a 30.0 44 3.9 106 1.5 x 104 <1 <1

Dilute acid solutions were electrolyzed and the effluent tested for kill of

E. colt, in the same manner as the NaCI solutions. Perchloric acid (0.01N)* and sulfuric acid (0.01 and 0.1N) were electrolyzed at 11 to 42 volts and

6.8 to 11 amps. One volume of electrolytically-generated oxidant solution was. mixed with 38 volumes of tap water contaminated with 10 E. coli/ml.

Concentrations of coliform bacteria were measured over a 30 minute period.

The reduction in bacterial population (Table 4-5) was very small despiteShigher applied current (Table 4-4), which demonstrates that acid solutions*are not nearly as effective as salt solutions in water for electrolytic

- treatment.

A second type of biological agent, L egionella pneumophila, the

" Legionnaires' Disease agent, was tested for the efficiency of kill with

electrolytically produced oxidant solution. Solutions containing 985 ml of cell

suspension were treated with solutions produced from 3 g9/ NaCI in tap waterelectrolyzed at 20 volts, 7 amps. Electrolyzed solution obtained by catheter

*i from the anode area was added to form total oxidant doses of 0.75 mg! and

0.50 mg/k in the L. pqneumophila suspensions. The introduced solution

j! 13

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TABLE 4-5

EFFECTIVENESS OF ELECTROLYZED DILUTE ACID SOLUTIONSIN ACHIEVING BACTERIAL KILL

(One Volume of Solution Added to 38 Volumes of Tap WaterContaminated with E. coli)

Acid Initial E. coli ConcentrationConc Oxidant (Cells/ml)

Solution (N) Volts Amps (mg/L) pH initial 1 min 5 min 10 min

H so4 0.01 42 7.5 2.4 0.6 2 x 106 2~ x 1 6 2 -0 10io

H2SO 0.1 11 11 1.7 0.2 3, 106 2 - 106 1 - 106 3 , 10'2 4

HCIO4 0.01 42 6.8 2.3 0.3 2 106 2 - 106 7 . 105 4, 105

contained 1 mg O3/e and 33 mg Cl 2 /k. For comparison, similar tests

made using solutions of 0.75 mg/e CIO 2 and 0.67 mg/e HOCI.

Ozone-hypochlorite is effective against L. pneumophila at the doses

tested, 0.50 and 0.75 mg/t (Table 4-6). There is less kill at the early

sample times than was noted with E. coti, indicating that L. pneumophila may

be more resistant. Experience has shown it to be difficult to kill and

resistant to chlorine concentrations in drinking water. The 0.75 mg/t

ozone-hypochlorite solution was the most effective solution tested, superior to

0.75 mg/1 CIO2 and 0.67 mg/e HOCI. Again, a synergistic effect of ozone-

hypochlorite is suggested by the greater kill at similar total oxidant

concentrations.

TABLE 4-6

r EFFECTIVENESS OF OXIDANT SOLUTIONS INr LEGIONELLA PNEUMOPHILA KILL1'.

L. pnoumophila Concentration: CoIls/mkSolution Total Oxidant Initial 2 min S min 15 min

O3 /HOCI 0.75 mg/t 10F 1.9 -1o 1.5. 104 3.0 1"l

O3 /HOCl 0.50 mg/1 107 3.0 - 106 3.1 - 105 2.5 - le

CIO 2 0.75 mg/t 107 2.0. I06 1.0. 103 1.0 103

OCl 0.67 mg/t 10 8.0. 106 6.0 106 1.0 106

14

__.

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.7

These tests show that severely contaminated water can be sterilized with-

in 5 minutes by mixing 38 volumes with one volume of electrolytically treated

water. Either 3 g NaCI/ solution trhated with 25 volts at 9.5 amps or 30 g

NaCIA solution treated with 6.8 volts, at 9.5 amps, produced at a rate of

1 t/min, will kill virtually all coliform bacteria. At this production rate,

56,000 liters (14,800 gallons) of water per day could be sterilized. Less

severely contaminated water could be sterilized at lower power requirements.

The tests establish the voltage/amperage and salt concentration require-

ments for optimum kill of a worst-case microorganism contaminated water,

completing Task 1.

4.2.4 System Design Modifications

The standard electrodes used in these early experiments were platinum

foil bonded to a titanium substrate (Patent No. 3,443,055). An improved

* electrode was subsequently obtained for testing (Patent No. 3,547,600). In

the improved electrode, the platinum foil is bonded to the titanium through an

intermediate layer of tantalum. Preliminary tests comparing the two

(Table 4-7) indicate that the chlorine generating efficiency of the improvedelectrode is 2.8 times that of the original electrode. The reason for superior

performance is not known but may be due to better bonding and increased

current flow. The improved type of electrodes formed as flat plates were

incorporated into the prototype electrolysis unit built subsequently for

*" Task 2.

TABLE 4-7

i oCOMPARISON OF STANDARD AND IMPROVED ELECTRODES

Electrode

AreaS out C 2 03Electrode Volts Amps (°C) (oC) PH in out (m/Q) (mq/) (cm )

* Original 5 0.5 23 23 7.05 7.6 3.0 0 20

Improved 5 0.6 23 23 7.05 7.9 8.3 0 24

15

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Tests of longevity have been conducted on the standard electrodes. A

1200 hour test in which 100 volts at 10-20 amps was passed between elec-

trodes resulted in a negligible loss of the electrode material. A minimum

operating life expectancy of 6 years was estimated from this test. On a

commercial scale, a unit installed to purify a municipal water supply in Neo

Pendeli, Greece, was operated for 6 hours per day at 20 volts and

35-40 amps. Due to extreme hardness of the water, the electrodes requried

cleaning weekly. The electrodes were 10.16 cm long, 5.08 cm wide. Thisexperimental installation was operated for 6 months, or 1100 hours of oper-

ation. A similar installation in Zakynthos, Greece, was operated for more

than 5 years, 14 hours per day, at 20 volts and 33-40 amperes. The elec-

trodes, 10.16 cm x 5.08 cm, were acid-washed twice a week because of the

hardness of the water. This unit was first serviced 3- years after instal-

lation. Assuming that the electrodes were replaced at that time, the electrode

operating life would have been 18,000 hours. 2

The cost of the commercial electrodes, 10.16 cm x 5.08 cm, is not known

at this time. The cost of electrodes used in the prototype unit, 4.5 cm x

5.5 cm, is about $250.

All foregoing tests suggested that the ozone (measured by Na2 S2 0 3

titration) was being destroyed within the electrolytic cell by OH- produced at

the cathode. This is reported in other work 7 , and the small distance

(0.5 cm) between electrodes supports this idea. To avoid or reduce mixing

of products formed at the separate electrodes, a semipermeable membrane,Dupont Nafion 315, was inserted between the electrodes. Samples of the

2. Wilk, I. J., Consultant, personal communications with H. Gram andunpublished work, 1969-1982.

7. Farooq, S., E. S. K. Chian, R. S. Englebrecht, "Basic Concepts in

Disinfection with Ozone" Journal WPCF, August 1977, pp. 1818-1831.

16

. .

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were removed from the anode side of the cell with a catheter for analysis. Inboth flowing and stationary systems, the Interposition of a membrane betweenthe electrodes resulted in significally higher ozone concentration in the

-' electrolyzed water (Table 4-8).

TABLE 4-8

EFFECT OF INTER-ELECTRODE MEMBRANEON MEASURABLE OZONE AND CHLORINE CONCENTRATIONS

Cl 2 03Solution Flow Rate Membrane Volts Amps (mg/k) (mg/k)

3 g NaCI/Z 1 a/min 25.0 9.0 19.3 7.2- 25.0 10.0 42.5 5.4

30 g NaCI/2 stationary 10.0 11.4 370.0 62.5- 6.8 10.0 920.0 0

The membrane concept was incorporated in the prototype electrolysis

unit. The substitution of better cell design and electrode components during

the design of the working model resulted in a superior piece of equipment.

The working model is considered to incorporate the latest information available

from the preliminary studies.

4.2.5 Prototype Electrolysis Unit

A prototype electrolysis unit which incorporates the improved electrodes

and interposed membrane was constructed.

Process Description

A schematic of the electrolytic water purification system is shown inFigure 4-2. In this system raw water is mixed with an electrolyzed salt

. solution to destroy impurit by reaction with ozone, hypochlorite, and free

radicals. These chemical secies are generated in the salt solution as it isl a passed between the two electrodes of the electrolysis unit. The quantities of

ozone and hypochlorite that are thus generated are related to the voltage and

, amperage applied to the electrodes.

17

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K. u

'41, L

IC 4

z0

0 C 0

0mc U

I.ILa0

49U

Figue 4 Th* rottypeEletrolsisUni

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The salt solution is produced by contacting NaCI crystals with raw water

to produce a saturated solution. The solution is then diluted with raw water

to a predetermined concentration. Complete mixing of the saturated salt

solution with raw water is assured by the use of a static mixer.

The electrolyte solution is passed between two novel electrodes at a flow

rate of 1 liter per minute. Electrolysis produces ozone and chlorine-

hypochlorite in situ. The amount of oxidant formed is sufficient to purify up

to 60 volumes of raw water per volume of electrolyzed solution. The

electrolyzed solution and raw water are mixed in a static mixer to maximize

contact of impurities with oxidant. The water is stored in a catch tank after

treatment.

The anode and cathode outflow streams are kept separate in order to

analyze the anode stream. Early tests showed a decrease in ozone measured

when the two streams were allowed to mix, probably due to the decomposition

of ozone by OH'. Under field conditions it may be desirable to reserve the

cathode stream until sterilization of the water has taken place, then add it to

the treated water to raise the pH and obtain decomposition of chemical agents

by alkaline hydrolysis.

The key element of the electrolysis system is the electrolytic cell

(Figure 4-3). The overall length of the unit is 17.75 cm (7 in.); the height

is 10.8 cm (4.25 in.). Electrodes formed as flat plates are oriented along the

sides of the cell. The distance between electrodes is 0.5 cm (0.2 in.). Total

volume of the cell is 13.1 ml. The membrane, Dupont Nafion 315, is oriented

as nearly as possible down the center of the cell. Both electrodes are the

improved titanium-tantalum-platinum type, but only the anode needs to be this

type. Based on the size of the electrode cell, this prototype unit is

portable, as specified in Task 2.

The volume of the system from the electrode to the static mixer where

untreated and electrolyzed solution are mixed is 33 ml. At f flow rate of

1 t/min, residence time of electrolytical.ly treated water from entering the cell

to mixing is less than 3 seconds.

19

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MI

* Figure 4-3. The Eiectrode Cell

20

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The volume of the static mixer and piping to the storage (receiving)

tank Is about 1 1. At an electrolyzed solution/raw water ratio of 1/40 and an* -electrolyzed water production rate of' 1 I/min, the residence time between

entering the mixer and collection in the tank is about 1.5 seconds.

The prototype unit utilizes a variable power supply. This can be

reduced in size for a field unit which need only produce a single voltage.Specifically, tests were made to determine whether voltage available from an

automobile battery, 10-12 volts, would generate sufficient ozone to killmicroorganisms, which it did, as discussed in Subsection 4.2.7.

Components, Parts, and Materials

Storage Tanks

Storage for the raw water and the treated water is in plastic containers*large enough (150 gal) to allow several minutes of continuous operation of the

electrolyzer. Plastic is used to avoid the potential problem of introducing*corrosion products into the water. The storage tanks would not be an* integral part of a prototype unit.

Pumps

Two pumps are required to move the water and electrolyte solution

through the system. Water is pumped to the NaCI bed and peristaltic pump.* Peristaltic pumps operate by squeezing a flexible tubing and thus forcing the

liquid ahead of the squeeze point. The peristaltic pump has variable speedconitrols to allow adjustment of the flow rate. Additionally, control valves atthe rotometers provide accurate flow control. The raw water is moved with a

.4centrifugal pump. This pump is capable of moving up to 10 gallons per

minute of raw water.

NaCI Bed

The NaCI bed is a plastic container filled with NaCI crystals. Raw water

enters through the top of the container and is directed to the bottom by aninternal pipe. Saturated salt solution exits the top of the container.

* 21

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Static Mixers

The static mixers are plastic pipes equipped with Ross plastic static

mixer elements. These elements provide positive mixing of the solutions but

have no moving parts.

Rotometers

The outlet from each pump is connected to plastic, floating-ball-type

rotometers to measure flow rates. Control valves are an integral part of therotometers.

Electrolytic Cell

The electrolytic cell consists of a pair of platinum coated electrodesfitted in an acrylic container. The container holds the electrodes at a 0.5-cmspacing and directs electrolyte flow between them. The ends of the containerare fitted with plastic tubing connectors to allow connection to the pipingsystem. A membrane, Dupont Nafion 315 is permanently fixed between theelectrodes. Division of flow to the two chambers around the membrane iscontrolled by a rotometer and control valve in the stream exiting the cathode.

Piping and Valves

* *All piping and valves throughout the system are plastic, either teflon,

PVC or tygon.

Power Supply

The power supply is capable of converting 115 vac, 60 hz power to

0-60 vdc. It has an amperage rating of 20 amps. The lab power supply maybe different from that used in a prototype unit, and is much larger than what

would be required by a field unit.

22

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4.2.6 Ozone Generation Tests

Ozone was generated by the prototype unit using salt concentration,voltage, and flow rate parameters established in Task 1. Ozone was measured

in the anode stream, using the more sensitive method of indigo dye

bleaching. This method is detailed in Appendix A. Indigo trisulfonate

which has an absorbance maximum at 600 nm, is rapidly and stoichiometrically

oxidized by ozone to isatin sulfonic acid, colorless at that wavelength. Ozone

was then measured by the disappearance of dye. Chlorine causes a slow

decoloration of the dye within 1 Interference by chlorine was minimized* by promptly measuring the color disappearance, in solution acidified to pH 2

with H2SO4 . The ozone measurements are relative in that the method was not

standardized against known ozone concentrations. Total chlorides were

measured using a HACH colormetric procedure. This method utilizes

prepackaged reagents and a visual color comparison against a standard color

wheel. It is considered indicative only.

Ozone generated by the prototype unit was related directly toconcentration of salt in the solution passing through the cell and to the

applied voltage. Tests over the range of 2 to 25 volts, 0.1 to 3.5 amps,

were carried out on 3 g NaCI/Q solution (Figure 4-4) and 5 to 20 volts, 0.75

to 7.5 amps, on 30 g NaCl/Z solution (Figure 4-5). The ozone generation in30 g NaCI/e is about 12 times that in 3 g NaCl/k at the same voltage.

Increasing the voltage beyond 25 volts was shown not to be necessary.

Another determination of the effect of salt concentration on ozonegeneration was made over the range 0.625 to 30 g NaCl/i (Figure 4-6).

Again, there is a strong linear relationship, and a great deal of ozone can

be produced at high salt concentrations, as much as 163 mg/9 in 30 g NaCI/

solutions, electrolyzed at 10 volts, 3.5 amps.

8. Bader, H. and J. Hoigne, "Determination of Ozone in Water by theIndigo Method," Water Research, Vol. 15, pp. 449-456, 1981.

23

* .*

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175

150i A I MIN FLOW RATE

125

*Z 100

Z

Z 70

25

00

K5 10 15 20 25 30

VOLTS

42

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I1OW0

m/1 30. gI.L, Ned

I A MIN FLOW RATE

aMo

400

200

0

5 10 15 20

VOLTS

*Figure 4-5. Ozone Generation -Voltage Relationship in 30 9 NaCl'k Solution

'25

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,'.-

170

1601 J, MIN FLOW RATE

150 -10 VOLTS D. C.

140

130

120

* 110

*z 100

m 90

00

60

50

40

30

20

10.

0 0 210 1 10

NaCI - 911

Figure 4-6. Ozone Generation Relationship to Salt Concentration

26

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An attempt was made to measure ozone generated at flow rates less than

1 /min. The range sampled was 0.2 to 1.2 /min. As in earlier tests, the

ozone concentration in the anode stream was nearly independent of flow rate.

The reason for this is not known, but it may be an electrode surface satura-

tion phenomenon, although the low power level (10 volts) was selected in an

effort to avoid this phenomenon.

These ozone generation tests performed using the prototype unit

complete Task 2.

4.2.7 Microbiological Tests

Sterilization tests were run on surface stream water contaminated with E.

coli as a demonstration of electrolytic water pui-ification. For this series of

tests, water was collected from Frijoles Creek in Bandelier National Monument.

A worst-case situation was established by spiking the water with raw sewage

inflow to the Bayo Canyon treatment plant in Los Alamos County, N.M. toprovide an E. coli population of 105 - 106/100 ml. Ozone/chlorine-hypo-

chlorite solution was generated by passing water of 3 and 30 g NaCI/k

through the prototype electrolysis unit at 1 k/min. Volumes of the anode

stream which correspond to 1/20, 1/40, and 1/60 ratio of electrolyzed (anode

+ cathode stream) to untreated water were added to the contaminated water.

This was stirred intermittantly and samples were removed to determine the

microorganism population at 5-minute, 10-minute, 2-hour, (30 g NaCI/k

solution only), and 24-hour intervals. The cathode stream was added to the

treated water after 2 hours and the solution was allowed to stand covered for

24 hours to determine whether the treated water was sufficiently sterile to

prevent the regrowth of coliform bacteria. The membrane filter technique 1

was used to determine bacterial population. Filters were incubated with m FC

medium at 440 C to make the test specific for fecal coliform.

1. Greenburg, A. E., J. J. Conners, D. Jenkins, and M. A. H. Franson,eds., "Standard Methods for the Examination of Water and Wastewater,"15th ed., Amer. Pub. Health Ass'n., 1980.

27

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The 30 g NaCl/e solution electrolyzed at 10 volts, 3.5 amps contained

163 mg/I 03 and about 200 mg/e Cl 2 At 1/20 dilution, water was sterilized

within 10 minutes. At 1/40 dilution, 2 hours were required for sterilization.

At 1/60 dilution, after 2 hours the water did not meet federal drinking water

standards for coliform bacteria. The Federal standard for drinking water is

one coliform/100 ml. After 24 hours, the 1/20 and 1/40 dilutions were still

essentially sterile and the 1/60 dilution nearly so (Table 4-9). The 1/20

dilution met the federal standard; the 1/40 dilution contained 2 coliform

cells/100 ml; and the 1/60 dilution contained 9 coliform cells/100 ml.

The 3 gr NaCI/Q solution electrolyzed at 25 volts, 2.5 amps, contained

100 mg/A 03 and about 22 mgiZ Cl 2 . At 1/20, 1/40, and 1/60 dilutions water

contained about 105 coliform cells/100 ml after 10 minutes, and did not

approach the drinking water standard. After standing 24 hours, the odor

was gone, the turbidity had decreased, but water still contained too manycoliform cells to be safe for drinking. The large quantity of dissolved and

suspended organic material present probably depleted the ozone concentration

too far for effective bacterial kill. A prefilter would alleviate this problem if

suspended material is the substantial contributor to ozone demand.

The treatment of raw water with electrolyzed solution appeared to

improve other parameters of water quality. The untreated water was slightly

turbid, slightly tinted, and had a strong sewage odor. After standing for

24 hours in closed containers, the water no longer appeared turbid althoughthe tint remained. The sewage smell was no longer detectable in even the

water that had been treated with the most dilute electrolyzed solution. Thus,

water treated electroytically would be aesthetically acceptable for consumption,

which could be important under field conditions. No residual ozone wasmeasured in samples which had stood covered for 24 hours. The pH was

7.72-7.75 compared with 8.05 for tap water.

The final experiment was a flow-through test of the entire prototype

electrolysis unit. The tank which corresponds to raw water intake- (Figure 4-1) was filled with 110 gallons of turbid Frijoles Creek water spiked

28

i~~i- " * ' ' . . - . ' * - .- - . . . . .. .. .. ..-. . ...- ,- -...- . . , . . .

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TABLE 4-9

DYNAMICS OF 'E. COLI KILL:30 g NaCI/I ELECTROLYZED SOLUTION

Dilution Factor E. coli Concentration(Volume Electrolyzed/Untreated) Time (cells/100 ml)

1/20 0 2 x 1055 rain 1 x 102

10 min 3

120 min -1

24 hr 1

1/40 0 2 x 1055 min 1 - 10 3

10 min 2 x 102

120 min -1

24 hr 2

1/60 0 2 x 105

5 min 5 104

10 min TNTC*

120 min 8

24 hr 9

Unspiked water 3 101

Federal standard for drinking water 1

* Too numerous to count at dilutions prepared.

-

with Bayo Canyon raw sewage inflow to provide an E. coli population of

4 10 5/100 me. A portion of this water was combined with supernatant from

the salt bed to form a solution containing 30 g/e NaCI. This was pumped

through the electrolysis cell at a rate of 1 R/min. The cell was operated at a

29

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current flow of 20 volts, 7.5 amps and 10 volts, 3.5 and 4 amps. The anode

stream was mixed with raw water at a production rate of 300 and 600 gallons(1135 and 2270 e) per hour. About 30 gallons of water was produced. The

treated water was collected and samples were removed to determine themicroorganism population at 5-, 10-, and 30-minute intervals after treatment.

1The membrane filter technique was used. Filters were incubated with m FCmedium at 440 C to make the test specific for fecal coliform. Because of

equipment malfunction, ozone and chloride measurements were not made.

At a production rate of 600 gal/hr (2270 k/hr) and 10 volts, 3.5 amps

current, the dilution factor of electrolytically treated water to raw water was

1/40. As shown in Table 4-9, the bacterial kill was substantial within

5 minutes and the water was sterile within 30 minutes.

At the same 600 gal/hr (2270 Q/hr) production rate but 20 volts,

7.5 amps current, water was nearly sterile within 5 minutes and sterile within

30 minutes, as shown in Table 4-9. The higher current applied was shown in

previous experiments to generate more ozone and chlorine-hypochlorite. This

increased ozone satisfied the ozone demand due to organic material in the

Frijoles Creek water more rapidly, which may account for the more rapid rate

of bacterial kill.

At a production rate of 300 gal/hr (1135 i/hr) and 10 volts, 4 amps, the

dilution factor of electrolytically treated water to raw water was 1/20. As

shown in Figure 4-9, the water was sterilized within 10 minutes. The smaller

dilution factor, or higher concentration of oxidant contacting organic material

and bacterial population, should account for the more rapid rate of bacterial

kill.

1. Greenberg, A. E., J. J. Connors, D. Jenkins, and M. A. H. Franson,eds., "Standard Methods for the Examination of Water and Wastewater,"15th ed., Amer. Pub. Health Assn., 1980.

30

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After 30 minutes, the odor of the sewage-spiked water had dissipated.

* After 24 hours, the water appeared less turbid. However, the extent of

settling was not determined.

The single-cell electrolysis unit operating at 20 volts, 7.5 amps, pro-

* duced sterile water from turbid surface water heavily contaminated with

coliform bacteria. Water was produced at a rate of 600 gal/hr (2270 £/hr)

which corresponds to 18,000 e/8 hr (4,800 gal/8 hr) or 54,500 /24 hr

(14,400 gal/24 hr).

These experiments complete Task 4.

TABLE 4-9

PROTOTYPE UNIT TEST OF E. COLI KILL

E. coli ConcentrationOperating Parameters* Time (cells/100 ml)

600 gal/hr 0 4 x 105

10 volts, 3.5 amps 5 min 2 x 102

1/40 dilution factor 10 min 3 , 101

30 min <1

600 gal/hr 0 4 x 105

20 volts, 7.5 amps 5 min 3 101

1/40 dilution factor 10 min 8 101

30 min 1

300 gal/hr 0 4 105

10 volts, 4 amps 5 min 5 1011/20 dilution factor 10 min <1

30 min <1

Federal standard for drinking water 1

4 *Electrode cell flow rate 1 I/min (constant)

31

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4.2.8 Potential for Detoxification of Chemical Warfare Agents

A literature survey was conducted to determine the types of compounds

used as chemical warfare agents that are susceptible to decomposition by

oxidation-ozonolysis and/or hydrolysis in acidic or basic solutions. If such

agents contaminate drinking water, they could be detoxified by treating the

water with ozone or by substantially changing the pH of the water. Ozone is

known to readily oxidize a range of phenolic compounds, detergents,

-. pesticides, chemical manufacturing wastes, aromatic compounds, and proteins.

Some chlorinated hydrocarbons are not readily oxidized, however. 4

A computerized literature search of chemical warfare agents was

conducted. The printout is attached as Appendix B.

The following compounds 9 ' 10 should be subject to alkaline hydrolysis

and/or oxidation-ozonolysis

Phosgene PD(Phenyldichloroarsine)Tabun ED (Ethylenedichloroarsine)Sarin CNLSoman MD (Methydichloroarsine)VX (Nerve agent) BZ (Incapacitating agent)CN (Cyanogen) DA (Diphenylchloroarsine)HCN (Hydrogen cyanide) DM (Adamsite)Mustards DC (Diphenylcyanoarsine)Lewisite

4. Grayson, M., ed., In: "Kirk-Othmer Encyclopedia of Chemical Tech-nology," Ozone, Vol. 16, 3rd ed., John Wiley F, Sons, NY, 1981.

9. Department of the Army, "Military Chemistry and Chemical Compounds,"Field Manual, FM 3-9, October, 1975.

10. Hoskin, F. G. G. and A. H. Roush, "Hydrolysis of Nerve Gas bySquid-Type Diisopropyl Phosphorofluoridate Hydrolyzing Enzyme onAgarose Resin," Science, Vol. 215 (5), pp. 1255-1257, 1982.

32

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The prototype electrolytic unit is capable of generating water which

contains about 800 mg 0 3 / at a rate of 30 1/hour effluent from the anode.

The anode stream is about pH 4 and the cathode stream is about pH 10,

, depending upon applied voltage. Thus, this unit produces conditions under

*. which many, chemical warfare agents could be decomposed.

Detoxification studies of selected chemical agents can be undertaken in

Phase II.

The literature search completes Task 3.

4.3 Discussion

4.3.1 Historical Perspective

Ozone has long been used in treatment of potable water because it kills

bacteria and viruses, removes tastes, odors and colors by oxidizing dissolved

and suspended organic materials, and oxidizes a range of sulfides and

cyanides. 3,7,11

As a bactericidal agent, ozone acts rapidly to lyse or rupture the cell

walls. In contrast, chlorine kills by diffusing through the cell walls and

* inactivating the enzyme systems. Disinfection of E. coli with ozone is

. 3. Venosa, A. D., Ozone as a Water and Wastewater Disinfectant: a Lit-erature Review in "Ozone in Water and Wastewater Treatment," F. L.Evans Ill, ad., Ann Arbor Science Publishers, Inc., 1971.

7. Farooq, S., E. S. K. Chian, R. S. Englebrecht, "Basic Concepts inDisinfiction with Ozone," Journal WPCF, August 1977, pp. 1818-1831.

11. Hill, A. G. and R. G. Rice, Historical Background, Properties andApplications in "Handbook of Ozone Technology and Applications,"

Vol. 1, Ann Arbor Science, 1982.

"4

i 33

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3,125 times faster than with chlorine. 4 Ozone is known to be effective

against a range of microorganisms at very low concentrations (Table 4-10)

once the ozone demand due to dissolved organic material has been satisfied.

The prototype unit is capable of generating water containing a

tremendous excess of dissolved ozone over that required to kill any

microorganism listed in Table 4-10. The particular advantage of this

TABLE 4-10

LETHALITY OF OZONE ON MICROORGANISMS

Ozone Concentration in mg/kOrganism for 990. Destruction in 10 min

Escherichia coli 0.001Streptococcus fecalis 0.0015Microbacterium tuberculosum 0.005Polio virus 0.01Bacillus megatherium (spores) 0.1Endamoeba h istolytica 0.03(Source: Reference 4)

system is that ozone is generated directly in water, eliminating the slow

gas-to-liquid transport step which is a part of silent discharge ozonolysis.

Approximately 600-800 mg/t of dissolved ozone has been produced at

15-20 volts. At 10 volts, the equivalent of an automobile battery, watercontaining 160 mg 0 3 / was produced (Figure 4-7). At the pH of the anode

effluent stream (pH 4), ozone decomposition is very slow. Surface waters can

contain considerable concentrations of dissolved organic material, which exert

ozone demand that will reduce the amount of ozone available to killmicroorganisms. However, the large amount of ozone which can be produced

indicates that sufficient ozone will be available to sterilize water even under

severe conditions.

4. Grayson, M., ed., In: "Kirk-Othmer Encyclopedia of Chemical Tech-nology," Ozone, Vol. 16, 3rd ed., John Wiley F, Sons, NY, 1981.

34

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Ozone is a more satisfactory disinfection agent than several chlorine

species (Table 4-11). In this study, hypochlorite performed better only on

virus. To chlorinate water directly -Under field conditions, chlorine agents

which are hazardous must be transported. By contrast, the electrolytic unit

'- produces ozone and hypochlorite in water on demand with very low power

requirements. Thus the biohazards of gaseous ozone and chlorine are

avoided. Ozone in water of normal pH at ambient temperatures has a half-life

of 20-40 minutes, and decomposes to oxygen.

TABLE 4-11

COMPARATIVE DISINFECTION EFFICIENCY AT 50 C

Enteril Organism Amoebic

Disinfectant Bacteria Virus Spores Cysts

03 500 0.5 2 0.5

Cl2 (as HOCI) 20 1.0 0.05 0.05

Cl2 (as OCI) 0.2 <0.02 sO.0005 0.0005

Cl2 (as HN 2CI) 0.1 0.005 0.002 0.02

* (Source: Reference 4)

4.3.2 Unit Development and Testing

Experiments conducted under Task 1 showed that chlorine-hypochlorite

concentration increased as voltage and salt concentration increased but that

. ozone levels were low. The apparatus was modified by enclosing theelectrodes in a flow-through chamber and by placing a membrane between the

electrodes to test whether more ozone could be recovered by isolating .Ie

I anode from the cathode stream. This proved to be the case. Much higher

concentrations of ozone were then measured in the anode effluent from the

electrolytic cell.

4. Grayson, M., ed., In: "Kirk-Othmer Encyclopedia of Chemical Technol-ogy," Ozone, Vol. 16, 3rd ed., John Wiley F, Sons, NY, 1981.

35

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A prototype electrolysis unit was constructed using PVC or CPVC

materials to avoid material degradation by ozone. The unit incorporated the

improved platinum-titanium-tantalum electrodes and a Dupont Nafion 315

semipermiable membrane placed between the electrodes. The flow-through

system is capable of treating water at 1 Q/min flow rate over a 0-30 volt

range. The unit was tested over a NaCI concentration range of 0.6 to 30 g/e

as described in Subsection 4.2.6. The unit performed extremely well;

virtually the only problem encountered was the destruction of the bonding

material used in making the cell by ozone. Improved cell design is a goal of

Phase II of this project. Basically, the unit is extremely sturdy. There are

no moving parts, except for the pump, which could be replaced by gravity

flow under many conditions.

Ozone-hypochlorite solutions were produced over a range of 5-25 volts,

0.1 to 9.5 amps, at 1 e/min flow rate. The progress and extent of E. coli

kill was studied as described in Subsection 4.2.2. Sterilization of

contaminated water took place during the first 5-10 minutes of treatment.

One volume of tap water containing 3 g NaCI/k electrolyzed at 25 volts,

9.5 amps sterilized 38 volumes of contaiminated water. Tap water containing

30 g NaCI/e, electrolyzed at 6.8 volts, 9.5 amps produced similar results.

Comparable bacterial kills were found for 47 mg/e Ca(OCI) 2 solution.

Ozone-hypochlorite solution of 0.75 mg/i was very effective in killing L.

pneumophila, the causative agent of Legionnaires' Disease, as discussed inSubsection 4.2.2.

To investigate bacterial kill under simulated severe field conditions,

surface water from Frijoles Creek collected in Bandelier National Monument

was spiked with raw sewage inflow to the Bayo Canyon treatment plant in Los

Alamos County, N.M. to a fecal coliform count of 4 x 105/100 ml. This water

contained considerable organic material. Based on the rate of bacterial kill,

sterile water was produced in 30 minutes using a solution containing 30 g

NaCI/Z electrolyzed at 20 volts, 7.5 amps, produced at I i/min and diluted

1/40 with raw water. Production rate was 2,270 i/hr (600 gal/hr). The

sewage odor had disappeared, although some tint remained.

36

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The design goal, specified in the Phase I proposal, was a unit capable of

producing 1,000 1 of drinkable water per day. The working model exceeds

this specification by 18-fold using very realistic operating conditions. The

electric current required to meet this 2,270 Z/hr sterile water production

rate, 20 volts at 7.5 amps or 0.15 kwh, could be provided by a small, self-

. contained gasol'ne powered generator.

The electrolytic unit constructed provides ozone- hypoch lorite solution

. capable of killing microorganisms. Dissolved and suspended organics in the

raw water are also destroyed. The anode stream is pH 4 and the cathode

stream pH 10. These conditions can be used to detoxify many chemical

. agents by hydrolysis under alkaline or acid conditions.

The microorganism kill documented in these experiments cannot be

assigned either to ozone or to chlorine-hypochlorite, since both are generated

electrolytically in the NaCI solution. Ozone is known to be a more efficient

agent against microorganisms than chlorine. 4 The electrolytically generated

oxidant solution was more effective than hypochlorite alone against E. coli

(Table 4-4). The extreme effectiveness of the electrolyzed solution in

treating contaminated water indicates a synergistic effect. The electrolytically

generated oxidizing solution kills faster than more conventional methods of

water treatment, and uses only water and NaCI, which eliminates the need for

handling chlorine, a hazardous material. The method achieves complete

microorganism kill and is safer for personnel engaged in water treatment.

The electrolytic unit represents a significant advance in ozonolysis

because the ozone is generated directly in dilute electrolyte solution at

ambient temperatures. Ozone generators generally in use for water treatment

rely upon ozone generated as a gas which is then mixed with water. The

4. Grayson, M., ed., In: "Kirk-Othmer Encyclopedia of Chemical Tech-nology," Ozone, Vol. 16, 3rd ed., John Wiley , Sons, NY, 1981.

37'I

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ozone must diffuse from the gaseous state into the water before effective

treatment can take place. 7 , 11 The diffusion step is rate-limiting, and the

process is inefficient. The anode temperature must be very low (-20 ° to

-60°C) in order to achieve improved current efficiency.12 Another method of

enhancing current efficiency is to use tetrafluoboric acid (HBF 4 ) as an

12electrolyte 2 , but this cannot be used in processing water for human

consumption.

By contrast, the electrolytic unit operates at ambient temperatures. The

only process which is temperature-sensitive is the saturation of NaCI in

water, but this varies only about 10., over the temperature range 0' to

100°C, and should not pose an operational problem. After dilution, the TDS

content of treated water will be increased by about 750 mg/Q (750 ppm),

which is within DOA treated water quality standards. Gaseous ozone is13hazardous and toxic, however, dissolved ozone breaks down to oxygen,

apparently without forming toxic compounds. 4

7. Farooq, S., E. S. K. Chian, R. S. Englebrecht, "Basic Concepts inDisinfection with Ozone," Journal WPCF, August 1977, pp. 1818-1831.

11. Hill, A. G. and R. G. Rice, Historical Background, Properties, andApplications in "Handbook of Ozone Technology and Applications," Vol 1,Ann Arbor Science, 1982.

12. Foller, P. C., Status of Research on Ozone Generation by Electrolysis,

In "Handbook of Ozone Technology and Applications," Vol. 1, R. G.

Rice and A. Netzer, eds., Ann Arbor Science, 1982.

6. Department of the Army Technical Bulletin RB MED 229, "Sanitary Con-

trol and Surveillance of Water Supplies at Fixed and Field Installations,"

U.S. Government Printing Office, 1975.

13. Nieto, J. A., R. P. C. Salvi, and A. Gutierrez, "Ozone Hazards in

.- Plant Operation," Health Physics (42:6) pp. 865-868, 1982.

4. Grayson, M., ed., In: "Kirk-Othmer Encyclopedia of Chemical Tech-

nology," Ozone, Vol. 16, 3rd ed., John Wiley , Sons, NY, 1981.

38

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This unit generates both 03 and Cl 2 at the anode. As noted earlier by

Szabo, 14 Cl 2 causes 03 to decompose to a variety of products including CIO

and C1IO 2 , which are bactericidal agents. Measurements of the concentrations

of all individual species have not yet been made, but preliminary work

* indicates an initial large excess of 03 over total chloride (Subsection 4.2.7).

The bacterial kills noted may be due to a synergistic effect of the several

. species present, but cannot be ascribed at this time to any specific one.

As far as we are aware, no portable unit is presently marketed which

generates ozone in situ, at ambient temperatures, for treating potable water.

The electrode inventor, C. Themy, manufactures units for specific water

treatment problems. Units such as Chloropac, marketed by Englehard

Industries of Union, New Jersey, generate NaOCI in water.

4.4 Conclusions

Contaminated water can be sterilized by treating it with an electrolytic

process which generates ozone and chlorine-hypochlorite in dilute NaCI

solution. Novel platinum electrodes are used to form the oxidants in water as

the salt solution flows between them. In a pilot plant scale demonstration,

electrolyzed solution mixed with 40 volumes of contaminated water produced

sterile, deodorized water containing an increase of 0.75 g NaCI/Q at a

*minimum rate of 18,000 e (4,800 gal)/8 hr. Water was sterile within 30 min.

The power requirement was 0.15 kw. The only moving part in the appartus

is the pump, which could be replaced by gravity flow if necessary. The

*electrolytic cell is 17.75 cm x 10.8 cm (7 in x 4.25 in). Power requirements

r for the unit could be supplied by a gasoline-powered generator.

14. Szabo, Z. G., "Some Remarks on the Decomposition of Ozone Catalyzedby Chorine," C.A. 45:3 (8386), 1951.

39

* -- *-------

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4.5 Recommendations

This study indicates that it would be feasible to develop a portable

electrolytic unit to sterilize and detoxify water under field conditions. The* next phase of developmental work should focus on:

I Improving the electrolytic cell design,I.

* Continuing tests to define the range of field operating conditions,

P * Testing destruction of chemical agents,

•.-Testing destruction of other biological warfare agents,

.* Incorporating an ion exchange unit to remove nuclear warfare

agents,

*" Proving the unit by 2,000 hours of continuous operation, and

* .Building a prototype multicell electrolysis unit capable of generating

55,000 gallons of sterile, decontaminated water per day.

0.

% 40

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5.0 REFERENCES

1. Greenberg, A. E., J. J. Connors.,, D. Jenkins, and M.A.H. Franson,eds., "Standard Methods for the Examination of Water and Wastewater."15th ed. Amer. Pub. Health Assn. 1980.

2. Wilk, I. J., Consultant, personal communications with H. Gram andunpublished work, 1969 - 1982.

3. Venosa, A. D., Ozone as a Water and Wastewater Disinfectant: aLiterature Review in "Ozone in Water and Wastewater Treatment." F. L.Evans III, ed. Ann Arbor Science Publishers, Inc. 1972.

4. Grayson, M., ed., In: "Kirk-Othmer Encyclopedia of ChemicalTechnology," Ozone, Vol. 16, 3rd ed., John Wiley & Sons, NY, 1981.

• 5. Kinman, R. N. Ozone in Water Disinfection in "Ozone in Water andWastewater Treatment," F. L. Evans Ill, ed. Ann Arbor SciencePublishers, Inc. 1972.

6. Department of the Army Technical Bulletin R B Med 229, "SanitaryControl and Surveillance of Water Supplies at Fixed and FieldInstallations," U.S. Government Printing Office, 1975.

7. Faroog, S; E.S.K. Chian, R. S. Englebrecht, "Basic Concepts inDisinfection with Ozone," Journal WPCF Aug. 1977, pp. 1818-1831.

8. Bader, H. and J. Hoigne, "Determination of Ozone in Water by theIndigo Method," Water Research, Vol. 15, pp. 449-456, 1981.

9. Department of the Army, "Military Chemistry and Chemical Compounds,"Field Manual, FM 3-9, October, 1975.

10. Hoskin, F. G. G. and A. H. Roush, "Hydrolysis of Nerve Gas bySquid-Type Diisopropyl Phosphorofluoridate Hydrolyzing Enzyme onAgarose Resin," Science, Vol. 215 (5), pp. 1255-1257, 1982.

11. Hill, A. G., and R. G. Rice. Historical Background, Properties, andApplications in "Handbook of Ozone Technology and Applications" Vol. 1,R. G. Rce and A. Netzer, eds., Ann Arbor Science, 1982.

* 12. Foller, D. C., Status of Research on Ozone Generation by Electrolysis,In "Handbook of Ozone Technology and Applications" Vol. 1, R. G. Riceand A. Netzer, eds., Ann Arbor Science, 1982.

13. Nieto, J. A., R. P. C. Salvi, A. Gutierrez, "Ozone Hazards in a-Plant

Operation," Health Physics (42:6) pp. 865-868, 1982.

14. Szabo, Z. G., "Some Remarks on the Decomposition of Ozone Catalyzedby Chlorine," C.A. 45:3 (8386), 1951.

41

--------------------------- o-...'---

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Los Alamos Technical Associates, In

APPENDIX A

OZONE DETERMINATION METHOD

Introduction

At a pH below 3.0, indigo trisulfonate is bleached rapidly and

stoichiometrically by ozone. The loss of color due to the ozonolysis of indigo

then is determined photometrically and related to the concentration of ozone

present. The maximum absorbance of the dye is at 600 mm with a molar

absorptivity of 2.0 x 104 /mol-cm. The precision of the measurement is

affected by the initial concentration of indigo dye present, since it is a

bleaching method. Detection at the 3-i'g/e concentration level is possible,

however. The method is subject to fewer interferences than most colorimetric

and all iodometric procedures. At pH 2, chlorite, chlorate, hydrogen

peroxide, and manganese(ll) do not interfere. Some other interferences can

be corrected for by adding malonic acid. 8

Experimental Proceedure

The indigo reagent, potassium indigo trisulfonate (FW 616.74), was

prepared by dissolving 0.66 gr e (1.1 mu) in distilled HOH. This standard

dye reagent was stored at 0 0C.

The analytical method is based upon decrease in absorbance due to

ozone, and represents a relative measure of ozone concentration because the

method was not standardized against a known concentration of ozone.

An aliquot (0.1 to 2.5 ml) of solution to be tested for ozone

concentration was placed in a 1-cm path spectrophotometer tube. The volumej7 was adjusted to 2.5 ml with distilled water. Concentrated sulfuric acid

(0.1 ml) was added to bring the solution below pH 3. The indigo dye

solution (0.1 ml) was added. The tubes were inverted several times. A

blank was prepared using glass distilled water.

8. Bader, H. and J. Hoigne, "Determination of Ozone in Water by theIndigo Method," Water Research, Vol. 15, pp. 449-456, 1981.

v 42

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", The absorbance of solutions was read within 10 minutes at 600 nm on aBausch and Lomb Spectronic 21 spectrophotometer. Ozone was considered to

be equal in moles to the amount of -dye destroyed, or blank minus test

solution.

4

I4

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APPENDIX B

Computerized Literature Survey

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5.0 DISTRIBUTION LIST

1. Defense Technical Information System 12/1 (copies/repro-Cameron Station dlucible copies)Alexandria, VA 22314

2. HQDA 1/05001 Eisenhower AvenueATTN: DRCDRA-MP (Stolarick)Alexandria, Va

3. Commandant 1/0U.S. Army Engineer SchoolATTN: ATZA-CDD (Maj. Mundt)Fort Belvoir, VA 22060

4. Commandant 1/0U.S. Army Quartermaster SchoolATTN: ATSM-CDM (Maj. Mcllrath)Fort Lee, VA 23801

K5. Commander 1/0U.S. Army Mobility Equipment Research

& Development CommandATTN: DRDME-PEAFort Belvoir, VA 22060

6. Commander 1/0U.S. Army Mobility Equipment Research

& Development CommandATTN: DRDME-ZKFort Belvoir, VA 22060

7. Commander 2/0U.S. Army Mobility Equipment Research

&Development CommandATTN: DRDME-GFort Belvoir, VA 22060F8. Commander 4/0U.S. Army Mobility Equipment Research

&, Development CommandATTN: DRDME-GSFort Belvoir, VA 22060

92

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FIL7E