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Mini-PakTM 6
Industry’s most advanced additive injection system for load racks with multiple injection points.HoneywellEnraf’sMini-PakTM6(MP6)additiveinjectionsystem
featuresaprovenmicroprocessorbasedProgrammableControl
Module(PCM)coupledwithourMono-BlockTMIIadditive
injectors.Thesmartadditiveinjectionsystemisidealforload
rackswithmultipleinjectionpoints.It’scompactsizetakesup
lessroomontheloadrackandreducescostsbycontrollingupto
sixMono-BlockswithonePCM.
Benefits
• Proventechnology
• Provenreliability
• Industrystandard
• Compactfootprint
• Seamlessintegration
Additive InjectionWithover35yearsexperienceand
havingbeenattheforefrontof
everymajortechnicaldevelopment
inthehistoryofadditiveinjection,
HoneywellEnrafcontinuestodevelop
newsolutionsforadditiveinjection
applications.
Theneedforadditivationofautomotive
fuelsintoday’sdownstreammarkethas
neverbeengreaterandisdrivenbya
numberoffactors,whichhaveallledto
anincreasedcomplexityinthehandling
anddistributionoftheseproducts.
Typical applications: • PerformanceEnhancingAdditives
• Dyes&Markers
• LubricityEnhancers
• Anti-icingAdditives
• Anti-corrosionAdditives
• Jet-fuelStabilizingAdditives
• DetergentAdditives
•NoXReductionAdditives
• Anti-staticAdditives
• Leadreplacement
• Anti-FoamingAgents
•ColdFlowEnhancers(Bio-Diesel)
• Denaturing(Ethanol)
HoneywellEnrafhasengineeredarange
ofstandardandcustomizedsolutions
forvastmajorityoftheadditiveinjection
applicationsmentionedabove.These
solutionshavebeendevelopedto
maximizetheaccuracy,reliability
andfunctionality,andminimizethe
technicalitiesandimplementationcosts.
Seamless IntegrationThedesignphilosophybehindall
HoneywellEnrafadditiveinjectionand
blendingsystemsistoensurethatthe
needsofeveryapplicationcanbemet.
Regardlessofwhethertheloading
facilityhassingleormultiplearms,the
requirementforseamlessintegration
withloadrackcomputers,terminal
automationsystemsandmultitudeof
third-partyequipmentisparamount.
Thisseamlessintegrationcapabilityis
furtherenhancedbyHoneywellEnraf’s
provisionofallperipheralequipment
likeadditiveoffloadingpumpskids,
additivestoragetanks,additiveboost
pumppressureskids,containerized
additiveunitsandportableinjection
equipment.
Features
Programmable Control ModuleThePCM(ProgrammableControl
Module)providesfullinjectorcontrol
overadditiverate,totals,alarms,
communications,allowingforstand-
aloneoperation,connectiontoexisting
rackpresets,andRS-485connectionto
existingterminalautomation.
Injector AssemblyThepanelmountedMono-BlockTMII
injectorassemblyfeaturesasolidblock
designmanufacturedinstainlesssteel,
housingaminiovalgearmeter,solenoid
valve,integralcheckvalve,needle
valves,andinletstrainerallmachined
directlyintothecontrolblock.
ArrangementsTheMini-PakTM6issuppliedwith
anAluminumback-platemounted
arrangement.
Mono-BlocksFrom1to6Mono-Blockscanbe
integratedintotheMini-PakTM6unit.
Iflessthansixblocksarerequested
then‘defaultpositioning’shallbeused,
wherebytheywillbemountedfromthe
toppositiondown,unlessotherwise
stated.
Gear MaterialRyton(polymer)gearsarefittedas
standard.Forapplicationswhere
Rytonisdeemedtobechemically
incompatible,stainlesssteelgearsare
availableasanoption.
FlowBasedontypicalloadingflowratesof
600gal/minthestandardflowinjector
issuitableforallapplicationsbetween
100&3000ppm(partspermillion),with
atypicalinjectionsizebetween15cc&
200cc.
Additive SupplyTheMP6requiresapressurizedadditive
supply.Typicallyadditivesupply
pressureis115psi,andaminimumof
45psidifferentialisrequiredbetween
additivesupplypressure&mainproduct
flowpressure.
Handheld IR ControllerCalibrationofthedeviceisfacilitated
throughtheuseofahandheld
infraredremotecontroller,atime
provendeviceofferingsafeaccess
tothemicroprocessorinhazardous
environments.Itisanobligatory
toolusedtointerfacewiththePCM,
allowingtaskssuchastheadjustment
ofparameters,resettingofalarmsand
calibrationoftheinjector.Thehandheld
iscapableofcommunicatingwithall
HoneywellEnrafadditiveandblend
controllers;thereforeitisnotnecessary
tohaveacontrollerforeachinjection
unit.
Calibration KitToaidcalibrationoftheMP6,
acalibrationkitcompletewith1000ml
graduatedcylinderisavailable.
Thestainlesssteelcalibrationkit
incorporatesaquickreleaseconnector,
adjustablebackpressurevalve,gauge
andisolationvalve,allowingclean,
accuratecalibrationoftheMono-BlockTM.
ProcessorTheMP6issuppliedasstandardwith
the“Multilanguage”processorversion,
whichincludesEnglishorFrench.
Alternatively,forthoserequiringeven
moreadvancedfeatures,a“CleanArm”
versionisalsoavailable,whichincludes
cleanarmflushingandcommunications
functionality;thisisavailableinEnglish
only.
Technical specification
Flow
NominalK-Factor : 5000PPG
MeterAccuracy : 0.50%
MeterRepeatability : 0.25%
MaxFlowRate : 2.5gal/Min(9.5Liters/Min)
MinFlowRate : 0.1gal/Min(0.38Liters/Min)
MaxPressure : 400psi(27.6Bar)
MaxViscosity : 300cst.
Environmental
Temperature : -40°Fto+150°F(-40ºCto+65ºC)
Humidity : 5to95%withoutcondensation.
ProtectionClass : IP66
Approvals : ExplosionproofcomponentsratedforClass1,Div1,GroupsC&D
Materials
Backplate : Aluminium
Manifold : 303StainlessSteel
Enclosure : CastAluminium
MeterGears : Ryton
SolenoidSeals : Chemraz
Electrical
Voltage : 120/240VAC
AdditionalInputs : 6xACStatusInputs(reset,enable,pacing),6xDCStatusInputs,
AdditionalOutputs : 6xACMulti-functionalOutputs,6xDCMulti-functionalOutputs
Comms : 2xRS4852wire.
Display : 4Line20PositionBackliteLCD
ConduitEntries(vacant) : 4x1”FNPT
Mechanical
ManifoldComponents : Outletflowcontrol&divertervalve,Inletstrainer,
Outletcheckvalve,QRCcalibrationpoint.
ManifoldConnections : 3/8”FNPT
Weight
BackplateMount : Approx150Lbs(6MonoBlocks)
Options
Interfaces : HandheldIRController(P/N10-31052)
Calibration : Mono-BlockCalibrationKit(P/N10-31565-PKR)
Identification Code
Pos 1, 2, 3 Product family
8 0 - Mono-BlockIIMulti-PakFamilyofinjectorblocks
Pos 4 Operating Voltage
0 120VAC50/60Hz
1 240VAC50/60Hz
9 Special
Pos 5 Wetted Parts material
1 StandardChemrazsolenoidseat
2 HighresistantOption-SSgears,HighresistantElastomers
6 ASCOSolenoids
9 Special
Pos 6 Meter
1 RytonGears-5000PPG(Nominal)
4 StainlessSteelGears-5000PPG(Nominal)
9 Special
Pos 7 Electrical and certifications
0 ULlistedelectricalcomponents
9 Special
Pos 8 Configuration
0 BareMono-BlockIIunmounted(whenselectedPos9,10,11notapplicable)
1 Fullsizepanelwith1MBIIInjectorBlockwithroomfor5More
2 Fullsizepanelwith2MBIIInjectorBlockswithroomfor4More
3 Fullsizepanelwith3MBIIInjectorBlockswithroomfor3More
4 Fullsizepanelwith4MBIIInjectorBlockswithroomfor2More
5 Fullsizepanelwith5MBIIInjectorBlockswithroomfor1More
6 Fullsizepanelwith6MBIIInjectorBlocks
9 Special
Pos 9, 10, 11 Control Options
0 0 0 SlaveInjectorswithterminalstripsinenclosure
M P 6 AdderforMP6electroniccontrollerinenclosure
8 0 - 1 1 1 0 6 M P 6 Typical identification code
8 0 - Your identification code
O UTLETS3/8 NPT
1/2" D IA(4) M O UNTING
HO LES
17 1/2"(445 mm)
1/2"(13 mm)
IN LE TS3/8” NPT
1" NPT CO NDUIT ENTRY(2) HO LES PER SIDE
7 1/2" (191 mm)
14" (356 mm)
9" (229 mm)
1/2" (13 mm)
5-1/2"TYP.
48-5/8"(12312 mm)
45" (1143 mm)
3 (76 mm)
2" (51 mm)
Honeywell Enraf
1/2" (13 mm)
10" (254 mm)
6"(152 mm)
2" (51 mm)14
2 3/4"(69 mm)
3 3/8"(89 mm)
PCM 3 CONTROLLER
General Arrangement
EN-09-03-USAugust 2009© 2009 Honeywell International Inc.
For More InformationTolearnmoreaboutHoneywellEnraf’ssolutions,contactyourHoneywellEnrafaccountmanagerorvisitwww.honeywellenraf.com.
AmericasHoneywellEnrafAmericas,Inc.2000NorthfieldCt.Roswell,GA30076USAPhone:+17704751900Email:[email protected]
Europe, Middle East and AfricaHoneywellEnrafDelftechpark392628XJDelftTheNetherlandsPhone:+31(0)152701100Email:[email protected]
Asia PacificHoneywellPteLtd.17ChangiBusinessParkCentral1Singapore486073Phone:+6563552828Email:[email protected]
UL / CSA Compliant (or equivalent)