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8/20/2019 Honeywell UOP Natural Gas and Honeywell
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2013 Honeywell Users Group Americas
1
Natural Gas and Honeywell HUG 2013Phoenix, June 19, 2013
Guy Lewis
HONEYWELL CONFIDENTIAL
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2
Natural Gas
Welcome to the Golden Age of Gas
The Shale Revolution
UOP/Honeywell Offers for Shale Development
One Honeywell Integration Opportunities
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The Golden ge of Gas
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Why Natural Gas?
Internat ional Energy Agency (IEA) Forecasts th e Golden Age of Gas
2. Environmental Benefits Gas produces:
50% fewer greenhouse gas emissions vs. coal for power
20% fewer greenhouse gas emissions vs. diesel for transportation
Nuclear share in OECD in decline post Fukishima, Gas-fired turbine most likely replacement
3. Geopolitical Drivers Energy security: gas reserves more distributed than oil (particularly unconventional gas)
Local gas price provides partial hedge vs. global oil price dynamics
State mandates for increased gas production
1. Economic Incentive Gas vs oil price
Unconventional gas revolution has vastly expanded accessible global reserve base
Exploration and production (E&P) costs per shale well in decline with efficiency gains
Clean power demand rapid growth in high growth regions.
Capital Cost: gas cheaper than nuclear/coal; new power plants quicker to market
Operating Cost: global cost advantage of gas vs. crude and liquid products
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5
27% 24%
32%27%
22%25%
6%6%
2%3%
11% 15%
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2010 2035
Global Primary Energy Demand by Source
Renewables
Hydro
Nuclear
Gas
Oil
Coal
~2.5% global growth CAGR
Nuclear continues to grow in Asia& Mid East
~2.2% global growth CAGR
Supply more regionally distributed than oil
~1.2% global growth CAGR
Limited growth due to fuel switchingand vehicle efficiency gains
~1% global growth CAGR
Limited growth due to greenhouseemissions & high power plant capitalcost
Total: 541 TCF 728 TCF
Source: IEA 2012 “Golden Rules for a Golden Age of Gas” special report, Golden Rules Case
Energy Demand Comments
(173 TCF)(195TCF)
(116 TCF)
(180 TCF)
Natural Gas Fastest Grow ing Hyd rocarbon Fuel
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Global Gas Supply and Demand
Emerging Gas Sources, Clean Energy and Changing Regional Flows
Require Technolo gy and Innov ation to Maxim ize Gas Monetization
North America remains
separate from global
markets but export projects
gaining in credibility
Strong demand growth
across Asia
South America: Imports
ramping up again; potential
new regional supply
Strong European Demand
Japanese crisis – strong
incremental LNG demand
China-world’s largest
shale gas potentialEmerging
New Supply
Large Gas Reserves
Ready for Harvest
Signi f icant Resources
Liquefact ionSupply Surge
Abund ant Shale Supply
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$0
$5
$10
$15
$20
$25
2010 2015F 2020F 2025F 2030F 2035F
Customers: Energy Price Dynamics
Gas Arbi t rage Oppor tuni t ies Encouraging Fuel Switch ing & NGL Recovery
D I E S E L
S W I T C H I N G T O
G A S
OECD Crude Oil
Japan LNG
UK NBP Gas
US HH Gas
OECD Coal
Sources: IEA 2012 World Energy Outlook, CME Futures, & IHS 2011 World LPG Market Outlook
China Gas Proxy
• Oil: 1 barrel = 5.8MMBTU; Coal: 1 metric ton coal = 27.8MMBTU;
Propane:1 metric ton = 43.5MMBTU
G A S T R A D E
A R B I T R A G E ( L N G )
C O A L V S
.
G A S
P O W E R &
C H I N A S N G
Price Spread Encourages:
1
2 3
Global Propane (LPG)
N G L
R E C O V E R Y
4
E n e r g y E q u
i v a
l e n
t B a s
i s , $ / m m
B T U
( C
o n s t a n t 2 0 1 1 D o l l a r s )
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The Shale Revolution
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Natural Gas Resource Overview
Convent ional Gas: Harder to Find, Easier to ProduceUnconv ent ional Gas: Easier to Find, Harder to Produce
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US Shale Plays
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-20%
0%
20%
40%
60%
80%
100%
120%
140%
160%
180%
$80 WTI$70 WTI
$60 WTI
High Rates of Return in Liquids-Rich Plays Driving Activity
A ll Wet Gas Plays Drive >20% Return at Curr ent Prices
DRY
HH Dry Gas Price = $3.00/MMBTU
NGL Price = 40% WTI
WET
Liquid rich field plays are forecasted to generate over 75%
of incremental gas in USA (+4 TCF) over next 6 years
I R
R
GPM 4-9 4-9 4-7 8-13 4-9 3-9 4-9 3-9 1-2 1-2 1-2
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Reason for value-added optimization
Typical example of revenue associated with NGL recovery
180 MMSCFD of 3 GPM gas (~1,100 BTU/SCF)
Monthly revenue: 14 MM$
200 MMSCFD cryogenic NGL recovery plant cost: 20 MM$
Potential benefit of full optimization is offset by loss in revenue due to
schedule increase
Methane
Ethane
Propane
n-Butane
i-Butane
NaturalGasoline
Shale Gas
178 million
cubic feet per
day (MMcf/d)
Barrel
Comp
45%
29%
10%
5%
11%
ExamplePrice
Basis1
Henry Hub
41% WTI
77% WTI
81% WTI
92% WTI
64% WTI
Value over fuel
$M/month
$0.0
$4.3
$1.9
$1.0
$2.5
$4.4
1. Henry Hub = $3.00/mmBTU; WTI = $80/bbl
@ 3GPM
NGL’s
$14.1
Need for value-added op t imizat ion w ithout schedule im pact
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Overall NGL Barrel & Cryo Plants Projected
Source(s): Bentek Energy & Ponderosa Advisors
Cont inued Growth in US NGL Product ion Forecasted
CAGR = 8%
-
500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
2013 2014 2015 2016 2017 2018
US Total NGL Supply from Gas Plants (MMSCFD)
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U.S. C2/C3 Supply
Widening of the Panama Canal will allowUS LPG to enter the growing Pacific
Basin market LPG exports adding more than ~400 kb/d
by 2015
PDH will grow to fill propylene gap (4 unitssold and total 9 units announced)
C3 pricing to vary between $500-$700 / MTthrough 2017
Low cost ethane replacing heavierfeedstocks (Naphtha, Gas Oil)
Adding 9,700 kMTA ethylene by 2017 (adds 28% to US Capacity)
One additional cracker/year expected
thereafter
C2 pricing to vary between ~$6-$10 /mmbtu through 2018
US Ethane Indu stry Dyn amics
US Propane Indus try Dynamics
0
200
400
600
800
1000
1200
1400
1600
1800
2000
2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
0
200
400
600
800
1000
1200
1400
1600
2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
US Ethane Supply Forecast
US Propane Supply Forecast
Source: Bentek; *Does not include US imports; domestic supply only
K b / d
K b / d
US NGL supply surge to d r ive olef in expansions
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US Shale Development: Natural Gas
TCF
Shale gas to reach ~40% share of US supply by 2015
Natural gas liquids (NGLs) economics driving continued shale drilling despite reduced US gas price
Increased E&P efficiencies resulting in continued robust production with fewer active rigs
Significant incremental US gas supply available for new demand (petrochemicals, power, industry)
3%6%
7%11%
15%
26% 26%
30%
35%37%
39%
0%
5%
10%
15%
20%
25%
30%
35%
40%
45%
-
5
10
15
20
25
30
2005 2007 2009 2011 2013E 2015E
B
C
F
D
Production % of US Total
Sources: EIA, Bentek
US Shale NG Product ion US Gas Produ ct ion b y Source
Shale Has Become Largest Sou rce of New US Gas Produ ct ion
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Increasing Natural Gas Value Chain Complexity
GP&H Bui ld ing Capabi l i ty to Capture & Manage all Major Gas Processing Needs
Conventional Gas, Shale Gas, CBM, Offshore (FPSO)*
Gas ProcessingPlant *
LNG Loading
LNG Shipping
LNG Terminal:
downloading
Storage,
re-gasification *
P i p e l i n e G a s T r a n s p o r t a t i
o n
Power Plant
Big Industrial Plant(e.g. Cement orFertilizers Plants)
City GateStation
IndustrialUser
CommercialUser
ResidentialUser
Commercial & Industrial User
Underground
Storage *
Bio Gas
Producer *
CNG /LNGStation *
SNG Generation *
Extraction
Processing
Transportation(Pipeline + LNG)
Storage
Distribution
Gas Processing& LNG (Liquefaction)Plant *
*GP&H GrowthAreas
Power Plant
OR
OR
NGL ExtractionOpportunities
http://en.wikipedia.org/wiki/File:Posto_GNV_01_2009_485_CWB.jpg
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Lessons from U.S. Shale Gas Variability
Well C 1 C 2 C 3 CO 2 N 2
1 80.3 8.1 2.3 1.4 7.9
2 81.2 11.8 5.2 0.3 1.5
3 91.8 4.4 0.4 2.3 1.1
4 93.7 2.6 0.0 2.7 1.0
Well C 1 C 2 C 3 CO2 N 2
1 79.4 16.1 4.0 0.1 0.4
2 82.1 14.0 3.5 0.1 0.3
3 83.8 12.0 3.0 0.9 0.3
4 95.5 3.0 1.0 0.3 0.2
Barnet t Shale Gas Compos i t ion Marcel lus Shale Gas Composi t ion
Well C 1 C 2 C 3 CO 2
1 87.7 1.7 2.5 8.1
2 88.0 0.8 0.8 10.4
3 91.0 1.0 0.6 7.4
4 92.8 1.0 0.6 5.6
Well C 1 C 2 C 3 CO 2 N 2
1 27.5 3.5 1.0 3.0 65.0
2 57.3 4.9 1.9 0.0 35.9
3 77.5 4.0 0.9 3.3 14.3
4 85.6 4.3 0.4 9.0 0.7
New Albany Shale Gas Com pos i t ion Antr im Shale Gas Compos i t ion
“Microbial production and modification of gases in sedimentarybasins: A geochemical case study from a Devonian shale gas play”,
AAPG Bulletin, Vol 87, No. 8 (August 2003)
“Oil and gas geochemistry and petroleum systems of the Fort Worth
basin”, AAPG Bulletin, Vol. 91, No. 4 (April 2007)
“Compositional variety complicates processing plans for US shalegas”, Oil & Gas Journal, March 9, 2009
“Identification of microbial and thermogenic gas componentsfrom Upper Devonian black shale cores, Illinois and Michiganbasins”, AAPG Bulletin, Vol 92, No. 3 (March 2003)
Variat ion s in C2, C3, CO2, Nitrog en, and Oth er Comp onent s
in Shale Gas Impact Interchangeabi l i ty with Other Gas Suppl ies
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Distributed Global Gas Reserves
Unconventional Conventional
World total = 790
CIS
Sources: IEA, BP, PFC Energy, EIA
AFRICA
W. EUROPE
OAP
NORTH AMERICA(ex. Mexico)
LATIN AMERICA
INDIA
462328
MIDDLE EAST
CHINA
No circle within a region indicates minimal known Acid Gas or NGL Content |
Oppo rtunit ies for GP&H in Med-to High Acid Gas or NGL Areas
Remaining Recoverable Natural Gas Resources
HON regions, 2012, tm cubic metres (tcm)
High Med Low
NGL Content
High Med Low
Acid Gas
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Honeywell Offers for Shale Resource
Monetization
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UOP Offers to the Oil and Gas Industry
Upstream Midstream DownstreamExploring for, drilling for and
producing crude oiland natural gas
Processing, storageand transportation
Refining and converting oil /gas into end products such as
fuels and chemicals
UOP technology, materials andservices enable monetization of
natural gas resources
UOP processing technology,equipment, materials and
services
http://www.photos.com/en/search/close-up?eqvc=108831&oid=3649136&a=&pt=&k_mode=all&k_exc=&cid=&date=&ct_search=&k_var=gasoline&bl=/en/search/index?f_h=1&f_i=1&f_o=1&f_v=1&f_b=1&f_c=1&k_var=gasoline&k_mode=all&big=1&ppage=2&srch=Searching...&first=21&&ofirst=&srch=Y&hoid=f635b3d5ef807448f15c4ed5d6b2d5bf
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Maximize Value of Gas Projects with Speed ofImplementation
Monetize Methane and Natural Gas Liquids
Imperatives
1
2
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SulfurAcid Gas
MercuryRemoval
Acid GasRemoval
(CO2, H2S)
Dehydration
HUR Equipment
Separex™MembraneSystems
Amine Guard™ FS Process
Selexol™ Process
HUR Equipment
MOLSIV™
Adsorbents
HUR Equipment
Twister ™ SupersonicSeparator
Ortloff Processes
Natural GasExtraction
Fractionation
LiquidsRecovery
Sulfur
RecoveryUOP Offerings
Dry Sweet Gas
LNG
Raw Natural
Gas Liquids
Ethane
Propane
Mixed Butanes
NaturalGasoline
UOP Petrochemical technology to further convert / upgrade NGLs
Liquefaction
UOP Natural Gas Solutions
HUR and UOP : Many solu t ions to m aximize gas monet izat ion
1
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History:
Private company founded in 2002. Headquarters and operations in Tulsa, OK
Second Company Founded by Thomas Russell in Gas Plant Design
First Company sold to Hanover and later merged into Exterran
70% ownership acquired by Honeywell UOP in October 2012
Business Description:
Design, engineer, manufacture & install skid mounted natural gas conditioning
plants
Emphasis on NGL extraction and processing
Pre-engineered designs & significant know-how in plant designs
Corporate Office:
Tulsa, OK. HUR base for Engineering, Project Management, Sales and Admin,
within 15 miles of our Manufacturing Shop
Employees: ~115
~10 in New Products Development / Sales Support
~40 Engineering Group
~15 Projects Group
~50 Manufacturing
HUR: The Gas Processing ExpertsTM- Company Overv iew
Manufacturing Shop:
Port Of Catoosa location
Enclosed 32,000 sq ft Fabrication site
Fully Equipped for lifting and welding
120,000 sq ft parts storage facility
12 acres of secure lay-down area
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UOP Russell ProductsNat Gas Conditioning
Dehydration• Mol Sieve Adsorption• Glycol (TEG, DEG) Absorption
Acid Gas Treatment• Amine Units (200, 400, 700, & 1000
gpm1
sizes)
Rich Gas Conditioner Fractionation• Deethanizer, Depropanizer, Debutanizer
2GPM
= gallons of NGL per thousand scf of
natural gas
1gpm
= gallons of amine per minute
S e g m e n t
O
f f e r i n g
NGL Recovery NGL Upgrading
9
4
2 G A S N G L C O N T E N T ( G P M
2 )
Mechanical
Refrigeration
Cryogenic Turboexpander
Complete Modular Equipment Solution
6
3
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UOP Russell Cryogenic plant Skids
UOP Russell’s Skids are Factory Tuned and Ready for Installation
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UOP Russell Packaged NGL Plant
Modular Design
Rapid Gas Monetizat ion
19 weeks later …
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UOP Russell Packaged Plant Capabilities
Package process technology as skid-mounted, shop-fabricated packages for
Lower cost fabrication versus on-site construction
Faster installation
Trusted process and mechanical performance
High on-stream efficiency
Ideal candidates for packaged units
Units sized for 200 MMSCFD or less
Remote locations
Plants with multiple trains
27UOP Russel l technolog y so lut ions (CO2 removal, dew point ing and NGL recovery) del ivered as pre- fabr icated mo dules
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UOP Russell: Packaged Plants Benefits
UOP Russ ell Pack aged Plants deliver faster on-stream tim e,
lower ins ta lled cos t and h i hest feed as f lex ib i li t
FastGas
ProcurementBegins at
Order Date
Flexibility inFeed
Reduction inEngineering
SubvendorDeliveryOptimization
ReducedField
Construction
In-ParallelField / SkidConstruction
Skid MountMobility
Quick Startup
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Headquarters
U.S. Plant Locations
4-9 GPM
Cryo, Refrigeration
Enogex, ETP
4-7 GPM
Cryo, Refrigeration
Atlas, Crosstex,
ETP, Kinder-Morgan 5.5 GPMCryo
Pecan
Amine
Chesapeake
3-7 GPM
Cryo, RefrigerationScissortail,
Wilson
1-9 GPM
Cryo, Refrigeration
MarkWest,
Wilson
4-9 GPM
Cryo
Atlas
4-9 GPM
Cryo
DCP
HUR NGL Recovery Packaged Plants
250 Executed Projects>100 Operating Plants
>10BSCFD Gas Treated
HUR is the #1 supp l ier of pre-fabr icated, modu lar NGL recovery plants
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Methane and NGL Monetization Options
Methane
D e e t h a n i z e r
D
e p r o p a n i z e r
D
e b u t a n i z e r
Ethane
Propane
Butane
NaturalGasoline
Shale Gas
Upgrade to h igher value produ cts
D e m e t h a n i z e r
2
Gas Field
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Monetize Methane to Olefins
Methano l-to -Olefins (MTO) is now a reali ty in China
>20 MTO projects in various s tages of D&C
UOP’s work in MTO dates back to 1980’s
UOP has 4 UOP licensed p lants in China
First UOP Advanced MTO Process Unit to s/u in 2013
MTOEthylene &Propylene($1300/MT)
Natural Gas – $3-6/MMBtu ($140-240/MT)
Synthesis GasProduction
MethanolSynthesis
Coal ($25-100/MT)
Picture of UOP Advanced MTO Process at Wison Clean Energy
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0
20
40
60
80
100
120
140
2001 2006 2011 2016 2021
Supply from Refinery FCCs
Supply from Steam Crackers
Demand (Polymer/Chemical Gr.)
“Propylene Gap” is growing Propylene demand growing at
~4% CAGR
Crackers shifting to lighterfeedstocks, with less propylene
“On-Purpose Propylene” to fillthe gap; MTO and PDH
“Propylene Gap”
Data Source: IHS Chemical
Propy lene Supply / Demand
(MMTPA)
Global Propylene Gap PDH - Propane Dehydro
Monetize Propane to Propylene
C3
Hydrogen
C3=
“Single Feed – Single Product”enables simple project execution
Excellent forward or back integration
14 operating PDH plants world-wide(9 utilize UOP’s Oleflex Process)
New unit activity focused in Chinaand North America
UOP has 16 PDH awards since 2011
UOP OleflexTM Process
Oleflex ™ - A Key Techno logy fo r Fi l l ing Propy lene Gap
$500/MT – $800/MT
$1300/MT
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Alternate
Products
ETBE
HPIB
MMA
Isoprene
FreshMethanol
Net Gas
MTBE
C4 LPG
C5+
DIBColumn
ButamerTMUnit
DeC3Column
C3-
EthermaxTMUnit
CSP ORU
OleflexUnit
nC4 → iC4
iC4 → iC4=
Monetize Butanes to Fuels & Petrochemicals
6 Comm issioned MTBE Com plexes with UOP Olef lex Process
7 New C4 Oleflex Award s s inc e 2011
4 mix ed C3/C4 Oleflex Units – “Best of Both Worlds”
$800-900/MT
$375/MT
$1150/MT
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One Honeywell Integration
Opportunities
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One Honeywell Approach: Integrated Value
OffshoreFPSO / FLNG
Oil & Gas Platform
Onshore
Oil & Gas ReservesShale Oil & Gas
Offloading & Storage
Chemical PlantRefinery
Gas Treatment
Storage
PipelineTransfer
LiquefactionLNG CNG
Oil & Gas Value Chain AreasHoneywell Business Units Honeywell Technology Offerings
Gas To Liquids NGL Separation
Acid Gas Removal
Gasification
Dehydrogenation
Gas Purification
High Purity Hydrogen H2
UOP GP&H
UOP PT&E Flare Stack
BurnersOxidizers
Honeywell Process
HPS
DCS Control Systems
Gas Measurement & Metering
Sensors & Wireless Transmitters
Honeywell Life Safety
HFSHA
HSP
Fire & Smoke Detection Systems
Gas & Flame Detectors
Personal Protective Equipment
PPE
Honeywell Security
Integrated Security/CIP Access & Monitoring
Control Systems
Sensors & Controls Sensors, Actuators
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GP&H / HPS Integration Opportunities
Honeywell UOP Russell
Aligning HPS with UOP PSA Projects
Integrated FPSO Solutions
Small scale LNG
Natural Gas Vehicles Value Chain
Account Management / Sales Alignment
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UOP is the Market Leader in Acid Gas Removal Membranes: 6,000MMSCFD Installed Capacity
Australia
34 MMSCFD
North America549 MMSCFD China and FSU43 MMSCFD
Africa
791 MMSCFD
Latin America
472 MMSCFD
S.E. Asia
2,277 MMSCFD
Europe
981 MMSCFD
Pakistan
897 MMSCFD
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Well/Reservoir Monitoring & Control
• Production Well Monitoring
& Choke Control
• Gas Lift Control • Gas/Water Injection Well Monitor
& Choke Control
• Down-hole Monitoring
Advanced Applications
• Production Optimization
• Power Management
• Gas Lift Optimization
Acid Gas Treating and Dehydration
• Membrane CO2 Removal Systems• Bulk, selective or trace acid gas removal
• Gas Dehydration Systems
• Mercury Removal
Safety Systems
• Process Shutdown
• Security
• Emergency Shutdown
• Fire and Gas detection
• Heating, Ventilation and Ai
Conditioning
Topside Process Control
• Gas Processing Control
• Flow Control & Metering
• Compressor Control
• Gas/Oil Pipeline Monitor &
Control
• Turbo Generator Control
• Gas/Oil/Water Separation Control
• Well Test Control
• Water Treatment Control Marine Systems
• Propulsion & Dynamic Positioning
• Loading Computer
• Cargo & Ballast Control
Power Applications
• Power management
• Load Shedding
• Turbo Generator Control
Other Systems
• Personnel Address
• Drilling
• Communications
Business and Other Applications
• Well Test Accounting
• Production Accounting
• Data Warehousing
• Equipment Health Management
• Operator Training
Honeywell
FPSO Solutions Honeywell is uniquely situated to
provide a full suite of
technology solutions for the FPSO vessel. Our Technology
employed can provide
significant increase In yield
and operational efficiency to
the owners/ operators.
“Input from Honeywell during the
design phase of our FPSO resulted
in a
significant reduction of labor
costs.”
– Mike Baker
Project C&I Lead Texaco Captain
FPSO
Successful Proj ects
Captain FPSO
Laminaria
Esso Norge Jotun FPSO
FPSO Cidade de Angra dos Reis
(MODEC)
FPSO Cidade de Sao Paulo
(MODEC)
FPSO Replicants (Petrobras)
FPSO Cessao Onerosa (Petrobras)
UOP has been selected for 100%
of Petrobras pre salt FPSOs
tendered (Cidade de Angra dos
Reis, São Paulo, Replicants and
Cessão Onerosa)
Others
Integrated sub-sea controls
Simulator
RMG Controls Enraf Tankage
Scope
• Design
• Engineering
• Fabrication
Staging
Commissioning
Helipad Applications & Others
• Guidance and obstruction lighting• (Condition-based Maintenance)
Source: Honeywell
• Aero• UOP
• Automation & Control
Solutions