11
mark: Standard stocked item mark: To be replaced by a new item featured on the same page mark: To be replaced by new item (Please confirm stock availability) mark: Semi-standard stock (Please confirm stock availability) mark: Stock or planned stock (Please confirm stock availability) No mark: Made-to-order item mark: We cannot produce Stock Indications and Symbols H157 H High Feed Finishing of Cast Iron SEC-GOALMILL Series .......................................... H158 GFX C13000 Type .............................................. H162 GFX 16000 Type .................................................... H163 GFS 13000 Type ..................................................... H164 GRHNF 17000 Type ................................................ H165 GRHNM 17000 Type ............................................... H166 GRV 16000 Type ..................................................... H167 High Feed Finishing of Cast Iron SEC-High-Feed Facemills ..................................... H168 Cutting Edge Reference System .......................... H169 NRV4000 Type / 5000 Type, DPV4000 Type / 5000 Type ..... H170 NFV4000 Type / 5000 Type .................................... H171 High Feed Finishing of Non- Ferrous Metal/Thin Work Pieces APV5000 Type ........................................................ H171 QC System Quick Change System ........................................... H172 Applicable Cutter for QC-system ......................... H173 GOAL MILL HIGH FEED Milling Cutters (Special Purpose) Quick Change H Milling Cutters (Special Purpose) H H157 to H173

Milling Cutters (Special Purpose) - sumitool.com.sg - 2018... · Applicable Cutter for QC-system ... Highly reliable shoulder milling cutter with tangential inserts ... Classification

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Page 1: Milling Cutters (Special Purpose) - sumitool.com.sg - 2018... · Applicable Cutter for QC-system ... Highly reliable shoulder milling cutter with tangential inserts ... Classification

●● mark: Standard stocked item

 ● mark: To be replaced by a new item featured on the same page

 ▲ mark: To be replaced by new item

(Please confirm stock availability)

 * mark: Semi-standard stock (Please confirm stock availability)

○○ mark: Stock or planned stock (Please confirm stock availability)

No mark: Made-to-order item

 - mark: We cannot produce

Stock Indications and Symbols

H157

H

High Feed

Finishing of

Cast Iron

SEC-GOALMILL Series ..........................................H158

GFX(C)13000 Type ..............................................H162

GFX 16000 Type ....................................................H163

GFS 13000 Type .....................................................H164

GRHNF 17000 Type ................................................H165

GRHNM 17000 Type ...............................................H166

GRV 16000 Type .....................................................H167

High Feed

Finishing of

Cast Iron

SEC-High-Feed Facemills .....................................H168

Cutting Edge Reference System ..........................H169

NRV4000 Type / 5000 Type, DPV4000 Type / 5000 Type .....H170

NFV4000 Type / 5000 Type ....................................H171

High Feed Finishing of Non-

Ferrous Metal/Thin Work PiecesAPV5000 Type ........................................................H171

QC SystemQuick Change System ...........................................H172

Applicable Cutter for QC-system .........................H173

GOALMILL

HIGHFEED

Milling Cutters (Special Purpose)

QuickChange

HMilling Cutters (Special Purpose)

H

H157 to H173

Page 2: Milling Cutters (Special Purpose) - sumitool.com.sg - 2018... · Applicable Cutter for QC-system ... Highly reliable shoulder milling cutter with tangential inserts ... Classification

H158

GOALMILL

HIGHFEED

QuickChange

Millin

g Cutt

ers

(Spe

cial P

urpos

e)SEC-Goal Mill

GFX / GFS / GRHN / GRV Type

■ General Features

SEC-Goal Mill Series cutters were developed for high

efficiency roughing and finishing of cast iron parts,

such as engine cylinder blocks and transmission

cases.

■ Series

Series Code GFX GFS GRHN GRV

Application Finishing Finishing/Shoulder Milling Roughing Roughing

Surface Roughness < Ra3.2 < Ra3.2 < Ra12.5 < Ra12.5

Appearance

Refer to pages H172 and H173 for details and specifications on the two piece mounting system and adapter.

■ Characteristics

● Special cutters for high feed machining of cast iron

● Highly reliable shoulder milling cutter with tangential inserts

● Multi-edged design (approx. 3 edges per inch)

● Finishing models feature an easy-to-use edge runout fine adjustment

● Inserts with chipbreaker for low cutting force

Classification Grade Hardness Toughness (GPa) Main Coating Components Coating Thickness (μm) Characteristics

KCast Iron

ACK260 92.6HRA 2.6Super ZX

Coat3

・ For finishing to general machining of cast iron and ductile cast iron.

・ Employs new PVD coating consisting of multiple nanometre-thin

layers of TiAlN and AlCrN, coupled with a tough, heat-resistant

substrate for long and stable tool life.

KCast Iron

ACK280 91.7HRA 3.0Super ZX

Coat3

・ For heavy interrupted cutting and wet cutting of cast iron and ductile cast iron.

・ Employs new PVD coating consisting of multiple nanometre-thin layers of TiAlN and AlCrN, coupled with an ultra-tough substrate for superior

fracture resistance, and thermal crack resistance during wet cutting.

■ Characteristic of Grades

Work material Application High Speed Finishing Finishing to General Cutting Interrupted Cutting Applicable Cutter

KCast Iron

FinishingGFX Type

GFS Type ACK260

BN7000

ACK280

Work material Application Light Cutting General Cutting Heavy Interrupted Cutting Applicable Cutter

KCast Iron

RoughingGRHN Type

GRV Type  ACK200/ACK200

ACK100/ACK100

ACK300/ACK300

H→H162 to H163 →H165 to H166→H164 →H167

BN7000 Characteristic

ACK100, ACK200, and ACK300 Characteristic

H13

H13

Page 3: Milling Cutters (Special Purpose) - sumitool.com.sg - 2018... · Applicable Cutter for QC-system ... Highly reliable shoulder milling cutter with tangential inserts ... Classification

H159

GOALMILL

HIGHFEED

Milling Cutters (Special Purpose)

QuickChange

H

SEC-Goal Mill

GFX / GFS / GRHN / GRV Type

■ Application Examples

Application:Rough Cutting

● Work : Top Face Of Cylinder Block SEC-Goal Mill Current Tool

Work Material:FC250Roughness Standard:Ra 6.3μm

Equipment:Special Machine

Tool GRV16250R ø250(Special)

Grade ACK100 PVD

Tool Shape Tangential Screw Locked Wedge Type

No. of Teeth 30 30

vc (m/min) 80 80

vf (mm/min) 611 611

fZ (mm/t) 0.20 0.20

ap (mm) 3.0(Some Areas6.0) 3.0(Some Areas6.0)

Coolant Remainder Wet Remainder Wet

Results

Tool Workpieces/Corner

GRV

Current Tool

Evaluation Eliminates breakage for extended tool life.

300 Units

100 Units

100 200 300 │ │ │

Application:Finishing

Application:Finishing

● Work : Side Face Of Cylinder Head SEC-Goal Mill Competitor's Product

Work Material:FC250Roughness Standard:Rz 12.5μm

Equipment:Horizontal Machining Center

Tool GFXC13125R ø125

Grade BN7000 PVD

Tool Shape Tangential Screw Locked Horizontal Screw Locked

No. of Teeth 4 12

vc (m/min) 1,000 216

vf (mm/min) 6,000 376

fZ (mm/t) 0.59 0.057

ap (mm) 0.5 1.0

Coolant Dry Dry

Results

・ vf =6,000mm/min・ Improves efficiency by 16 times and

provides better surface roughness than

our competitors' products.

● Work : Bottom Face Of Cylinder Block SEC-Goal Mill Competitor's Product

Work Material:FC250Roughness Standard:Ra 3.2μm

Equipment:Special Machine

Tool GFX16315R(Special) ø315

Grade ACK260 PVD

Tool Shape Tangential Screw Locked Wedge Type

No. of Teeth 44(effective) 40

vc (m/min) 148 148

vf (mm/min) 720 720

fZ (mm/t) 0.11 0.12

ap (mm) 0.5 0.5

Coolant Dry Dry

Results

Tool Workpieces/Corner

GSVCompetitor's Product

EvaluationProvides a tool life that is approximately 1.5 times longer than our competitors' products.

3,500 Units

2,300 Units

1,500 2,500 3,500 │ │ │

Application:Finishing

● Work : Side Face Of Cylinder Block SEC-Goal Mill Competitor's Product

Work Material:FC250Roughness Standard:Rz 12.5μm

Equipment:Horizontal Machining Center

Tool GFXC13100R ø100

Grade BN7000 CVD

Tool Shape Tangential Screw Locked Wedge Type

No. of Teeth 4 10

vc (m/min) 1,200 251

vf (mm/min) 10,000 500

fZ (mm/t) 0.65 0.063

ap (mm) 0.5 0.5

Coolant Dry Dry

Results

・ vf =10,000mm/min

・ Achieves a vf value that is 20 times larger than our competitors'

products.

Application:Finishing

● Work : Bottom Face Of Cylinder Block SEC-Goal Mill Conventional Grade

Work Material:FC250Roughness Standard:Ra 6.3μm

Equipment:Horizontal Machining Center

Tool GFXC13125R ø125

Grade ACK260 CBN

Tool Shape Tangential Screw Locked Wedge Type

No. of Teeth 10 4

vc (m/min) 250 510

vf (mm/min) 1,020 1,020

fZ (mm/t) 0.16 0.20

ap (mm) 0.5 0.5

Coolant Remainder Wet Remainder Wet

Results

・ Carbide tool achieving similar

tool life as CBN tool.

・ Reduces costs.

Application:Finishing

● Work : Lathe Bed SEC-Goal Mill Competitor's Product

Work Material:FC250Roughness Standard:Ra 6.3μm

Equipment:Double Column Machining Center

Tool GFX16125R ø125

Grade ACK260 Ceramics

Tool Shape Tangential Screw Locked ー

No. of Teeth 16 10

vc (m/min) 300 785

vf (mm/min) 3,057 3,000

fZ (mm/t) 0.25 0.15

ap (mm) 0.3 0.3

Coolant Dry Dry

ResultsEquivalent vf value to ceramics

achieved with carbide

Evaluation Reduced running costs

● Work: Machine Tool Components SEC-Goal Mill Competitor's Product

Work Material:FC300Equipment : Double Column Machining Center

Tool GRHNM17160R ø160

Grade ACK200 CVD

Tool Shape Screw Locked Wedge Type

No. of Teeth 16 8

vc (m/min) 250 140

vf (mm/min) 1,780 549

fZ (mm/t) 0.20 0.245

ap (mm) 3 5 2 3 5 2

Coolant Dry Dry

Results

Achieves 3.2x better machining

efficiency.

Application:Rough Cutting

● Work: Printing Press Roller SEC-Goal Mill Competitor's Product

Work Material:FCD450Equipment : Horizontal Machining Center

Tool GRHNM17080R ø80

Grade ACK200 PVD

Tool Shape Screw Locked Screw Locked

No. of Teeth 8 9

vc (m/min) 230 151

vf (mm/min) 732.5 541

fZ (mm/t) 0.1 0.1

ap (mm) 3 to 5 3 to 5

Coolant Dry Dry

Results

Achieves 1.4x better machining

efficiency.

Application:Rough Cutting

Page 4: Milling Cutters (Special Purpose) - sumitool.com.sg - 2018... · Applicable Cutter for QC-system ... Highly reliable shoulder milling cutter with tangential inserts ... Classification

H160

GOALMILL

HIGHFEED

QuickChange

Millin

g Cutt

ers

(Spe

cial P

urpos

e)

250 Units

100 Units

148 Units

100 Units

● Work : Crankcase SEC-Goal Mill Competitor's Product

Work Material:AI + FC250Roughness Standard:Ra 3.2μm

Equipment:Vertical Machining Center

Tool GFX13100R ø100

Grade ACK260 PVD

Tool Shape Tangential Screw Locked Vertical Drawing Pins

No. of Teeth 12 12

vc (m/min) 400 314

vf (mm/min) 1,529 1,440

fZ (mm/t) 0.10 0.12

ap (mm) 0.3 0.3

Coolant Wet Wet

Results

Tool Workpieces/Corner

GFX

Competitor's Product

EvaluationProvides a tool life that is approximately 2.5 times longer than competitors'.

● Work :Hydraulic Component SEC-Goal Mill Competitor's Product

Work Material:FCD450Roughness Standard:Ra 3.2μm

Equipment:Horizontal Machining Center

Tool GFX13080R ø80

Grade ACK260 PVD

Tool Shape Tangential Screw Locked Horizontal Screw Locked

No. of Teeth 8 6

vc (m/min) 218 180

vf (mm/min) 1,600 650

fZ (mm/t) 0.23 0.15

ap (mm) 0.1 0.1

Coolant Wet Wet

Results

Tool Workpieces/Corner

GFX

Competitor's Product

EvaluationProvides a tool life that is approximately1.5 times longer than conventional.

SEC-Goal Mill

GFX / GFS / GRHN / GRV Type

H

■ Application Examples

● Work : Housing SEC-Goal Mill Competitor's Product

Work Material:FC250Roughness Standard:Ra 1.6μm

Equipment:Horizontal Machining Center

Tool GFXC13100R ø100

Grade ACK260 CVD

Tool Shape Tangential Screw Locked Horizontal Screw Locked

No. of Teeth 8 10

vc (m/min) 250 250

vf (mm/min) 960 530

fZ (mm/t) 0.15 0.066

ap (mm) 0.1 0.1

Coolant Dry Dry

Results

・ Provides higher efficiency, accuracy, and visually

better compared to our competitors' products.

・ Achieves a tool life that is over 2.5 times

longer than our competitors' products.

● Work : Rear Hub Carrier SEC-Goal Mill Current Tool

Work Material:FCD450Roughness Standard:Rz 25μm

Equipment:Horizontal Machining Center

Tool GFX16100R ø100

Grade ACK260 CVD

Tool Shape Tangential Screw Locked Wedge Type

No. of Teeth 12 14

vc (m/min) 250 150

vf (mm/min) 3,150 800

fZ (mm/t) 0.33 0.12

ap (mm) 0.5-1.0 0.5-1.0

Coolant Wet Wet

Results

・ Current tools make level

differences in machined

surfaces.

・ Efficiency improved.

Application : Finishing Application : Finishing

Application : Finishing Application : Finishing

Application : Finishing Application : Finishing

Application : Finishing Application:Simultaneous Finishing

● Work : Large Diesel Engine (Base Plate) SEC-Goal Mill Current Tool

Work Material:FC250-FC300Roughness Standard:Ra 3.2μm

Size:1,600mm×1,800mm

Equipment:Horizontal Machining Center

Tool GFX16160R ø160

Grade ACK260 CBN

Tool Shape Tangential Screw Locked Blade Type

No. of Teeth 20 10

vc (m/min) 300 980

vf (mm/min) 2,980 1,950

fZ (mm/t) 0.25 0.10

ap (mm) 0.3 0.3

Coolant Dry Dry

Results

Carbide tools achieve 1.5 times

the efficiency of CBN and provides

machined surfaces equivalent to those

machined with CBN on visual inspection.

● Work : Angle Plate SEC-Goal Mill

Work Material:FC300Roughness Standard:Ra 3.2μm

Equipment:Horizontal Machining Center

Tool GFS13125R

Grade ACK260

Tool Shape Tangential Screw Locked

No. of Teeth 6

vc (m/min) 137

vf (mm/min) 1,000

fZ (mm/t) 0.47

ap (mm) 0.015

Coolant Dry

Results

Surface roughness: Ra 1.0μm

No level differences.

Final grinding process eliminated.

● Work : Side of Lathe Bed (11m Long) SEC-Goal Mill Competitor's Product

Work Material:FC300Roughness Standard:Ra 3.2μm

Equipment:Horizontal Machining Center

Tool GFX16160R ø160

Grade ACK260 CVD

Tool Shape Tangential Screw Locked Horizontal Screw Locked

No. of Teeth 20 8

vc (m/min) 120 125

vf (mm/min) 477 400

fZ (mm/t) 0.10 0.20

ap (mm) 0.3 0.3

Coolant Dry Dry

Results

Tool Cutting Length/Corner

GFX

Competitor's Product

EvaluationAchieves a cutting distance 4 times longer than competitor's.

● Work : Hydraulic Component SEC-Goal Mill Conventional

Work Material:FCD600Roughness Standard:Ra 1.6μm

Equipment:Horizontal Machining Center

Tool GFX16125R(Special) ø125

Grade ACK260 PVD

Tool Shape Tangential Screw Locked Wedge Type

No. of Teeth 6 6

vc (m/min) 160 150

vf (mm/min) 733 110

fZ (mm/t) 0.30/1.20 0.05

ap (mm) 0.25 0.25

Coolant Wet Wet

Results

Tool Life Time/Corner

GFX

Competitor's Product

EvaluationProvides a tool life that is approximately 2.3 times longer than conventional.

40m

350 min

10m

150 min

       20m       40m        │         │

      200min.       400min.       │        │

      50       100       150      │      │        │

      100      200       300      │      │        │

Page 5: Milling Cutters (Special Purpose) - sumitool.com.sg - 2018... · Applicable Cutter for QC-system ... Highly reliable shoulder milling cutter with tangential inserts ... Classification

H161

GOALMILL

HIGHFEED

Milling Cutters (Special Purpose)

QuickChange

SEC-Goal Mill

GFX Type

Set Screw For Fine Adjustment Of Cutting Edge Height

Finishing EdgeFront Roughing Edge

Finishing edge run-out can be adjusted by 5μm or less simply by turning set screw.

Peripheral Roughing Edge

Finishing Edge

Front Roughing Edge

Arraying the same number of vertical and horizontal inserts allows 8-corner configuration.

■ GFX Type Features  ●Easy Run-out Adjustment

  ●Economical, 8-Cornered Insert

Peripheral Roughing Edge

DC

LF

Front Roughing Edge

Peripheral Roughing Edge

Finishing Edge

0.0

3 to

0.0

4mm

Finishing Edge Adjustment on GFX Type

Finishing Edge

Fine Adjustment Screw

Peripheral Roughing Edge

■ GFX Type Finishing Edge Run-Out Adjustment Procedure

0Highest Roughing Edge

• Always adjust finishing edge height before use.• Using the tool with the set screw loosened may result in tool breakage.

*Adjusting finishing edge run-out to 2μm or less will result in a better machined surface.

+0.03 to 0.04mm

Run-Out: 5μm or less*

(4)Adjust Finishing Edge Height

(5)Adjust Run-Out

Select a finishing edge and adjust the set screw so that the edge sticks up around 0.03 to 0.04mm compared to (3).

With the finishing edge from (4) as a reference, adjust the position of the other finishing edges so that run-out is equal to or less than 5μm.

Adjustment Set Screw

Finishing Edge(Cartridges)

Front Roughing Edge(Direct-Mounted)

Peripheral Roughing Edge(Direct-Mounted)

(1)Attach Insert

Attach insert to cutter body. When doing so, check that the cartridge adjustment set screw is completely loose.

(2)Check Roughing Edge Run-Out

(3)Set Reference Roughing Edge

Measure face run-out of roughing edge and check the cutting edge that sticks up the most.

Set the cutting edge height checked in (2) as "0".

H

Page 6: Milling Cutters (Special Purpose) - sumitool.com.sg - 2018... · Applicable Cutter for QC-system ... Highly reliable shoulder milling cutter with tangential inserts ... Classification

H162

GOALMILL

HIGHFEED

QuickChange

Millin

g Cutt

ers

(Spe

cial P

urpos

e)

■ Body (GFXC 13000 Course Pitch)  Metric Inch Note: The GFXC13063 RS/LS are only available in metric sizes.

GFXC 13063RS D GFXC 13063LS 63 50.3 50 50 22 10.4 6 20 4 1 4 0.9 1

GFXC 13080R D GFXC 13080L *80 67.3 60 50 25.4 9.5 6 25 6 1 6 1.4 1

13100R D 13100L 100 87.3 70 50 31.75 12.7 8 32 8 2 8 1.9 2

13125R D 13125L 125 112.3 80 63 38.1 15.9 10 38 10 2 10 3.3 2

13160R D 13160L 160 147.3 120 63 50.8 19 11 38 12 3 12 6.4 2

13200R D 13200L 200 187.3 150 63 47.625 25.4 14 35 16 4 16 7.8 3

13250R 13250L 250 237.3 200 63 47.625 25.4 14 35 20 5 20 12.6 3

13315R 13315L 315 302.3 240 80 47.625 25.4 14 35 24 6 24 20.2 4

Inserts are not included.

ø20*24-ø18ø13*1

ø101.7ø177.8

4-ø18 4-ø22

DCSFMS

DC

DCX

LF

KWWDCB

KDP

CB

DP

DC

DCX

LF

DCSFMS

KWWDCB

KDP

CB

DP

ø101.6

DC

DCX

LF

DCSFMS

KWWDCB

KDP

CB

DP

DC

DCX

LF

DCSFMS

KWWDCB

KDP

CB

DP

■ Body (GFX 13000)  Inch

Cat. No. (R)

Sto

ck

Cat. No. (L)

Sto

ck Max. Diameter Diameter Boss Height Hole Size Grooving Width Grooving Depth Mounting Depth Total

Teeth

No. of Finishing

Edges

Effective

Teeth

Weight

(kg)Fig

DCX DC DCSFMS LF DCB KWW KDP CBDPGFX 13080R D GFX 13080L *80 67.3 60 50 25.4 9.5 6 25 8 2 8 1.4 1

13100R D 13100L 100 87.3 70 50 31.75 12.7 8 32 12 3 12 1.9 2

13125R D 13125L 125 112.3 80 63 38.1 15.9 10 38 16 4 16 3.3 2

13160R D 13160L 160 147.3 120 63 50.8 19 11 38 20 5 20 6.4 2

13200R 13200L 200 187.3 150 63 47.625 25.4 14 35 28 7 28 7.8 3

13250R 13250L 250 237.3 200 63 47.625 25.4 14 35 36 9 36 12.6 3

13315R 13315L 315 302.3 240 80 47.625 25.4 14 35 44 11 44 20.2 4

*Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor.

SEC-Goal Mill

GFX 13000 / GFXC 13000 Type 1mm 89° to 89°30′

-8°-5°Axial

RadialRakeAngle

PSteel

MStainless Steel

KCast Iron

NNon-Ferrous Metal

NAluminum

SExotic Alloy

HHardened Steel

H H G H H H H

High Feed Finishing Of Cast Iron

■ Recommended Cutting Conditions

ISOWork

MaterialHardness

Cutting Speed vc (m/min)

Min. - Optimum - Max.

Feed Rate fz (mm/t)

Min. - Optimum - Max.Grade

K Cast Iron 250HB 200- 250- 350 0.1-0.3 -0.5 ACK260

K Cast Iron 250HB 800-1000-1200 0.1-0.3 -0.5 BN7000

Calculate cutting conditions based on effective teeth.Note

GFXCGFX

Fig 1 Fig 2 Fig 3 Fig 4

■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel

Fig 5

12.700

9.52

5

ø4.2

4.76

REFig 6

12.7090˚

9.61

5

4.76

ø4.2RE

Grade Coated Carbide Carbide CBN

Application

High Speed Finishing K

Finishing/Medium Cutting K

Roughing K K

Cat. No.

AC

K26

0

AC

K28

0

AC

K30

0

H10

E

BN

7000 Corner

RadiusFig

RE

LNGX 130508PNFN-W D D D Q 0.8 5

130516PNFN-W D D D Q 1.6 5

LNGX 130516PNTN-W Q Q Q Q D 1.6 6

■ Parts

■ Application Examples

● Allowable Spindle Speeds by Size When Using CBN Inserts

D mark: Standard stocked item (expanded item)

■ GFXC Important Notes

The GFXC can be used with a reduced

number of attached teeth. In this

case, attach the inserts only to the

attachment positions indicated by the

markings. Remove the screws for the

attachment positions that are not used.

No. of Total Teeth and No. of Attached Inserts When Reducing Teeth for GFXC

Cat. No.Diameter

DCTotal Teeth

No. of Attached Inserts When Reducing Teeth

Cat. No.Diameter

DCTotal Teeth

No. of Attached Inserts When Reducing Teeth

GFXC 13063RS/LS 63mm 4 2 GFXC 13160R/L 160mm 12 6

13080R/L 80mm 6 2 13200R/L 200mm 16 8

13100R/L 100mm 8 4 13250R/L 250mm 20 10

13125R/L 125mm 10 4 13315R/L 315mm 24 12

* The number of attached inserts must always be either "Total Teeth" or "No. of Attached Inserts When Reducing Teeth".

Markings

Attach the inserts only to the attachment positions indicated by the markings.

H

H163

H159

H163

Dimensions (mm)

*1 GFXC13063RS/LS is ø11.*2 GFXC13063RS/LS is ø18.

Dimensions(mm)

Page 7: Milling Cutters (Special Purpose) - sumitool.com.sg - 2018... · Applicable Cutter for QC-system ... Highly reliable shoulder milling cutter with tangential inserts ... Classification

GOALMILL

HIGHFEED

Milling Cutters (Special Purpose)

QuickChange

■ Body (GFX 16000)  Inch

Cat. No. (R)

Sto

ck

Cat. No. (L)

Sto

ck Max. Diameter Diameter Boss Height Hole Size Grooving Width Grooving Depth Mounting Depth Total

Teeth

No. of Finishing

Edges

Effective

Teeth

Weight

(kg)Fig

DCX DC DCSFMS LF DCB KWW KDP CBDPGFX 16080R GFX 16080L *80 64.1 60 50 25.4 9.5 6 25 8 2 8 1.4 1

16100R D 16100L 100 84.1 70 50 31.75 12.7 8 32 12 3 12 1.9 2

16125R D 16125L 125 109.1 80 63 38.1 15.9 10 38 16 4 16 3.3 2

16160R D 16160L 160 144.1 120 63 50.8 19 11 38 20 5 20 6.4 2

16200R D 16200L 200 184.1 150 63 47.625 25.4 14 35 28 7 28 7.8 3

16250R 16250L 250 234.1 200 63 47.625 25.4 14 35 36 9 36 12.6 3

16315R 16315L 315 299.1 240 80 47.625 25.4 14 35 44 11 44 20.2 4

Inserts are not included.

H163

*Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor.

1mm 89° to 89°30′

-8°-5°Axial

RadialRakeAngle

PSteel

MStainless Steel

KCast Iron

NNon-Ferrous Metal

NAluminum

SExotic Alloy

HHardened Steel

H H G H H H H

SEC-Goal Mill

GFX 16000 Type

High Feed Finishing Of Cast Iron

H

ø20*24-ø18ø13*1

ø101.7ø177.8

4-ø18 4-ø22

DCSFMS

DC

DCX

LF

KWWDCB

KDP

CB

DP

DC

DCX

LF

DCSFMS

KWWDCB

KDP

CB

DP

ø101.6

DC

DCX

LF

DCSFMS

KWWDCB

KDP

CB

DP

DC

DCX

LF

DCSFMS

KWWDCB

KDP

CB

DP

Fig 1 Fig 2 Fig 3 Fig 4

■ InsertsP Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel

Fig 5 Fig 6

15.875

9.52

5

ø4.2

4.76

R1.6

15.87590˚

9.61

5

4.76

ø4.2R1.6

Grade Coated Carbide Carbide CBN

Application

High Speed Finishing K

Finishing/Medium Cutting K

Roughing K K

Cat. No.

AC

K26

0

AC

K28

0

AC

K30

0

H10

E

BN

7000

Fig

LNGX 160516PNFN-W D D D Q 5

160516PNTN-W Q Q Q Q 6

■ Recommended Cutting Conditions

ISOWork

MaterialHardness

Cutting Speed vc(m/min)Min. - Optimum - Max

Feed Rate fz(mm/t)Min. - Optimum - Max

Grade

K Cast Iron 250HB 200- 250- 350 0.1-0.3 -0.5 ACK260

K Cast Iron 250HB 800-1000-1200 0.1-0.3 -0.5 BN7000

Calculate cutting conditions based on effective teeth.Note

● Allowable Spindle Speeds by Size When Using CBN Inserts

Cutter Diameter (mm)Allowable Spindle Speed (min-1)

n max.Cutter Diameter (mm)

Allowable Spindle Speed (min-1)

n max.

ø63 6,000 ø160 2,300

ø80 4,700 ø200 1,900

ø100 3,800 ø250 1,500

ø125 3,000 ø315 1,200

■ Parts

Cartridge(For 13000)

Cartridge(For 16000)

Fine adjustment screw

WrenchInsertScrew

Wrench

(For Adjustment)

Cap Screw(For GFXK4R/L)

Cap Screw(For GFVK5R/L)

Wrench(For Cartridges)

Anti-seizure Cream

N m

GFXK4R/L GFVK5R/L BTD05F09 TTX15W BFTX03588 LT15 BX0414 BX0418 TH030 SUMI-P 3.0

*Finishing cartridges do not come assembled with inserts.

N m Recommended Tightening Torque (N・m)■ Application ExamplesH159

Dimensions (mm)

Page 8: Milling Cutters (Special Purpose) - sumitool.com.sg - 2018... · Applicable Cutter for QC-system ... Highly reliable shoulder milling cutter with tangential inserts ... Classification

H164

GOALMILL

HIGHFEED

QuickChange

Millin

g Cutt

ers

(Spe

cial P

urpos

e)SEC-Goal Mill

GFS 13000 Type 10mm 90°-11°-3°Axial

RadialRakeAngle

PSteel

MStainless Steel

KCast Iron

NNon-Ferrous Metal

NAluminum

SExotic Alloy

HHardened Steel

H H G H H H H

High Feed Finishing/Shoulder Milling Of Cast Iron

■ Recommended Cutting Conditions

ISOWork

MaterialHardness

Cutting Speed vc(m/min)Min. - Optimum - Max

Feed Rate fz(mm/t)Min. - Optimum - Max

Grade

K Cast Iron 250HB 200- 250 -300 0.10- 0.15 -0.30 ACK260

Calculate cutting conditions based on effective teeth.Note

ø20ø13

DCSFMS

DC

DCX

LFKWWDCB

KDP

CB

DP

DCSFMS

DC

DCX

LF

KWWDCB

KDP

CB

DP

Fig 1 Fig 2

*Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor.

■ Body  Inch

Cat. No. (R)

Sto

ck

Cat. No. (L)

Sto

ck Max. Diameter Diameter Boss Height Hole Size Grooving Width Grooving Depth Mounting Depth Total

Teeth

No. of Finishing

Edges

Effective

Teeth

Weight

(kg)Fig

DCX DC DCSFMS LF DCB KWW KDP CBDPGFS 13080R GFS 13080L *80 66.9 60 50 25.4 9.5 6 25 5 1 4 1.4 1

13100R 13100L 100 86.9 70 50 31.75 12.7 8 32 6 1 5 1.9 2

13125R 13125L 125 111.9 80 63 38.1 15.9 10 38 8 2 6 3.3 2

13160R 13160L 160 147.3 120 63 50.8 19 11 38 10 2 8 6.4 2

Inserts are not included.

H

■ Parts

Finishing Cartridge*

Fine adjustment screw

WrenchInsert Screw

Wrench(For Adjustment)

Cap Screw(For Cartridges)

Wrench

(For Cartridges)

Anti-seizure Cream

N m

GFSK4R/L BTD05F09 TTX15W BFTX03588 LT15 BX0520 TH040 SUMI-P 3.0

*Finishing cartridges do not come assembled with inserts.

■ Application ExamplesH160

Dimensions (mm)

N m Recommended Tightening Torque (N・m)

Dimensions(mm)

■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel

12.700

9.52

5

ø4.2

4.76

RE

Grade Coated Carbide Carbide

Application

High Speed/Light K K

General Purpose K

Roughing K K

Cat. No.

AC

K26

0

AC

K28

0

AC

K30

0

H10

E

CornerRadius

RE

LNGX 130508PNFN-W D D D 0.8

130516PNFN-W D D D 1.6

90° 0.

05m

m

0.2mmGap On CornerDC

LF

Page 9: Milling Cutters (Special Purpose) - sumitool.com.sg - 2018... · Applicable Cutter for QC-system ... Highly reliable shoulder milling cutter with tangential inserts ... Classification

GOALMILL

HIGHFEED

Milling Cutters (Special Purpose)

QuickChange

H165

-6゚30′ to -5゚ 6mm 60°-6゚AxialRadialRake

AnglePSteel

MStainless Steel

KCast Iron

NNon-Ferrous Metal

NAluminum

SExotic Alloy

HHardened Steel

H H G H H H H

SEC-Goal Mill

GRHNF 17000 Type

Roughing of Cast Iron

H■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel

Grade Coated Carbide

6.00

ø4.4

R0.8

ø15.875

120゚

17.0

0

Fig 5

Application

High Speed/Light K K

General Purpose K K

Roughing K

Cat. No. AC

K100

AC

K200

AC

K300

Fig

HNEF 100608DNEN-G D D D 5

DC

DCX

KWW

DCSFMSDCB

LFKD

P

CB

DP

ø13ø35

DC

DCX

DCBDCSFMS

KWW

KD

P

CB

DP

LF

DC

DCX

KWWDCB

DCSFMSø101.6

4-ø18

KDP

CB

DP

LF

DCSFMS

ø101.6ø177.8

DCX

DC

KWWDCB

4-ø18 4-ø22

KDP

CB

DP

LF

Fig 1 Fig 2 Fig 3 Fig 4

*Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor.

■ Body  Inch

Cat. No. (R)

Sto

ck

Cat. No. (L)

Sto

ck Diameter Max. Diameter Boss Height Hole Size Grooving Width Grooving Depth Mounting Depth Total

Teeth

Weight

(kg)Fig

DC DCX DCSFMS LF DCB KWW KDP CBDPGRHNF 17080R D GRHNF 17080L *80 90.5 60 50 25.4 9.5 6 25 10 1.2 1

17100R D 17100L 100 110.5 70 50 31.75 12.7 8 32 14 1.8 2

17125R D 17125L 125 135.5 80 63 38.1 15.9 10 38 18 2.9 2

17160R D 17160L 160 170.5 100 63 50.8 19.1 11 38 22 4.5 2

17200R D 17200L 200 210.5 150 63 47.625 25.4 14 35 28 7.3 3

17250R D 17250L 250 260.5 200 63 47.625 25.4 14 35 36 13.1 3

17315R D 17315L 315 325.5 240 80 47.625 25.4 14 35 44 24.5 4

Inserts are not included.

■ Parts

Double Screw Clamp Wrench

WB6-20T GRHNW TTX20

■ Recommended Cutting Conditions

ISOWork

MaterialHardness

Cutting Speed vc(m/min)Min. - Optimum - Max

Feed Rate fz(mm/t)Min. - Optimum - Max

Grade

K Cast Iron 250HB 200-250-300 0.15- 0.23 -0.30 ACK200

Calculate cutting conditions based on effective teeth.Note

■ Application ExamplesH159

Dimensions (mm)

Page 10: Milling Cutters (Special Purpose) - sumitool.com.sg - 2018... · Applicable Cutter for QC-system ... Highly reliable shoulder milling cutter with tangential inserts ... Classification

GOALMILL

HIGHFEED

QuickChange

Millin

g Cutt

ers

(Spe

cial P

urpos

e)

H166

*Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor.

SEC-Goal Mill

GRHNM 17000 Type-6゚30′ to -5゚

-6゚RakeAngle Axial

Radial 6mm 60°PSteel

MStainless Steel

KCast Iron

NNon-Ferrous Metal

NAluminum

SExotic Alloy

HHardened Steel

H H G H H H H

H

DC

DCX

KWW

DCSFMSDCB

LFKD

PC

BD

P

ø13ø35

DC

DCX

DCBDCSFMS

KWW

KD

PC

BD

P

LF

DC

DCX

KWWDCB

DCSFMSø101.6

4-ø18

KDP

CB

DP

LF

DCSFMS

ø101.6ø177.8

DCX

DC

KWWDCB

4-ø18 4-ø22

KDP

CB

DP

LF

■ Body Inch

Cat. No. (R)

Sto

ck

Cat. No. (L)

Sto

ck Diameter Max. Diameter Boss Height Hole Size Grooving Width Grooving Depth Mounting Depth Total

Teeth

Weight

(kg)Fig

DC DCX DCSFMS LF DCB KWW KDP CBDPGRHNM 17080R D GRHNM 17080L *80 90.5 60 50 25.4 9.5 6 25 8 1.2 1

17100R D 17100L 100 110.5 70 50 31.75 12.7 8 32 10 1.7 2

17125R D 17125L 125 135.5 80 63 38.1 15.9 10 38 12 2.9 2

17160R D 17160L 160 170.5 100 63 50.8 19.1 11 38 16 4.5 2

17200R D 17200L 200 210.5 150 63 47.625 25.4 14 35 20 7.3 3

17250R D 17250L 250 260.5 200 63 47.625 25.4 14 35 24 13.1 3

17315R D 17315L 315 325.5 240 80 47.625 25.4 14 35 28 24.5 4

Inserts are not included.

Fig 1 Fig 2 Fig 3 Fig 4

■ Parts

Double Screw Clamp Wrench

WB6-20T GRHNW TTX20

■ Recommended Cutting Conditions

ISOWork

MaterialHardness

Cutting Speed vc(m/min)Min. - Optimum - Max

Feed Rate fz(mm/t)Min. - Optimum - Max

Grade

K Cast Iron 250HB 200-250-300 0.15- 0.23 -0.30 ACK200

Calculate cutting conditions based on effective teeth.Note

■ Application ExamplesH159

■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel

Grade Coated Carbide

6.00

ø4.4

R0.8

ø15.875

120゚

17.0

0

Fig 5

Application

High Speed/Light K K

General Purpose K K

Roughing K

Cat. No. AC

K100

AC

K200

AC

K300

Fig

HNEF 100608DNEN-G D D D 5

Dimensions (mm)

Roughing of Cast Iron

Page 11: Milling Cutters (Special Purpose) - sumitool.com.sg - 2018... · Applicable Cutter for QC-system ... Highly reliable shoulder milling cutter with tangential inserts ... Classification

GOALMILL

HIGHFEED

Milling Cutters (Special Purpose)

QuickChange

H167

*Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor.

SEC-GoalMill

GRV 16000 Type

High Feed Roughing for Cast Iron

8mm 45°-14° to -6°-5°

RakeAngle Axial

Radial PSteel

MStainless Steel

KCast Iron

NNon-Ferrous Metal

NAluminum

SExotic Alloy

HHardened Steel

H H G H H H H

H

ø101.6

4-ø18

ø101.7ø177.8

4-ø18 4-ø22ø20ø13

BDBD

BD BD

DCSFMS DCSFMSDCSFMS DCSFMS

KWW KWW KWW

KWW

DCB DCB DCB

DCB

CB

DP

CB

DP

CB

DP

CB

DP

KDP

KDP KD

P

KDPLF

LF

LF

LF

DC DC DC DC

Fig 1 Fig 2 Fig 3 Fig 4

■ Body Inch

Cat. No. (R)

Sto

ck

Cat. No. (L)

Sto

ck Diameter Max. Diameter Boss Height Hole Size Grooving Width Grooving Depth Mounting Depth Total

Teeth

Weight

(kg)Fig

DC BD DCSFMS LF DCB KWW KDP CBDPGRV 16080R GRV 16080L *80 104 60 50 25.4 9.5 6 25 9 1.9 1

16100R 16100L 100 124 70 50 31.75 12.7 8 32 12 3.2 2

16125R 16125L 125 149 80 63 38.1 15.9 10 38 15 4.3 2

16160R 16160L 160 184 120 63 50.8 19.1 11 38 18 5.7 2

16200R 16200L 200 225 150 63 47.625 25.4 14 35 24 8.1 3

16250R 16250L 250 275 200 63 47.625 25.4 14 35 30 13.5 3

16315R 16315L 315 340 240 80 47.625 25.4 14 35 36 21.6 4

Inserts are not included.

■ Recommended Cutting Conditions

ISOWork

MaterialHardness

Cutting Speed vc(m/min)Min. - Optimum - Max

Feed Rate fz(mm/t)Min. - Optimum - Max

Grade

K Cast Iron 250HB 200-250-300 0.15- 0.23 -0.30ACK200

ACK300

Calculate cutting conditions based on effective teeth.Note

N m Recommended Tightening Torque (N・m)

■ Parts

Screw Wrench Anti-seizure Cream

N m

BFTX0412N 3.0 TTX15W SUMI-P

■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel

5 giF

16.190̊

184

6.29

12.7

ø4.6

R0.8

Grade Coated Carbide

Application

High Speed/Light K K

General Purpose K K

Roughing K

Cat. No.

AC

K10

0

AC

K20

0

AC

K30

0

Fig

LNMX 160608PNSN-G D D5

160608PNSN-H D D D

=Max. Cutter Diameter

Work Material

BD

=Cutter External DiameterDC

Obs

tacl

e

Check that there are no obstacles in the way of the outer edge of the cutter.

■ Application ExamplesH159

Dimensions (mm)