2
10 Trolly 70-2 ROB cool82 U44 RK1, RK 2, RK 3 cool82 U45 cool82 U45 Rob 2 M Drive 4 Rob 2 M Drive 4 Rob 3 M Drive 4 Rob MF M Drive 4 Rob Highspeed 1000 alpha Q 352 Phoenix 352 alpha Q 352 RC Phoenix 352 RC alpha Q 552 Phoenix 552 Phoenix 552 RC Tandem alpha Q 552 RC Phoenix 552 RC Phoenix 1002 RC Phoenix 1002 UP Phoenix 452 Phoenix 452 RC Palette ROB FW2 wheel set Option: stackable Standard intermediate hose package Ripple hose intermediate hose package Mounting consoles for Rob 2 / Rob 3 Reliable, sustainable investments that preserve resources Modular concept – the complete programme for cost-effective, automated MIG/MAG welding at a glance: the EWM system range offers the latest components for every application. Not only can you organise your production process cost-effectively, but you can also play your part in protecting the environment at the same time. The durability of machines and components and lower energy consumption thanks to fully digital inverter technology with a high degree of efficiency and energy-saving stand-by operation are just two aspects among many. The high value of innovative welding technology from the EWM modular system does not just lie in the synergy of efficient develop - ment and production. Any modification of the components, by reorganising the flow of production or extending the product range, is to the user’s advantage. Because at EWM, modular means all components are interchangeable and replaceable. We can therefore offer our users a reliable investment, creating confidence in the long-term! COOLING MODULES HOSE PACKAGES WIRE FEEDS OPTIONS MIG/MAG system overview Modular high-performance MIG/MAG components for automation POWER SOURCES In addition to the power sources and components for automation illustrated here, EWM offers other power sources for manual welding, which can also be used extremely efficiently for the automation process. 11 ATCASE RINTX 12 BUSINTX 11 PC300.NET PQS WELDQAS QDOC 9000 V2.0 Analyzer MTR 360 G MTR 500 W MIG ROB 500 MF Phoenix RC alpha Q RC RC 300 EWM AMT torch INTERFACES SOFTWARE OPERATING PANELS TORCHES Automation Mechanisation MIG

MIG/MAG system overview Modular high ... - SODEC / … Trolly 70-2 ROB cool82 U44 cool82 U45 RK1, RK 2, RK 3 cool82 U45 Rob 2 M Drive 4 Rob 2 M Drive 4 Rob 3 M Drive 4 Rob MF M Drive

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10

Trolly 70-2 ROB

cool82 U44 RK1, RK 2, RK 3cool82 U45cool82 U45 Rob 2

M Drive 4 Rob 2 M Drive 4 Rob 3 M Drive 4 Rob MF

M Drive 4 Rob

Highspeed 1000

alpha Q 352 Phoenix 352

alpha Q 352 RCPhoenix 352 RC

alpha Q 552Phoenix 552

Phoenix 552 RC Tandem alpha Q 552 RC Phoenix 552 RC

Phoenix 1002 RC Phoenix 1002 UP

Phoenix 452Phoenix 452 RC

Palette ROBFW2 wheel set Option: stackable

Standard intermediate

hose packageRipple hose intermediate

hose package

Mounting consoles

for Rob 2 / Rob 3

Reliable, sustainable investments that preserve resources

Modular concept – the complete programme for cost-e�ective, automated MIG/MAG welding at a glance: the EWM system range o�ers the latest components for every application. Not only can you organise your production process cost-e�ectively, but you can also play your part in protecting the environment at the same time. The durability of machines and components and lower energy consumption thanks to fully digital inverter technology with a high degree of efficiency and energy-saving stand-by operation are just two aspects among many.The high value of innovative welding technology from the EWM modular system does not just lie in the synergy of efficient develop -ment and production. Any modification of the components, by reorganising the flow of production or extending the product range, is to the user’s advantage. Because at EWM, modular means all components are interchangeable and replaceable. We can therefore o�er our users a reliable investment, creating confidence in the long-term!

COO

LIN

G M

OD

ULE

SH

OSE

PAC

KAG

ESW

IRE

FEED

S

OPT

ION

SMIG/MAG system overview

Modular high-performance MIG/MAG components for automation PO

WER

SO

URC

ES

In addition to the power sources and components for automation illustrated here, EWM o�ers other power sources for manual welding, which can also be used extremely efficiently for the automation process.

11

ATCASERINTX 12 BUSINTX 11

PC300.NETPQS WELDQAS

QDOC 9000 V2.0

Analyzer

MTR 360 G MTR 500 W MIG ROB

500 MF

Phoenix RC

alpha Q RCRC 300

EWM AMT

torch

INTE

RFAC

ESSO

FTW

ARE

OPE

RATI

NG

PA

NEL

STO

RCH

ES

Automation Mechanisation

MIG

16

alpha Q 352

Phoenix 352

alpha Q 352 RC

Phoenix 352 RC

Phoenix 1002 RC

Phoenix 1002 UP

alpha Q 552

Phoenix 552

Phoenix 552 RC Tandem

alpha Q 552 RC

Phoenix 552 RC

Phoenix 452

Phoenix 452 RC

AMT 300 G; AMT 450 WAMT 550 W

MIG ROB A 500 MIG ROB W 500 TS

MTR 242 WMTR 500 W

MIG ROB 242 W PP MIG ROB 500 W PP

MIG ROB 500 MF

MIG ROB 800 W Tandem

MTR 360 G MTR 500 G

MIG ROB 652 W

Compatible, powerful and cost-e�ective – EWM all in one

State-of-the-art, complex manufacturing systems need to o�er exceptional performance – to overcome every economic obstacle. Requirements that can only be met by a high degree of flexibility and quality down to the last detail: module by module, component by component, EWM machines and accessories show how this can be achieved.

Technical data

An overview

TCP reliability, various torch neck shapes, high-level of stability and reproducibility

TCP reliability, various torch neck shapes, high-level of stability and reproducibility

• Gas-cooled• Flexible

• Water-cooled• Flexible – automatic torch neck switching system

• Gas-cooled• Exchangeable torch neck and hose package• 4-roller push/push drive

MIG

TO

RCH

ESM

IG T

ORC

HES

MIG

/MAG

PO

WER

SO

URC

ES

Duty cycle (100%)

Duty cycle (100%)

5-550 A

25° 40°

550 A 550 A520 A 450 A 420 A

3x400 V (-25%-+20%)22,2 kVA28,8 kVA3x35 A

330 / 500 / 650 A with CO 2

300 / 450 / 550 A with M21 mixed gas

420 / 450 A with CO 2

370 / 400 A with M21 mixed gas

500 A with CO 2

400 A with M21 mixed gas

2 x 400 A with CO 2

2 x 350 A with M21 mixed gas

• Gas-/water-cooled• High performance with compact design• Excellent accessibility

360 / 500 A with CO 2

290 / 400 A with M21 mixed gas

650 A with CO 2

550 A with M21 mixed gas

5-450 A

25° 40°

450 A450 A 420 A3x400 V (-25%-+20%)

15,9 kVA20,7 kVA3x35 A

Long duty cycle for multi-shift operation Modular system: can be lifted by crane, stackable, mobile (optional)

Processes: MIG/MAG, coldArc®, forceArc®, pipeSolution®, rootArc®, pulse

780 x 375 x 625 mm78,5 kg

5-350 A

25° 40°

350 A 350 A3x400 V (-25%-+20%)

10,6 kVA13,9 kVA3x25 A

10-1000 A

25° 40°

1000 A 1000 A900 A 750 A

3x400 V (-25%-+20%)42,9 kVA55,6 kVA3x63 A

780 x 375 x 1110 mm177 kg

Setting range Welding currentDuty cycle at Ambient temperature 60%80%100%Mains voltage (tolerance)Max. TIG connected load

Max. MIG/MAG connected load

Mains fuseDimensionsWeight

320 / 550 A with CO 2

280 / 500 A with M21 mixed gas

320 / 550 A with CO 2

280 / 500 A with M21 mixed gas

• Water-cooled• Flexible – automatic torch neck switching system

• Water-cooled• Flexible – automatic torch neck switching system• Push/pull design

• Water-cooled• Exchangeable torch neck and hose package• 4-roller push/push drive

• Gas-/water-cooled• High performance with compact design• Excellent accessibility

19

RK1 RK2 RK3

Phoenix RC, alpha Q RC

cool82 U44 cool82 U45; U45 Rob 2

Trolly 70-2 ROB

RINTX 12

M Drive 4 Rob 2

T Drive 4 Rob 2

M Drive 4 Rob 3

T Drive 4 Rob 3

M Drive

ROB Highspeed 1000

M Drive

ROB Masterfeeder

ATCASE

Palette ROB

BUSINTX 11

AutomationMechanisation

• Cost-e�ective solution: panel is only required for programming, not for operation• Well laid-out operating interface displaying all parameters and system statuses relevant to the process

• Portable, mobile tablet PC for operating and programming welding machines• Easy to operate using MS Windows and colour touch screen• Connection to standard PC interface on the welding machine• incl. PC300 Software

• Universal use for standard and push/pull torches

WIR

E FE

EDS

Wire speedDimensions (mm) L x W x HWeight (approx.)

0,5 – 30 m/min690 x 281 x 235

17 kg

0,5 – 24 m/min407 x 281 x 229

12 kg

• Only 6.5 kg – particularly light, compact machine, ideal for hollow shaft robots

• 30 m/min wire speed for high deposition rates

• Master/slave wire feed system for the most stringent requirements of consistent and reproducible wire speed

Small, light, easy to handle, rollers can be changed without tools

alpha Q / Phoenix Tetrix

0,5 – 24 m/min 0,3 – 10 m/min407 x 201 x 229

9,8 kg

alpha Q / Phoenix Tetrix

0,5 – 24 m/min 0,1 – 5 m/min348 x 229 x 253

6,5 kg

Dimensions (mm) L x W x H Weight (approx.)

Powerful reverse cooling unit with compressor

285 x 315 x 115 2,5 kg

229 x 139 x 270,88 kg

Large 12-litre tank for long duty cycle, also in reinforced version, easy to assemble without tools

OPE

RATI

NG

PA

NEL

S

Transport vehicle for robot use Transport pallet for robot use

COO

LIN

G U

NIT

STR

AN

SPO

RT V

EHIC

LES

Flow volumeCooling capacityTank capacity (approx.)Max. output pressureDimensions (mm) L x W x HWeight (approx.)

Dimensions (mm) L x W x HWeight (approx.)

5 l/min1600 W (1 l/min)12 l3,5 bar650 x 370 x 25025 kg

20 l/min1600 W (2 l/min)12 l4,5 bar650 x 370 x 25025 kg

900 W 6 l 565 x 440 x 34542 kg

2000 W 15 l 750 x 450 x 50085 kg

3200 W 15 l 750 x 450 x 50085 kg

785 x 495 x 20028,5 kg

785 x 495 x 20028,5 kg

Transport vehicle for robot use

785 x 495 x 2005,2 kg

• Analogue control voltage operation, digital program operation

• Connection to all current field bus systems

INTE

RFAC

ES

Dimensions (mm) L x W x HWeight (approx.)

235 x 130 x 100ca. 1 kg

235 x 130 x 100ca. 1 kg

Integration in the switch cabinet For mounting on the welding machine

RK1, RK2, RK3 reverse cooling unit

FW2 wheel set

RC 300 tablet PC

275 x 185 x 135ca. 3,5 kg