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10
Trolly 70-2 ROB
cool82 U44 RK1, RK 2, RK 3cool82 U45cool82 U45 Rob 2
M Drive 4 Rob 2 M Drive 4 Rob 3 M Drive 4 Rob MF
M Drive 4 Rob
Highspeed 1000
alpha Q 352 Phoenix 352
alpha Q 352 RCPhoenix 352 RC
alpha Q 552Phoenix 552
Phoenix 552 RC Tandem alpha Q 552 RC Phoenix 552 RC
Phoenix 1002 RC Phoenix 1002 UP
Phoenix 452Phoenix 452 RC
Palette ROBFW2 wheel set Option: stackable
Standard intermediate
hose packageRipple hose intermediate
hose package
Mounting consoles
for Rob 2 / Rob 3
Reliable, sustainable investments that preserve resources
Modular concept – the complete programme for cost-e�ective, automated MIG/MAG welding at a glance: the EWM system range o�ers the latest components for every application. Not only can you organise your production process cost-e�ectively, but you can also play your part in protecting the environment at the same time. The durability of machines and components and lower energy consumption thanks to fully digital inverter technology with a high degree of efficiency and energy-saving stand-by operation are just two aspects among many.The high value of innovative welding technology from the EWM modular system does not just lie in the synergy of efficient develop -ment and production. Any modification of the components, by reorganising the flow of production or extending the product range, is to the user’s advantage. Because at EWM, modular means all components are interchangeable and replaceable. We can therefore o�er our users a reliable investment, creating confidence in the long-term!
COO
LIN
G M
OD
ULE
SH
OSE
PAC
KAG
ESW
IRE
FEED
S
OPT
ION
SMIG/MAG system overview
Modular high-performance MIG/MAG components for automation PO
WER
SO
URC
ES
In addition to the power sources and components for automation illustrated here, EWM o�ers other power sources for manual welding, which can also be used extremely efficiently for the automation process.
11
ATCASERINTX 12 BUSINTX 11
PC300.NETPQS WELDQAS
QDOC 9000 V2.0
Analyzer
MTR 360 G MTR 500 W MIG ROB
500 MF
Phoenix RC
alpha Q RCRC 300
EWM AMT
torch
INTE
RFAC
ESSO
FTW
ARE
OPE
RATI
NG
PA
NEL
STO
RCH
ES
Automation Mechanisation
MIG
16
alpha Q 352
Phoenix 352
alpha Q 352 RC
Phoenix 352 RC
Phoenix 1002 RC
Phoenix 1002 UP
alpha Q 552
Phoenix 552
Phoenix 552 RC Tandem
alpha Q 552 RC
Phoenix 552 RC
Phoenix 452
Phoenix 452 RC
AMT 300 G; AMT 450 WAMT 550 W
MIG ROB A 500 MIG ROB W 500 TS
MTR 242 WMTR 500 W
MIG ROB 242 W PP MIG ROB 500 W PP
MIG ROB 500 MF
MIG ROB 800 W Tandem
MTR 360 G MTR 500 G
MIG ROB 652 W
Compatible, powerful and cost-e�ective – EWM all in one
State-of-the-art, complex manufacturing systems need to o�er exceptional performance – to overcome every economic obstacle. Requirements that can only be met by a high degree of flexibility and quality down to the last detail: module by module, component by component, EWM machines and accessories show how this can be achieved.
Technical data
An overview
TCP reliability, various torch neck shapes, high-level of stability and reproducibility
TCP reliability, various torch neck shapes, high-level of stability and reproducibility
• Gas-cooled• Flexible
• Water-cooled• Flexible – automatic torch neck switching system
• Gas-cooled• Exchangeable torch neck and hose package• 4-roller push/push drive
MIG
TO
RCH
ESM
IG T
ORC
HES
MIG
/MAG
PO
WER
SO
URC
ES
Duty cycle (100%)
Duty cycle (100%)
5-550 A
25° 40°
550 A 550 A520 A 450 A 420 A
3x400 V (-25%-+20%)22,2 kVA28,8 kVA3x35 A
330 / 500 / 650 A with CO 2
300 / 450 / 550 A with M21 mixed gas
420 / 450 A with CO 2
370 / 400 A with M21 mixed gas
500 A with CO 2
400 A with M21 mixed gas
2 x 400 A with CO 2
2 x 350 A with M21 mixed gas
• Gas-/water-cooled• High performance with compact design• Excellent accessibility
360 / 500 A with CO 2
290 / 400 A with M21 mixed gas
650 A with CO 2
550 A with M21 mixed gas
5-450 A
25° 40°
450 A450 A 420 A3x400 V (-25%-+20%)
15,9 kVA20,7 kVA3x35 A
Long duty cycle for multi-shift operation Modular system: can be lifted by crane, stackable, mobile (optional)
Processes: MIG/MAG, coldArc®, forceArc®, pipeSolution®, rootArc®, pulse
780 x 375 x 625 mm78,5 kg
5-350 A
25° 40°
350 A 350 A3x400 V (-25%-+20%)
10,6 kVA13,9 kVA3x25 A
10-1000 A
25° 40°
1000 A 1000 A900 A 750 A
3x400 V (-25%-+20%)42,9 kVA55,6 kVA3x63 A
780 x 375 x 1110 mm177 kg
Setting range Welding currentDuty cycle at Ambient temperature 60%80%100%Mains voltage (tolerance)Max. TIG connected load
Max. MIG/MAG connected load
Mains fuseDimensionsWeight
320 / 550 A with CO 2
280 / 500 A with M21 mixed gas
320 / 550 A with CO 2
280 / 500 A with M21 mixed gas
• Water-cooled• Flexible – automatic torch neck switching system
• Water-cooled• Flexible – automatic torch neck switching system• Push/pull design
• Water-cooled• Exchangeable torch neck and hose package• 4-roller push/push drive
• Gas-/water-cooled• High performance with compact design• Excellent accessibility
19
RK1 RK2 RK3
Phoenix RC, alpha Q RC
cool82 U44 cool82 U45; U45 Rob 2
Trolly 70-2 ROB
RINTX 12
M Drive 4 Rob 2
T Drive 4 Rob 2
M Drive 4 Rob 3
T Drive 4 Rob 3
M Drive
ROB Highspeed 1000
M Drive
ROB Masterfeeder
ATCASE
Palette ROB
BUSINTX 11
AutomationMechanisation
• Cost-e�ective solution: panel is only required for programming, not for operation• Well laid-out operating interface displaying all parameters and system statuses relevant to the process
• Portable, mobile tablet PC for operating and programming welding machines• Easy to operate using MS Windows and colour touch screen• Connection to standard PC interface on the welding machine• incl. PC300 Software
• Universal use for standard and push/pull torches
WIR
E FE
EDS
Wire speedDimensions (mm) L x W x HWeight (approx.)
0,5 – 30 m/min690 x 281 x 235
17 kg
0,5 – 24 m/min407 x 281 x 229
12 kg
• Only 6.5 kg – particularly light, compact machine, ideal for hollow shaft robots
• 30 m/min wire speed for high deposition rates
• Master/slave wire feed system for the most stringent requirements of consistent and reproducible wire speed
Small, light, easy to handle, rollers can be changed without tools
alpha Q / Phoenix Tetrix
0,5 – 24 m/min 0,3 – 10 m/min407 x 201 x 229
9,8 kg
alpha Q / Phoenix Tetrix
0,5 – 24 m/min 0,1 – 5 m/min348 x 229 x 253
6,5 kg
Dimensions (mm) L x W x H Weight (approx.)
Powerful reverse cooling unit with compressor
285 x 315 x 115 2,5 kg
229 x 139 x 270,88 kg
Large 12-litre tank for long duty cycle, also in reinforced version, easy to assemble without tools
OPE
RATI
NG
PA
NEL
S
Transport vehicle for robot use Transport pallet for robot use
COO
LIN
G U
NIT
STR
AN
SPO
RT V
EHIC
LES
Flow volumeCooling capacityTank capacity (approx.)Max. output pressureDimensions (mm) L x W x HWeight (approx.)
Dimensions (mm) L x W x HWeight (approx.)
5 l/min1600 W (1 l/min)12 l3,5 bar650 x 370 x 25025 kg
20 l/min1600 W (2 l/min)12 l4,5 bar650 x 370 x 25025 kg
900 W 6 l 565 x 440 x 34542 kg
2000 W 15 l 750 x 450 x 50085 kg
3200 W 15 l 750 x 450 x 50085 kg
785 x 495 x 20028,5 kg
785 x 495 x 20028,5 kg
Transport vehicle for robot use
785 x 495 x 2005,2 kg
• Analogue control voltage operation, digital program operation
• Connection to all current field bus systems
INTE
RFAC
ES
Dimensions (mm) L x W x HWeight (approx.)
235 x 130 x 100ca. 1 kg
235 x 130 x 100ca. 1 kg
Integration in the switch cabinet For mounting on the welding machine
RK1, RK2, RK3 reverse cooling unit
FW2 wheel set
RC 300 tablet PC
275 x 185 x 135ca. 3,5 kg