Microprocessor - Controlled NDIR - Analyzer - Emerson90002927(1) BINOS® 100 4P e [1.00] 17.06.97 Rosemount Analytical Operation Manual 1. Edition 06/97 Catalog - No: 90 002 927 BINOS®

90002927(1) BINOS® 100 4P e [1.00] 17.06.97

Rosemount Analytical

Operation Ma nual

1. Edition 06/97

Catalog - No: 90 002 927

BINOS® 100 4PMicroprocessor - Cont rolled

NDIR - Analyzer

Managing The Process Better

90002927(1) BINOS® 100 4P e [1.00] 17.06.97


Fisher-Rosemount GmbH & Co.

Industriestrasse 1

D - 63594 Hasselroth

Phone (+49) 60 55 / 884 - 0

Telefax (+49) 60 55 / 884 - 209

Fisher-Rosemount GmbH & Co assumes no liability for any omissions or errors in this manual.

Any liability for direct or indirect damages, which might occur in connection with the delivery or the use of

this manual, is expressly excluded to the extend permitted by applicable law.

This instrument has left the works in good order according to safety regulations.

To maintain this operating condition, the user must strictly follow the instructions and consider the warnings

in this manual or provided on the instrument.

Troubleshooting, component replacement and internal adjustments must be made by qualified

service personnel only.

Misprints and alterations reserved

©1997 by FISHER-ROSEMOUNT GmbH & Co. (PAD)

1. Edition: 06/97

Read this operation manual carefully before attempting to operate the analyzer !

For expedient handling of reports of defects, please include the model and serial number which

can be read on the instrument identity plate.

Look for the error check list, too (see Section 29 of this manual)

CONTENTS

I90002927(1) BINOS® 100 4P e [1.00] 25.06.97


CONTENTS

SAFETY SUMMARY S - 1

General S - 1

Gases and Gas Conditioning (Sample Handling) S - 2

Supply Voltage S - 3

Connection Cables S - 3

Electrostatic Discharge S - 4

TECHNICAL DESCRIPTION

1. Setup 1 - 1

1.1 Front Panel 1 - 1

1.2 Rear Panel 1 - 1

1.3 Inside View 1 - 1

2. Photometer Assembly 2 - 1

2.1 Photometer 2 - 1

2.2 Detectors 2 - 2

3. Measuring Principle 3 - 1

3.1 Pyroelectrical Detector 3 - 1

3.2 Opto - Pneumatic Measuring Principle (Gas Detector) 3 - 3

3.3 Technique 3 - 5

4. Main Features 4 - 1

CONTENTS

II 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


OPERATION

5. Preparation 5 - 1

5.1 Installation 5 - 1

5.2 Gas Conditioning (Sample Handling) 5 - 2

5.2.1 Gas Flow Rate 5 - 2

5.3 Gas Connections 5 - 3

6. Switching On / Switching Off 6 - 1

6.1 Switching On 6 - 1

6.2 Switching Off 6 - 3

7. Key Functions 7 - 1

7.1 FUNCTION 7 - 2

7.2 ENTER 7 - 3

7.3 INPUT - CONTROL 7 - 5

8. System Parameters 8 - 1

8.1 Enabling / Disabling System Parameter Function 8 - 1

8.2 Entry of System Parameters 8 - 2

8.2.1 Pressure Correction 8 - 3

8.2.2 Tolerance Check 8 - 3

8.2.3 Display Off 8 - 4

8.2.4 Analog Signal Outputs 8 - 4

8.2.5 Flushing Period 8 - 6

8.2.6 Response Time (t90) 8 - 6

8.2.7 Reset 8 - 8

8.2.8 Cross - Compensation 8 - 9

8.2.9 Cross - Compensation Calibration 8 - 9

8.2.10 Externally Located Switch 8 - 10

8.2.11 Program Version 8 - 11

8.2.12 Serial - No. 8 - 11

8.2.13 User Code 8 - 12

8.2.14 Gas - Cylinder Correction Factor 8 - 12

8.2.15 Ground Level Mode 8 - 14

CONTENTS

III90002927(1) BINOS® 100 4P e [1.00] 25.06.97


9. Absolute Measurement 9 - 1

9.1 Setup of the Absolute Measurement Mode 9 - 1

9.2 Setting Analog Outputs 9 - 2

9.3 Calibration 9 - 4

9.3.1 Zeroing 9 - 5

9.3.2 Spanning 9 - 7

9.3.2a Enabling / Disabling Spanning Function 9 - 7

9.3.2b Performing of Spanning 9 - 8

9.4 Measurement 9 - 10

10. Differential Measurement 10 - 1

10.1 Ground Level Mode 10 - 1

10.1.1 Automatic Determination 10 - 2

10.1.2 Determination of Ground Level by Selecting Parameters 10 - 3

10.2 Setup of the Differential Measurement Mode 10 - 4

10.2.1 Manual Ground Level Setting 10 - 5

10.3 Setting Analog Outputs 10 - 5

10.4 Calibration (Zeroing) 10 - 7

10.5 Measurement 10 - 9

11. Digital Outputs / Inputs 11 - 1

11.1 Digital Outputs 11 - 2

11.2 Digital Inputs 11 - 2

CONTENTS

IV 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


12. Serial Interface (Option) 12 - 1

12.1 Retrofitting of Serial Interface / Status Signals 12 - 1

12.2 General 12 - 2

12.3 Start Up 12 - 4

12.3.1 RS 232 C 12 - 5

12.3.2 RS 485 12 - 5

12.3.3 Switching ON/OFF Interface Operation 12 - 6

12.3.4 Setting Interface Parameters 12 - 6

12.4 Telegram Syntax 12 - 8

12.4.1 Start Character ( “$” = Hex 24) 12 - 8

12.4.2 Termination Character ( “CR” = Hex OD) 12 - 8

12.4.3 Instruction Code 12 - 8

12.4.4 Hyphen Character ( “;” = Hex 3B) 12 - 8

12.4.5 Status Telegram 12 - 9

12.4.6 Numerical Representations 12 - 10

12.4.7 Block Parity Check 12 - 10

12.5 Instruction Syntax 12 - 11

12.5.1 Instruction Listing 12 - 11

12.6 Datalogger 12 - 13

12.6.1 Manual Recording of Data in the Datalogger 12 - 13

12.6.2 Automatic Recording of Data in the Datalogger 12 - 14

12.6.3 Data Output 12 - 14

12.6.4 Deleting of Data from Datalogger 12 - 15

12.6.5 Display and Adjusting of Time 12 - 16

CONTENTS

V90002927(1) BINOS® 100 4P e [1.00] 25.06.97


TROUBLESHOOTING

13. Error List 13 - 1

14. Measuring Points of BKS 14 - 1

14.1 Supply Voltage + 6 V 14 - 1

14.2 Reference Voltage, Positive 14 - 1

14.3 Reference Voltage, Negative 14 - 2

14.4 Motor Drive 14 - 2

14.5 Temperature Sensor 14 - 3

14.6 Light Barrier Signal 14 - 3

14.7 Analog Preamplifying 14 - 4

15. Plug Pin - Allocation of BKS 15 - 1

16. Jumper Allocation of BKS 16 - 1

17. (vacant)

CONTENTS

VI 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


MAINTENANCE 18 - 1

19. (vacant)

20. Leak Testing 20 - 1

21. Opening of the Housing 21 - 1

22. Replacement and Cleaning of Photometric Components 22 - 1

22.1 Removal of the Photometer Assembly 22 - 1

22.2 Light Source Replacement 22 - 2

22.3 Cleaning of Analysis Cells and Windows 22 - 3

22.3.1 Removal of Analysis Cells 22 - 3

22.3.2 Cleaning 22 - 4

22.3.3 Reinstalling Analysis Cells 22 - 5

22.4 Reinstalling the Photometer Assembly 22 - 6

22.5 Physical Zeroing 22 - 7

22.5.1 Standard Photometer (not sealed version) 22 - 7

22.5.2 Sealed Photometer (Option) 22 - 8

23. (vacant)

CONTENTS

VII90002927(1) BINOS® 100 4P e [1.00] 25.06.97


TECHNICAL DATA 24 - 1

24.1 Housing / Environments 24 - 1

24.2 Signal Outputs / Inputs, Interfaces 24 - 2

24.3 Measurement Data / Gas Conditions 24 - 3

24.4 Voltage Supply 24 - 4

SUPPLEMENT

25. Replacing the EPROM 25 - 1

26. Pin - Assignments 26 - 1

27. Connection Cable 27 - 1

28. (vacant)

29. Failure Check List 29 - 1

INDEX R - 1

List of Figures R - 7

CONTENTS

VIII 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


SAFETY SUMMARY

S - 190002927(1) BINOS® 100 4P e [1.00] 25.06.97


Safety Summary

In this manual we have used the following safety symbols

to draw your attention to strictly follow these instructions !

1. General

The following general safety precautions must be observed during all phases of operation,

service and repair of this instrument !

Failure to comply with these precautions or with specific warnings elsewhere in this manual

violates safety standards of design, manufacture and intended use of this instrument !

Failure to comply with these precautions may lead to personal injury and damage to this

instrument !

Fisher-Rosemount GmbH & Co. assume no liability for the customer´s failure to comply with

these requirements !

Do not attempt internal service or adjustment unless another person, capable of render-

ing first aid and resuscitation, is present !

Because of the danger of introducing additional hazards, do not perform any unauthorized

modification to the instrument !

Return the instrument to a Fisher-Rosemount Sales and Service office for service or repair

to ensure that safety features are maintained !

Operating personnel must not remove instrument covers !

Component replacement and internal adjustments must be made by qualified service

personnel only !

Instruments which appear damaged or defective should be made inoperative and secured

against unintended operation until they can be repaired by qualified service personnel.

GENERAL

SAFETY SUMMARY

S - 2 90002927(1) BINOS® 100 4P e [1.00] 25.06.97

Rosemount AnalyticalGENERAL / GASES AND GAS CONDITIONING

Read this operation manual carefully before attempting to operate with theinstrument !

Do not operate the instrument in the presence of flammable gases, explosiveatmosphere or furnes without supplementary protective measures !

The installation site for the instrument has to be dry and remain above freezingpoint at all times.The instrument must be exposed neither to direct sunlight nor to strong sourcesof heat. Be sure to observe the permissible ambient temperature !For outdoor sites, we recommend to install the instrument in a protective cabinet.At least, the instrument has to be protected against rain (e.g., shelter).

Due to the high temperatures of photometer or heated components there is adanger of burns to the operators.

2. Gases and Gas Conditioning (Sample Handling)

Do not interchange gas inlets and gas outlets !All gases have to be supplied to the system as conditioned gases !When the instrument is used with corrosive gases, it is to be verified that thereare no gas components which may damage the gas path components.

The exhaust gas lines have to be mounted in a declining, pressurelessand frost-free way and according to the valid emission legislation !

Be sure to observe the safety regulations for the respective gases(sample gas and test gases / span gases) and the gas bottles !

Inflammable or explosive gas mixtures must not be purged into the instrumentwithout supplementary protective measures !

To avoid a danger to the operators by explosive, toxic or unhealthy gascomponents, first purge the gas lines with ambient air or nitrogen (N2) beforecleaning or exchange parts of the gas paths.

SAFETY SUMMARY

S - 390002927(1) BINOS® 100 4P e [1.00] 25.06.97


3. Supply Voltage

Verify correct polarity for 24 V DC operation !

This product is a Safety Class 1 instrument (provided with a protective earth terminal).

To prevent shock hazard, the instrument chassis and cabinet must be connected to an

electrical ground. The instrument must be connected to the AC power supply mains through

a three-conductor power cable, with the third wire firmly connected to an electrical ground

(safety ground) at the power outlet. If the instrument is to be energized via an external power

supply, that goes for the power supply, too.

Any interruption of the protective (grounding) conductor or disconnection of the protective

earth terminal will cause a potential shock hazard that could result in personal injury.

Deliberate disconnection is inadmissible / prohibited !

Use only power supply VSE 2000, UPS 01 T or equivalent power supplies to be in

agreement with the CE conformity.

In case of exchanging fuses the customer has to be certain that fuses of specified type and

rated current are used. It is prohibited to use repaired fuses or defective fuse holders or to

short-circuit fuse carriers (fire hazard).

Always disconnect power, discharge circuits and remove external voltage sources before

troubleshooting, repair or replacement of any component !

Any work inside the instrument without switching off the power must beperformed only by a specialist, who is familiar with the related danger !

4. Connection Cables

Use only from our factory optionally delivered cables or equivalent shielded cables to be in

agreement with the CE conformity.

The customer has to guarantee that the shield is being connected bothsided.

By using optionally delivered terminal strip adapters the analyzer might not be in agreement

with the CE conformity. In this case CE conformity is to be declared by customer as

“manufacturer of system”.

SUPPLY VOLTAGE

SAFETY SUMMARY

S - 4 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


5. Electrostatic Discharge

The electronic parts of the analyzer can be irreparably damaged if exposed to electrostatic

discharge (ESD).

The instrument is ESD protected when the covers have been secured and safety precautions

observed. When the housing is open, the internal components are not ESD protected any more.

Although the electronic parts are reasonably safe to handle, you should be aware of the following

considerations:

The best example for ESD is when you walk across a carpet then touch an electrically grounded

metal doorknob: the tiny spark which jumps is a result of electrostatic discharge (ESD). You can

prevent ESD by removing the charge from your body before removing the analyzer´s housing and

ensuring that no ESD can be built up while working with opened housing.

Ideally, the analyzer should be opened and serviced in an ESD protecting workstation: here you

can wear a wrist trap. Should there be no such workstation available, be sure to carry out the

following procedure:

Discharge the electric charge from your body. Do this by touching a device that is electrically

grounded (any device that has a three - prong plug is electrically grounded when it is plugged into

a power receptacle).

This should be done several times during the operation with opened housing (especially after

leaving the service site because the movement on low conducting floors or in the air might cause

additional ESDs).

ELECTROSTATIC DISCHARGE

1 - 1

SETUP

90002927(1) BINOS® 100 4P e [1.00] 17.06.97


1. Setup

The analyzer is incorporated in a 1/4 19" rack-mounting housing, 3 height units.

The optional table-top housing is fitted additionally with a carrying strap and rubber feet.

1.1 Front Panel

The front panel (see Fig. A-1) includes the LED displays as well as all of the keys required for

operating the analyzer.

1.2 Rear Panel

The rear panel (Fig. A-2) includes:

the gas line fittings

the plug for the electrical supply input

the subminiature “D” mating socket for the analog signal outputs

the subminiature “D” plug for the digital outputs (measurement mode / measuring range)

the 4-pin LEMOSA socket (connection to external switch of measurement mode / measuring

range)

optionally the subminiature “D” mating socket for the RS 232 C / 485 interface

1.3 Inside View

The inside view is shown in Fig. 1-1.

FRONT PANEL / REAR PANEL

1 - 2

SETUP

90002927(1) BINOS® 100 4P e [1.00] 17.06.97

Rosemount AnalyticalINSIDE VIEW

Fig. 1-1: Inside View BINOS ® 100 4P

Gas line fittings

Photometer with

gas detector

(CO2 channel)

Photometer with

pyroelectrical detector

(H2O channel)

Holding

device

Front panel

2 - 1

PHOTOMETER ASSEMBLY

90002927(1) BINOS® 100 4P e [1.00] 17.06.97


2. Photometer Assembly

Depending on gas component and measuring range, different photometer assemblies may be

realized in BINOS® 100 4P. Optionally the photometer can be sealed against ambient air. In this

case all parts are sealed with O - rings.

The entire photometer assembly is mounted as a unit on the main circuit board (BKS) by means

of a bracket. The main circuit board is inserted into guide rails in the analyzer housing, to which

the front panel (membrane keypad) and the rear panel are mounted.

2.1 Photometer

To enable both types of measurement - the standard absolute and the additional differential

measurement (while taking the base concentration level into consideration) - a special photometer

assembly has been developed (see Fig. 2-1).

The basic part of the photometer assembly is the chopper housing (01). The light source (thermal

radiator, 02), the analysis cell (03), and the signal detection unit [including a filter cell (04) and a

detector (05/07)] are all mounted on this chopper housing.

The chopper housing also incorporates the interference filters for the selection of spectral

bandpass ranges from the broadband emission of the light sources.

Between the two halves of the chopper housing (03), which are sealed together with an O-ring,

there is the chopper blade which is driven by a stepping motor. Both the chopper housing and the

motor encapsulation are hermetically sealed against ambient in order to prevent any gas from

entering, such as atmospheric CO2, which could lead to background absorptivity (preabsorption)

thus causing drift effects. An absorber provides for constant removal of any traces of CO2 which

may enter the interior of the chopper housing via diffusion.

In addition the chopper housing incorporates a photoelectric gate for providing a reference signal

for the phase angle of the chopper blade, and a temperature sensor (10) for monitoring

continuously the temperature of the photometer assembly. The information thus obtained is used

by the signal processing electronics to compensate thermal effects.

2 - 2

PHOTOMETER ASSEMBLY

90002927(1) BINOS® 100 4P e [1.00] 17.06.97


Each analysis cell is divided in the middle by a partition wall in two halves: the measurement and

the reference side. These sides are sealed at both ends by CaF2 windows. This allows the

differential measurement to be carried out. The sample gas passes through the measurement side

while the reference side is filled with either nitrogen or another reference gas.

The filter cell (04) consists of a cone which optimally adjusts the radiation cross section of the

analysis cell to the detector surface.

2.2 Detectors

BINOS® 100 4P is equipped with two different detectors. The reason for this solution is the

dependence on temperature of an H2O-filled gas detector (dew point undershoot). Therefore, for

CO2 a gas detector is used and for H2O, a pyroelectrical (solid-state) detector.

The gas detector (05) and its preamplifier are interconnected by an isolated cable. The preamplifier

(06) is mounted on the analysis cell (03).

The solid-state detector and its preamplifier are directly interconnected (07); both are mounted

on the filter cell (04).

2 - 3

PHOTOMETER ASSEMBLY

90002927(1) BINOS® 100 4P e [1.00] 17.06.97


Fig. 2-1: Photometer Assembly BINOS ® 100 4P

10

02

09

02

01

09

03

06

0404

0705

Legends:

01 Chopper Housing

02 Light Source (thermal radiator)

03 Analysis Cell (200 mm)

04 Filter Cell

05 Gas Detector (CO2 measurement)

06 Preamplifier Gas Detector

07 Pyroelectrical Detector (H2O measurement)

08 Clamp (analysis cells 10-200 mm)

09 Mounting Screws for Analysis Cells

10 Temperature Sensor

03

2 - 4

PHOTOMETER ASSEMBLY

90002927(1) BINOS® 100 4P e [1.00] 17.06.97


MEASURING PRINCIPLE

3 - 190002927(1) BINOS® 100 4P e [1.00] 25.06.97


3. Measuring Principle

The analyzers are non - dispersive infrared photometers (NDIR).

They detect the infrared light absorbed by the gas to be measured using the measurement of

selective radiation in a column of gas.

The wavelength of the absorption bands is characteristic of the type of gas being measured, while

the absorption strength gives a measure of the concentration of this gas component.

The detector receives signals succeeding in time. The difference between the absorption

measured in the measurement and reference cells gives a measure of the difference in concen-

tration of the gas component being measured.

To enable this measurement, a gas detector is used for CO2 and a pyroelectrical one forwater vapour.

3.1 Pyroelectrical Detector

The spectral transmittance curves of the interference filter used in the BINOS® 100 4P analyzer

and the spectral absorption of the gases CO2 and H2O are shown in Fig. 3-1. It can be seen that

the absorption bands of these gases each coincide with the bandpass of one of the interference

filters.

The signal is generated by a pyroelectrical detector. It records the incoming IR radiation; the

intensity of this radiation is reduced by the absorption of the gas at the according wavelengths. By

comparing the radiation of measurement side and reference side of the analysis cell, an alternating

voltage signal is developed. This signal results from cooling and heating of the pyroelectrical

material of the detector.

MEASURING PRINCIPLE

3 - 2 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


Fig. 3-1: Absorption Bands of Sample Gases and Transmittance of theInterference Filters Used

Wavelength [nm]

4000 4500 5000 60005500 6500 7000 7500 8000

010

2030

4050

Tra

nsm

ittan

ce [

%]

6070

8090

100

CO2 (330 ppm)

Absorption Band

H2O (20 °C)

MEASURING PRINCIPLE

3 - 390002927(1) BINOS® 100 4P e [1.00] 25.06.97


Gas intake connection

Absorption chamber

Compensation chamber

3.2 Opto - Pneumatic Measuring Principle (Gas Detector)

A thermal radiator generates the infrared radiation which passes first through a chopper wheel.

Then the radiation passes alternately through a filter cell and reaches the measurement and

reference sides of the analysis cell with equal intensity.

After passing another filter cell, the radiation reaches the gas detector.

The gas detector compares and evaluates the radiation coming from the measurement and

reference sides and converts them into voltage signals proportional to their intensity via a

preamplifier.

The detector consists of a gas-filled absorption and a compensation chamber, interconnected via

a flow channel.

Fig. 3-2: Principle Design of Gas Detector

Flow channel with

Microflow sensor

CaF2 Window

MEASURING PRINCIPLE

3 - 4 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


Standardly the detector is filled with the infrared active gas to be measured and is only sensitive

to this distinct gas with its characteristic absorption spectrum. The absorption chamber is sealed

with a window which is transparent for infrared radiation (usually CaF2, calcium fluoride).

When IR radiation passes through the reference side (purged with an unpressurized gas, which

does not absorb within a specified spectral range; in most cases nitrogen [N2] is used) of the

analysis cell into the detector, no absorption occurs. Thus the gas inside the absorption chamber

is heated, it expands and some of it passes through the flow channel into the compensation

chamber.

When the IR radiation passes through the measurement side (purged with sample gas) of the

analysis cell into the detector, a part of it is absorbed depending on the gas concentration. Then

the gas in the absorption chamber is heated less than in the case of the radiation coming from

reference side. The absorption chamber cools down, the pressure is reduced, and a part of the gas

passes through the flow channel into the measuring chamber.

The flow channel is designed so that it hardly impedes the gas flow by restriction. Due to the

radiation of the chopper wheel, the different radiation intensities lead to periodically flow pulses

within the detector.

The microflow sensor evaluates and converts the pulses into electrical voltages. The electronics,

which follow, evaluate the signals and convert them into the corresponding display format.

MEASURING PRINCIPLE

3 - 590002927(1) BINOS® 100 4P e [1.00] 25.06.97


3.3 Technique

The broad emission coming from two IR sources (in the case of dual channel analyzers)

passes a chopper blade, then passes through an optical filter and finally enters the analysis

cell. The light transmitted through these cells is focused by filter cells onto the detector. The

preamplified detector output signals are forwarded to the microprocessor electronics which

converts the analytical signals to results expressed directly in physical concentration units

such as Vol.-%, ppm, mg/Nm3 etc.

123123123

123456789012345678123456789012345678123456789012345678

123456789012345678901234561234567890123456789012345612345678901234567890123456

MOTOR

Gas detector

Fig. 3-3: Principle Representation

Analysis cell measuring side

Analysis cell reference side

Filter disc Filter disc

Analysis cell measuring side

Analysis cell reference side

Filter cell Filter cell

Light source Light source

Preamplifier

Pyroelectrical detector

(solid-state detector)

Chopper blade

CO2

H2O

MEASURING PRINCIPLE

3 - 6 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


MAIN FEATURES

4 - 190002927(1) BINOS® 100 4P e [1.00] 17.06.97


4. Main Features

1/4 19" housing, 3 HU

Measurement mode and measuring range switch; absolute or difference mode

Ground level compensation

4 - digit LED - measuring value display and operators prompting via this displays for each

measuring channel

The response time (t90 time) can be adjusted separately for each measuring channel

Plausibility checks

Temperature compensations

Interference compensation for reducing disturbing effects due to extraneous absorption of

secondary gas constituents

Analog signal outputs [0 (2) - 10 V Option 0 (0,2) - 1 V / 0 (4) - 20 mA], optically isolated

Digital interface for identification of measurement mode and measuring range

(max. 30 V DC / 30 mA, “Open Collector”, optically isolated)

Datalogger (option): data recording and output

RS 232 C/485 serial interface for data intercommunication with host computers (option)

Self - diagnostic procedures, plus maintenance and servicing support functions

Operator prompting for the avoidance of operator errors

MAIN FEATURES

4 - 2 90002927(1) BINOS® 100 4P e [1.00] 17.06.97


PREPARATION

5 - 190002927(1) BINOS® 100 4P e [1.00] 25.06.97


5. Preparation

Please check the packing and its contents immediately upon arrival.

If any item is damageg or lost you are kindly requested to notify the forwarder to undertake a

damage survey and report the loss or damage to us immediately.

5.1 Installation

The analyzer must not operate in explosive atmosphere without supplementary protective

measures !

The installation site for the analyzer has to be dry and remain above freezing point at all times.

The analyzer must be exposed neither to direct sunlight nor to strong sources of heat.

Be sure to observe the permissible ambient temperatures (cf. Section 24: Technical Data).

For outdoor installation, we recommend to install the analyzer in a protective cabinet. At least, the

analyzer has to be protected against rain (e.g., shelter).

The analyzer has to be installed as near as possible to the sample point in order to avoid low

response time caused by long sample gas lines.

In order to decrease the response time, a sample gas pump with a matching high pumping rate may

be used. Eventually, the analyzer has to be operated in the bypass mode or by an overflow valve

to prevent too high flow and too high pressure (Fig. 5-1).

INSTALLATION SITE

Fig. 5-1: BINOS ® 100 4P, Bypass Installation

Exhaust

Exhaust

Analyzer

Flow meterFilter

Gas sampling pump

Bypass valve

PREPARATION

5 - 2 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


5.2 Gas Conditioning (Sample Handling)

The conditioning of the sample gas is of greatest importance for the successful operation of any

analyzer according to extractive method.

Only conditioned gas has to be supplied to the analyzer !

The gas has to fulfil the following conditions.

It must be:

free of condensable constituents,

free of dust,

free of aggressive constituents which are not compatible with the material of the gas

paths, and

have temperatures and pressures which are within the specifications stated in Section 24,

"Technical Data" of this manual.

Inflammable or explosive gas mixtures may not be introduced into the analyzer

without supplementary protective measures !

When analyzing vapors, the customer has to avoid the precipitation of condensate in the gas

paths.

Suitable gas conditioning hardware may be supplied or recommended for specific analytical

problems and operating conditions.

5.2.1 Gas Flow Rate

The gas flow rate should be within the range 0.2 l/min to max. 1.5 l/min !

A constant flow rate of about 1 l/min is recommended.

GAS CONDITIONING (SAMPLE HANDLING)

PREPARATION

5 - 390002927(1) BINOS® 100 4P e [1.00] 25.06.97


5.3 Gas Connections

All the fittings for gas line connections are placed just on the rear panel of the analyzer and are

clearly marked (Fig. 5-2 and Fig. A-2):

IN = gas inlet

OUT = gas outlet

M = measurement side

R = reference side

Do not interchange gas inlets and gas outlets !

The exhaust gas lines have to be mounted in a declining, pressureless and frost-free way

and according to the valid emission legislation!

Zero gas, span gas and reference gas are introduced directly via the respective gas inlet. The test

gas containers have to be set up according to the current legislation.

Be sure to observe the safety regulations for the respective gases !

GAS CONNECTIONS

Fig. 5-2: Gas Connections BINOS ® 100 4P

M1 M1 M2 M2

INTERFACE

X1 OUTPUT

IN

R1 R1 R2 R2

OUT OUTINK1 K2

ABS./DIFF.

PREPARATION

5 - 4 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


6 - 1

SWITCHING ON / SWITCHING OFF

90002927(1) BINOS® 100 4P e [1.00] 25.06.97


Fig. 6-1: Supply Voltage BINOS ® 100 4P

MADE IN GERMANY24 VDC

X3 OUTPUTX2 OUTPUT

INTERFACE

X1 OUTPUT

IN OUT OUTINK1 K2

ABS./DIFF.

Plug

24 V DC

6. Switching On / Switching Off

6.1 Switching On

Once the analyzer has been correctly assembled and installed in accordance with the general

instructions of Section 5. “Preparation”, the analyzer is ready for operation.

The analyzer is specified for an operating voltage of 24 V DC (+ 20 % / - 50 %).

Operation from 230 / 120 V AC requires the 24 V DC supply via VSE 2000 or equivalent power

supply.

SWITCHING ON

6 - 2


90002927(1) BINOS® 100 4P e [1.00] 25.06.97


Connect mains line and power supply.

Verify beforehand that the line voltage stated on the power supply agrees

with that of your power supply line !

Connect power supply and analyzer (Fig. 6-1, Plug 24 V DC).

Verify correct polarity before operation !

The presence of the supply voltage will be indicated by the illumination of the LED displays.

Upon connection of the supply voltage, the analyzer will perform a self - diagnostic test routine.

First the actual program version will be shown.

Finally either concentration values or error messages will be displayed.

If as a result of a battery fault the default values have been charged, this will be shown by a flushing

“batt .”! This message will disappear after depressing any key.

Analyzer warming-up takes about 15 to 50 minutes depending on the

installed detectors !

Before starting an analysis, however, the following should be performed:

entry of the desired system parameters,

calibrate the analyzer.

NOTE:

The "X’s" shown in the display indicate a number or a combination of numbers.

SWITCHING ON

6 - 3


90002927(1) BINOS® 100 4P e [1.00] 25.06.97


6.2 Switching Off

Before switching off the analyzer, we recommend first flushing the gas lines for about 5 minutes

with zeroing gas (N2) or adequate conditioned air. The full procedure for shutting down the analyzer

is as follows:

Admit zeroing gas at the gas inlet fittings.

Set the gas flow rate to allowable rate.

After 5 minutes have elapsed:

Shut off the zeroing gas supply.

Switch off the analyzer by disconnecting the voltage supply.

Close all gas line fittings immediately.

SWITCHING OFF

6 - 4


90002927(1) BINOS® 100 4P e [1.00] 25.06.97


7 - 1

KEY FUNCTIONS

90002927(1) BINOS® 100 4P e [1.00] 17.06.97


7. Key Functions

The operation and programming of the analyzer is performed using the membrane - type keypad

with its four keys (see Fig. A-1, Item 3 - 6).

Operator guidance prompts will appear on the 4 - digit LED - displays.

During power failure all parameters entered are secured by a battery-supplied buffer.

7 - 2

KEY FUNCTIONS

90002927(1) BINOS® 100 4P e [1.00] 17.06.97


7.1 FUNCTION

By pressing this key (Fig. A-1, Item 3) you can roll through all active functions of the analyzer. The

selection of any of these functions does not lead to any action; the analyzer remains in the

measurement mode. The following analyzer functions and their sequences (see also Fig. 7-1) are

shown:

Zeroing channel 1

Zeroing channel 2

Recording of data in datalogger

Interval time for automatic recording of data in datalogger

Output of data from datalogger

Deleting of data in datalogger

Time setting and display

Selection of measurement mode and enabling of parameters

Spanning channel 1

Spanning channel 2

FUNCTION

Only with Option Serial Interface

and if “P.Set = Yes”

Only if “tYPE = AbS.”

7 - 3

KEY FUNCTIONS

90002927(1) BINOS® 100 4P e [1.00] 17.06.97

Rosemount AnalyticalENTER

Entry of system parameters.

Entry of serial interface parameters

7.2 ENTER

The ENTER - key (Fig. A-1, Item 4) is used for the transfer of (keyed - in) numerical data to the

corresponding operating parameters and for the initiation of certain operations, such as zeroing

and spanning.

Several functions may be accessed only by authorized persons. Therefore these functions have

been secured by codes. When a code-secured functions is being selected for the first time, while

rolling through a sequence of functions (starting at "0 -1"), and after pressing ENTER - key

will appear on the display.

Now the code must be entered. If the entered code is incorrect, the display remains unchanged,

and the process of entering the code starts again with "0".

When the code has been entered correctly, then you have access to the secured level.

This code has been set to the value “1” in our plant before shipment.

With Option “Serial Interface” only

Only if “P.SET= YES”

7 - 4

KE

Y F

UN

CT

ION

S

90002927(1) BIN

OS

® 100 4P

e [1.00] 17.06.97

Rosem

ount AnalyticalK

EY

FU

NC

TIO

N O

VE

RV

IEWFig. 7-1: B

INO

S® 100 4P

, Operating Function M

atrix

0..-1 0..-.1

0 -2 0..-2 0..-.2

d.in

tdin

d.Out

d.Clr d.ClrCodE

t.SEt MinHour

SEL. tYPE Gnd1 Gnd2 P.SEt A.Out 0-1A 1-1A 0-1d 1-1d 0-2A 1-2A 0-2d 1-2d

S -1 CodE S.-1 S..-1 S..-.1

CodES -2 S.-2 S..-2 S..-.2

CodESYS.-PArA

PrES toL. d.OFF L -0Live-Zero

tPur t90.1 t90.2 t90.3 t90.4 rES. C.On C.CAL ES.On P.-No S.-No S.-No CoDE FAC1 FAC2 4P.On

CodESIP. On.-LOn Line

Id.No 232CRS232C/RS485

Baudrate

EchoEcho

(RS232C)

LPb.bAUd 0 = 48001 = 24002 = 12003 = 600

- - - -- - - -

only with P.SEt = YES

b A U d :

ENTERFUNCTION

1

2

3

4

5

6

7

8

9

10

11

12

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

NominalValue

NominalValue

Calibrate

Calibrate

Zero Adjustment Channel 1

Zero Adjustment Channel 2

Data Input

Automatic Data InputInterval-Time (min.); 0 = off

Data Output

Clear DataClear

Data-Logger

only with Option"Serial Interface"and with P.SEt =YES

SetHours

SetMinutes

MeasuringMode

ReferenceChannel 1

ReferenceChannel 2

Parameterdisplay

Std./SCOPanal. Output

Setting Time

0 V abs.Channel 1

1 V abs.Channel 1

0 V diff.Channel 1

1 V diff.Channel 1

0 V abs.Channel 2

1 V abs.Channel 2

0 V diff.Channel 2

1 V diff.Channel 2 only with A.Out = SCOP

Select Function

NominalValue

NominalValue

ActualValue

ActualValue

Calibrate

CalibrateSpan Adjustment Channel 2

Span Adjustment Channel 1

Air-Pressure

Tolerance Displayoff

Purge-Delay

t90-TimeCh1 abs.

t90-TimeCh1 diff.

t90-TimeCh2 abs.

t90-TimeCh2 diff.

Reset ofDevice

calibrateCross-Corr.

Cross-Corr.on/off

ext. Switchactive

Program-Version

Serial-Nr.Part 1

Serial-Nr.Part 2

notactive

U s e r-C o d e

Bottle-factor Ch1

Bottle-factor Ch2

automaticReference

only with Option"Serial Interface"

ParameterSerial Interfacelongitud.-

parityRS485-Address

System-Parameter

0 -1

only with tYPE = AbS.

7 - 5

KEY FUNCTIONS

90002927(1) BINOS® 100 4P e [1.00] 17.06.97

Rosemount AnalyticalINPUT - CONTROL

7.3 INPUT - CONTROL

By pressing this keys (Fig. A-1, Item 5 and 6) any parameter value entered may be changed.

Depending on which key is pressed, the value is either enhanced or diminished by one digit.

UP previous value + 1 digit

DOWN previous value - 1 digit

Example:

To setup the requested parameter value, the displayed characters can be adjusted by

pressing each of the key, respectively. Now the correct value can be acknowledged by

pressing ENTER on the secured level.

A suiting value range - which cannot be exceeded - belongs to each parameter. In addition

all entries are subjected to a plausibility check as added protection against operator errors.

The counting speed can be increased by pressing the <UP> or <DOWN> key continuously. When

rolling through the setup values from 0 to maximum or minimum value, the standard counting

speed is activated to make the entering process easier.

Approx. 60 - 120 seconds after pressing any key, the analyzer automatically

returns to the measuring mode.

7 - 6

KEY FUNCTIONS

90002927(1) BINOS® 100 4P e [1.00] 17.06.97


8 - 1

ENTRY OF SYSTEM PARAMETERS

90002927(1) BINOS® 100 4P e [1.00] 25.06.97


8. System Parameters

8.1 Enabling / Disabling System Parameter Function

It might not be necessary to have access to system parameter / spanning function. The appearance

of this function may even disturb. Therefore, it is possible to skip this level completely.

Depress the key

until the text appears.

Depress the key

If the Code has not already been entered, the following display

will appear

Use the keys and to select the Code.

The display will show:

Depress the key


Entry of “YES”: System parameter / spanning function is enabledEntry of “NO”: System parameter / spanning function is disabled

Effect the entry by using

and

ENABLING / DISABLING SYSTEM PARAMETER FUNCTION

8 - 2


90002927(1) BINOS® 100 4P e [1.00] 25.06.97


8.2 Entry of System Parameters

When the system parameters have to be entered or changed,

depress the key

until the display appears.

Depress the key


will appear

Use the keys to select the Code.

and then depress


8 - 3


90002927(1) BINOS® 100 4P e [1.00] 25.06.97


8.2.1 Pressure Correction

To eliminate faulty measurements due to changes in barometric pressure or sample gas pressure,

the operator is offered the opportunity to enter the current pressure expressed in hPa (mbar) in a

range of 800 to 1300 hPa. The concentration values computed by the analyzer will then be

corrected to reflect the barometric pressure or sample gas pressure resp. entry.

The correction factor is calculated via following formula:

Correction factor =

The entry is effected by using and

8.2.2 Tolerance Check

The toleranc e function is for the activation and deactivation of the tolerance check procedure for

various calibration gases.

If the tolerance check procedure has been activated, the microprocessor will verify during

calibration procedures whether the used calibration gas shows a deviation of more than 10 %

from measuring range of zero (zero - level) or more than 10 % of the nominal concentration value

entered resp. (span).

If this tolerance is exceeded , no calibration will be performed , and an error message will

appear (see Section 13).

Entry of “YES”: Tolerance check is deactivated.

Entry of “NO”: Tolerance check is activated.

Perform the entry by using and

To calculate the 10% value the measuring range of "AbS.2" is taken over from

"AbS.1" while being in absolute measuring range.

PRESSURE CORRECTION / TOLERANCE CHECK

1024 hPa

actual pressure

8 - 4


90002927(1) BINOS® 100 4P e [1.00] 25.06.97


8.2.3 Display Off

If "YES" is entered, the DISPLAY will be deactivated about 1 to 2 minutes after the last key

depression. If any key is depressed while the DISPLAY is deactivated, all display elements will be

reactivated without any further operation being initiated.

Entry of “YES”: Display will be deactivated

Entry of “NO”: Display will not be deactivated

Entry is performed by using

followed by

8.2.4 Analog Signal Outputs

The analog signal outputs (optically isolated) are brought out to the 9-pin subminiature D-

connector X2 on the analyzer rear panel.

Entry of “NO”: Output signal of 0 - 10 V (Option: 0 - 1 V) / 0 - 20 mA.

Entry of “YES”: Output signal of 2 - 10 V (Option: 0.2 - 1 V) / 4 - 20 mA (life zero mode)

Use the keys

and for entry.

Note:

The begin of range concentration and the end of range concentration are freely programmable

(see Sections 9.2 and 10.3).

For type of voltage output (standard or option) look at order confirmation or identify plate.

DISPLAY OFF / ANALOG SIGNAL OUTPUTS

8 - 5


90002927(1) BINOS® 100 4P e [1.00] 25.06.97


Fig. 8-2: Pin Assignments X 2 (Analog Signal Outputs)

Fig. 8-1: Mating Socket X 2 (Analog Signal Outputs)

1 ⊥⊥⊥⊥⊥ (V DC)2 0 (2) - 10 V DC [Option: 0 (0,2) - 1 V DC], channel 13 0 (4) - 20 mA, channel 1 (R

B ≤ 500 Ω)

4 0 (2) - 10 V DC [Option: 0 (0,2) - 1 V DC], channel 25 0 (4) - 20 mA, channel 2 (R

B ≤ 500 Ω)

6789

⊥⊥⊥⊥⊥ (mA)

5 1

69

MADE IN GERMANY

M1 M1 M2 M2

24 VDC

X3 OUTPUTX2 OUTPUT

INTERFACE

X1 OUTPUT

IN

R1 R1 R2 R2

OUT OUTINK1 K2

ABS./DIFF.

Mating socket X 2

ANALOG SIGNAL OUTPUTS

8 - 6


90002927(1) BINOS® 100 4P e [1.00] 25.06.97


8.2.5 Flushing Period

For calibration the gas paths must be supplied with sufficient calibration gas. The flushing period

has to be fixed adequately; perform calibration only after a suitable flushing period (the calibration

gas flow should be identical with sample gas flow).

This period may be selected in the range 0 - 99 sec. depending on calibration conditions.

Use the keys

and for entry.

8.2.6 Response Time (t 90)

For some types of analysis an alteration of the analyzer damping factor, i.e. its electrical response

time, t90, may be required. The operator is offered the option of selecting a response time optimal

for each application.

The range of accepted entries is 2 - 15 sec.

Entry possibility for channel 1 (absolute measurement),

Use the key

and for the entry.

FLUSHING PERIOD / RESPONSE TIME

8 - 7


90002927(1) BINOS® 100 4P e [1.00] 25.06.97


Entry possibility for channel 1 (differential measurement).

Use the keys

and for the entry.

Entry possibility for channel 2 (absolute measurement).

Use the key

and for the entry.

Entry possibility for channel 2 (differential measurement).

Use the key

and for the entry.

RESPONSE TIME

8 - 8


90002927(1) BINOS® 100 4P e [1.00] 25.06.97

Rosemount AnalyticalRESET

8.2.7 Reset

The reset operation restores the settings of the analyzer to the parameters and calibration factors

set in our factory at the time of its manufacture.

This is equivalent to switching off the electrical supply line and switching off the battery buffering

of the RAM’s by removing the battery jumper, J7.

All parameters and calibration factors entered by the user will be lost whenever a reset

operation is performed.

The currently valid user identification code must be entered before a reset will be executed; this

will prevent inadvertent resets.

Entry is performed by using

followed by

Whenever a reset operation is initiated, the analyzer operating program will be restarted, just as

it is when the instrument is switched on at first (see Section 6).

Jumper J6, which activates the watchdog circuitry, must be inserted if the

reset operation is to be executed correctly

8 - 9


90002927(1) BINOS® 100 4P e [1.00] 25.06.97


8.2.8 Cross - Compensation

This control permits switching the electronic cross-compensation feature on and off. T h e

cross-compensation feature is designed to minimize mutual interferences between the two gases

(e.g., CO2 and CO) measured by the analyzer.

Entry of “NO”: Cross-compensation is disabled

Entry of “YES”: Cross-compensation is enabled


and

After changing this parameter a new spanning must be accomplished.

8.2.9 Cross - Compensation Calibration

Determination of cross-compensation correction factors is performed during the span adjustment.

Pure test gases are required for this operation. Once cross-compensation corrections have been

determined, span adjustments may be performed using test gas mixtures.

Entry of “NO”: Spanning without cross-compensation correction (test gas mixtures )

Entry of “YES”: Spanning with cross-compensation correction (pure test gases )


and

CROSS-COMPENSATION / CROSS-COMPENSATION CALIBRATION

8 - 10


90002927(1) BINOS® 100 4P e [1.00] 25.06.97


To perform a calibration with cross-compensation correction, proceed as follows:

First perform a zeroing for both analysis channels (see Section 9.3.1).

Then perform a spanning for both analysis channels as described in Section 9.3.2.

The spanning for the first of the analysis channels calibrated must then be repeated.

The entries described in Sections 8.2.8 and 8.2.9 must be “YES” for

performanceof a calibration with cross-compensation correction !

Use only pure test gases !

When using test gas mixtures, “C.Cal” must be set to “NO” !

Spanning may be carried out only in the absolute measurement mode !

8.2.10 Externally Located Switch

Sometimes it is necessary to switch the measurement mode and/or measuring range of analog

outputs by a separately located unit (see Section 11.2), i.e. not in the “SEL” menu.

By entering “YES”, this function has been activated. Now it is no longer possible to change either

measurement mode or measuring range in the “SEL” menu; only the actual setup will be displayed.

Entry of “NO”: External switch (option) is disabled

Entry of “YES”: External switch (option) is enabled


and

CROSS-COMPENSATION CALIBRATION / EXTERNALLY LOCATED SWITCH

8 - 11


90002927(1) BINOS® 100 4P e [1.00] 25.06.97


8.2.11 Program Version

The Program Version (No. of the installed software version) will be displayed.

Depress the key

8.2.12 Serial - No.

The Serial - No. will be displayed. (Please note this number for further contact with our factory

regarding maintenance, service etc.).

Depress the key

Continuation of Serial - No.

Depress the key

8 - 12


90002927(1) BINOS® 100 4P e [1.00] 25.06.97


8.2.13 User Code

The value 1 has been set in our plant.

To prevent parameter alterations by unauthorized persons, the operator may specify another

password (user code).

Use the keys

and for entry.

Please take care when completing the user code.

8.2.14 Gas - Cylinder Correction Factor

For differential measurement, it is sometime necessary to adjust the signal value to the set value.

This is possible due to the gas - cylinder correction factor: using this factor, the sensitivity can be

calibrated again during the differential measurement.

Example:

FAC.1old: 1.000

Difference to set value: +38

Difference to actual value: +40 ppm

Diff. to set value x FAC.1old 38 x 1.000

Diff. to actual value 40

Note:

Usually it is not necessary to adjust a gas - cylinder correction factor of 1.000. The difference

between the set and the actual values may happen due to the test gas tolerances or during the

analyzer calibration.

USER CODE / GAS - CYLINDER CORRECTION FACTOR

FAC1new: = = 0.950

8 - 13


90002927(1) BINOS® 100 4P e [1.00] 25.06.97


Entry possibility for

Use the keys

and for entry.

Entry possibility for

Use the keys

and for entry.

Cylinder correction factor for channel 1

(differential measurement).

cylinder correction factor for channel 2

(differential measurement).

GAS - CYLINDER CORRECTION FACTOR

8 - 14


90002927(1) BINOS® 100 4P e [1.00] 25.06.97

Rosemount AnalyticalGROUND LEVEL MODE

8.2.15 Ground Level Mode

With this parameter the type of ground level determination can be selected for differential

measurement.

Entry of “YES”: The concentration present when switching over from absolute to

differential measurement is accepted by the analyzer as the valid

ground level for differential measurement.

In addition the following gases must be present in the analyzer:

Reference side: Zero gas

Measurement side: Reference gas

Entry of “NO”: The analyzer uses the concentration values set for parameter

“Gnd1” and/or “Gnd2” (can be found in the “SEL.” function line,

see Item 10.2) as ground level for differential measurement.

When the system parameter “4P.On” is changed from “NO” to “YES” and the differential

measurement mode is already active, then the analyzer continues to use the preset

reference concentration values. To be able to change the ground level automatically, the

analyzer must be switched over from absolute to differential measurement mode at first.

When "YES" has been selected for “4P.On”, then the parameters “Gnd1” and “Gnd2”

(Section 10.2) show only the preset ground level. These parameters cannot be adjusted

by hand any more.

Use the keys

and for entry.

Depress the key until

the display shows The analyzer is now is back to analysis

mode.

ABSOLUTE MEASUREMENT

9 - 190002927(1) BINOS® 100 4P e [1.00] 25.06.97


9. Absolute Measurement

The analyzer can measure in two different modes: absolute and differential.

In absolute measurement mode the reference side of the analyzer is purged with an unpressurized

gas, which does not absorb within a specified spectral range (flow: approx. 1 l/min)! In most cases

nitrogen (N2) is used.

9.1 Setup of the Absolute Measurement Mode

To setup the absolute measurement mode, proceed as follows:

Depress the key


Depress the key


will appear

Use the keys to select the Code.

and then depress

SETUP OF THE ABSOLUTE MEASUREMENT MODE


9 - 2 90002927(1) BINOS® 100 4P e [1.00] 25.06.97



Use the keys and to select the variable “AbS.”

Now the absolute measurement mode is active.

It is not possible to use different measurement modes for the two measuring channels.

When "YES" has been chosen for the system parameter "ES.On" (i.e. external switch

is active), then the switching over can be carried out only via this external switch. Only

the actual setting is displayed on the monitor now.


Depress the key until the display shows

9.2 Setting Analog Outputs

While setting the analog outputs, it can be chosen between standard values ("Std.") and a freely

programmable magnifier (Scope, "SCOP").

Entry of “Std.”: The factory range settings are taken over. The preset voltage and

(standard) current ranges correspond to the following concentration range:

[0 ... End of range (1000 ppm or 3.0 % resp.)]

When "Std." has been chosen, the "Scope" parameters will not be

displayed any longer.

Entry of “SCOP”: The concentration range can be freely set.

(scope) To select the variable and enter the desired range:

use the keys and

SETUP ABSOLUTE MEASUREMENT MODE / SETTING ANALOG OUTPUTS


9 - 390002927(1) BINOS® 100 4P e [1.00] 25.06.97


When “SCOP” has been entered appears on the display.

Now the value for "channel 1 absolute" can be selected: it represents the begin of voltage/current

range.

Entry is effected by using and

It appears

Now the value for "channel 1 absolute", which represents the end of voltage/current range, can be

entered.

Example:

“Life Zero” has been selected (system parameter “L-0” = “YES”).

The analog output is being used. “0-1A” = 200 ppm; “1-1A” = 600 ppm

Concentration [ppm] 200 300 400 500 600

Current [mA] 4 8 12 16 20

If the same value has been selected for "0-1A" as for "1-1A", then 1 digit will be added

automatically to the "1-1A" value.

The values for "channel 2 absolute"

must be entered, too.


is active), then the switching over from "Std." to "SCOP" can be carried out only via

this external switch. Only the actual setting may be displayed on the monitor now.

ANALOG OUTPUT SETTING


9 - 4 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


9.3 Calibration

To ensure correct measurement results, zeroing and spanning should be carried out once a week.

Spanning can be performed only after zeroing.

For the calibration procedure the required test gases have to be fed to the analyzer through the

respective gas inlets (cf. Section 5.3) with a no-back-pressure gas flow rate of about 1 l/min (the

same as with sample gas) !

After switching on the analyzer, wait at least 15 to 50 minutes

(depending on installed detectors) before admitting gas to the analyzer !

Zeroing

For zeroing, the measurement side of the analysis cell has to be purged with the same gas

as its reference side.

Spanning

The span gas concentration should be in a range of 80 % - 110 % of full - scale range !

For lower span gas concentrations the measuring accuracy could be lower for sample

gas concentrations, which are higher than the span gas concentration !

When using span gas mixtures the entry for “C.Cal” must be set to “NO”

(see Section 8.2.9) !

The correct pressure must be entered before performing the calibration,

if you want to have the possibility of pressure correction (see 8.2.1) !

CALIBRATION


9 - 590002927(1) BINOS® 100 4P e [1.00] 25.06.97

Rosemount AnalyticalZEROING

9.3.1 Zeroing

Zeroing will set the actually measured gas concentration to “zero”.

Depress the key

until the display shows (zeroing channel 1) or

(zeroing channel 2) resp.

Depress the key

The following display will appear

Use the keys to select the correct user code

and acknowledge by depressing

The display will show or resp.

The actual zero level will be displayed.

Wait until the entered flushing period and t90 time elapses.


9 - 6 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


Depress the key

The nominal value or will be displayed.

If the actual and nominal zero levels are identical, the next function can be selected then by using

the FUNCTION - key (without zeroing).

If the two values differ, then

depress the key

The actual measuring value or will be displayed

To start zeroing press again.

As soon as zeroing has finished,

the actual measuring value or resp. will be displayed.

To leave “calibration mode” press

ZEROING


9 - 790002927(1) BINOS® 100 4P e [1.00] 25.06.97


9.3.2 Spanning

9.3.2a Enabling / Disabling Spanning Function

It might not be necessary to have access to system parameter / spanning function. The appearance

of this function may even disturb. Therefore, it is possible to skip this level completely.

Depress the key


Depress the key


will appear

Use the keys and to select the Code.


Depress the key


Entry of “YES”: System parameter / spanning function is enabledEntry of “NO”: System parameter / spanning function is disabled


and

ENABLING / DISABLING SPANNING FUNCTION


9 - 8 90002927(1) BINOS® 100 4P e [1.00] 25.06.97

Rosemount AnalyticalSPANNING

9.3.2b Performing of Spanning

Verification of the span calibration is essential for accurate concentration measurement.

Spanning can be performed only after zeroing.

Spanning will set the actually measured gas concentration to the entered “span gas setpoint”.

Note : The span gas concentration should be in a range of 80 % - 110 % of full - scale range !

For lower span gas concentrations the measuring accuracy could be lower for sample gas

concentrations, which are higher than the span gas concentration !

When using span gas mixtures the entry for “C.Cal” must be set to “NO”

(see Section 8.2.9) !

The correct pressure must be entered before performing the calibration,

if you want to have the possibility of pressure correction (see 8.2.1) !

Depress the key

until the display shows (spanning channel 1) or

(spanning channel 2) resp.

Depress the key

Enter the correct user code , if not already entered

The display will show or resp.

The actual concentration level will be displayed.

Wait until the entered flushing period and t90

time elapses.


9 - 990002927(1) BINOS® 100 4P e [1.00] 25.06.97


Depress the key

The test gas setpoint or resp. will be displayed.

If necessary, enter the true test gas setpoint value (taken from the manufacturer’s certification on

the gas bottle) by

using the keys

and

The actual measuring value or resp. will be displayed

Leave calibration mode by pressing the FUNCTION - key (enter of nominal value without span

calibration)

or press again to start spanning.

As soon as spanning has finished, the display indicates

the actual measuring value or resp.

To leave calibration mode press

SPANNING


9 - 10 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


9.4 Measurement


the display shows

The analyzer is now in the analysis mode.

In absolute measurement mode the reference side of the analyzer is purged with an unpressurized

gas, which does not absorb within a specified spectral range. In most cases nitrogen (N2) is used

for reference side. The measurement side is purged with sample gas (flow: approx. 1.0 l/min)!

Analyzer warming-up after switching on takes about 15 to 50 minutes,

depending on the installed detectors !

Admit reference gas (nitrogen, N2) at the gas inlet fitting of reference side.

Admit sample gas at the gas inlet fitting of measuring side.

Set the gas flow rate to approx. 1 l/min.

Note !

No matter which program level is active, the program automatically returns to the measurement

level 1 or 2 minutes after the last pressing of a key !

The right-hand decimal point of the display is pulsing to indicate absolute measurement mode.

It is possible to identify the measurement mode of the analyzer and measuring range of the analog

outputs by digital outputs (see Section 11).

MEASUREMENT

DIFFERENTIAL MEASUREMENT

10 - 190002927(1) BINOS® 100 4P e [1.00] 25.06.97


10. Differential Measurement

The analyzer can measure in two different modes: absolute and differential.

In differential measurement mode the reference side of the analyzer is purged with an unpressur-

ized reference gas, the measurement side is purged with sample gas (flow: approx. 1.0 l/min)!

10.1 Ground Level Mode

In this measurement mode, the reference concentration, which is used by the analyzer to measure

the difference, is of great importance: it is the basis for the differential measurement. The analyzer

offers two possibilities to determinate the ground level.

Depress the key


Depress the key


will appear

Use the keys to select the Code

and then depress


GROUND LEVEL SETTINGS


10 - 2 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


Depress the key


10.1.1 Automatic Determination

In this mode, the analyzer takes over the values present before the switching over from absolute

to differential measurement.

Entry of “YES”: The concentration present when switching over from absolute to

differential measurement is accepted by the analyzer as the valid

ground level for differential measurement.

In addition the following gases must be present in the analyzer:

Reference side: Zero gas

Measurement side: Reference gas

When the system parameter “4P.On” is changed from “NO” to “YES” and the differential

measurement mode is already active, then the analyzer continues to use the preset

reference concentration values. To be able to change the ground level automatically, the

analyzer must be switched over from absolute to differential measurement mode at first.

When “YES” has been selected for “4P.On”, then the parameters “Gnd1” and “Gnd2”

(section 10.2) show only the preset ground level: These parameters cannot be adjusted

by hand any more.

Use the keys and to select the variable “Yes.”


the display shows The analyzer is now back to analysis

mode.

GROUND LEVEL SETTINGS


10 - 390002927(1) BINOS® 100 4P e [1.00] 25.06.97

Rosemount AnalyticalGROUND LEVEL SETTINGS

10.1.2 Determination of Ground Level by Selecting Parameters

When this method is used, the ground level limits are preset values. This measurement mode does

not require to be preset before switching over; it can be selected during a differential measurement

as well.

Entry of “NO”: The analyzer uses the concentration values set for parameter

“Gnd1” and/or “Gnd2” (can be found in the “SEL.” function line,

see Item 10.2) as ground level for differential measurement.

Use the keys and to select the variable “No”


the display shows The analyzer is now back to analysis

mode.


10 - 4 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


10.2 Setup of the Differential Measurement Mode

To setup the differential measurement mode, proceed as follows:

Depress the key


Depress the key


will appear


and then depress

The display will now show:

Use the keys and to select the variable “Diff.”

Now the differential measurement mode is active. After switching over to differential measurement

mode, the reference side must be purged with reference gas.

It is not possible to use different measurement modes for the two measuring channels.


is active), then the switching over can be carried out only via this external switch. Only

the actual setting is displayed on the monitor now.

SETUP OF THE DIFFERENTIAL MEASUREMENT MODE


10 - 590002927(1) BINOS® 100 4P e [1.00] 25.06.97


10.2.1 Manual Ground Level Setting

Use the keys and to set the variable to concentration ofthe reference gas in channel 1.

Use the keys and to set the variable to concentration ofthe reference gas in channel 2.


Depress the key

10.3 Setting Analog Outputs

While setting the analog outputs, it can be chosen between standard values ("Std.") and a freely

programmable magnifier (Scope, "SCOP").

Entry of “Std.”: The factory range settings are taken over. The preset voltage and

(standard) current ranges correspond to the following concentration range:

Begin of Range End of Range

Channel 1 - 50 ppm + 50 ppm

Channel 2 - 1 % + 1 %

When "Std." has been chosen, the "Scope" parameters will not be

displayed any longer.

Entry of “SCOP”: The concentration range can be set freely.

(scope)

Use the keys and to select the variable.

SETUP DIFFERENTIAL MEASUREMENT MODE / SETTING ANALOG OUTPUTS


10 - 6 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


When “SCOP” has been entered appears on the display.

Now the value for "channel 1 differential" can be selected which represents the begin of voltage/

current range.

Entry is effected by using and

It appears

Now the value for "channel 1 differential" can be entered which represents the end of voltage/

current range.

Example:

“Life Zero” has been selected (system parameter “L-0” = “YES”).

The analog output is being used. “0-1d” = -20 ppm; “1-1d” = +20 ppm

Concentration [ppm] -20 -10 0 10 20

Current [mA] 4 8 12 16 20

If the same value has been selected for "0-1d" as for "1-1d", then 1 digit will be added

automatically to the "1-1d" value.

The values for "channel 2 differential"

must be entered, too.


is active), then the switching over from "Std." to "SCOP" can be carried out only via

this external switch. Only the actual setting may be displayed on the monitor now.

SETTING ANALOG OUTPUT


10 - 790002927(1) BINOS® 100 4P e [1.00] 25.06.97

Rosemount AnalyticalCALIBRATION (ZEROING)

10.4 Calibration (Zeroing)

To ensure correct measurement results, zeroing should be carried out once a week.

Zeroing will set the actually measured gas concentration to “zero”.

For zeroing the measurement side of the analysis cell has to be purged with the same gas as its

reference side through the respective gas inlets (cf. Section 5.3) with a no-back-pressure gas flow

rate of about 1 l/min (the same as with sample gas) !

After switching on the analyzer, wait at least 15 to 50 minutes

(depending on installed detectors) before admitting gas to the analyzer !

Depress the key

until the display shows (zeroing channel 1) or

(zeroing channel 2) resp.

Depress the key

The following display will appear

Use the keys to select the correct user code

and acknowledge by depressing


10 - 8 90002927(1) BINOS® 100 4P e [1.00] 25.06.97

Rosemount AnalyticalCALIBRATION (ZEROING)

The displays will show or resp.

The actual zero level will be displayed.

Wait until the entered flushing period and t90 time elapses.

Depress the key

The nominal value or will be displayed.

If the actual and nominal zero levels are identical, the next function can be selected then by using

the FUNCTION - key (without zeroing).

If the two values differ, then

depress the key

The actual measuring value or will be displayed

To start zeroing depress again.

As soon as zeroing has finished,

the actual measuring value or resp. will be displayed.

To leave “calibration mode” depress


10 - 990002927(1) BINOS® 100 4P e [1.00] 25.06.97

Rosemount AnalyticalMEASUREMENT

10.5 Measurement


the display shows

The analyzer now is in the analysis mode.

In differential measurement mode the reference side of the analyzer is purged with an unpressur-

ized reference gas, the measurement side is purged with sample gas (flow: approx. 1.0 l/min)!

Analyzer warming-up after switching on takes about 15 to 50 minutes,

depending on the installed detectors !

Admit reference gas at the gas inlet fitting of reference side.

Admit sample gas at the gas inlet fitting of measuring side.

Set the gas flow rate to approx. 1 l/min.

Note !

No matter which program level is active, the program automatically returns to the measurement

level 1 or 2 minutes after the last pressing of a key!

The maximum absolute concentration of the gas to be measured is the upper limit of

the measuring range for “AbS”. Above this limit linearization errors may occur.

(Abs. Concentration of the gas measured = Ref. Concentration + Diff. Concentration)

The right-hand decimal point of the display is switched off during differential measurement mode.

It is possible to identify the measurement mode of the analyzer, measuring range of the analog

outputs and the ground level mode by digital outputs (see Section 11).


10 - 10 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


DIGITAL OUTPUTS / INPUTS

11 - 190002927(1) BINOS® 100 4P e [1.00] 25.06.97


11. Digital Outputs / Inputs

All analyzer digital outputs and digital inputs appear on the rear panel (Fig. 11-1).

Fig. 11-1: Rear Panel of BINOS ® 100 4P (Digital Outputs / Digital Inputs)

MADE IN GERMANY

M1 M1 M2 M2

24 VDC

X3 OUTPUTX2 OUTPUT

INTERFACE

X1 OUTPUT

IN

R1 R1 R2 R2

OUT OUTINK1 K2

ABS./DIFF.

Plug X 3

(Digital Outputs)

LEMOSA Socket

(Digital Inputs)

DIGITAL OUTPUTS / INPUTS

11 - 2 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


Fig. 11-3: Pin - Assignments LEMOSA Socket (Digital Inputs)

contact closed contact open

absolut differential

measurement measurement

analog output analog output

“standard” “scope”

white

brown

green

11.1 Digital Outputs

All digital outputs of the analyzer are brought out to plug X 3 on the rear panel (Fig. 11-1). The

loading of the outputs (“Open Collector”) is max. 30 V DC / 30 mA.

Fig. 11-2: Pin - Assignments X 3 (Digital Outputs)

1 Measuring mode (absolute / differential)2 Analog output (“standard” / “scope”)3 Ground level mode “4P-On” (on / off)4 not used5 ⊥⊥⊥⊥⊥6 not used7 not used8 not used9 not used

1 5

6 9

11.2 Digital Inputs

To switch the measurement mode and/or measuring range of analog outputs via externally located

switches (see Section 8.2.10) and not in the “SEL” menu, the necessary digital inputs are brought

out to the LEMOSA socket on the rear panel of the analyzer (Fig. 11-1).

The loading of the customers contacts is min. 10 V DC / 1 mA.

To activate this function, system parameter “ES.ON” is set to “YES”. Now it is no longer possible

to change either measurement mode or measuring range in the “SEL” menu; only the actual setup

will be displayed.

SERIAL INTERFACE (OPTION)

12 - 190002927(1) BINOS® 100 4P e [1.00] 25.06.97


12. Serial Interface (Option)

12.1 Retrofitting of Serial Interface / Status Signals

(status signals only: PCB BSI 10, Catalog - No.: 43 001 590,

RS 232 - Interface: PCB BSI 10 with PCB SIF 232, Catalog - No.: CH 000 069

RS 485 - Interface: PCB BSI 10 with PCB SIF 485, Catalog - No.: CH 000 070,

see Section 12.3.2, too)

Be sure to observe the safety measures !

Opening the housing (see Section 21)

Connect circuit board to the threated bolts at the rear panel and mounting with the

washers and the screws.

Connect cable subject to code pin to BKS - pin connector J9.

RETROFITTING

123456123456

J 9

PCB BSI 10

Threated bolt

Rear panel

121212121212

J 9

Rear panel

1Code pin

123456123456

Fig. 12-1: Installation of PCB BSI 10

For retrofitting serial interface insert enclosed EPROM (see Section 25).


12 - 2 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


12.2 General

The analyzer is equipped with a serial interface enabling communication with a host computer. The

host computer can call up, prescribe, or alter parameters, as well as initiate analyzer operations,

using standardized protocols. The optional BSI 10 plug in circuit board constitutes the hardware

interface. This may be configured as RS 232 C or RS 485 interface. The RS 485 interface permits

networking several analyzers. Each analyzer may then be addressed using an assigned

numerical ID - code.

Communications are always initiated by the host computer, i.e., analyzer behaves passively until

the host computer requests information from them or demands commencement of an action.

Communications use so - called “telegrams” being exchanged between the host computer and

the analyzer(s). Syntax for these telegrams is established in protocols.

Telegrams always commence with the "$" start character , immediately followed by a three - digit

instruction code.

Subsequent elements of telegrams are segregated by the ";" hyphen character .

The final element of all telegrams transmitted must be the “CR” termination character .

Upon receipt of the termination character, the analyzer attempts to evaluate the current contents

of its input buffer as a valid telegram. If the syntax of the transmitted telegram is correct, the analyzer

will transmit a response telegram to the host computer. This consists of the start character, an

instruction code, requested data, a block - parity byte, and the termination character.

If the syntax of the transmitted telegram is not correct, the analyzer will transmit a status telegram

containing an error message to the host computer. Each termination character reception thus

initiates an analyzer response.

GENERAL


12 - 390002927(1) BINOS® 100 4P e [1.00] 25.06.97


To avoid detecting transmission errors, the host computer can insert a message - length parity byte

immediately preceding the termination character for verification by the analyzer.

The analyzer invariably transmits message - length parity bytes immediately preceding termina-

tion characters.

The time elapsed between the reception of start characters and termination characters is not

limited by the analyzer, i.e., there are no “time - out” periods.

If the host computer transmits new characters before the analyzer has responded to the preceding

telegram, the analyzer’s input buffer will reject them, i.e., these characters will be ignored by the

analyzer.

The transmission rate may be set between 600 and 4800 baud .

An echo - mode may also be activated.

The analyzer software is configured so that telegrams may be sent to the host computer at time

intervals of 150 ms and greater.

GENERAL


12 - 4 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


12.3 Start Up

The analyzer has been set in our factory to RS 232 C or RS 485 interface via the plugged PCB

SIF 232 or SIF 485 on the PCB BSI 10.

The parameter 232c can also been set to “NO” or “YES” in the SIP (Serial Interface Parameters)

line.

Interconnection to the interface is via the 9 - pin socket „Interface“ on the analyzer rear panel

(Fig. 12-2).

START UP

MADE IN GERMANY

M1 M1 M2 M2

24 VDC

X3 OUTPUTX2 OUTPUT

INTERFACE

X1 OUTPUT

IN

R1 R1 R2 R2

OUT OUTINK1 K2

ABS./DIFF.

Socket

“Interface”

Fig. 12-2: Socket “Interface” (Serial Interface)


12 - 590002927(1) BINOS® 100 4P e [1.00] 25.06.97


12.3.1 RS 232 C

This interface requires a shielded cable having at least three internal conductors.

Fig. 12-3: Pin - Assignments “RS 232 Interface”

12.3.2 RS 485

Configure 2- or 4- wire operation via solder bridge LB 1 of PCB SIF 485 before mounting the PCB.

Connecting of [1 - 2] 2-wire operation is selected. Connecting of [2 - 3] 4-wire operation is active.

Connect jumper P2 at both ends of interface connection (termination). For network operation with

several analyzers via RS485 interface, termination has to be done at both ends of network

connection only. For the other analyzers remove the jumper.

Fig. 12-4: Pin - Assignments “RS 485 Interface”

In contrast to RS 232 C operation, simultaneous transmission and reception is not implemented

in this standard. This would not result in damage to the electronics, but could lead to destruction

of data. The analyzer behaves passively in this mode of operation, i.e., it keeps its transceiver set

for reception whenever it is not transmitting. Since the time periods for transmission and reception

are controlled by protocols, “data collisions” are excluded.

START UP

1 GND2 RxD3 TxD4 not used5 GND6 not used7 not used8 not used9 not used

1

69

5

1 GND2 RxD-3 RxD+4 TxD+5 TxD-6 not used7 not used8 not used9 not used

1

69

5


12 - 6 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


12.3.3 Switching ON/OFF Interface Operation

The analyzer may be set to either “on - line” or “off - line” status. This setting may be performed

either from the keypad or via telegram input.

Keyboard setting:

SIP - parameter On.-L. = YES for on - line status

SIP - parameter On.-L. = NO for off - line status

Telegram setting:

Instruction code 006: sets analyzer on - line status

Instruction code 007: sets analyzer off - line status

If the analyzer is set to off - line status, it will accept only instruction code 006. All other instructions

will be ignored and result in transmission of appropriate status telegrams.

12.3.4 Setting Interface Parameters

Agreement of interface parameters between analyzer and host computer is a fundamental

requirement for communication without errors.

The following analyzer parameters are concerned:

Baud rate: 600 / 1200 / 2400 / 4800 bits/s

Data bits: 8

Stop bits: 2

Parity bit: none

Echo mode: on / off (received characters will be retransmitted immediately)

LPB-test: on / off (message - length parity check)

ID No.: 0 to 99 (device ID No. in RS 485 mode)

START UP (INTERFACE - PARAMETER)


12 - 790002927(1) BINOS® 100 4P e [1.00] 25.06.97

Rosemount AnalyticalSTART UP (INTERFACE - PARAMETER)

All entries are made by using the keys

and

Depress the key

until appears,

then depress the key

The unit is now ready for code entry, if such has not already been performed.

NO = off - line status

YES = on - line status

Each device is assigned a device number for operation

through the RS 485 interface (0 - 99).

Select interface type:

NO = RS 485 YES = RS 232 C

Set baud rate:

0 = 4800 1 = 2400

2 = 1200 3 = 600

Echo-mode operation:

NO = OFF YES = ON

Message - block parity check

NO = OFF YES = ON


12 - 8 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


12.4 Telegram Syntax

Telegrams are assembled as follows:

12.4.1 Start Character ( “$” = Hex 24)

If the start character is missing will be transmitted of an appropriate status telegram by the analyzer.

12.4.2 Termination Character ( “CR” = Hex OD)

If the termination character is missing, no decoding of the transmitted information will be performed,

and the analyzer will not respond. No response message will be transmitted.

12.4.3 Instruction Code

Each instruction is assigned a unique three digit numerical instruction code. If a received

instruction code should be other than three digits in length or contain non - numerical ASCII-

characters, the analyzer will transmit an appropriate status telegram. Reception of unassigned

instruction codes will also result in the transmission of a status telegram.

In the RS 232 C mode of operation, the instruction code immediately follows the start character;

in the RS 485 mode of operation, the start character is followed by a two - digit device identification

code, the separator character “;” and a three - digit instruction code, in this order.

12.4.4 Hyphen Character ( “;” = Hex 3B)

Individual elements of a telegram line are separated by this hyphen character. Missing hyphen

characters can lead to misinterpretations of telegrams, and will result in transmission of an

appropriate status telegram.

TELEGRAM SYNTAX


12 - 990002927(1) BINOS® 100 4P e [1.00] 25.06.97


12.4.5 Status Telegram

If telegram syntax is faulty, or analyzer is unable to act upon an instruction received, then the

analyzer will transmit a status telegram to the host computer.

These status telegrams are listed here for reference:

$ID;000;S100;LPB<CR> unrecognized instruction code

$ID;000;S101;LPB<CR> LP - byte in error

$ID;000;S102;LPB<CR> start character missing

$ID;000;S103;LPB<CR> input buffer overflow

$ID;xxx;S104;LPB<CR> analyzer off - line status

$ID;xxx;S105;LPB<CR> text line too long

$ID;xxx;S106;LPB<CR> undefined instruction

$ID;xxx;S107;LPB<CR> invalid integer value

$ID;xxx;S108;LPB<CR> numerical value outside defined range

$ID;xxx;S109;LPB<CR> invalid failure/status code

$ID;xxx;S110;LPB<CR> instruction can not be done here

$ID;xxx;S111;LPB<CR> failure in transmitted character

$ID;xxx;S112;LPB<CR> zeroing running

$ID;xxx;S113;LPB<CR> spanning running

$ID;xxx;S114;LPB<CR> invalid real number

$ID;xxx;S115;LPB<CR> automatic calibration mode off

$ID;xxx;S116;LPB<CR> parameter outside defined range

$ID;xxx;S117;LPB<CR> preflushing period is running

xxx: instruction code

ID: device ID No. in RS 485 mode

LPB: message - length parity byte

<CR>: termination character

STATUS TELEGRAM


12 - 10 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


12.4.6 Numerical Representations

Telegrams may contain integers or real numbers. The formats for these numbers are subject to the

following restrictions:

Integers: - Max. value = 216 - 1

- Positive numbers only accepted

- No decimal points allowed

Real: - Maximum of 6 digits accepted

- No alphabetic characters (e.g. 2.2E-6) allowed

- Analyzer output = 6 - digit real numbers

12.4.7 Block Parity Check

The master control computer may insert a message - length parity byte into telegrams. This

invariably consists of two characters.

The message - length parity byte is the cumulatively EXCLUSIVE - OR correlation of all previously

transmitted characters of the telegram line. Representation is in hexadecimal format. For example,

if the decimal value should be decimal 13, this will be represented by the two characters “OD”, i.e.,

030H and 044H.

The verification procedure may be enabled or disabled at the analyzer (see Section 12.3.4).

NUMERICAL REPRESENTATION / BLOCK PARITY CHECK


12 - 1190002927(1) BINOS® 100 4P e [1.00] 25.06.97


12.5 Instruction Syntax

Code definitions:

RP: Receive parameters analyzer is accepting values

SP: Send parameters analyzer is sending values

RI: Receive instructions

k: Channel numbers 0 to 2 (0 = both channels)

m: Measurement mode (0 = absolute / 1 = differential)

w: Value (0 = No or scope / 1 = Yes or standard)

ff: Function line number

pp: Parameter number

<ID>: Analyzer ID - no. for RS 485 mode of operation; follows start character

LPB: Message - length parity byte

<CR>: Termination character

Receipt of any instruction codes not listed in the following section will be acknowledged by

transmission of status code 106. Future expansions will make use of code numbers not currently

in use.

12.5.1 Instruction Listing

Instruction syntax: Instruction description:

$ID;001;LPB<CR> SP “4P.On” parameter

answer “0”: Ground level of “GND” parameters is used (Section 10.2.1).

answer “1”: Automatic ground level is used (Section 10.1.1).

$ID;002;w;LPB<CR> RP “4P.On” parameter

w “0”: Use ground level of “GND” parameters (Section 10.2.1).

w “1”: Use automatic ground level is used (Section 10.1.1).

$ID;003;k;LPB<CR> SP Ground level for differential measurement

answer: Differential measurement mode: entered ground level

answer: Absolute measurement mode: “GND” parameters

$ID;004;w;k;LPB<CR> RP Ground level for differential measurement

Not for differential measurement mode, if “4P.On” = YES.

INSTRUCTION SYNTAX / INSTRUCTION LISTING


12 - 12 90002927(1) BINOS® 100 4P e [1.00] 25.06.97

Rosemount AnalyticalINSTRUCTION LIST

Instruction syntax: Instruction description:

$ID;006;LPB<CR> RI on - line status

$ID;007;LPB<CR> RI off - line status

$ID;008;LPB<CR> SP datalogger data

$ID;009;k;LPB<CR> SP measurement mode

$ID;010;m;k;LPB<CR> RP measurement mode [k = 0 only]

$ID;011;m;k;LPB<CR> SP at full scale range

$ID;013;k;LPB<CR> SP t90

(response time) [k= 0 to 4]

$ID;014;w;k;LPB<CR> RP t90

(response time) [k= 1 to 4]

$ID;017;k;LPB<CR> SP preflushing period (zero gas)

$ID;018;w;k;LPB<CR> RP preflushing period (zero gas) [k = 0 only]

$ID;019;k;LPB<CR> SP preflushing period (span gas)

$ID;020;w;k;LPB<CR> RP preflushing period (span gas) [k = 0 only]

$ID;023;k;LPB<CR> SP concentration

$ID;028;m;k;LPB<CR> SP span gas concentration

$ID;029;m;w;k;LPB<CR> RP span gas concentration

$ID;601;ff;pp;LPB<CR> SP analyzer parameter

$ID;602;ff;pp;LPB<CR> RP analyzer parameter

$ID;603;k;LPB<CR> SP gas component

$ID;604;k;LPB<CR> RI automatic zeroing

$ID;605;k;LPB<CR> RI automatic spanning

$ID;627;LPB<CR> SP failure message (possible error batt . is

clearing by read out)

k = 0 all values

k = 1 Ch. 1 abs.

k = 2 Ch. 1 diff.

k = 3 Ch. 2 abs.

k = 4 Ch. 2 diff.


12 - 1390002927(1) BINOS® 100 4P e [1.00] 25.06.97


12.6 Datalogger

The analyzer has been equipped with a datalogger which instantly prints out all major data stored

during the measurement: measuring values, measurement mode, error status, serial number, and

time of up to 180 storage locations. An automatic function enables the automatic recording of

measuring values at defined time intervals. Data output is accomplished e.g. by a printer

connected via serial interface.

12.6.1 Manual Recording of Data in the Datalogger

If the measured value is displayed, then the actual data could be stored by just pressing

The measured value memory automatically switches over to the next storage location assigned.

The initiated storage process is acknowledged by the following message, displayed for a short

period of time:

(“XX” identifies the location for the next storage)

If all 180 storage locations are occupied, the error message “E.37” (OA error =

Overflow Area error) appears on the monitor. In case that the new values must be

stored, then press and the first lines will be overwritten.

Normally the message “E.37” disappears 1 or 2 minutes later.

The datalogger may be programmed via analyzer electronics, but this is possible only when “YES”

has been selected for parameter “P.SEt” (see Section 8.1).

In this case the assigned storage location number is constantly displayed on the monitor.

In addition the storage location can now be freely assigned by pressing the keys

DATALOGGER


12 - 14 90002927(1) BINOS® 100 4P e [1.00] 25.06.97

Rosemount AnalyticalDATALOGGER

12.6.2 Automatic Recording of Data in the Datalogger

In this menu the time intervals can be selected, when the automatic data storage have to be

accomplished.

The range of accepted entries is 0 to 1440 minutes (= 24 hours)

By selecting “0”, the automatic data storage function is disabled.

Use the keys and for the entry.

Note:

If an OA error occurs during the automatic storage mode, no error message (“E.37”) will be

displayed and the previously stored values will be automatically overwritten, first line at first.

12.6.3 Data Output

Data output is accomplished e.g. by a printer connected via serial interface. Make sure that the

parameters (setting in “SIP.”, see Section 12.3.4) of the serial interfaces are identical.

Baud rate: 600 / 1200 / 2400 / 4800 bits/s

Data bits: 8

Stop bits: 2

Parity bit: none

Echo mode: on / off (received characters will be retransmitted immediately)

To print out the stored data use the keys to select the variable “YES” .

and then depress

All data stored for the current operation/measurement will be printed out in A4 format and 65 lines

per page. A line feed is acknowledged by printing of <CR> and <LF> signs.


12 - 1590002927(1) BINOS® 100 4P e [1.00] 25.06.97


12.6.4 Deleting of Data from Datalogger

The deleting of stored data is secured by code. To delete data proceed as follows:

Depress the key


Depress the key

The display will appear


and then depress

The display will appear.

Use the keys to select the variable “YES” and then depress

Now the stored data is deleted. New record begins with line 1.

Note:

It is not necessary to delete the stored data because they will be overwritten when an OA error

occurs. Normally the error message “E.37” disappears 1 or 2 minutes later.

DATALOGGER


12 - 16 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


12.6.5 Display and Adjusting of Time

In the time display, hours and minutes are separated by a decimal point, which is pulsating at any

second.

The analyzer is not equipped with a real-time unit. Therefore the time is displayed only when the

power supply is on. After turning off the power supply, the time must be adjusted anew. The stored

data remains stored in the battery-buffered RAM-memory.

To adjust the time display depress the key


Depress the key


will appear

Use the keys to select the Code and then depress


Use the keys to set the hour and then depress


Use the keys to set the minutes and then depress

Note:

By setting the minutes, the unit-internal second counter will be reset to “0”.

DATALOGGER

Error Code Possible Reasons Check / Correct

13 - 1

ERROR LIST

90002927(1) BINOS® 100 4P e [1.00] 25.06.97


13. Error List

Some of the failures which may arise during measurement will be reported on the display in form

of error codes.

When such a failure arises, the display's will show the concentration value

alternating with (E = ERROR).

Be sure to observe the safety measures for all workings at the analyzer!

1. Press any key.

Check parameter "dOFF"(see 8.2.3).

2. Check electrical supply(see Fig. A-2, Item 3).

3. Check connectionBKB - BKS (X1) (see Section 15).

1. Displays are “switched OFF”.

2. Voltage supply absent.

3. Connection front panel /BKSabsent.

No display.



13 - 2

ERROR LIST

90002927(1) BINOS® 100 4P e [1.00] 25.06.97


Battery buffer faulty.

The EPROM - defaultvalues were charged.

1. Jumper not or incorrectplugged.

2. Positive or negativereference voltage absent.

3. Light barrier signal absent.

4. Chopper drive inoperative.

5. Supply voltage(internal 6 V DC) absent.

1. Start-up of A/D - conversionin temperature channelabsent.

2. Supply voltage(internal 6 V DC) absent.

Check, if Jumper J 7is plugged (see Section 16).

Exchange battery,if battery voltage < 3.5 V(BKS - jumper J7 plugged).

The error is clearing afterdepressing any key or withserial interface instruction $627.

1. Channel 1: Check jumper J1Channel 2: Check jumper J2(see Section 16)

Switch analyzer off and then onagain.

2. Check reference voltage(see Sections 14.2 and 14.3).

3. Check connection X9 / light barrier(see Section 15).

Check measuring point 14.6.

4. Check connection X2/chopper drive(see Section 15).

Check measuring point 14.4.

5. Check measuring point 14.1.

1. Switch analyzer off and then onagain.


Flushing.

Channel 1.

Channel 2.

A/D - conversionof end signal

absent.

Temperature compensationinoperative.


13 - 3

ERROR LIST

90002927(1) BINOS® 100 4P e [1.00] 25.06.97


1. Incorrect zero gas in use.

2. Photometer sectioncontaminated.

3. Analyzer not calibrated.

1. Incorrect nominal value.

2. Incorrect span gas in use.

3. Photometer sectioncontaminated.

4. Analyzer not calibrated.

1. Concentration of measuringgas too high.

1. Check zero gas in use.

2. Check analysis cell and windowsfor contamination.

Cleaning of contaminated parts(see Section 22.3).

3. Switch off the tolerance checkbefore starting an adjustment(see Section 8.2.2).

1. Enter the correct nominal value(certification of span gas bottle)(see Section 9.3.2).

2. Check span gas in use.

Use another or a new gas bottle.

Enter the correct nominal value



4. Switch off the tolerance checkbefore starting an adjustment(see Section 8.2.2).

1. Check concentration of measuringgas.

Use another analyzer suitable forthe concentration range involved.

Channel 1

Channel 2.

Tolerance error.

Zero - gas value deviatesmore than 10% of the

measuring range from zero.

Channel 1.

Channel 2.

Tolerance error.

Span - gas value deviatesmore than 10% from

nominal value.

Channel 1.

Channel 2.

Measuring value more than10% over full-scale range.


13 - 4

ERROR LIST

90002927(1) BINOS® 100 4P e [1.00] 25.06.97


Time - out for XON ofserial interface.

All 180 storage locationsare occupied.

1. EPROM faulty.

2. BKS faulty.

RAM - IC's / BKSfaulty.

BKS faulty.

1. Leakage into gas circuit.

2. Ambient air contains gasconstituent to be measuredin excessive concentration.

3. Gas pressure subject toexcessive fluctuations.

At drive of serial interfaceXON character is absent(Time out > 60 s).

The messages “E.37” disappears1 or 2 minutes later.

1. Exchange EPROM (see Section 25.)

2. Exchange BKS.

Exchange BKS.

Exchange BKS.

1. Perform a leakage check(see Section 20).

2. Replace absorber material for thelight sources and chopper housing.

Use sealed photometer (option).

Flush out the analyzer.

3. Check the gas lines preceding andfollowing the photometer.

Eliminate any restrictions foundbeyond the gas outlet fitting.

Reduce pumping rate or flow rate.

Datalogger“Overflow Area”

EPROM check summarydefective.

Test for RAM - IC'sdefective

Analog output absent.

Fluctuating orerroneous display.


13 - 5

ERROR LIST

90002927(1) BINOS® 100 4P e [1.00] 25.06.97


4. Detector not connected.

5. Light source not connectedor faulty.

6. Faulty analogpreamplifying.

7. Contamination of the gaspaths.

8. Barometric pressureeffects.

9. Temperature below thedew point in the gas paths.

10. Faulty A/D converter.

4. Check connections:BKS X5 / detector channel 1BKS X6 / detector channel 2(see Section 15).

5. Check connection:BKS X3(1/2)/light source channel1BKS X3(4/5)/light source channel2(see Section 15)

Light source is cold:For dual - IR - channel analyzerinterchange the two light sources.Replace the suspect light source(see Section 23.2).




Check gas paths and gasconditioning to contamination.

8. Enter the correct value forbarometric pressure (see 8.1).

9. Check the temperature of the gas paths and eliminate any reason of

condensation.

Maintain all temperatures atvalues at least 10 °C above thedew point of sample gas.

10. Exchange BKS.

Fluctuating orerroneous display.


13 - 6

ERROR LIST

90002927(1) BINOS® 100 4P e [1.00] 25.06.97


1. Incorrect response time( t

90 time).

2. Pumping rate inadequate.

3. Contamination of the gaspaths.

1. Check the value for t90

time(see Section 8.2.6).

2. The feeder line between thesampling point and the analyzer istoo long.Use a larger, external pump;consider adding a bypass line to theprocess stream for samplingpurposes (see Section 5.1).

3. Check gas paths and gasconditioning to contamination.

Clean gas paths and exchange thefilter elements.

Response time too long(t90 time)

MEASURING POINTS OF BKS

14 - 190002927(1) BINOS® 100 4P e [1.00] 17.06.97


Front Panel

14. Measuring Points of BKS

All measuring points are measured against

ground (X 11 / X 28 or X 29) !

14.1 Supply Voltage + 6 V

Measuring point: X 14

Measuring device: DVM

Signal: +6 V DC (+10 / -200 mV)

(adjust with potentiometer R 90, if necessary)

Failure: No signal

Possible reasons: a) Voltage supply

is absent.

b) Voltage supply < 9 V

or polarity reversal

c) BKS faulty.

14.2 Reference Voltage, Positive



Signal: +5.535 V DC (±60 mV)


LB 1

X 11

X 10 X 12

X 14

X 16 X 18

X 28

X 29

X 25

U1

U2

U3

1

1

1

X 27

X 8

X 9

1


14 - 2 90002927(1) BINOS® 100 4P e [1.00] 17.06.97


14.3 Reference Voltage, Negative



Signal: Inverse (reference voltage positive)

The difference between negative reference voltage and positive reference voltage must

be no more than 10 mV (Uref. pos. + Uref. neg. ≤ ±10 mV) !

If the difference is bigger, exchange BKS.

14.4 Motor Drive

Measuring point: LB 1

Meas. device: Oscilloscope

Signal: Square impulse U = 6 VSS (±0.3 V)

Frequency = 1152 Hz (±20 Hz)

Failure: No signal or incorrect frequency

Possible reasons: a) internal 6 V DC absent (see Section 14.1)

b) µP does not work:

1. Is the EPROM inserted correctly ? (see Section 25)

2. Perform a RESET (see Section 8.14).

3. BKS faulty (exchange BKS).


14 - 390002927(1) BINOS® 100 4P e [1.00] 17.06.97


14.5 Temperature Sensor


Meas. device: DVM

Signal: Approx. 0 ±500 mV DC (at ambient temperature)

Failure: Signal > +3.5 V DC

Possible reasons: a) Temperature sensor not connected (see Section 15).

b) Temperature sensor faulty (exchange sensor).

c) Broken cable of temperature sensor (exchange sensor).

d) BKS faulty (exchange BKS).

14.6 Light Barrier Signal

Measuring point: Plug 9, pin 2

Meas. device: Oscilloscope

Signal: Square impulse U = 6 VSS (±0.3 V)

Frequency = 24 Hz (±0.1 Hz)

Failure: No signal

Possible reasons: a) Chopper not connected (see Section 15.).

b) Chopper inoperative (switch analyzer off and then on again).

c) Light barrier not connected (see Section 15.).

d) Broken cable of light barrier or faulty light barrier

(exchange chopper).

e) BKS faulty (exchange BKS).


14 - 4 90002927(1) BINOS® 100 4P e [1.00] 17.06.97


14.7 Analog Preamplifying

Measuring point: X 25 channel 1

X 27 channel 2


Signal: At zero gas purge: 0 V DC (±10 mV)

There should be a minimum difference of 600 mV

(measuring ranges < 1000 ppm, difference 500 mV) between

zero point voltage and sensitivity voltage.

Failure: No signal or incorrect measuring values.

Possible reasons: a) Detector not connected (see Section 15).

b) Detector faulty (exchange detector).

c) BKS faulty (exchange BKS).

PLUG PIN - ALLOCATION OF BKS

15 - 190002927(1) BINOS® 100 4P e [1.00] 17.06.97


X 16 X 18

X 7

1

1

J 9

X 1

1 7

8

Front Panel

X 5

1

X 6

1

EP

RO

M

P1

P2

15. Plug Pin - Allocation of BKS

P 1 or P 2 24 VDC supply to

optional internal consumer

X 1 Front panel BKB

X 2 Chopper

X 3 (4/5) Light source channel 1

X 3 (1/2) Light source channel 2

X 5 IR - detector (channel 1)

X 6 IR - detector (channel 2)

X 7 Temperature sensor (chopper)

X 9 Light barrier (chopper)

X 16 Digital outputs, parallel

X 18 Analog outputs

J 9 Option BSI 10:

Status signals and

serial interface resp.

X 9

1

X 31 4

X 2

1

marking

PLUG PIN - ALLOCATION OF BKS

15 - 2 90002927(1) BINOS® 100 4P e [1.00] 17.06.97


JUMPER ALLOCATION OF BKS

16 - 190002927(1) BINOS® 100 4P e [1.00] 17.06.97


Front Panel

X 16 X 18

J 7

1J 1

1J 2

16. Jumper Allocation of BKS

J 1 A/D conversion - Start channel 1

J 2 A/D conversion - Start channel 2

(open for 1 - channel analyzer)

J 6 Watchdog signal

J 7 Buffer battery

J 6

JUMPER ALLOCATION OF BKS

16 - 2 90002927(1) BINOS® 100 4P e [1.00] 17.06.97


18 - 1

MAINTENANCE

90002927(1) BINOS® 100 4P e [1.00] 17.06.97


18. Maintenance

In general only the gas conditioning hardware requires maintenance; the analyzer itself needs

very little maintenance.

The following checks are recommended for maintenance of the proper operation of the

analyzer.

Check and adjust zero level: Weekly

Check and adjust span: Weekly

Perform leak testing: 6 times annually.

The maintenance frequencies stated above are presented as guidelines only; maintenance

operations may be required more or less frequently depending upon usage and site conditions.

18 - 2

MAINTENANCE

90002927(1) BINOS® 100 4P e [1.00] 17.06.97


20 - 1

LEAK TESTING

90002927(1) BINOS® 100 4P e [1.00] 25.06.97


ANALYZER

Overpressure

approx. 50 hPa

Water

Valve

20. Leak Testing

Testing for gas leakage should be performed twice a month and always immediately after any

repair or replacement of gas - line components is performed. The test procedure is as follows:

Fig. 20-1: Leak Testing with an U - Tube - Manometer

Install a water - filled U - tube manometer at the sample gas outlet;

Install a shut-off valve at the sample gas inlet.

Admit air into the instrument at the shut-off valve until the entire analyzer is subjected

to an overpressure of 50 hPa (approximately 500 mm water column; see Fig. 20-1).

Close the shut-off valve and verify that following a brief period required for pressure equilibrium,

that the height of the water column does not drop over a period of about 5 minutes.

Any external device - such as sample gas cooling hardware, dust filters etc. - should be checked

in the course of leak testing.

Overpressure max. 500 hPa !The leakage check must be performed for measurement side and referenceside separately !For dual - channel analyzers the leakage check must be performed for eachchannel separately !

20 - 2

LEAK TESTING

90002927(1) BINOS® 100 4P e [1.00] 25.06.97


21 - 1

OPENING OF THE HOUSING

90002927(1) BINOS® 100 4P e [1.00] 17.06.97


21. Opening of the Housing

The analyzer housing must be opened for checking the electrical connections and for replacement

or cleaning of any of the components of the analyzer.


Disconnect all voltage supplies.

For table-top versions of the analyzer only

* Remove the rubber feet.

* Unscrew the screws shown in Fig A-1, Item 8.

* Remove the front mounting frame and carrying strap to rear.

Unscrew the screws shown in Fig. A-1, Item 7 and Fig. A-2, Item 6.

Remove the analyzer housing top cover panel.

Closing of the housing is performed in reverse order.

21 - 2

OPENING OF THE HOUSING

90002927(1) BINOS® 100 4P e [1.00] 17.06.97


22 - 1

REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS

90002927(1) BINOS® 100 4P e [1.00] 25.06.97


22. Replacement and Cleaning of Photometric Components

22.1 Removal of the Photometer Assembly

Open the analyzer housing (cf. Section 21).

Disconnect all electrical connections between photometer assembly and electronic unit

and remove all gas lines from the photometer assembly.

Unscrew and remove the holding device (Fig. 1-1) resp.

Remove the two screws shown in Fig. 22-1 as Item 1.

Remove the photometer assembly from the analyzer housing as a unit.

REMOVAL OF THE PHOTOMETER ASSEMBLY

4

5

32

1

5

1

Fig. 22-1: Analyzer Photometer Assembly(2-channel IR-analyzer, viewed from the front panel side)

1 Fastening Screw, Photometer Assembly Mounting Bracket

2 Light Source with Mounting Flange

3 Temperature Sensor

4 Zero - Level Adjustment Baffle (not for sealed version)

5 Light Source Mounting Screw


22 - 2 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


22.2 Light Source Replacement


Remove the photometer assembly out of analyzer housing (see Section 22.1).

Remove the two light source mounting screws (shown in Fig. 22-1 as Item 5) or the

temperature sensor (shown in Fig. 22-1 as Item 3) resp.

Remove the light source together with its mounting flange.

Remove the mounting flange from the light source and position it on the new light source.

For sealed version with pyroelectrical detector only:

Remove the tight baffle (zero - level adjustment baffle) from the light source and

position it in the new light source.

For sealed version only:

Place the O - rings on the adapter cell and filter cell.

Insert the new light source and flange in the same position as the old one.

Insert and tighten the two light source mounting screws (shown in Fig. 22-1 as Item 5)

or the temperature sensor (shown in Fig. 22-1 as Item 3) resp.

Then:

Replace the photometer assembly (see Section 22.4).

Perform the physical zeroing procedure (see Section 22.5).

LIGHT SOURCE REPLACEMENT

22 - 3


90002927(1) BINOS® 100 4P e [1.00] 25.06.97


22.3 Cleaning of Analysis Cells and Windows

22.3.1 Removal of Analysis Cells


Remove the photometer assembly out of analyzer housing (see Section 22-1).

Remove the clamp (Fig. 22-2, Item 3).

Remove the filter cell with signal detector assembly.

Remove the mounting screws shown in Fig. 22-2, Item 4.

Remove the analysis cell body from the chopper housing.

Only for analyzers with gas detector:

Remove preamplifier from analysis cell.

Fig. 22-2: Photometer Assembly (side view)

1 Filter Cell with Signal Detector Assembly

2 Clamp with Clamping Collar

3 Clamp

4 Mounting Screws for Analysis Cells of 50 - 200 mm Lengths

REMOVAL OF ANALYSIS CELLS

4

4 2

1

3


22 - 4 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


22.3.2 Cleaning

a) Windows

The shielding windows (on the filter cell, chopper housing and the adapter cell resp. analysis cell)

may be cleaned with a soft, lint - free cloth.

Use highly volatile alcohol for the cleaning procedure.

To remove any lint and dust particles remaining, blow off the cleaned components with nitrogen

(N2).

b) Divided analysis cells

If deposits are visible in the analysis cell, these can be removed with suitable solvents, e.g. acetone

or spirit. Then the analysis cell is to be flushed with an easily evaporating alcohol and dried by

blowing nitrogen (N2).

Max. pressure in analysis cell 500 hPa !

CLEANING

22 - 5


90002927(1) BINOS® 100 4P e [1.00] 25.06.97


22.3.3 Reinstalling Analysis Cells

Place the O - ring on the chopper housing side of the cell body.

Position the cell body in place and fasten it by using the two mounting screws

(Fig. 22-2, Item 4).

Place the O - ring on the filter cell.

Fit the filter cell on the cell body.

Install the clamp and tighten.

Only for analyzer with gas detector:

Assembly preamplifier to analysis cell.

Then:

Replace the photometer assembly (see Section 22.4).

REINSTALLING ANALYSIS CELLS


22 - 6 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


22.4 Reinstalling the Photometer Assembly

Insert the photometer assembly into the analyzer housing and fasten in position using

the mounting bracket screws (Fig. 22-1, Item 1).

Insert and screw the holding device (Fig. 1-1) resp.

Reconnect all gas lines to the assembly.

Reconnect all electrical connections between the photometer assembly and the electronic

unit (see Section 15.).

Perform a leakage test (see Section 20).

Perform the physical zeroing procedure (see Section 22.5).

REINSTALLING THE PHOTOMETER ASSEMBLY

22 - 7


90002927(1) BINOS® 100 4P e [1.00] 25.06.97


22.5 Physical Zeroing

Adjustment of the physical zero level will only be required if a light source, a filter cell, or an analysis

cell has been replaced or repositioned.


A digital voltmeter (DVM) with a range of 2 VDC and a 3 mm hexagon wrench SW 3 are needed

for adjustment.

Switch on the analyzer (cf. Section 6).

Admit zero gas to the analyzer.

Connect the DVM to the measuring points:

X 25 and X 28 ( ⊥ ) for channel 1

X 27 and X 28 ( ⊥ ) for channel 2

22.5.1 Standard Photometer (not sealed version)

Slightly loosen the light source mounting screws (shown in Fig. 22-1 as Item 5) or the

temperature sensor (shown in Fig. 22-1 as Item 3) resp. for channel 1 or channel 2.

Set the zero - level precisely to 0 V (±100 mV) by turning the corresponding light source.

If the turning of the light source is not sufficient, the zero point can be adjusted by sliding

the zero - level adjustment baffle (Fig. 22-1, Item 4).

Tighten the light source mounting screws (shown in Fig. 22-1 as Item 5) or the


When the physical zeroing has been set correctly, perform an electrical zeroing (see

Section 9).

PHYSICAL ZEROING


22 - 8 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


22.5.2 Sealed Photometer (Option)

Slightly loosen the light source mounting screws (shown in Fig. 22-1 as Item 5) or the


Set the zero level precisely to 0 V (±100 mV) by turning the corresponding light source.

For photometer with pyroelectrical detector only:

To facilitate the physical zero - level adjustment, one of three different tight baffles

(zero - level adjustment baffle) is built into the light source.

For simple exchange, the baffle is hold in the source by a magnet.

If the turning of the light source is not sufficient, another tight baffle (zero - level

adjustment baffle) is to be positioned in the light source (see Item 22.2).

Tighten the light source mounting screws (shown in Fig. 22-1 as Item 5) or the


When the physical zeroing has been set correctly, perform an electrical zeroing (see

Section 9).

PHYSICAL ZEROING

TECHNICAL DATA

24 - 190002927(1) BINOS® 100 4P e [1.00] 25.06.97


24. Technical Data

24.1 Housing / Environments

Certifications EN 50081-1, EN 50082-2

Dimensions 1/4 19" housing, 3 HU (see dimensional sketch, Fig. 24-1)

Protection Class IP 20 according to DIN 40050

Weight approx. 5 kg

HOUSING / ENVIRONMENTS

Fig. 24-1: Dimensional Sketch BINOS ® 100 4P

Altitude 0 - 2000 m (above sea level)

Humidity (not condensing) < 90 % relative humidity at + 20 °C< 50 % relative humidity at + 40 °C

Rain / Drop and splash water The analyzer must not be exposed to rain ordrop/splash water.

Explosive atmosphere The analyzer must not be operated inexplosive atmosphere without supplemen-tary protective measures.

All dimensions in mm.

TECHNICAL DATA

24 - 2 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


24.2 Signal Outputs / Inputs, Interfaces

Analog (optically isolated); 0 - 10 V and 0 - 20 mA (RB ≤ 500 Ω)

offset and final concentration orare freely programmable 2 - 10 V and 4 - 20 mA (R

B ≤ 500 Ω),

adjustable via keyboardOption: 0 (0.2) - 1 V and 0 (4) - 20 mA (R

B ≤ 500 Ω)

Digital outputs, parallel Three outputs for displaying the(optically isolated) measurement / output modesloading “Open Collector”, max. 30 V DC / 30 mA

Digital inputs, parallel Two inputs for external switching of(optically isolated) measurement mode and

analog signal output rangecustomers contact loading min. 10 V DC / 1 mA

Digital, in series (option) RS 232 C or RS 485

SIGNAL OUTPUTS / INPUTS, INTERFACES

TECHNICAL DATA

24 - 390002927(1) BINOS® 100 4P e [1.00] 25.06.97


24.3 Measurement Data / Gas Conditions

Absolute Measurement Differential Measurement

Measuring ranges / component 0–3 % H2O ±1 % H2O

0–1000 ppm CO2

±50 ppm CO2

Detection limit ≤ 0.2 % 1) 4) ≤ 1 % 1) 4)

Linearity ≤ 0.2 % 1) 4) ≤ 1 % 1) 4)

Zero-point drift ≤ 2 % per week 1) 4) ≤ 2 % per week 1) 4)

Sensitivity drift ≤ 1 % per week 1) 4) ≤ 1 % per week 1) 4)

Resolution ≤ 1 % 1) 4) ≤ 1 % 1) 4)

Influence of temperature (const. press.)

on zero point ≤ 1 % per 10 K 1) ≤ 2 % per 10 K 1)

on sensitivity ≤ 2 % per 10 K 1) ≤ 2 % per 10 K 1)

Response time (t 90), electronically 2 - 15 s

Summary response time (t 90) < 5 s (if electrically = 2 s) 3)

Permissible gas flow 0.2 - 1.5 l/min

Max. pressure ≤ 1500 hPa

Influence of gas or barometric pressure ≤ 0.1% per hPa 2)

(at constant temperature) ≤ 0.15% per hPa for CO2) 2)

Permissible ambient temperature +5 °C to +40 °C 6)

Heating-up time Approx. 15 to 50 minutes 5)

MEASUREMENT DATA / GAS CONDITIONS

1) related to full scale at “SEL” parameter “A.Out” = Standard2) related to measuring value3) from gas inlet of analyzer at gas flow of approx. 1.0 l/min4) pressure and temperature constant5) dependent on integrated IR - detector6) higher permissible ambient temperatures on request

TECHNICAL DATA

24 - 4 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


24.4 Voltage Supply

Anal yzer

Input 3-pole XLR flange (male), lockable

Voltage Supply 24 V DC (+ 20 % / - 50 %)- for AC Operation 230 / 120 V:

The DC supply is to be provided by eithera VSE 2000 (option), UPS 01 T (option)or equivalent power supply.

Power Consumption < 20 W

VSE 2000 / UPS (Universal Power Supply)

Input Europlug

Nominal Voltage 110–120 / 210–240 V AC, 50 / 60 Hz, 2 / 1 A

Input Voltage 93–132 VAC and 196–264 VAC withautoranging, 47–63 Hz

Input Power max. 200 VA

Output 3-pole XLR flange (female), lockable

Output Voltage 24 V DC, max. 4.5 A

Available Power max. 120 VA

Dimensions see Fig. 24-2, 24-3 (VSE) and 24-4 (UPS)

Rack Module (19", 3 HU) 21 DU (VSE/UPS) or 15 DU (UPS)

Installation Depth (with plug / cable) min. 330 mm (VSE)min. 400 mm (UPS)

VOLTAGE SUPPLY

TECHNICAL DATA

24 - 590002927(1) BINOS® 100 4P e [1.00] 25.06.97


113

(103

with

out r

ubbe

r fee

t)(1

06 fo

r rac

k m

odul

e)

212

111

Fig. 24-2: VSE 2000, Table-Top Version(dimensions in mm, without cable and plug,

rack module turned around at 90°)

Fig. 24-3: Rear Panel VSE 2000(rack module turned around at 90°)

Fig. 24-4: Dimensional Sketch UPS 01 T (Universal Power Supply) Table-Top Version(dimensions in mm, without cable and plug, rack module turned around at 90°)

VOLTAGE SUPPLY

TECHNICAL DATA

24 - 6 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


REPLACING THE EPROM

25 - 190002927(1) BINOS® 100 4P e [1.00] 25.06.97


25. Replacing the EPROM

The EPROM may be readily replaced either by a new unit, when faulty, or by another unit which

has been reprogrammed with an alternative program.

The EPROM - replacement procedure is as follows:

Disconnect the analyzer from the source of electric power.

Open the housing (see Section 21).

Remove jumper J7 (for the battery buffering; see Section 16).

Withdraw EPROM (D 15, Section 15).

Correctly orient the EPROM with respect to its socket before reinsertion.

EPROM

Mark

If the EPROM has been inserted correctly, the mark is visible on the front panel.

Insert the EPROM.

Reconnect jumper J7 (see Section 16).

Reconnect the instrument to the source of electric power and switch it on

(see Section 6, the displays must show a flushing "batt.").

Now all data are restored to default values. All user and application data - such as system

parameters, analog output settings, ground-level settings etc. - must be reentered now.

A complete re-calibration of the instrument (see Section 9) must be

performed after an EPROM replacement.

REPLACING THE EPROM

25 - 2 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


26 - 1

PIN ASSIGNMENTS

90002927(1) BINOS® 100 4P e [1.00] 25.06.97

Fro

nt V

iew

of C

onne

ctor

s

15

69

51

51

1⊥⊥⊥⊥ ⊥

(V

DC

)2

0 (2

) -

10 V

DC

[Opt

ion:

0 (

0.2)

- 1

V D

C],

chan

nel 1

30

(4)

- 2

0 m

A, c

hann

el 1

(R

B ≤

500

Ω)

40

(2)

- 10

V D

C [O

ptio

n: 0

(0.

2) -

1 V

DC

], ch

anne

l 25

0 (4

) -

20

mA

, cha

nnel

2 (

RB ≤

500

Ω)

6 7 8 9

ME

Ana

log

Out

puts

(op

tical

ly is

olat

ed)

Soc

ket X

29

- pi

n S

ub. m

in. D

Plu

g X

39

- pi

n S

ub. m

in. D

Soc

ket “

Inte

rfac

e” (

Opt

ion)

9 -

pin

Sub

. min

. D

⊥⊥⊥⊥ ⊥ (

mA

)

Opt

ion

RS

232

C -

Int

erfa

ce (

optic

ally

isol

ated

)

Plu

g X

19

- pi

n S

ub. m

in. D

96

96

1G

ND

2R

xD3

TxD

4no

t use

d5

GN

D6

not u

sed

7no

t use

d8

not u

sed

9no

t use

d

ME

1

695

1M

easu

ring

mod

e (a

bs. /

diff

.)2

Ana

log

outp

ut (

stan

dard

/ sc

ope)

3G

roun

d le

vel m

ode

“4P

.-On”

(on

/ off)

4no

t use

d5

⊥⊥⊥⊥ ⊥6

not u

sed

7no

t use

d8

not u

sed

9no

t use

d

ME

Dig

ital O

utpu

ts (

optic

ally

isol

ated

)

“Ope

n C

olle

ctor

”: m

ax.

30 V

DC

/ 3

0 m

A

26.

Pin

- A

ssig

nmen

ts Opt

ion

RS

485

- I

nter

face

(op

tical

ly is

olat

ed)

1G

ND

2R

xD-

3R

xD+

4T

xD+

5T

xD-

6no

t use

d7

not u

sed

8no

t use

d9

not u

sed

ME

Pin

1:

ME

Pin

2:

+2

4 V

DC

(+

20

% /

-5

0 %

)

Pin

3:

0 V

DC

(G

ND

)

Sh

ield

:H

ou

sin

g f

lan

ge

Pow

er S

uppl

yU

N =

24

V D

C

(+2

0 %

/ -

50

%)

21

3

(sh

ield

)

whi

te

brow

n

gree

n

clos

edop

en

abso

lute

diffe

rent

ial

mea

sure

men

tm

easu

rem

ent

anal

og o

utan

alog

out

“sta

ndar

d”“s

cope

”

LEM

OS

A s

ocke

t

cust

omer

s co

ntac

t loa

ding

min

. 10

V D

C /

1 m

A

with

ser

ial i

nter

face

opt

ion

only

, not

use

d

CONNECTION CABLE

27 - 1 90002927(1) BINOS® 100 4P e [1.00] 17.06.97

27.

Con

nect

ion

Cab

le

Opt

iona

l Con

nect

ion

Cab

leC

able

leng

th a

ppro

x. 2

.0 m

/ do

uble

sid

ed p

lug

Ord

er-N

o.: 4

3 00

8 00

1

for

Con

nect

or X

2(a

nalo

g ou

tput

s)

Con

nect

or “I

nter

face

” (O

ptio

n)(in

terf

ace

RS

232

C /

RS

485

)

Opt

iona

l Con

nect

ion

Cab

leC

able

leng

th a

ppro

x. 2

.0 m

/ do

uble

sid

ed s

ocke

tO

rder

-No.

: 43

008

006

for

Con

nect

or X

3(d

igita

l out

puts

)

MA

DE

IN

GE

RM

AN

Y

M1

M1

M2

M2

24

VD

C

X3

OU

TP

UT

X2

OU

TP

UT

INT

ER

FA

CE

X1

OU

TP

UT

IN

R1

R1

R2

R2

OU

TO

UT

INK

1K

2 AB

S./

DIF

F.

Rea

r Pan

el B

INO

S® 1

00

X 1

:no

t use

d

X 2

:A

nalo

g O

utpu

ts(S

ub. -

min

. D, 9

- p

in s

ocke

t)

X 3

:D

igita

l Out

puts

(Sub

. - m

in. D

, 9 -

pin

plu

g)

Inte

rfac

e:O

ptio

n “I

nter

face

” R

S 2

32 C

/ R

S 4

85(S

ub. -

min

. D, 9

- p

in s

ocke

t)

AB

S./D

IFF

.:D

igita

l Inp

uts

(LE

MO

SA

, 4 -

pin

soc

ket)

Opt

iona

l Ter

min

al S

trip

Ada

ptor

s:

9 - p

in, s

ub. -

min

. D -

sock

et to

term

inal

str

ipO

rder

-No.

: 00

019

494

9 - p

in, s

ub. -

min

. D -

plug

to te

rmin

al s

trip

Ord

er-N

o.: 9

0 00

2 98

6

Com

bina

tion

of C

able

/ T

erm

inal

Stri

p A

dapt

ors:

Com

bina

tion

of 4

3 00

8 00

1 an

d 00

019

494

Ord

er-N

o.: N

GA

000

59

Com

bina

tion

of 4

3 00

8 00

6 an

d 90

002

986

Ord

er-N

o.: N

GA

000

62

Opt

iona

l Con

nect

ion

Cab

leC

able

leng

th a

ppro

x. 2

.0 m

one

LEM

OS

A 4

- p

in p

lug,

one

sid

e op

enO

rder

-No.

: 43

009

015

for

Con

nect

or A

BS

./DIF

F.

Con

nect

ion

Cab

le 2

4 V

DC

Cab

le le

ngth

app

rox.

100

0 m

mO

ne e

lbow

soc

ket,

one

stra

ight

plu

g,O

rder

-No.

: CH

000

088

Con

nect

ion

to V

SE

200

0 / U

PS

01

T

Be

sure

to o

bser

ve th

e sa

fety

mea

sure

s !

29 - 1

FAILURE CHECK LIST

90002927(1) BINOS® 100 4P e [1.00] 25.06.97


Analog output absent

Fluctuating display without error

Response - time to long

Chopper has loud noise

Measuring values too high

Measuring values too low

Misalignment display/analog output

Limiting values function incorrect

Adjustment not possible

Analyzer drift

Transverse sensitivity to high

Contamination of analyzer

Condensation

Overhaul complete analyzer with cost estimate

Removal of failures with cost estimate

Removal of failures without cost estimate

No display (defective)

BATT. is flushing

E 11 is flushing

E 12 is flushing

E 14 is flushing

E 16 is flushing

E 17 is flushing

E 18 is flushing

E 19 is flushing

E 20 is flushing

E 21 is flushing

E 22 is flushing

E 27 is flushing

E 37 is flushing

E 38 is flushing

E 39 is flushing

Ch1 CH2

CH1 CH2

CH1 CH2

29. Failure Check List

If there should be an error at the analyzer, please complete this failure check list, before establishing contact with

us. If you have to send us the analyzer for removal of faults, please enclose a copy of this list.

This information could simplify our troubleshooting and lead to cost reduction.

You can mark several items with a cross.

Serial. - No.:

Measuring Range / Gas Channel 1: Channel 2:

Software - Version - No.:

CH1 CH2

CH1 CH2

CH1 CH2

CH1 CH2

CH1 CH2

CH1 CH2

CH1 CH2

CH1 CH2

CH1 CH2

FAILURE CHECK LIST

29 - 2 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


Further tests of electronics (see Section 14):

Supply voltage + 6 V incorrect

Reference voltage positive incorrect

Reference voltage negative incorrect

Motor drive incorrect

Light barrier signal incorrect

Temperature sensor incorrect

Analog preamplifying incorrect

Comment or further failure description:

You are satisfied with our services rendered ? Yes No

(If no, please give us a short comment)

Managing The Process Better

Fisher-Rosemount GmbH & Co.Process Analytic Division

Industriestrasse 1D-63594 Hasselroth • Germany

Tel. 49 (6055) 884-0Fax 49 (6055) 884-209

R - 1

INDEX

90002927(1) BINOS® 100 4P e [1.00] 25.06.97


Index

A

Absolute Measurement 9 - 1

Analog Outputs´ Setting 9 - 2

Calibration 9 - 5

Cross - Compensation 8 - 9

Enabling / Disabling Spanning Function 8 - 1, 9 - 7

Spanning 9 - 7

Zeroing 9 - 5


Enabling / Disabling Spanning Function 8 - 1

Measurement 9 - 10

Setup of Absolute Measurement Mode 9 - 1

Spanning 9 - 7


Zeroing 9 - 5

Ambient Temperature, permissible 5 - 1, 24 - 3

Analog Signal Outputs

Analog Outputs´ Setting


Differential Measurement 10 - 5

Digital Inputs 11 - 2

Connection Cable 27 - 1

Life Zero 8 - 4

Mode of Analog Signal Outputs 11 - 2


loading 11 - 2

Pin - Assignments 11 - 2

Pin - Assignments 8 - 5, 26 - 1

B

BKS Circuit Board

Jumper Allocation 16 - 1

Measuring Points 14 - 1

Analog Preamplifiering 14 - 4

Light Barrier Signal 14 - 3

Motor Drive 14 - 2

Reference Voltage negative 14 - 2

Reference Voltage positive 14 - 1

Supply Voltage + 6 V 14 - 1

Temperature Sensor 14 - 3

Bypass Installation 5 - 1

C

Calibration



Spanning 9 - 7

Zeroing 9 - 5

Cross - Compensation (Absolute Measurement)

Calibration 8 - 9

Switching On / Off 8 - 9

Calibration [continuation]

Differential Measurement

Zeroing 10 - 7

Gas - Cylinder Correction Factor 8 - 12

Gas Flow Rate 9 - 4, 10 - 7

Gas Flushing Period 8 - 6

Spanning (Absolute Measurement) 9 - 4, 9 - 7


Tolerance Check


Zeroing

Absolute Measurement 9 - 4, 9 - 5


Certifications 24 - 1

Cleaning of Analysis Cells and Windows 22 - 3

Cleaning 22 - 4

Cleaning of Photometric Components 22 - 1

Reinstalling of the Photometer Assembly 22 - 6

Physical Zeroing 22 - 7

Reinstalling of Analysis Cells 22 - 5

Removal of the Photometer Assembly 22 - 1

Cleaning of Analysis Cells and Windows 22 - 3

Removal of Analysis Cells 22 - 3

Safety Measures S - 1

CODE Function. cf. User Code

Connection Cables S - 3, 27 - 1



Calibration 8 - 9


D

Datalogger (with Serial Interface Option only) 12 - 13

Automatic Recording of Data in the Data Logger 12 - 14

Data Output 12 - 14

Deleting of Data from Data Logger 12 - 15

Display and Adjusting of Time 12 - 16

Manual Recording of Data in the Data Logger 12 - 13



Calibration 10 - 7

Zeroing 10 - 7

Ground Level Mode 8 - 14, 10 - 1

Automatic Determination 10 - 2

Ground Level Determination by Selecting Parameter 10 - 3

Manual Ground Level Setting 10 - 5

Setup of Differential Measurement Mode 10 - 4

Zeroing 10 - 7

INDEX

R - 2 90002927(1) BINOS® 100 4P e [1.00] 25.06.97




loading 11 - 2, 24 - 2, 26 - 1

Measurement Mode 11 - 2



Digital Outputs, parallel 11 - 1




loading 11 - 2, 24 - 2, 26 - 1




loading 11 - 2, 24 - 2, 26 - 1


Digital Outputs, serial. cf. Serial Interface (Option)

Dimensional Sketch

Analyzer 24 - 1

UPS 01 T 24 - 5

VSE 2000 24 - 5

Dimensions

Analyzer 24 - 3

VSE 2000 / UPS 01 T 24 - 4

Displays 1 - 1, 4 - 1


E



Enabling / Disabling System Parameter Function 8 - 1

ENTER key 7 - 3, Fig. A - 1

Entry of System Parameters 8 - 2

EPROM

Program Version 8 - 11

Replacing 25 - 1

Error List 13 - 1

Externallyly Located Switch 8 - 10, 11 - 2

loading 11 - 2




F

Failure Check List 29 - 1

Front Panel 1 - 1, Fig. A - 1

FUNCTION key 7 - 2, Fig. A - 1

Functions Matrix 7 - 4

G


Gas Conditioning (Sample Handling) 5 - 2

Gas Flow Rate 5 - 2


Gas Connections 5 - 3, Fig. A - 2

Gas Flow Rate 5 - 2, 9 - 4, 9 - 10, 10 - 7, 10 - 9, 24 - 3



Automatic Determination 10 - 2

Ground Level Determination by Selecting Parameter 10 - 3

Manual Ground Level Setting 10 - 5

H

Heating-up Time 6 - 2, 24 - 3

I

INPUT - CONTROL key 7 - 5

Inside View 1 - 1

Installation 5 - 1

Altitude 24 - 1


Explosive atmosphere 24 - 1

Humidity 24 - 1

Rain / Drop and splash water 24 - 1


Interfaces



Life Zero 8 - 4





loading 11 - 2, 24 - 2, 26 - 1




loading 11 - 2, 26 - 1



Digital Outputs, serial. cf. Serial Interface (Option)

Serial Interface (Option) 12 - 1


Datalogger 12 - 13


J

Jumper Allocation of BKS 16 - 1

R - 3

INDEX

90002927(1) BINOS® 100 4P e [1.00] 25.06.97


K

Key Functions 7 - 1

ENTER 7 - 3

FUNCTION 7 - 2


INPUT - CONTROL 7 - 5

L

Leak Testing 20 - 1

LED Display 1 - 1, 4 - 1, Fig. A - 1


Life Zero 8 - 4

Light Source Replacement 22 - 2


Sealed Photometer (Option) 22 - 8

Standard - Photometer (not sealed version) 22 - 7




M

Main Features 4 - 1

Maintenance 18 - 1

Cleaning of Photometric Components 22 - 1

Cleaning 22 - 4





Leak Testing 20 - 1

Opening of the Housing 21 - 1







Replacement of Photometric Components 22 - 1








General S - 1


Spanning 18 - 1

Zeroing 18 - 1

Measurement



Calibration 9 - 4



Measurement 9 - 10


Spanning 9 - 7

Zeroing 9 - 5


Calibration 8 - 9




Calibration (Zeroing) 10 - 7


Measurement 10 - 9

Setup of the Differential Measurement Mode 10 - 4

Zeroing 10 - 7

Gas Flow Rate 5 - 2, 9 - 10, 10 - 9, 24 - 3


Measurement Mode



Mode of Analog Signal Outputs



Preparation 5 - 1

Pressure Correction 8 - 3

Response Time (t90) 8 - 6



Setup of Measurement Mode



t90 Time 8 - 6

Measurement Mode


loading 11 - 2, 24 - 2, 26 - 1



loading 11 - 2, 24 - 2, 26 - 1


Measuring Components 24 - 3

Measuring Points of BKS 14 - 1



Motor Drive 14 - 2






INDEX

R - 4 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


Measuring Principle 3 - 1

NDIR Measurement 3 - 1

Opto-Pneumatic Measuring Principle 3 - 3

Pyroelectrical Detector 3 - 1

Measuring Ranges 24 - 3

N

NDIR Measurement 3 - 1

Opto-Pneumatic Measuring Principle 3 - 3

Pyroelectrical Detector 3 - 1

O

Opening of the Housing 21 - 1

Operating Voltage 6 - 1

Operation

Calibration



CODE - Function. cf. User Code

Gas Flow Rate 5 - 2, 9 - 4, 10 - 7

Key Functions 7 - 1

ENTER 7 - 3

FUNCTION 7 - 2


INPUT - CONTROL 7 - 5

Measurement




Preparation 5 - 1


Switching Off 6 - 3

Switching On 6 - 1





System Parameters 8 - 1, 8 - 2

Operation Parameters. cf. System Parameters

Options

Serial Interface 12 - 1



Opto-Pneumatic Measuring Principle. cf. Measuring Principle

P

Password. cf. User Code

Permissible Ambient Temperature 5 - 1, 24 - 3

Permissible Gas Flow Rate 24 - 3

Photometer Assembly 2 - 1

Detectors 2 - 2

Photometer 2 - 1






Analog Signal Outputs 8 - 5, 26 - 1

Digital Inputs 11 - 2, 26 - 1

Digital Outputs, parallel 11 - 2, 26 - 1

Measurement Mode 11 - 2, 26 - 1

Mode of Analog Signal Outputs 11 - 2, 26 - 1

Digital Outputs, serial (Option) 12 - 5, 26 - 1

Measurement Mode 11 - 2, 26 - 1

Mode of Analog Signal Outputs 11 - 2, 26 - 1

Serial Interface (Option) 12 - 5, 26 - 1

Plug Pin Allocation of BKS 15 - 1

Power Consumption 24 - 4

Preparation 5 - 1

Gas Conditioning (Sample Handling) 5 - 2

Gas Connections 5 - 3

Installation 5 - 1





General S - 1




Protection Class 24 - 1

Pyroelectrical Detector. cf. Measuring Principle

R

Rear Panel 1 - 1, Fig. A - 2










R - 5

INDEX

90002927(1) BINOS® 100 4P e [1.00] 25.06.97


Replacement of Photometric Components 22 - 1







Replacement of the Photometric Components


Replacement the EPROM


Replacing the EPROM 25 - 1

RESET Function 8 - 8

Response Time (t90) 8 - 6, 24 - 3

RS 232 C - Interface (Option). cf. Serial Interface (Option)

RS 485 - Interface (Option). cf. Serial Interface (Option)

S





General S - 1


Serial Interface (Option) 12 - 1

Block Parity Check 12 - 10


Datalogger 12 - 13

Automatic Recording of Data in the Data Logger 12 - 14

Data Output 12 - 14

Deleting of Data from Data Logger 12 - 15

Display and Adjusting of Time 12 - 16

Manual Recording of Data in the Data Logger 12 - 13

Echo-mode


General 12 - 2

Instruction Code 12 - 8

Instruction Syntax 12 - 11

Instruction Listing 12 - 11

Interface Parameters 12 - 6

Baud Rate 12 - 7

Data Bits 12 - 6, 12 - 14

Echo-mode operation 12 - 7

Parity Bit 12 - 6, 12 - 14

Select Interface Type (RS 232 C / RS 485) 12 - 7

Setting of 12 - 6


Retrofitting 12 - 1

Select Interface Type (RS 232 C / RS 485) 12 - 7

Serial Interface (Option) [continuation]

Start Up 12 - 4

Interface Parameters 12 - 6


RS 232 C Cabling 12 - 5

RS 485 Cabling 12 - 5

Status Telegram 12 - 9

Switching On / Off 12 - 6, 12 - 7

Telegram Syntax 12 - 8

Block Parity Check 12 - 10

Hyphen Character 12 - 8

Instruction Code 12 - 8

Numerical Representations 12 - 10

Start Character 12 - 8

Status Telegram 12 - 9

Termination Character 12 - 8

Serial Number 8 - 11

Setup 1 - 1

Front Panel 1 - 1, Fig. A - 1

Gas Connections 5 - 3, Fig. A - 2

Inside View 1 - 1

Photometer Assembly 2 - 1

Detectors 2 - 2

Photometer 2 - 1

Rear Panel 1 - 1, Fig. A - 2



Setup of Measurement Mode



Span Gas Concentration. cf. Test Gas Concentration

Span Gas Setpoint. cf. Test Gas Setpoint

Spanning (Absolute Measurement), 9 - 7


Test Gas Setpoint 9 - 8, 9 - 9

Supply Voltage. cf. Switching On, Technical Data

Switching Off 6 - 3

Switching On 6 - 1



Operating Voltage 6 - 1, 24 - 4




General S - 1


Voltage Supply 24 - 4



INDEX

R - 6 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


System Parameters 8 - 1, 8 - 2


Life Zero 8 - 4


Calibration 8 - 9


Display


Enabling / Disabling System Parameter Function 8 - 1

Entry of System Parameters 8 - 2

Externally Located Switch 8 - 10



Ground Level Mode 8 - 14

Life Zero 8 - 4



Reset 8 - 8


Serial Number 8 - 11

t90 time 8 - 6

Tolerance Check 8 - 3


T

t90 Time 8 - 6, 24 - 3

Technical Data 24 - 1

Certifications 24 - 1

Housing / Environments 24 - 1

Altitude 24 - 1

Explosive atmosphere 24 - 1

Humidity 24 - 1


Rain / Drop and splash water 24 - 1

Measurement Data / Gas Conditions 24 - 3

Gas Flow Rate 24 - 3

Heating-up Time 24 - 3

Measuring Components 24 - 3

Measuring Ranges 24 - 3


t90 Time 24 - 3

Power Consumption 24 - 4


Signal Outputs / Inputs, Interfaces 24 - 2


VSE 2000 / UPS 01 T

Dimensions 24 - 4

Output Voltage 24 - 4

Tolerance Check


Tolerance Error 13 - 3


Troubleshooting

Analog output absent 13 - 4

Battery buffer defective 6 - 2, 13 - 2

Error List 13 - 1

Failure Check List 29 - 1

Leak Testing 20 - 1





Measuring Points of BKS 14 - 1



Motor Drive 14 - 2





No Display 13 - 1





General S - 1



U

User Code 7 - 3, 8 - 12

V




Switching On 6 - 1

VSE 2000 / UPS 01 T

Dimensions 24 - 4

Output Voltage 24 - 4

W

Weight

Analyzer 24 - 1

Z

Zeroing



Zeroing, Physical 22 - 7




R - 7

INDEX

90002927(1) BINOS® 100 4P e [1.00] 25.06.97

Rosemount AnalyticalLIST OF FIGURES

List of Figures

Fig. Title Page

Fig. A-1: BINOS® 100 4P, Front View Fig. A - 1Fig. A-2: BINOS® 100 4P, Rear View Fig. A - 2

Fig. 1-1: Inside View BINOS® 100 4P 1 - 2

Fig. 2-1: Photometer Assembly BINOS® 100 4P 2 - 3

Fig. 3-1: Absorption Bands of Sample Gases and Transmittance of the Interference Filters Used 3 - 2Fig. 3-2: Principle Design of Gas Detector 3 - 3Fig. 3-3: Principle Representation 3 - 5

Fig. 5-1: BINOS® 100 4P, Bypass Installation 5 - 1Fig. 5-2: Gas Connections BINOS® 100 4P 5 - 3

Fig. 6-1: Supply Voltage BINOS® 100 4P 6 - 1

Fig. 7-1: BINOS® 100 4P, Operating Function Matrix 7 - 4

Fig. 8-1: Mating Socket X 2 (Analog Signal Outputs) 8 - 5Fig. 8-2: Pin-Assignments X 2 (Analog Signal Outputs) 8 - 5

Fig. 11-1: Rear Panel of BINOS® 100 4P (Digital Outputs / Digital Inputs) 11 - 1Fig. 11-2: Pin-Assignments X 3 (Digital Outputs) 11 - 2Fig. 11-3: Pin-Assignments LEMOSA Socket (Digital Inputs) 11 - 2

Fig. 12-1: Installation of PCB BSI 10 12 - 1Fig. 12-2: Socket “Interface” (Serial Interface) 12 - 4Fig. 12-3: Pin-Assignments “RS 232 Interface” 12 - 5Fig. 12-4: Pin-Assignments “RS 485 Interface” 12 - 5

Fig. 20-1: Leak Testing with an U - Tube - Manometer 20 - 1

Fig. 22-1: Analyzer Photometer Assembly 22 - 1Fig. 22-2: Photometer Assembly (side view) 22 - 3

Fig. 24-1: Dimensional Sketch BINOS® 100 4P 24 - 1Fig. 24-2: VSE 2000, Table-Top Version 24 - 5Fig. 24-3: Rear Panel VSE 2000 24 - 5Fig. 24-4: Dimensional Sketch UPS 01 T (Universal Power Supply) Table-Top Version 24 - 5

INDEX

R - 8 90002927(1) BINOS® 100 4P e [1.00] 25.06.97


9000927(1) BINOS® 100 4P e [1.00] 17.06.97

FUNCTION ENTER INPUT - CONTROL

3% H2O±1%

BINOS 100 4P

1000 ppm CO2

±50 ppm

Fig. A-1: BINOS ® 100 4P, Front View

1 LED Display

2 LED Display

3 Key FUNCTION

4 Key ENTER

5 Input Setting Control Key UP

6 Input Setting Control Key DOWN

7 Housing Cover Fastening Screw

8 Fastening Screws for the Carrying-Strap Bracket

or Rack-Mounting Purposes

1

2

3

4 5

6

8

7

90002927(1) BINOS® 100 4P e [1.00] 17.06.97

MADE IN GERMANY

M1 M1 M2 M2

24 VDC

X3 OUTPUTX2 OUTPUT

INTERFACE

X1 OUTPUT

IN

R1 R1 R2 R2

OUT OUTINK1 K2

ABS./DIFF.

Fig. A-2: BINOS ® 100 4P, Rear View

1 Gas Inlet Line Fittings

2 Analog Signal Output Mating Socket

3 24 V DC Supply Input Terminal

4 Plug for Digital Signal Output

5 Gas Outlet Line Fittings

6 Housing Cover Fastening Screws

7 Mating Socket Serial Interface [RS 232 C / 485] (Option)

8 Plug (with option serial interface only, not used)

9 4-Pin LEMOSA Socket

7

2

6

8

4

3

5

9

1

5 1

Documents

Microprocessor - Controlled NDIR - Analyzer - Emerson90002927(1) BINOS® 100 4P e [1.00] 17.06.97 Rosemount Analytical Operation Manual 1. Edition 06/97 Catalog - No: 90 002 927 BINOS®