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Micro Return Capsule 2 - REXUS 1 st Symposium on Space Educational Activities Sascha Wizemann Wizemann@KSat - Stuttgart.de

Micro Return Capsule 2 - REXUS

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Micro Return Capsule 2 - REXUS

1st Symposium on Space Educational Activities

Sascha [email protected]

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

Overview

10/12/2015 MIRKA2-RX 2

1. Introduction and Motivation

2. Experimental Set-up

3. Mission Scenario

4. Capsule MIRKA2-RX

5. Separation Mechanism LOTUS

6. Conclusion

7. Outlook

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

10/12/2015 MIRKA2-RX 3

3 Unit Service & De-orbit Module

1 Unit Separation Mechanism & Re-Entry Capsule

Introduction and Motivation

• Precursor project of CAPE (CubeSat Atmospheric Probe for Education)

• CAPE serves as a demonstration and qualification platform for electric

propulsion and atmospheric re-entry technology

• Characterization of Earth‘s lower thermosphere

• Development of general system engineering as well as specialized

expert skills of students

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

10/12/2015 MIRKA2-RX 4

Introduction and Motivation

Experiment to validate:

• Flight behavior, communication

and electronic system of the

MIRKA2 capsule

• Performance of the specially

developed ejection-mechanism

LOTUS

(Low Orbit Technical Unit

Separator)

• Launch March 2016 on

REXUS-19

(ESA 2007)

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

Experimental Set-up

10/12/2015 MIRKA2-RX 5

Hatch

Separation MechanismLOTUS

2x Action Camera withLEDs

MountingStructure

Mirror Box(contains the OCU & Mirror System)

Capsule MIRKA2-RX

Experimental Module

Base Plate

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

10/12/2015 MIRKA2-RX 6

T = 0 s: Launch

T ≈ 120 s: Ejection

MIRKA2-RX Mirror System

T ≈ 800 s

MIRKA2-RX Capsule

T ≈ 26 s: burn-out

T < 800 s

• Ejection at apogee• Data collection starts (Capsule/Mirror System)

• Cameras operational, recording starts

Mission Scenario

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

Capsule MIRKA2-RX

10/12/2015 MIRKA2-RX 7

100 mm

79 mm

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

Capsule MIRKA2-RX

10/12/2015 MIRKA2-RX 8

Aft Shell (WHIPOX)

Battery Case

Deactivation Mechanism

Outer Front Cone(Heat Shield Dummy)

Tungsten Weight

Aluminum Tip

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

Capsule MIRKA2-RX

10/12/2015 MIRKA2-RX 9

Aluminium Ring

3x Batteries

2x PCB

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

Capsule MIRKA2-RX

10/12/2015 MIRKA2-RX 10

2x Pressure Sensor(Static Pressure)

6x Thermocouples

Pressure Sensor(Stagnation pressure)

IMU

GPS + Antenna

Thermopile

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

Capsule MIRKA2-RX

10/12/2015 MIRKA2-RX 11

Antenna (Iridium)

Transmitter (Iridium)

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

LOTUSLow Orbit Technical Unit Separator

10/12/2015 MIRKA2-RX 12

Wire

PTFE

Torsion Spring

Compression Springs

Rail

Baseplate

Pyro Cutter

Capsule

Clamp

Carriage

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

Separation Test

10/12/2015 MIRKA2-RX 13

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

Conclusion

10/12/2015 MIRKA2-RX 14

• Development of the following subsystems of CAPE:

Capsule MIRKA2: electronics, communication, software, structure

Separation Mechanism LOTUS

• Measurement of the flight stability and the stagnation pressure to improve

simulations

• Opportunities for students

Application of knowledge

Improvment of project

managemnt skills

Better understanding

of space systems Team (2014)

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

Outlook

10/12/2015 MIRKA2-RX 15

• Analyzation of the experimental data

• Improvement of the performance of the capsule and the Separation

Mechanism and further experiments to rise the TRL

• Designing, building and testing of the Service and De-Orbit Module

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

Thank you for your attention!

KSat StuttgartMissions Videos

@KSat_StuttgartNews and Updates

KSat.StuttgartNewsfeed

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

References

10/12/2015 MIRKA2-RX 17

[1] M. Ehresmann, A. Behnke, J.-P. Baumann, J. Franz, D. Galla, B. Gäßler, F. Grabi, F. Hießl, M. Koller, G. Kuhn, N. Müller, R. Müller, A. Papanikoloau, J. Rieser, V. Schöneich, H. Seiler, M. Siedorf, V. Starlinger, A. Stier, A. Tabelander, F. Vardar, S. Wizemann, A. S. Pagan, G. Herdrich, and R. Laufer: CubSat-sized Re-entry Capsule MIRKA2. 10th IAA Symposium on Small Satellites for Earth Observation, Berlin, 2015[2] A.S. Pagan, G. Herdrich, R. Laufer, and the KSat Team: CubeSat Atmospheric Probe for Education (CAPE). 10th IAA Symposium on Small Satellites for Earth Observation, Berlin, 2015.[3] G. Herdrich, R. Laufer, A. S. Pagan, et al: Planetary Probe Design Workshop: Collaborative Hands-On Small Satellite Training for Engineering Students, 10th IAA Symposium on Small Satellites for Earth Observation, Berlin, 2015[4] V. Schöneich, F.Grabi, H.Seiler, J.-P. Baumann, A. Behnke, M. Ehresmann, J. Franz, D. Galla, M. Koller, J. Rieser, M. Siedorf, R. Tietz, A.S. Pagan, G Herdrich, and R. Laufer: A Service and Deorbit Module for CubeSat Applications. 10th IAA Symposium on Small Satellites for Earth Observation, Berlin, 2015[5] A. Sidor, R. Braun, and D. DePasquale: RED-Data2 Commercial Reentry Recorder: Size Reduction and Improved Electronics Design. AIAA Atmospheric Flight Mechanics Conference, 2014 [Online]http://www.ssdl.gatech.edu/papers/conferencePapers/AIAA-2014-1231.pdf (accessed November 2015)[6] J.-P. Baumann, A. Pagan, and G. Herdrich: Aerothermodynamik re-entry analaysis of the cubesat-sized entry vehicle MIRKA2[7] J. Göhring, S. Hackemann, and B. Kanka: Whipox®: Ein faserverstärkter oxidkeramischer Werkstoff fürHochtemperatur- Langzeitanwendungen. Mat.-wiss. U. Werkstofftech. (2007), 38: 766-772.doi: 10.1002/mawe.200700191[8] LOCOSYS Technology Inc.: GPS_LS20031_datasheet_v1.3. Available online at:http://www.locosystech.com/product.php?zln=en&id=20# (accessed November 2015)[10] Quake Global, Inc.: Quake Q9602 datasheet. Available online at:http://www.m2mconnectivity.com.au/sites/default/files/brochures/9602_Marketing_Datasheet.pdf (accessed November 2015)

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

References

10/12/2015 MIRKA2-RX 18

[11] Arduino, LCC: Arduino Nano Data Sheet. Available online at:https://www.arduino.cc/en/uploads/Main/ArduinoNanoManual23.pdf (accessed November 2015)[12] Arduino, LCC: Arduino Mega Documentation. Available online at:https://www.arduino.cc/en/Main/ArduinoBoardMega2560#documentation (accessed November 2015)[13] S. Lee: The CubSat Program: CubeSat Design Specification. California Polytechnic State University, San Luis Obispo, CA 93407, USA. Technical note - Revision 13 (2014)

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

APPENDIX

12/10/2015 MIRKA2-RX Experiment 19

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

CAPE Mission Scenario

12/10/2015 MIRKA2-RX Experiment 20

Deployment1

2 De-orbit

3 Separation

4Re-entry of the capsule

5Transfer of re-entry data via satellite

6Demise of SDM,impact of capsule

• De-orbit down to separation altitude

• Atmospheric measurements

• PPT demonstration

at approx. 150 km altitude

Transmission of data through Iridium communication system

Measurement of the ambient conditions and the re-entry performance of the capsule

e.g. from ISS

Potential for monitoring of break-up and demise

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

Electronic Design

12/10/2015 MIRKA2-RX Experiment 21

Mirror System Elecronics

In-situ sensors

Battery

Switch

LDO Power

Converter

OBC

attitude sensors

Communication

Emulator

Data

StorageDummy GPS

Thermopile

Dummy

Thermo-

couples

Pressure

Sensors

Temperature

Sensors

IMU

OCU/Separation Mechanism

Recording

equipment

OCU

REXUS Interface

Data

Storage

Wire Cutter

Triggers

Camera 1

Camera 2

LEDs

Uplink/

Downlink

Capsule System Elecronics

In-situ sensors

Battery

Switch

LDO Power

Converter

OBC

attitude sensors

Communication

Satellite

Transceiver

Data

StorageGPS

Thermopile

Thermo-

couples

Pressure

Sensors

Temperature

Sensors

IMU

Wire Cutters

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

On-Board Computer

12/10/2015 MIRKA2-RX Experiment 22

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

On-Board Control Unit

12/10/2015 MIRKA2-RX Experiment 23

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

Qualification Tests

12/10/2015 MIRKA2-RX Experiment 24

• Mock-Up capsule with adjustable center of mass to analyze the flight stability of the different configurations

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

Qualification Tests

12/10/2015 MIRKA2-RX Experiment 25

• Drop test from a crane with a height of 20m

• Vertical Wind tunnel test

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

Qualification Tests

12/10/2015 MIRKA2-RX Experiment 26

• Iridium test board

Schematics Board layout

Production Testing

Small Satellite Student Group University of Stuttgartwww.ksat-stuttgart.de

Small Satellite Student Group University of Stuttgart

nonprofit student association for education and development within space engineering

Founded: 08.04.2014Members: 25+

Objectives:Participation in space projects,collect practical experience,interface industry & research

27

Team (2014)

MIRKA2-RX Experiment12/10/2015