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Metal Removal Customer Service Telephone 888-434-4311 706-863-7708
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General-Purpose Solid Carbide end Mills
Single end
2-Flute..................................................................................................................................................................................................................14-24
-Flute..................................................................................................................................................................................................................25-27
Multi-flute...........................................................................................................................................................................................................28-8
double end
2-Flute..................................................................................................................................................................................................................9-40
Multi-flute...........................................................................................................................................................................................................41-4
Specialty application Solid Carbide end Mills...............................................................................................................................................44-55
high-Performance Solid Carbide end Mills
Maestroendmillsforuniversalchatter-freemachining................................................................................................................56-61
MASTERmillfinishersforsteelsandstainlesssteels........................................................................................................................62-67
MASTERmillfinishersforaluminumandnon-ferrousmaterials.................................................................................................68-75
MASTERmillroughersforsteelsandaluminum................................................................................................................................76-78
Solid Carbide drills
General-Purpose Solid Carbide drills
JobberLength...................................................................................................................................................................................................85-86
SlowSpiral..........................................................................................................................................................................................................87-90
StraightFlute.....................................................................................................................................................................................................91-92
Specialty application Solid Carbide drills
SpadeDrills............................................................................................................................................................................................................... 9
Spotting..................................................................................................................................................................................................................... 9
high-Performance Solid Carbide drills
Forsteelandcastironwithoutcoolantholes..................................................................................................................................95-106
Forsteelandcastironwithcoolantholes...................................................................................................................................... 107-116
Foraluminumandnon-ferrousmaterials.......................................................................................................................................... 117-119
Forspecialtyapplications......................................................................................................................................................................... 120-10
other Carbide round tools
reamers
Finished.......................................................................................................................................................................................................... 17-140
Semi-finished................................................................................................................................................................................................ 141-142
Solid Carbide Countersinks................................................................................................................................................................................ 14-144
boring tools........................................................................................................................................................................................................................145
Chamfer tools....................................................................................................................................................................................................................146
routers......................................................................................................................................................................................................................... 147-148
burs
burs ........................................................................................................................................................................................................................... 15-166
bur Sets.................................................................................................................................................................................................................................166
Metric Parameters and index
Style number index........................................................................................................................................................................................................169
Metric operating Parameters.....................................................................................................................................................................................170
edP number index...........................................................................................................................................................................................................18
table of Contents
table of Contents
Solid Carbide end Mills PageNumber
4 Metal Removal Customer Service Telephone 888-434-4311 706-863-7708
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diamond Coatings
amorphous, diamond-like coating (dlC) Color:blackgray Hardness2000Hv Thickness1-microns Coefficientoffriction.1-.2
Polycrystalline diamond (PCd) Color:silvergray Canonlybeappliedto6%cobaltcarbide
Hardness8000Hv Thickness-12microns Coefficientoffriction.1-.2
titanium nitride (tin) Color:gold General-purposecoating Coefficientoffriction.4againststeel Lessfrictionprovidesfreerchipflowandreducesbuilt-upedge(BUE)
Hardness200Hv Mono-layer Coatingthickness1-4microns Oxidationonsettemperature1100F
titanium Carbonitride (tiCn) Color:gray Hardness000Hv HigherhardnessoverTiNprovidesgoodabrasionresistance
Coefficientoffriction.4againststeel Mono-layer Coatingthickness1-4microns Oxidationonsettemperature750F
MaterialS exaMPleS Good better beSt
Carbon, alloY, 1018,1108,12L1,12L14,4140,4150, TiN TiCN TiAlNand tool SteelS A2,D2,P20,P21
StainleSS SteelS 410,416,15-5,17-4,0,04 TiN TiCN TiAlN
aStM a48: 20,25,0 GraY, duCtile and Sae J431:G1800,G000, TiN TiCN TiAlN Malleable CaSt ironS aStM a536: 60-40-18,65-45-12, aStM a47:2510,5018
loW-SiliCon aluMinuM and other Free-MaChininG, 2024,6061,7075 TiCN DLC PCD non-FerrouS MaterialS hiGh-SiliCon aluMinuM A80,A60,8,90 TiCN DLC PCD
heat-reSiStant alloYS; niCKel, iron, and Inconel,Monel,Waspaloy,A-286,Stellite TiCN TiAlN Cobalt baSe
titaniuM, and titaniuM CommerciallyPure:Ti98.8,Ti99.9.Ti-6Al-4V, TiCN TiAlNalloYS Ti-6Al-2Sn-4Zr-2Mo
hardened SteelS oVer 50 rC 4140,4150,H10,H11,P20,P21 TiAlN
Coating hardness Comparison
titanium aluminum nitride (tialn) Color:grayblack Hardness00Hv Maintainshardnessathigh temperatures OxidizesathighspeedsformingaprotectivelayerofAL20
Enablesdrymachining Coefficientoffriction.-.5againststeel
Mono-layer Coatingthickness1-5microns Oxidationonsettemperature1650F
Chromium nitride (Crn) Color:silvergray Copper,brass,non-ferrousmaterials Non-galling,chemicallyinert Hardness1750Hv Coefficientoffriction.5againststeel Oxidationonsettemperature100F
high-Performance Coatings
Coating application Chart
PVd Coatings
Metal Removal Customer Service Telephone 888-434-4311 706-863-7708 5
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low-Carbon Steel < 220 hbAISI: 1008, 1010, 1018, 1020, 1026, 10L18, 10L45, 10L50, 1108, 1117, 11L44, 1200 Series, 12L14
Free-Machining Steels < 275 hb
6 Metal Removal Customer Service Telephone 888-434-4311 706-863-7708
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there are many reasons to trust your special requirements to Metal removal
Metal removal (Mr) provides a wide range of specials capabilities in north america, offering many tool styles.
Endmillsroughingandfinishing Drillsstandardandhigh-performance Reamerssolidcarbideorsteelshanks Burswiderangeofshapes,shanks,andcuts
Mr offers the best service for all your specials needs.
Fastquotationresponsefromdedicatedquotationspecialists Excellentdelivery Consistenttoolperformance Focusedfactoryproceduresmeanyourspecialsarenotlostontheplantfloor
Mr covers the whole spectrum of specials, from simple modifications to highly detailed specifications.
Simplespecials: Outstandingquality! Fastdelivery! Greatprices! Blueprintspecials: Analysisatthespindle! Outstandingengineeringsupport! Qualityyoucancounton!
Mr provides the best technical support.
Engineeringanddesignservices Designservices In-housePVDcoatingcapabilities Applicationproblemsolvingbyin-housetechnicalstaffandfieldapplicationspecialists
R&DresourcesunmatchedbyanyotherNorthAmericancuttingtoolcompany
Special drills and end mills are our specialty.
AllmaterialsHSS,M42,powderedmetal,andcarbide Solidorwithcoolanthole Allendgeometries,pointangles,andstyles Spiralorstraightflutes Singleormultiple-step Regrindingandreconditioningservices
Add weldon shank
TiN coat
end Mill and Solid Carbide Specials
CARBIDE END MILLS wide selection of tool
styles for virtually every roughing, semi-finishing, and finishing application
featuring top-quality submicrongrain carbide substrates for unparalleled performance
wide array of cutting diameters, tool lengths, and coatings
CUSTOMER SERVICETel: 888/434-4311Fax: 888-434-4313
INTERNATIONAL SALESTel: (++1) 706/863-7708
Fax: (++1) 706-860-6021
TECHNICAL SUPPORTTel: 888/434-8665Fax: 888-434-3299
SPECIAL QUOTATIONSTel: 888/434-4370Fax: 888-434-4001
C A R B I D E E N D M I L L S
AUTOMOTIVE
AEROSPACE
DIE & MOLD
MEDICAL
MACHINE TOOL
INDUSTRY
Metal Removal Customer Service Telephone 888-434-4311 706-863-7708
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General-Purpose End MillsTableofContents
2-Flute,CC,Miniature........................................................................................................................................................ CGM-2............................................. 14
2-Flute,CC............................................................................................................................................................................ CG-2...........................................15-17
2-Flute,CCStandardMetricSizes.............................................................................................................................. CG-2M............................................. 1
2-Flute,CCMetricDINSizes......................................................................................................................................... CG-2MD.......................................... 1
2-Flute,CC,withCornerRadius...................................................................................................................................... CG-2R............................................... 19
2-Flute,CC,withPlusNCTolerance.............................................................................................................................. CPNC-2............................................ 20
2-Flute,CC,withBallNose............................................................................................................................................... CG-2B.........................................21-22
2-Flute,CC,withBallNoseStandardMetricSizes................................................................................................ CG-2MB........................................... 23
2-Flute,CC,withBallNoseMetricDINSizes........................................................................................................... CG-2MDB....................................... 23
2-Flute,CC,LongReach.................................................................................................................................................... CGL-2............................................... 24
2-Flute,CC,LongReachwithBallNose....................................................................................................................... CGL-2B............................................ 24
3-Flute,CC............................................................................................................................................................................ CG-3................................................. 25
3-Flute,CCStandardMetricSizes.............................................................................................................................. CG-3M............................................. 26
3-Flute,CCMetricDINSizes......................................................................................................................................... CG-3MD.......................................... 26
3-Flute,CC,withBallNose............................................................................................................................................... CG-3B............................................... 27
4-Flute,CC............................................................................................................................................................................ CG-4...........................................2-30
4-Flute,CC,withCornerRadius...................................................................................................................................... CG-4R............................................... 31
4-Flute,CCStandardMetricSizes.............................................................................................................................. CG-4M............................................. 32
4-Flute,CCMetricDINSizes......................................................................................................................................... CG-4MD.......................................... 32
4-Flute,CC,withPlusNCTolerance.............................................................................................................................. CPNC-4............................................ 33
4-Flute,CC,withBallNose............................................................................................................................................... CG-4B.........................................34-35
4-Flute,CC,withBallNoseStandardMetric........................................................................................................... CG-4MB........................................... 36
4-Flute,CC,withBallNoseMetricDINSizes........................................................................................................... CG-4MDB....................................... 36
4-Flute,CC,LongShank.................................................................................................................................................... CGL-4............................................... 37
4-Flute,CC,LongShankwithBallNose....................................................................................................................... CGL-4B............................................ 37
6-Flute,CC............................................................................................................................................................................ CG-6................................................. 3
Double-End, General-Purpose, Solid Carbide End Mills
2-Flute,CC,MiniatureStub.............................................................................................................................................. CGDS-2............................................ 39
2-Flute,CC,MiniatureStubwithBallNose................................................................................................................. CGDS-2B......................................... 39
2-Flute,CC............................................................................................................................................................................. CGD-2.............................................. 40
2-Flute,CC,withBallNose............................................................................................................................................... CGD-2B........................................... 40
4-Flute,CC,MiniatureStub.............................................................................................................................................. CGDS-4............................................ 41
4-Flute,CC,MiniatureStubStandardMetricSizes.............................................................................................. CGDS-4M........................................ 41
4-Flute,CC,MiniatureStubwithBallNose................................................................................................................. CGDS-4B......................................... 42
4-Flute,CC,MiniatureStubwithBallNoseStandardMetricSizes................................................................. CGDS-4MB..................................... 42
4-Flute,CC............................................................................................................................................................................. CGD-4.............................................. 43
4-Flute,CC,withBallNose............................................................................................................................................... CGD-4B........................................... 43
technical Information
Suggestedspeedsforgeneral-purposecarbideendmills............................................................................................................................................. 12
Suggestedfeedsforgeneral-purposecarbideendmills................................................................................................................................................. 13
Single-End, General-Purpose, Solid Carbide End Mills SeriesNumber PageNumber
Metal Removal Customer Service Telephone 888-434-4311 706-863-7708 9
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General-Purpose End Mills
CGM-2.................................................... 14
CG-2..................................................15-17CG-2M.................................................... 1CG-2MD................................................. 1
CG-2R..................................................... 19
CPNC-2.................................................. 20
CG-2B...............................................21-22CG-2MB................................................. 23CG-2MDB.............................................. 23
CGL-2..................................................... 24
CGL-2B................................................... 24
CG-3........................................................ 25CG-3M.................................................... 26CG-3MD................................................. 26
CG-3B..................................................... 27
SeriesNumber PageNumber
CG-4..................................................2-30
CG-4R..................................................... 31
CG-4M.................................................... 32CG-4MD................................................. 32
CPNC-4.................................................. 33
CG-4B...............................................34-35CG-4MB................................................. 36CG-4MDB.............................................. 36
CGL-4..................................................... 37
CGL-4B................................................... 37
CG-6........................................................ 3
Single-End, 2-Flute
Single-End, 3-Flute
Single-End, 4-FluteSeriesNumber PageNumber
PictorialDirectory
Single-End, 6-Flute
double end on next page
10 Metal Removal Customer Service Telephone 888-434-4311 706-863-7708
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General-Purpose End Mills
General-Purpose 7 new styles 2-and4-flutewithcornerradius 2-and4-flutewithlongshanksandshortflute
lengths,inbothsquareendandballnose 6-flutefinishingendmills
Double-End 3 new styles 2-flutewithballnose 4-flutewithballnose 4-flutemetricminiaturestubwithballnose,bright
high-Performance 5 new styles Maestro4-fluteoffsetfluteforchatter-free
machininginbothregularandlong-reachstyles 2-fluteforlong-reachapplicationsinaluminum,
withandwithoutneckclearance 2-fluteforlong-reachapplicationsinaluminum
withballnosefor3Dmilling 6-flutehighhelixsuperfinisher
Special Application 8 new styles 2-flutechamfermill,singleanddoubleend 4-flutechamfermill,singleanddoubleend Taperedendmills,squareend,andballnose 2-flutesmall-diameterengravingtools 90drillpointendmill
CGDS-2..................................................39
CGDS-2B................................................39
CGD-2.....................................................40
CGD-2B..................................................40
CGDS-4..................................................41CGDS-4M..............................................41
CGDS-4B................................................42CGDS-4MB............................................42
CGD-4.....................................................43
CGD-4B..................................................43
23 NEW end mill styles available from stock for more application flexibility
PictorialDirectory
Double-End, 2-Flute
Double-End, 4-Flute
SeriesNumber PageNumber
available in both bright and coated
versions
this Catalog Includes:
Metal Removal Customer Service Telephone 888-434-4311 706-863-7708 11
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General-Purpose End Mills Single End
Ductile (Nodular) and Malleable Cast Irons 120-320 hB nodular/ductile, ferritic/pearlitic, pearlitic/martensiticASTM A536, 60-40-18, 65-45-12, 80-55-06, 100-70-03SAE: J434, D4018, D4512, D5506, D7003
Gray Cast Irons 120-320 hBASTM: A48, class 20, 25, 30, 35, 40, 45, 50, 55, 60SAE: J431: grade G1800, G3000, G3500, G4000
Free-Machining and Low-Silicon Aluminum Alloys hypoeutectic 12.2% SiAA: A380, A390, A380-1, A390-1, A380-2, Duralcan
Miscellaneous Non-ferrous Workpiece Materials Non-ferrous machining alloys, copper, brass, zinc
Low-Carbon Steel < 220 hB AISI: 1008, 1010, 1018, 1020, 1026, 10L18, 10L45, 10L50, 1108, 1117, 11L44, 1200 Series, 12L14
Free-Machining Steels < 275 hB
12 Metal Removal Customer Service Telephone 888-434-4311 706-863-7708
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technical Data
These recommendations are for profiling operations; reduce speeds 20% for slotting operations.
Surface Feet per Minute (SFM) Hardness Preferred Alternate Speed Material Brinell HRc Coating Coating Range Uncoated TiNCoated TiCNCoated TiAlNCoatedLowandPlainCarbon,