18
MESSERSMITH MANUFACTURING, INC. Design, Fabrication & Installation of State-of- the-Art Industrial Biomass Boiler Systems Gailyn and Valerie Messersmith Bark River, Michigan

MESSERSMITH MANUFACTURING, INC. Design, Fabrication & Installation of State-of-the-Art Industrial Biomass Boiler Systems Gailyn and Valerie Messersmith

Embed Size (px)

Citation preview

Page 1: MESSERSMITH MANUFACTURING, INC. Design, Fabrication & Installation of State-of-the-Art Industrial Biomass Boiler Systems Gailyn and Valerie Messersmith

MESSERSMITH MANUFACTURING, INC.

Design, Fabrication & Installation of State-of-the-Art Industrial Biomass

Boiler Systems

Gailyn and Valerie MessersmithBark River, Michigan

Page 2: MESSERSMITH MANUFACTURING, INC. Design, Fabrication & Installation of State-of-the-Art Industrial Biomass Boiler Systems Gailyn and Valerie Messersmith

A LITTLE ABOUT US…

• Located in Bark River, Michigan • Incorporated in 1982• Over 100 systems installed - Alaska to Maine• Typical application found in hospitals,

schools, as well as wood and lumber processing

Messersmith Manufacturing, Inc. 2

Page 3: MESSERSMITH MANUFACTURING, INC. Design, Fabrication & Installation of State-of-the-Art Industrial Biomass Boiler Systems Gailyn and Valerie Messersmith

ADVANTAGES OF BIOMASS FUELS

• Renewable and Sustainable• Locally

available• Carbon Neutral• Fewer

Emissions• Lower Cost

3Messersmith Manufacturing, Inc.

Page 4: MESSERSMITH MANUFACTURING, INC. Design, Fabrication & Installation of State-of-the-Art Industrial Biomass Boiler Systems Gailyn and Valerie Messersmith

Messersmith Manufacturing, Inc. 4

System Example

Page 5: MESSERSMITH MANUFACTURING, INC. Design, Fabrication & Installation of State-of-the-Art Industrial Biomass Boiler Systems Gailyn and Valerie Messersmith

LOCAL MESSERSMITH SYSTEMS

• Wetterau Wood Products – Antigo, WI• Canopy Gardens – Antigo, WI• Reedsburg Hardwoods – Reedsburg, WI• Goeman’s Wood Products – Hartford, WI• Stetson Hardwoods – Stetsonville, WI• Krueger Lumber – Valders, WI

5Messersmith Manufacturing, Inc.

Page 6: MESSERSMITH MANUFACTURING, INC. Design, Fabrication & Installation of State-of-the-Art Industrial Biomass Boiler Systems Gailyn and Valerie Messersmith

6Messersmith Manufacturing, Inc.

Woo

d Chi

ps

Heatin

g Oil

Natur

al G

as

Woo

d Pe

llets

3x

2x 2x

Fuel Source Costs Compared to Wood

ChipsFuel Sources

(times the amounts of wood chips)

Page 7: MESSERSMITH MANUFACTURING, INC. Design, Fabrication & Installation of State-of-the-Art Industrial Biomass Boiler Systems Gailyn and Valerie Messersmith

COST SAVINGS

7Messersmith Manufacturing, Inc.

2006-07 Heating Season

Facility

Building Sq.

Ft.

MonthPerSeason

ChipsTons

% of Net

BTUs from Wood

100% Fossil Fuel Costs

Actual Fuel

Costs w/

Wood

Estimated

Savings

Percent

Savings

Output

mmBTU 

Brattleboro Union

HS

390,000 6 1602 84% $248,753

$92,680 $156,073 63% 8.5 

Hanover HS

187,000 6 816 82% $109,960

$47,038 $62,922 57% 5.0 

Richmond

Middle School

107,000 6 377 92% $45,290 $6,009 $29,281 65% 3.0

Westmin-ster Center School

52,000 8 246 91% $36,826 $13,091 $23,735 64% 2.0

Page 8: MESSERSMITH MANUFACTURING, INC. Design, Fabrication & Installation of State-of-the-Art Industrial Biomass Boiler Systems Gailyn and Valerie Messersmith

QUESTIONS TO CONSIDER

• Fuel –What fuel is locally available?–What is the cost and how will it be

transported?• Site Location–What location is near the existing boiler

room?– Has sufficient space for new equipment?– Has access to roads that can handle large

trucks?

8Messersmith Manufacturing, Inc.

Page 9: MESSERSMITH MANUFACTURING, INC. Design, Fabrication & Installation of State-of-the-Art Industrial Biomass Boiler Systems Gailyn and Valerie Messersmith

QUESTIONS TO CONSIDER

• Buildings–What type and size structure is needed

to house the system?• Personnel–Who will operate and maintain the

system and what will it cost?• Pre-feasibility– Can potential cost savings offset the

total cost of the project?9Messersmith Manufacturing, Inc.

Page 10: MESSERSMITH MANUFACTURING, INC. Design, Fabrication & Installation of State-of-the-Art Industrial Biomass Boiler Systems Gailyn and Valerie Messersmith

KRUEGER LUMBER

10Messersmith Manufacturing, Inc.

Page 11: MESSERSMITH MANUFACTURING, INC. Design, Fabrication & Installation of State-of-the-Art Industrial Biomass Boiler Systems Gailyn and Valerie Messersmith

KRUEGER LUMBER

11Messersmith Manufacturing, Inc.

• If Krueger Lumber used #2 Heating Oil for the Heating Season to produce same output as on wood chips…

• Would need: 61,892 gallons of #2 heating oil

61,892 gallons x $2.97/gal = $183,819 fuel cost

Page 12: MESSERSMITH MANUFACTURING, INC. Design, Fabrication & Installation of State-of-the-Art Industrial Biomass Boiler Systems Gailyn and Valerie Messersmith

KRUEGER LUMBER

12Messersmith Manufacturing, Inc.

• If Krueger Lumber used Wood Chips for the Heating Season to produce same output as on heating oil…

• Value of wood chips burned was $31,000

$183,819 heating oil

$31,000 wood chips

$152,819 Net fuel cost savings!!

Page 13: MESSERSMITH MANUFACTURING, INC. Design, Fabrication & Installation of State-of-the-Art Industrial Biomass Boiler Systems Gailyn and Valerie Messersmith

KRUEGER LUMBER

13Messersmith Manufacturing, Inc.

• Additional costs with Boiler System: • Routine Maintenance – clean out ash -

$4,500• Repairs - $4,474.64

• After wood chips, maintenance and repairs still resulting in a cost savings of $143,844.36!

Page 14: MESSERSMITH MANUFACTURING, INC. Design, Fabrication & Installation of State-of-the-Art Industrial Biomass Boiler Systems Gailyn and Valerie Messersmith

KRUEGER LUMBER

According to Larry Krueger, “Burning wood waste makes a lot of

environmental sense. Burning fossil fuel takes carbon out of the ground and into the atmosphere. With wood, you take the ash from burning, bury it, and put carbon back into the earth. Plus, the fuel source, growing trees, remove carbon dioxide from the atmosphere. It’s a win, win.”

Page 15: MESSERSMITH MANUFACTURING, INC. Design, Fabrication & Installation of State-of-the-Art Industrial Biomass Boiler Systems Gailyn and Valerie Messersmith

KRUEGER LUMBER

Fuel Storage

Fuel Augers

15Messersmith Manufacturing, Inc.

Fuel Handling System

Page 16: MESSERSMITH MANUFACTURING, INC. Design, Fabrication & Installation of State-of-the-Art Industrial Biomass Boiler Systems Gailyn and Valerie Messersmith

KRUEGER LUMBER

Boiler and Combustor

Controls

16Messersmith Manufacturing, Inc.

Page 17: MESSERSMITH MANUFACTURING, INC. Design, Fabrication & Installation of State-of-the-Art Industrial Biomass Boiler Systems Gailyn and Valerie Messersmith

KRUEGER LUMBER

Breeching to Cyclone Cyclone

17Messersmith Manufacturing, Inc.

Fuel Handling System

Page 18: MESSERSMITH MANUFACTURING, INC. Design, Fabrication & Installation of State-of-the-Art Industrial Biomass Boiler Systems Gailyn and Valerie Messersmith

Messersmith Manufacturing, Inc. 18

Thank you!

Messersmith Manufacturing, Inc.

Gailyn and Valerie Messersmithwww.burnchips.com

906.466.9010