Mercmaster III 400 Luminaire for Hazardous and Wet ... · PDF filep 0OF QJFDF CBM MBTU IPVT JOH GPS FBDI DPN QP OFOU QSP WJEFT FWFO ... For MT and TT voltage suffix, see Mercmaster

Class I, Division 2, Groups A, B, C, DClass I, Zone 2, AEx nA nR IIC (Z2)Class I, Zone 2, Ex nR IIC (Z) VClass I, Zone 2, AEx nR IIC (ZB)

Class II, Division 1 and 2, Groups E, F, GClass IIISimultaneous Exposure (Class I, Division 2/ Class II, Division 1)

Fixtures Outside Type (Salt Water)Type 4XIP66

Applications

Features

Standard Materials

Standard Finishes

Options

Z2

ZB

Z V

E

S

Certifications and Compliances

Enclosed Reflector Prismatic Glass Globe 12” Glass Refractor

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Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © October 2012

976

Mercmaster™ III 400 Luminaire for Hazardous and Wet LocationsHigh Pressure Sodium and Pulse Start Metal HalideListed for si mul ta ne ous ex po sure to com bust i ble dusts and flam ma ble gas es or va pors.

V CSA Certification only.




LightingLIGHTING: ENCLOSED AND GASKETED — AREA — HID


977

Mercmaster™ III 400 Luminaires for Hazardous and Wet LocationsHigh Pressure Sodium and Pulse Start Metal HalideListed for si mul ta ne ous ex po sure to com bust i ble dusts and flam ma ble gas es or va pors.

Illustrated Features

Vented Reflectors

Ballast Assembly

Mounting Hood and Globe Gaskets

Electrical Protection

High Temperature Sockets

Aluminum Inner Reflector

Globe Chamber

Terminal Blocks (Zone 2)

Stainless Steel Inserts

"Safety" High Hinge

Epoxy Finish

Photocell

Cooler Operating Cone Hood

Stainless Steel Latch Assembly

Prismatic Glass Globes, Refractors and Enclosed Reflector

Fuses

V CSA Certification only.




Catalog Numbering Guide

KP A L 40 10 J5 G MT S Z2

➋

V

VV

V➏

VOptional Fusing ➐

➎

V

➊

➍

➍

➌

VV V V

V

V

Refer to “Mounting Hoods and Ballast” page for available Voltage Configuration.❶ NO DESIGNATION is required for fixtures with standard type globe.❷ NO DESIGNATION is required for fixtures without guards.➌ Other voltages available. Contact your local sales representative.➍ J2 and J5 refractions are not available with Z2 or ZB suffix.➎ Available for 480 V, 50 Hz and 5MT ballast options. For MT and TT voltage suffix, see Mercmaster III 50-250 Luminaries. ➏ Appledapter is available for use with the pendant, ceiling and angled stanchion mounting only.➐ Optional fusing is available for use with MT, 5MT and 48 voltage suffixes ONLY.V CSA Certification only.

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978

Mercmaster™ III 400 Luminaires for Hazardous and Wet Locations High Pressure Sodium and Pulse Start Metal HalideListed for si mul ta ne ous ex po sure to com bust i ble dusts and flam ma ble gas es or va pors.




“T” Numbers Represent the Maximum Lamp Temperature for Class I, Division 2 Locations and Maximum Surface Temperature Under Dust Blanket for Class II, Division 1 Locations

“T” Number T1 350 325 T2 T2A T2B T2C T2D T3 T3A T3B T3C T4 T4A T5 T6

Temp. Range

Temp Range

➊ “T” numbers are for Groups E and F only.V CSA Certification only.

“T” Numbers

Lamp Supply Wire

Temp. ➊

Ambient Temp.

➊

Class I, Division 2Class II, Division 1 Simultaneous Exposure

Watts Type GlobeGlobe &

Reflector RefractorEnclosed Reflector Globe

Globe & Reflector Refractor

Enclosed Reflector Globe

Globe & Reflector Refractor

Enclosed Reflector

T2 T2 T2 T2 T3B T3B T4 T4A 325 325 325 325

325 325 T2 T2 — — T3B T4A — — T1 325

— — T2 T2 — — T3B T4 — — T1 350

350 T1 T1 350 T3 * T3 * T3C T3C T1 T1 T1 350

T2A T2A T2B T2C T3 (EF) T3 (EF) T4 T4A — — — —

T2A T2A T2B T2C — — — — — — — —

— — — T2C — — — — — — — —

T2B T2B T2B T2B — — T3C T3C — — — —

T2A T2A T2A T2B — — — — — — — —

T2B T2B T2B T2B — — T3C T3C — — — —

T2A T2A T2A T2B — — — — — — — —

T2A T2A T2B T2B — — T3C T3C — — — —

V T2 T2 T2A T2A — — T3A T4 — — — —



979

Mercmaster™ III 400 Luminaire Thermal Performance�lass �� ivision 2� �lass �� ivision 1� Simultaneous �xposure to Ha�ardous �onditions on �oth �lassifications�emperature identification numbers of Mercmaster �� 00 �ixtures.




“T” Numbers

Lamp Supply Wire

Temp.➊

AmbientTemp.

➊

Class 1, Zone 2 AEx nR

Watts Type GlobeGlobe &

ReflectorEnclosed Reflector Globe

Globe & Reflector

Enclosed Reflector

T4 T4 T5 T4 T4 T5

T3 T3 T3 T3 T3 T3

— — T3 — — T3

T4 T4 T5 T4 T4 T5

T3 T3 T3 — — —

T3 T3 T3 — — —

— — T3 — — —

T4 T4 T4 T4 T4 T4

T3 T3 T4 T3 T3 T4

T4 T4 T4 T4 T4 T4

T3 T3 T4 T3 T3 T4

T3 T3 T3 T3 T3 T3

V T3 T3 T3 — — —

“T” Numbers represent the maximum surface temperature for luminaries with AEx nA nR and AEx nR rating:To comply with AEx nR Requirements, all wiring entries must be sealed.

“T” Number

T1 T2 T3 T4 T5 T6

Temp.

Temp.

➊ Use 194 °F/90 °C rated supply wire. V CSA Certification only.

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980

Mercmaster™ III 400 Luminaire Thermal Performance�lass �� one 2� ��x n� �� x n� n� �� P�� M� ��emperature identification numbers of Mercmaster �� 00 �ixtures.




Type Mounting

Lamp Type

Lamp Watts

Hub Size Catalog Numbers ➌➍➎

➋

Pendant — One Hub, Rigid Mounting ➊

Shown with Globe

KPAL2575 KPAL2575J5 KPAL2575R




Pendant Cone — One Hub, Rigid Mounting

Shown with 12" Glass Refractor

KPCHL2575 KPCHL2575J5 KPCHL2575R




Ceiling — Five Hubs, Four Close-Up Plugs

Shown with Enclosed Reflector

KPCL2575 KPCL2575J5 KPCL2575R




➊ For Flexible Pendant Mount, change A to F in catalog number.➋ To order fixture with NEMA Type II refractor, change digits J5 in catalog number to J2. Refractor not available for Z, Z2 or ZB suffix.➌ For fixtures with guards, add suffix G before adding voltage suffix. BG for refractor. NG for enclosed reflector.➍ Add the following voltage and frequency designations before Z, Z2 or ZB suffix:

Lamp Type Lamp WattsVoltage Suffixes

MT 5MT 48 125 225 226 235 245 C2 V C3 V C6 V C7 V TT VHPS 250 X X X X — X X — — — — — XHPS 400 X X X X — — X — — — — — X

PSMH 250 — X X X — — X — — — — — —PSMH 320 X X X X — — X — — — — — XPSMH 350 X X X X — — X — — — — — XPSMH 400 X X X — — — X — — — — — X

MH V 400 X — — X X — — X X X X X XVoltages:MT - 120/208/240/277 V 60 Hz5MT - 120/208/240/277/480 V 60 Hz48 - 480 V 60 Hz

125 - 120 V 50 Hz 225 - 225 V 50 Hz226 - 220 V 60 Hz235 - 230 V 50 Hz

245 - 240 V 50 HzC2 - 208 V 60 Hz, CWI VC3 - 240 V 60 Hz, CWI V C6 - 480 V 60 Hz, CWI V

C7 - 600 V 60 Hz, CWI V, TT - 120/277/347 V 60 Hz, CWA V

➎ Add Z2 suffix for factory sealed non-sparking/restricted breathing protection (AEx nA nR). Add ZB suffix for restricted breathing protection (AEx nR).➏ Add Z for factory sealed restricted breathing protection (Ex nR) V.V CSA Certification only.



981

Mercmaster™ III 400 Luminaires for Hazardous and Wet Locations 2�0 � � �00 � HPSListed for si mul ta ne ous ex po sure to com bust i ble dusts and flam ma ble gas es or va pors.




Type Mounting

Lamp Type

Lamp Watts


➋

Wall Five Hubs, Four Close-Up Plugs

Shown with 12” Glass Refractor

KPWBL2575 KPWBL2575J5 KPWBL2575R




25° Stanchion One Hub

Shown with Prismatic Glass Globe

and Optional Guard

KPSL25125 KPSL25125J5 KPSL25125R






and Optional Guard

KPSTL25125 KPSTL25125J5 KPSTL25125R









125 - 120 V 50 Hz 225 - 225 V 50 Hz226 - 220 V 60 Hz235 - 230 V 50 Hz




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982

Mercmaster™ III 400 Luminaires for Hazardous and Wet Locations2�0 � � �00 � HPSListed for si mul ta ne ous ex po sure to com bust i ble dusts and flam ma ble gas es or va pors.




Type Mounting

Lamp Type

Lamp Watts


➋

Pendant One Hub, Rigid Mounting ➊

Shown with Globe

➐KPAP2575 KPAP2575J5 KPAP2575R

KPAP2510 KPAP2510J5 KPAP2510R







Pendant Cone One Hub, Rigid Mounting


➐KPCHP2575 KPCHP2575J5 KPCHP2575R

KPCHP2510 KPCHP2510J5 KPCHP2510R







Ceiling Five Hubs, Four Close-Up Plugs

Shown with Enclosed Refractor

➐KPCP2575 KPCP2575J5 KPCP2575R

KPCP2510 KPCP2510J5 KPCP2510R












125 - 120 V 50 Hz 225 - 225 V 50 Hz226 - 220 V 60 Hz235 - 230 V 50 Hz



➎ Add Z2 suffix for factory sealed non-sparking/restricted breathing protection (AEx nA nR). Add ZB suffix for restricted breathing protection (AEx nR).➏ Add Z for factory sealed restricted breathing protection (Ex nR) V.➐ Available for 480 V, 50 Hz and 5MT ballast options. For MT and TT voltage suffix, see Mercmaster III 50-250 Luminaries. V CSA Certification only.



983

Mercmaster™ III 400 Luminaires for Hazardous and Wet Locations2�0 � � �20 � � ��0 � � �00 � PSMHListed for si mul ta ne ous ex po sure to com bust i ble dusts and flam ma ble gas es or va pors.




Type Mounting

Lamp Type

Lamp Watts


➋



➐KPWBP2575 KPWBP2575J5 KPWBP2575R

KPWBP2510 KPWBP2510J5 KPWBP2510R









and Optional Guard

➐KPSP25125 KPSP25125J5 KPSP25125R

KPSP25150 KPSP25150J5 KPSP25150R









and Optional Guard

➐KPSTP25125 KPSTP25125J5 KPSTP25125R

KPSTP25150 KPSTP25150J5 KPSTP25150R












125 - 120 V 50 Hz 225 - 225 V 50 Hz226 - 220 V 60 Hz235 - 230 V 50 Hz



➎ Add Z2 suffix for factory sealed non-sparking/restricted breathing protection (AEx nA nR). Add ZB suffix for restricted breathing protection (AEx nR).➏ Add Z for factory sealed restricted breathing protection (Ex nR) V.➐ Available for 480 V, 50 Hz and 5MT ballast options. For MT and TT voltage suffix, see Mercmaster III 50-250 Luminaries. V CSA Certification only.

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984

Mercmaster™ III 400 Luminaires for Hazardous and Wet Locations2�0 � � �20 � � ��0 � � �00 � PSMHListed for si mul ta ne ous ex po sure to com bust i ble dusts and flam ma ble gas es or va pors.




Type Mounting

Lamp Type

Lamp Watts


➋

Pendant One Hub, Rigid Mounting ➊

Shown with Globe

VKPAH4075 KPAH4075J5 KPAH4075R

KPAH4010 KPAH4010J5 KPAH4010R

Pendant Cone One Hub, Rigid Mounting


VKPCHH4075 KPCHH4075J5 KPCHH4075R

KPCHH4010 KPCHH4010J5 KPCHH4010R

Ceiling Five Hubs, Four Close-Up Plugs

Shown with Enclosed Refractor

VKPCH4075 KPCH4075J5 KPCH4075R

KPCH4010 KPCH4010J5 KPCH4010R

Mercmaster™ III 400 Luminaires for Hazardous and Wet Locations�00 � MH VListed for si mul ta ne ous ex po sure to com bust i ble dusts and flam ma ble gas es or va pors.






125 - 120 V 50 Hz 225 - 225 V 50 Hz226 - 220 V 60 Hz235 - 230 V 50 Hz






985




Type Mounting

Lamp Type

Lamp Watts


➋



VKPWBH4075 KPWBH4075J5 KPWBH4075R

KPWBH4010 KPWBH4010J5 KPWBH4010R



and Optional Guard

VKPSH40125 KPSH40125J5 KPSH40125R

KPSH40150 KPSH40150J5 KPSH40150R


Shown with Prismatic Glass Globe and Optional Guard

VKPSTH40125 KPSTH40125J5 KPSTH40125R

KPSTH40150 KPSTH40150J5 KPSTH40150R

Mercmaster™ III 400 Luminaires for Hazardous and Wet Locations�00 � MH VListed for si mul ta ne ous ex po sure to com bust i ble dusts and flam ma ble gas es or va pors.






125 - 120 V 50 Hz 225 - 225 V 50 Hz226 - 220 V 60 Hz235 - 230 V 50 Hz




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986




Mounting Hoods

Description Catalog NumberPendant

KPA-75

KPA-100Pendant — Flexible

KPAF-75

KPAF-100

Pendant ConeKPCH-75

KPCH-100

CeilingKPC-75

KPC-100

WallKPWB-75

KPWB-100

25° StanchionKPS-125

KPS-150

90° StanchionKPST-125

KPST-150

Ballast Bodies

High Pressure Sodium Pulse Start Metal Halide

Lamp Type

Lamp Watts

Catalog Numbers ➋➍

Voltage SuffixesMT 5MT 48 125 225 226 235 245 C2 V C3 V C6 V C7 V TT V

KPB250L ➊➌ X X X X — X X — — — — — X

KPB400L ➊➌ X X X X — — X — — — — — X

KPB250P ➊➌ — X X X — — X — — — — — X

KPB320P ➊➌ X X X X — — X — — — — — X

KPB350P ➊➌ X X X X — — X — — — — — X

KPB400P ➊➌ X X X — — — X — — — — — X

V KPB400H X — — X X — — X X X X X X

MT5MT48

125225226235

245 C2 VC3 VC6 V

C7 VTT V

➊ Add -S after voltage designation for ballast body with Smart Starter (HPS and PSMH only).➋ Add -E after voltage designation for ballast body with provision for Quartz Emergency Light (not suitable for hazardous location).➌ Add Z2 suffix for factory sealed non-sparking/restricted breathing protection (AEx nA nR). Add ZB suffix for restricted breathing protection (AEx nR).➍ Add Z for factory sealed restricted breathing protection (Ex nR) V.V CSA Certification only.



987

Mercmaster™ III 400 Luminaire Mounting Hood and Ballast BodiesHigh Pressure Sodium and Pulse Start Metal Halide � Ha�ardous and � et LocationsListed for si mul ta ne ous ex po sure to com bust i ble dusts and flam ma ble gas es or va pors.

Description Catalog Number

Prismatic Glass Globes — Heat-Resistant

VPGL-4HR

Glass Globe

KPR-4HB

Enclosed Reflector

Light Distribution Catalog Number

Closed Prismatic Glass Refractors ➋ — All Heat-Resistant

KPRF400-2

KPRF400-5

Glass Refractor

Item Description Catalog Number

White Polyester Reflectors

CMR4-ST ➊

CMR4-AN

CMR4-DD ➊

Standard and Deep Dome 30° Angle

Guards

Refractor GuardGlobe Guard

KPGU400

KPBG12

➊ Contact your local sales representative if used with KPWB or KPST mounting hoods.➋ Not suitable for use with Z, Z2 or ZB suffixes (Zone 2).

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988

Mercmaster™ III 400 Luminaire Optics and AccessoriesHigh Pressure Sodium and Pulse Start Metal Halide � Ha�ardous and � et LocationsListed for si mul ta ne ous ex po sure to com bust i ble dusts and flam ma ble gas es or va pors.




➊ C.W.A. – Constant Wattage Autotransformer. HX-HPF – High Reactance High Power Factor Autotransformer. Super C.W.A. – Super Constant Wattage Autotransformer. V CSA Certification only.

Electrical Specifications

Line Voltage

Type of Ballast ➊

Starting Amps

Operating Amps

Total Watts

250 Watt High Pressure Sodium

V

400 Watt High Pressure Sodium

V

250 Watt Pulse Start Metal Halide

V


V


V


V

Electrical Specifications

Line Voltage

Type of Ballast ➊

Starting Amps

Operating Amps

Total Watts

400 Watt Metal Halide V

Fuse KitOrder fuses as a separate item by catalog number from right columns.

LampWatts Volts

Quantity

HPS PSMH MH VF7 — —F4 — —F4 — —F3 — —

V F3 F3 F3F2 — —F7 — —F4 — —— F2 —— F3 —— F9 —— F6 —— F5 —— F4 —

V — F3 F3— F3 —— F10 —— F5 —— F10 —— F7 —— F5 —— F5 —

V — F3 —— F3 —— F10 —— F5 —

F15 F10 —F8 F7 —F8 F5 —F5 F5 —

V F5 F5 F5F5 F3 —F10 F10 —F6 F5 —



989

Mercmaster™ III 400 Luminaire Electrical Specifications and Fuse KitsHigh Pressure Sodium and Pulse Start Metal Halide � Ha�ardous and � et LocationsListed for si mul ta ne ous ex po sure to com bust i ble dusts and flam ma ble gas es or va pors.

Pendant with Globe, Guard and Reflectors

Ceiling with Refractor Enclosed Reflector and Guards

25° Stanchion

Wall

Cone

90° Stanchion

Mercmaster III – 400 Ballast and Accessory Weights

Lamp WattsMounting Hoods and Reflectors Wt. Lbs.

Globe Refractor, Enclosed Reflector and GuardsHPS PSMH

—

—

—

Weights are approximate. Add 0.25 lb. for Quartz option.

Deep Dome

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990

Mercmaster™ III 400 Luminaire Dimensions and WeightsHigh Pressure Sodium and Pulse Start Metal Halide � Ha�ardous and � et LocationsListed for si mul ta ne ous ex po sure to com bust i ble dusts and flam ma ble gas es or va pors.



991

Class I, Division 2, Groups A, B, C, DNEMA 4X

�ppl�cat�on�

�eat��e�

�ate��al�

�e�t��cat�on� an� �ompl�ance�

Factory-Installed Photocontrol Add to fixture catalog after voltage; i.e.: KPWBL1075MTH1. Dimensions

Voltage Range Suffix Designation

1.13/28.7

0.69/17.5

1.19/30.2

1.94/49.2

1.38/34.9

2.56/65.0

Mercmaster III wall mounting hood with photocontrol installed shown

H1

H2

H3

H4

Photocontrol in FS Cover for Use with FS/FD Box Supplied with two stainless steel screws. For neoprene gasket, order catalog number FS-GKR-1N.

Voltage Range Catalog Number

FSKA-PC120D2

FSKA-PC247D2

Photocontrol for Field Installation

Voltage Range Max. Current Catalog Number

PC120D2

PC247D2

PCD2 Series Factory Sealed Hazardous Location Photocontrol�or use in �lass �� ivision 2� �roups �� locationsMaintains �lass �� ivision 2 rating for Mercmaster �� Low Profile� Mercmaster �� and Mercmaster �� 00 Series Luminaires� Mercmaster L��

(44,000 lumen).

Zone Lumens

��KP40PGCIE Type - General Diffuse

L��t��t��t��i��ith��

Coefficients of Utilization - Zonal Cavity Method

Rcc 80 70 50 30 10 0

Rw 70 50 30 10 70 50 30 10 50 30 10 50 30 10 50 30 10 0

0

Zone Lumens 1

2

3

4

5

6

7

8

9

10

Zone Lumens

��KP40PSTCIE Type - Direct

PlaneSpacing Criteria

L��t��t��t��i��ith��t�n��t��


Rcc 80 70 50 30 10 0

Rw 70 50 30 10 70 50 30 10 50 30 10 50 30 10 50 30 10 0

0

Zone Lumens 1

2

3

4

5

6

7

8

9

10

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992

Mercmaster™ III 400 Luminaire Photometric Data�00 � PSMH Listed for si mul ta ne ous ex po sure to com bust i ble dusts and flam ma ble gas es or va pors.

(44,000 lumen).

Zone Lumens

��KP40PANCIE Type - Direct


L��t��t��t��i��ith��ng��t��


Rcc 80 70 50 30 10 0

Rw 70 50 30 10 70 50 30 10 50 30 10 50 30 10 50 30 10 0

0

1

2

Zone Lumens 3

4

5

6

7

8

9

10



993


(44,000 lumen).

Zone Lumens

��KP40PJ5CIE Type - Semi-Direct


L��t��t��t��i��ith��i�� ti��t��


Rfc 20

Rcc 80 70 50 30 10 0

Rw 70 50 30 10 70 50 30 10 50 30 10 50 30 10 50 30 10 0

Zone Lumens 0

1

2

3

4

5

6

7

8

9

10

Zone Lumens

��KP40PHBCIE Type - Direct


L��t��t��t��i��ith��n��t��KPR-4HB� *


Rfc 20

Rcc 80 70 50 30 10 0

Rw 70 50 30 10 70 50 30 10 50 30 10 50 30 10 50 30 10 0

Zone Lumens 0

1

2

3

4

5

6

7

8

9

10

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994


Documents

Mercmaster III 400 Luminaire for Hazardous and Wet ... · PDF filep 0OF QJFDF CBM MBTU IPVT JOH GPS FBDI DPN QP OFOU QSP WJEFT FWFO ... For MT and TT voltage suffix, see Mercmaster