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CoDeSysMemory Card and saving functionalities

DCS800

DC Drives

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Objectives

Handle the ABB Memory Card

Use several download opportunities

Save programs and parameter sets on the Memory Card

After completing this module, you will be able to

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Memory Card handling

Procedure to implement a CoDeSys application

De-energize the electronic

Insert the Memory Card

Energize the electronic

Enable the application

Attention!It is not allowed to pull out or plug in the Memory Card if the electronic is energized

De-energize electronic

Insert Memory Card

Energize electronic

Enable application

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Fault categories in CoDeSys

CoDeSys software and compiler error / warningSee CoDeSys V2.3 User ManualError / warning number 1xxx, 2xxx, 3xxx

CoDeSys interface error / warningSee ABB DCS800 Application ManualError / warning number 41xx

DCS800 firmware fault / alarmNew application program activationChanging notices of the systemFailures concerning application program

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New application program activated

Found New Application (A118)Memory Card inserted but not activated

Application program is not executed

Application Difference (A119)Memory Card inserted and activated

Electronic is de-energized

Insert another Memory Card

Electronic is energized

Execution is stopped

Description in DCS800 Firmware Manual

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Changing notices of the drive

Parameter Added (A131)Upgrade Firmware

Note for application programs

Memory Card Missing (A142)Memory Card inserted and activated

Electronic is de-energized

Memory Card is pulled out

Electronic is energized

Description in DCS800 Firmware Manual

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Failures concerning application program

Memory Card Failure (A143)Wrong Memory Card used

Wrong code on the Memory Card

Application Load Failure (F545)Task stalled

Illegal program

CON-4-board hardware problem

Description in DCS800 Firmware Manual

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Save programs on the Memory Card

Download (PC to DCS800)

Upload (DCS800 to PC) CoDeSys

DriveWindow Light CoDeSys

With CoDeSys following files can be generated:

• PRG (program file) • CHK (checksum file) • SRC (source code)

If the SRC-file is not downloaded other users cannot open the application! The application can be protected with a password by means of function block “ProgProtect”.

With DriveWindow Light it is possible to download all generated files into the Memory Card. The files can only be generated by means of CoDeSys. To download files via DriveWindow Light a knowledge of CoDeSys is not necessary!

Only with CoDeSys it is possible to upload the source code (SRC-file) of an application from the Memory Card. To open the application the source code is needed! If only the PRG- and the CHK-files are saved it is not possible to open the application. If the application is protected with the function block “ProgProtect” password is needed for uploading the application!

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Minimum need of files

Create a complete project

Rebuild the projectProject Rebuild all

Generate download filesOnline Create boot project

- *.PRG - file

- *.CHK - file

This procedure is done in offline mode to generate the files only on the PC!

These files includes the code for the processor!

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Saving with CoDeSys tool

Rebuild the projectProject Rebuild all

Connect to deviceOnline Login

PC is connected

Download the filesOnlineCreate boot project

Enable the applicationOnline Run

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Saving with DriveWindow light download tool

Download tool is implemented in DriveWindow light

Open DriveWindow light

Change to Offline mode

Open Download ToolTool CoDeSys Application Download

Select the *.PRG file

Send the file to Memory Card

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Delete applications

Using CoDeSys- Online Reset (Original)

Using parameters- 1: 99.06 Service Mode DeleteAppl

- 2: 16.06 ParApplSave DeleteAppl

The functionality Delete Applicationcan also be used:

• To repair a damaged Memory Card• To unlock a damaged firmware

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Special Application Parameter (1)

Application parameter P16.06 (ParApplSave):- Save

Save actual parameters into the FLASH

- SaveToMemCSave actual parameter set to Memory CardOnly one parameter set can be saved

- LoadFromMemCLoad the saved parameter set from the Memory

Card to the FLASH of drive

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Special Application Parameter (2)

Further settings of parameter P16.06:- EnableAppl (enable application)

Activate CoDeSys application which is saved

- DisableAppl (disable application)Deactivate CoDeSys application

- DeleteAppl (delete application)Erase Memory Card or repair itUnlock drive

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Save programs against upload

Put block ProgProtect into initialization task

Connect input bProtect to a parameter

Lock / Unlock the upload functionality

Attention:Be careful with this block. There is no administration password available!

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Summary

Key points of this module

Memory Card handling

Saving opportunities

Delete applications

Special application parameter

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Additional information

Links to related information- 3S-software.com

- DC-Drive-News (Intranet, only ABB internal!)

Additional references- Application Manual (3ADW 000199)

- Firmware Manual (3ADW 000193)

- Hardware Manual (3ADW 000194)

- Training Material

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Glossary

CoDeSysController Development System (software tool)

Memory CardFlash memory

DriveWindow LightSoftware Tool for commissioning and maintenance using AC/DC

TargetInterface between Drive and CoDeSys tool

Control BuilderDCS800 application system

PLC_PRGMain program which is used in all applications

POUProgram Organization Unit

LibraryIncludes function blocks which are given or designed by other users