MELDASMAGIC64 MMI OPERATION MANUAL (FOR …eng...Installing the MMI Software – 3 – Change the name of the MMI Software Initialization file copied to the Windows 95 folder to a

MELDASMAGIC MMIOPERATION MANUAL (FOR D/M)

BNP-B2193∗ (ENG)

MELDASMAGIC is a registered trademark of Mitsubishi Electric Corporation.

Microsoft and Windows are registered trademarks of Microsoft Corporation.

Other company and product names that appear in this manual are trademarks or

registered trademarks of the respective companies.

Introduction

This instruction manual is the guideline for using the MELDASMAGIC 64D/M for drillingmachines, milling machines and machining centers.The display details and operation methods of the MELDASMAGIC 64D/M MELDASMAGICMan-Machine Interface (MMI) Software are described in this manual. The NC function isdescribed in the MELDAS64 Operation Manual. Thoroughly read this before starting use.Learn the "Precautions for safety" given on the next page to ensure safe use of theMELDASMAGIC Series.The MELDASMAGIC Monitor is available besides the MMI software for the display andoperation related software, but these cannot be used simultaneously. Quit theMELDASMAGIC Monitor before using the MMI Software.

Details described in this manual

CAUTION

For the items described in the "Restrictions" and "Usable State", the instruction manualissued by the machine maker takes a precedence over this instruction manual.

Items not described in this manual must be interpreted as "not possible".

This instruction manual has been written on the assumption that all options areprovided. Check the specifications issued by the machine maker before starting use.

Some screens and functions may differ or may not be usable depending on the NCsystem version.

General precautions

(1) Refer to the following documents concerning handling.

MELDAS 64 Operation Manual ................................................. BNP-B2180

MELDASMAGIC Monitor Operation Manual ............................. BNP-B2192

Precautions for Safety

Always read the specifications issued by the machine maker, this manual, relatedmanuals and enclosed documents before starting installation, operation, programming,maintenance or inspections to ensure correct use. Thoroughly understand the basics,safety information and precautions of this numerical controller before using the unit.The safety precautions are ranked as "DANGER", "WARNING" and "CAUTION" in thismanual.

When there is a great risk that the user could be subject tofatalities or serious injuries if handling is mistaken.

When the user could be subject to fatalities or serious injuries ifhandling is mistaken.

When the user could be subject to injuries or when physicaldamage could occur if handling is mistaken.

Note that even if the item is ranked as " CAUTION", incorrect handling could lead toserious results. Important information is described in all cases, so please observe theitems.

DANGER

Not applicable in this manual.

WARNING

Not applicable in this manual.

CAUTION

Items related to product and manualFor items described as "Restrictions" or "Usable State" in this manual, theinstruction manual issued by the machine maker takes precedence over thismanual.Items not described in this manual must be interpreted as "not possible".This manual is written on the assumption that all option functions are added.Refer to the specifications issued by the machine maker before starting use.Some screens and functions may differ or may not be usable depending on theNC version.

DANGER

WARNING

CAUTION

Contents

Outline ............................................................................................................................ 1Installing the MMI Software ............................................................................................. 2How to Read This Manual ................................................................................................ 51. Screen Configuration ................................................................................................... 62. Menu Window ............................................................................................................... 7

2.1 NC Card type name and NC Card No. .................................................................. 72.2 Menu bar ............................................................................................................... 72.3 Tool bar ................................................................................................................. 8 2.3.1 Buttons .......................................................................................................... 8 2.3.2 Operation status, mode, alarm lamps ........................................................... 9

3. NC Operation Windows ............................................................................................... 113.1 Windows that can be opened from [Monitor] menu ............................................... 11

Relative position counter window (Position) ...................................................... 11Work position counter window (Work) ................................................................ 14Distance to go counter window (Distance To ...) ................................................ 15Machine position counter window (Machine) ..................................................... 16Next command counter window (Next) ............................................................... 17F speed window (F Speed) ................................................................................ 18Miscellaneous command window (MST Function) ............................................. 19No. of workpiece machining times window (Work Count) .................................. 21Cumulative time window (Time) ......................................................................... 22Program window (Program) ................................................................................ 23Load meter window (Load Meter) ....................................................................... 24Modal information window (Modal) ..................................................................... 25Invalid status display window (Invalid) ............................................................... 26PLC switch window (PLC Switches).................................................................... 27Trace window (Trace) ......................................................................................... 29Operation search window (Search) .................................................................... 32File transfer window (File Transfer) .................................................................... 34Edit window (Edit) ............................................................................................... 40Playback window (Playback)............................................................................... 46Common variable 1 window (Common Var. 1) ................................................... 50Common variable 2 window (Common Var. 2) ................................................... 52Local variable window (Local Var.) .................................................................... 54

3.2 Windows that can be opened from the [Tool] menu .............................................. 55Tool offset window (Tool Offset) ........................................................................ 55Tool registration window (Registration) .............................................................. 61Tool life window (ToolLife Display) ..................................................................... 63

3.3 Windows that can be opened from [Parameter] menu .......................................... 67Workpiece coordinate window (Work Offset) ..................................................... 67Machining parameter window (Process Parameter) .......................................... 69Control parameter window (Control) ................................................................... 72Axis parameter window (Axis) ............................................................................ 73PC direct operation environment setting window (PC-direct Environment ) ...... 75

3.4 Window that can be opened from [Diagnosis] menu ............................................. 76Alarm message window (Alarm Message) ......................................................... 76

3.5 Window that can be opened from [Help] menu ..................................................... 77Version window (Version of MELDASMAGIC) ................................................... 77

4. MMI Software Operation Procedure ........................................................................... 784.1 Starting MMI Software ........................................................................................... 794.2 Opening the NC operation window ........................................................................ 814.3 Activating the window ............................................................................................ 814.4 Operating the window ............................................................................................ 824.5 Closing the NC operation window ......................................................................... 834.6 Exiting MMI Software ............................................................................................. 83

5. Appendix ....................................................................................................................... 845.1 List of commands .................................................................................................. 845.2 List of buttons ........................................................................................................ 865.3 MMI Software initialization file ............................................................................... 88 5.3.1 Name of initialization file ............................................................................... 88 5.3.2 Details of initialization file ............................................................................. 885.4 List of error messages ........................................................................................... 92

Outline

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Outline

The MMI Software provides the man-machine interface for the MELDASMAGIC Series.This manual describes the functions and operations of the MMI Software.This software has been created using the Custom Application Interface (Custom API) Library.

Installing the MMI Software

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Install the MMI Software following the procedure below.

CAUTION

Because changes are made to the AUTOEXEC.BAT file during installation, make a backup ofthe AUTOEXEC.BAT file beforehand.

Copy the files in the "melpcnc" folder on the "MELDASMAGIC MMI Software Disk 1" and"MELDASMAGIC MMI Software Disk 2" to the (C: \) drive of the installation destination.

[Procedure]

(1) Insert the floppy disk titled "MELDASMAGIC MMI Software Disk 1" into drive A: . (2) Click on [Program]-[Windows Explorer] of the taskbar [Start] menu.

Operation : [Windows Explorer] starts. (3) Click on [Tools]-[Go to...] menu of Explorer.

Operation : The "Go To Folder" dialog box appears. (4) Input as shown below in [Type the name and path of the folder you want to open.], and then

click on [OK]. A:\Operation : The A:\ folder opens, and the Contents of '3 1/2 Floppy (A:)' appear.

(5) Click on the following folder from the file list. melpcnc

(6) Click on [Edit]-[Copy]. (7) Go to the folder below using steps (3) ~ (4).

C:\ (8) Click on [Edit]-[Paste].

Operation : All files in the melpcnc folder on the "MELDASMAGIC MMI Software Disk 1"floppy disk are copied to the C: \melpcnc\ folder.

(9) Insert the floppy disk titled "MELDASMAGIC MMI Software Disk 2" into drive A: . (10) Repeat steps (3) ~ (8).

Copy the MMI Software Initialization File to the Windows 95 folder.

[Procedure]

(1) Click on the [Tools]-[Go to...] menu of Explorer.Operation : The "Go To Folder" dialog box appears.

(2) Input as shown below in [Type the name and path of the folder you want to open.], and thenclick on [OK]. C:\melpcnc\iniOperation : The C:\melpcnc\ini folder opens, and the Contents of 'Ini' appear.

(3) Click on the following file from the file list. magicm01.ini (or magicd01.ini) (Note 1)

(4) Click on [Edit]-[Copy]. (5) Go to the folder below using steps (1) ~ (2).

C:\windows (6) Click on [Edit]-[Paste].

Operation : magicm01.ini (or magicd01.ini) is copied to the C:\windows\ folder.

(Note 1) The name of the initialized file is magic+NC Card type+NC Card No.+".ini".Select the file that matches the NC Card type (M or D) purchased.


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Change the name of the MMI Software Initialization file copied to the Windows 95 folder to aname corresponding to the NC Card No.

[Procedure]

(1) Click on [Settings]-[Control Panel] of the taskbar [Start] menu.Operation : The "Control Panel" opens.

(2) Double-click on the "System" icon, and then click on the [Device Manager] tab.Operation : The list of devices appears.

(3) Double-click on [Other Devices], and then double-click on [Mitsubishi PC-Based NCMELDASMAGIC64 (HR621B)].Operation : [Mitsubishi PC-Based NC MELDASMAGIC64 (HR621B) PROPERTY] opens.

(4) Click on the [Settings] tab, and then display "Configuration". (5) If the NC Card No. of the MMI Software Initialization file (copied to the Windows 95 folder)

differs from the NC Card No. that appears in [NC Card Number (01-FF) :&h] of "Configuration",change the file name using steps (6) onward.

(6) Return to Explorer, and then open the Windows 95 folder. (7) Click on the MMI Software Initialization file copied to the Windows 95 folder. (8) Click on [File]-[Rename]. (9) Change the file name.

(Example) When the NC Card No. that appears in [NC Card Number (01-FF): &h] is '02': For NC Card type M: magicm01.ini magicm02.ini For NC Card type D: magicd01.ini magicd02.ini

Add the MMI Software PATH setting to the AUTOEXEC.BAT file.

CAUTION

Because changes are made to the AUTOEXEC.BAT file, make a backup of theAUTOEXEC.BAT file beforehand.

[Procedure]

(1) Start Notepad, etc., and then open the AUTOEXEC.BAT file. (2) Add the MMI Software PATH setting as shown below.

PATH=%PATH% ; C:\MELPCNC\BIN32 ; C:\MELPCNC\BIN

PATH=%PATH% ; C:\MELPCNC\BIN32 ; C:\MELPCNC\BIN ; C:\MELPCNC\MMI

Register the shortcut in the [Start] menu.

[Procedure]

(1) Click on [Settings]-[Taskbar...] of the taskbar [Start] menu.Operation : The "Taskbar Properties" window appears.

(2) Click on the "[Start] Menu Settings" tab, and then click on the [Add...] button.Operation : The "Create Shortcut" window appears.

(3) Input as shown below in the [Command line:], and then click on the [Next>] button. C:\melpcnc\mmi\magic.exeOperation : The "Select Program Folder" window appears.


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(4) If [MELDASMAGIC] is in the [Select folder to place shortcut in:] list, click on [MELDASMAGIC],and then click on the [Next>] button.If there is no [MELDASMAGIC] folder, click on the [New Folder. . . ] button, and then input asshown below before clicking on the [Next>] button. MELDASMAGICOperation : The "Select a Title for the Program" window appears.

(5) Input as shown below in [Select a name for the shortcut:], and then click on the [Finish] button. MELDASMAGIC MMI


(7) Input as shown below in [Type the name and path of the folder you want to open.], and thenclick on the [OK] button. C:\windows\Start Menu\Programs\meldasmagicOperation : The C:\windows\Start Menu\Programs\meldasmagic folder opens, and the

Contents of 'MELDASMAGIC' appear. (8) Click on the "MELDASMAGIC MMI" icon with the right mouse key, and then click [Properties].

Operation : The "MELDASMAGIC MMI Properties" window appears. (9) Click on the "Shortcut" tab, input as shown below in [Target:], and click on the [OK] button.

C:\melpcnc\mmi\magic.exe/M= NC Card No. (Note 1)

When starting MMI Software simultaneously with Windows, register the shortcut in[Startup].

[Procedure]

(1) Execute steps (1)~(3) in “Register the shortcut in the [Start] menu”. (2) Click on [Start Up] in the [Select folder to place shortcut in:] list, and then click on the [Next>]

button.Operation : The "Select a Title for the Program" window appears.

(3) Input as shown below in [Select a name for the shortcut:], and then click on the [Finish] button. MELDASMAGIC MMI


(5) Input as shown below in [Type the name and path of the folder you want to open.], and thenclick on the [OK] button. C:\windows\Start Menu\Programs\startupOperation : The C:\windows\Start Menu\Programs\startup folder opens, and [Open Folder:]

becomes 'Start Up'. (6) Execute steps (8)~(9) in "Register the Shortcut in the [Start] Menu".

Close Windows, and then restart the personal computer.

[Procedure]

(1) Click on the [Shut Down ...] menu of the taskbar [Start] menu, and then restart the computer.

(Note 1) As the NC Card No., designate the NC Card No. displayed in [NC Card Number (01-FF):&h] of "Mitsubishi PC-Based NC MELDASMAGIC64 (HR621B) Properties".

How to Read This Manual

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How to Read This Manual

Basic configuration of this manual

This manual is configured of the "1. Screen configuration", "2. Menu window", "3. NC operationwindows", "4. MMI Software operation procedure" and "5. Appendix" sections.The contents of each section are as follow.

1. Screen configuration...................... Explanation of screens that configure the MMI Software.

2. Menu window................... Details of the display and explanation of the operation for the menu window.

3. NC operation windows...................... Details of the displays and explanations of the operation for each NC operation window.

4. MMI Software operation procedure...................... Explanation of basic operation from starting the MMI Software window operation

ending operation.

5. Appendix...................... List of commands, list of buttons, initialization file for MMI Software, list of error

messages, list of alarms.

The basic operation method of the MMI Software is described in section "4. MMI Software operationprocedure". Refer to this section when actually operating the menu window and NC operation windows.

1. Screen Configuration

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1. Screen Configuration

The MMI Software is configured of the menu window and various NC operation windows.The NC operation windows are selected from the menu window and opened. (Fig. 1.1)

Fig. 1.1 MMI Software BMP

Menu windowNC card type name and NC Card No.

NC operationwindow

NC operationwindow

2. Menu Window

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2. Menu Window

The menu window realizes various functions with the menu commands found on the menu bar.

$1 System 1 ST System 1 operation mode System 1 alarm lamp$2 System 2 ST System 2 operation mode System 2 alarm lamp

Fig. 2.1 Menu window

2.1 NC Card type name and NC Card No.

The type name and NC Card No. that the MMI Software presently corresponds to are displayed.

M 0 1

NC Card type name NC Card No.

2.2 Menu bar

The functions of the menu are as described below.

Menu Details

File Ending of MMI Software

Menu Changeover of button group on tool bar (Refer to 2.3.1 Buttons)

Monitor Changeover of NC operation window open or active state

ToolParameterDiagnosisWindow

(Refer to 3. NC operation windows)

Close all NC operation windows on screen

Help Display of MMI Software version information

NC Card type name and drive No.

Menu bar

Tool bar

Buttons Command

Menu[Close] button (fixed)

2. Menu Window

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2.3 Tool bar

The tool bar displays several buttons and the operation status, mode and alarm lamps.

2.3.1 Buttons

When a button is clicked, the NC operation window can be opened or activated. (Note 1)

<Group name Counter group>

<Group name Monitor group>

<Group name Search group>

<Group name Tool group>

<Group name Parameter group>

Fig. 2.2 Button group selection and display

The buttons are handled as a group of buttons arranged in a horizontal row. These buttons can bedisplayed on the tool bar in group units. To changeover the group display, click [Menu] — [(each groupname)].The groups are registered in the initialization file (refer to section 5. Appendix). A maximum of fivegroups (maximum 10 buttons per group). (Note 2)

(Note 1) The NC operation window can also be opened or activated by clicking the menu command on themenu bar instead of clicking a button.

(Note 2) The [Close] button is a fixed display. The fixed display buttons are excluded.

2. Menu Window

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2.3.2 Operation status, mode, alarm lamps

The operation status, mode and alarm lamps are displayed on the tool bar. These displays can beconstantly confirmed by placing the menu window screen as the front screen.The operation status, mode and alarm lamps are displayed per system. When only system 1 is valid, thesystem No. will not display.

(1) Operation statusThe display and details of the operation status are as described below.

DisplayBackground

colorDetails

EMG Red In emergency stop

RST Orange In reset

LSK Green When paper tape reader is in label skip state

HLD Yellow In feed hold stop

STP Yellow In single block stop

Blank Green Normal operation state other than the above

(2) Operation modeThe display and details of the operation mode are as described below.

Display Details

Memory Memory mode

Tape Tape mode

MDI MDI mode

Jog Jog mode

Rapid Rapid traverse mode

Handle Handle mode

Zero-Rtn Zero point return mode

Step Step mode

Manual Manual random mode

Init-Set Initial setting mode

Jog + HND Jog + handle mode

RAP + HND Rapid traverse + handle mode

No mode No mode

2. Menu Window

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(3) Alarm lampsThe alarm lamps change to red when an alarm occurs, and a No. to indicate the alarm type isdisplayed. The order of alarm priority is 1>2>3>4. The No. of the alarm with the highest priority isdisplayed.The types and details of the alarms are as described below.

Display NC alarm DetailsDegree ofpriority High

Alarm 1 • S01 Servo alarm: PR• S04 Servo alarm: AR• Y∗∗ MCP alarm• Z71 alarm that causes

detector error(This is a warning and

does not turn ON)

Notifies that the NC Card's MA (NC READY)has turned OFF.

Alarm 2 • S01 to S04 Servo alarm• Y∗∗ MCP alarm• Z71 alarm that causes

detector error

Notifies that the NC Card's SA (Servo READY)has turned OFF.

Alarm 3 • P∗∗ Program error Notifies that an NC Card program alarm hasoccurred.(This alarm occurs during automatic operationwith memory or MDI mode, and generallyoccurs when there is a creation mistake in themachining program or when a program thatdoes not match the NC Card specifications isrun.)

LowDegree ofpriority

Alarm 4 • M∗∗∗ Operation error• Z70 to Z73 Absolute position related alarm or warning

Notifies that an NC Card operation alarm orabsolute position related error (alarm andwarning) has occurred.

An alarm has not occurred if the alarm lamp is gray. The last alarm status is displayed.

3. NC Operation Windows

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The NC operation windows can be opened or activated by clicking a command on the menu bar or abutton on the tool bar.Each NC operation window will be explained in this chapter.

3.1 Windows that can be opened from [Monitor] menu

Relative position counter window (Position)

The Relative Position window will display when the button or the [Monitor] — [Counter] —

[Position] commands are clicked.The counter setting and origin setting are executed on this window.

Fig. 3.1 Position window

Display The current position and status of each axis are displayed.

Display item DetailsSystem The currently selected system is displayed. When only

system 1 ($1) is valid, this item will not display.Axis name The name of the currently selected axis is displayed.Relative position The position currently being executed is displayed for each

axis.Status display If each axis is at a specific position or state, the axis

abbreviation symbol will display. #1 ~ #4 : 1st - 4th reference point return ][ : Servo OFF mode >< : Axis removed mode MR : Mirror image

Axis name

Relative position

Status display

System


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Counter setting When counter set is executed, only the display will be cleared to zero. The coordinateposition in the current coordinate system will be held.

How to execute counter setting

(1) Double click the counter area of the axis of which the counter is to be set.The color of the counter area clicked will change, and the Set Zero window willopen.

Fig. 3.2 Position window and Set Zero window

(2) Click the [Counter] button.The relative position for the axis will change to 0. The color of the counter areawill return and the Set Zero window will close.The color of the counter area for the next axis will change, and the Set Zerowindow will open again. If the counter is to be set, click the [Counter] buttonagain.

How to quit counter setting

The counter setting will quit in the following cases. • After all axes have been executed:

When the final axis has been set to zero, the color of the counter area will return,and the Set Zero window will close.

• To cancel midway:If [Cancel] in the Set Zero window is clicked, the color of the counter area willreturn, and the Set Zero window will close. The relative positions will not bechanged.


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Origin setting When origin set is executed, the relative position display and coordinate system positionwill be set to zero.

How to execute origin setting

(1) Double click the counter area of the axis of which the origin is to be set.The color of the counter area clicked will change, and the Set Zero window willopen. (Refer to Fig. 3.2.)

(2) Click the [Origin] button. (Note 1)The relative position for the axis will change to 0. The color of the counter areawill return and the Set Zero window will close.The color of the counter area for the next axis will change, and the Set Zerowindow will open again. If the origin is to be set, click the [Origin] button again.

How to quit origin setting

The origin setting will quit in the following cases. • After all axes have been executed:

When the final axis has been set to zero, the color of the counter area will return,and the Set Zero window will close.

• To cancel midway:If [Cancel] in the Set Zero window is clicked, the color of the counter area willreturn, and the Set Zero window will close. The relative position displays andthe positions in the coordinates will not be changed.

Enlargement/ The window can be enlarged or reduced in five steps. (Note 2)reductionof window

(Note 1) When origin setting cannot be executed, the color of the [Origin] button will lighten, and the click willnot be accepted.

(Note 2) Depending on the window size, all of the window may not be displayed when the window isenlarged.


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Work position counter window (Work)

The Work window will display when the button or the [Monitor] — [Counter] — [Work] commands

are clicked.

Fig. 3.3 Work window

Display The current workpiece coordinate system modal No. and workpiece coordinatepositions are displayed.

Display item Details

System The currently selected system is displayed. When onlysystem 1 ($1) is valid, this item will not display.

Axis name The name of the currently selected axis is displayed.

Workpiece coordinatesystem modal No.

The currently selected workpiece coordinate systemmodal No. is displayed. (G54 to G59)

Workpiece coordinateposition

The coordinate position in the currently selectedworkpiece coordinate system is displayed.



Axis name

System

Workpiece coordinate position

Workpiece coordinatesystem modal No.


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Distance to go counter window (Distance To ... )

The Distance To ... window will display when the button or the [Monitor] — [Counter] —

[DistanceTo ...] commands are clicked.

Fig. 3.4 Distance To ... window

Display


System The currently selected system is displayed. When only system 1($1) is valid, this item will not display.


Distance to go The distance to go (incremental distance from current positionto end point of that block) of the movement command beingexecuted will display during automatic starting or automaticofftime.



Distance to go

Axis name

System


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Machine position counter window (Machine)

The Machine window will display when the button or the [Monitor] — [Counter] — [Machine]

commands are clicked.

Fig. 3.5 Machine window

Display


System The currently selected system is displayed. When only system 1($1) is valid, this item will not display.


Machine position The coordinate position of each axis in the basic machinecoordinate system that uses a characteristic positiondetermined according to the machine as the zero point isdisplayed.



Machine position

Axis name

System


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Next command counter window (Next)

The Next window will appear when the button or the [Monitor] — [Counter] — [Next] commands

are clicked.

Fig. 3.6 Next window

Display


System The currently selected system is displayed. When onlysystem 1 ($1) is valid, this item will not be displayed.

Axis name The currently set axis name is displayed.

Next command The movement amount of the next block in automaticoperation execution is displayed.



Axis name

System

Next command


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F speed window (F Speed)

The F Speed window will display when the button or the [Monitor] — [Counter] — [F-Speed]


System

F speed or Remaining dwell time

Fig. 3.7 F Speed window

Display


System The currently selected system is displayed. When only system1 ($1) is valid, this item will not display.

F speed orRemaining dwelltime

During interpolation feed:The speed in the vector direction currently being moved in willdisplay.During each axis independent feed:The speed of the axis having the highest speed will display.During execution of G04 command:The remaining dwell time is displayed.The unit is [sec].

Enlargement/ The window can be enlarged or reduced in five steps.reductionof window


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Miscellaneous command window (MST Function)

The MST Function window will display when the button or the [Monitor] — [Counter] — [MST-

Function] commands are clicked.

System

Spindle speed command value

Tool function command value

Miscellaneous function command value

Fig. 3.8 MST Function window

Display



Spindle speedcommand value

The spindle function (S) command value (value given tospindle actually) is displayed. The spindle speed during actualrotation is displayed in the parentheses. (Note 1)

If there are two spindles, [S1] and [S2] will display on thescreen, indicating spindle 1 and 2 respectively.

Tool functioncommand value

The tool function (T) command value is displayed.

Miscellaneousfunctioncommand value

The last four digits of the miscellaneous function (M)command value are displayed.

(Note 1) The actual spindle speed will not be displayed if the window size is the smallest available size.


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Manual numerical Manual numerical value commands can be issued in this window. In other commandcommand value words, the spindle speed command S, tool function T and miscellaneous function M

commands can be set on the screen. When these commands are executed, the sameoperation will occur as if each S, T or M command is executed in the program.Note that the manual numerical value commands can be executed when eachcommand sequence for S, T and M has been completed.

How to execute manual numerical value command

(1) Click the command value display area for the function to be commanded.The color of the command value area clicked will change and a cursor willappear.

Fig. 3.9 MST function window during setting of manual numerical value command

(2) Input the numerical value to be commanded.The setting ranges are as shown below.

Function Setting range

S –99999 ~ 99999

T 0 ~ 9999

M 0 ~ 9999

(3) Press the [Enter] key.The command for the designated function will be executed.

How to cancel manual numerical value command

The manual numerical value command will be canceled in the following cases. • When a key other than a numerical value such as +, – or [Delete] is input

continuously. • When the same display area is clicked again after clicking the command value

display area. (Note 1)


(Note 1) If another command value display area is clicked, the target for the manual numerical valuecommand will move, and the manual numerical value command can be executed for that function.

(Note 2) The actual spindle speed will not be displayed if the window size is the smallest available size.


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No. of workpiece machining times window (Work Count)

The Work Count window will display when the button or the [Monitor] — [Counter] — [WorkCount]


System

Max. No. of workpiecemachining times

No. of workpiecemachining times

Fig. 3.10 Work Count window

Display


System The currently selected system is displayed. Whenonly system 1 ($1) is valid, this item will not display.

No. of workpiece machiningtimes

The No. of workpieces for which machining hasbeen completed will be counted and displayed.

Max. No. of workpiecemachining times

The value set in the machining parameters "#8003WRK Limit" will display.

Enlargement/ The window can be enlarged or reduced in four steps.reductionof window


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Cumulative time window (Time)

The Time window will display when the button or the [Monitor] — [Counter] — [Time] commands

are clicked.

Date

Time

Power ON

Automatic operation

Automatic start

External accumulation 1

External accumulation 2

Fig. 3.11 Time window

Display The date, time and total cumulative time for the operation states are displayed.Display item Details

Date, Time The current date and time are displayed.Power ON The total time cumulated per each NC Card power ON to OFF is

displayed.Automatic operation The total cumulative time per machining from when the automatic

start button is pressed to M02/M03 or when the reset button ispressed in the memory mode is displayed.

Automatic start The total cumulative time during automatic operation from whenthe automatic start button is pressed to feed hold stop, block stopor when the reset button is pressed in the memory mode or MDI isdisplayed.

External accumulation 1External accumulation 2

This depends on the PLC sequence.Refer to the manual issued by the machine maker.

Setting of How to set cumulative time (Power ON, Automatic operation, Automatic start,cumulative time External accumulation 1 or 2)

(1) Click the cumulative time display area to be set.A cursor will appear in the clicked area.

(2) Input the value (hour : minute : second) to be set, and press the [Enter] key.The set value will be validated and the accumulation will start.

(Note 1) When the cumulative time value reaches the maximum value (9999:59:59) for the Power ON,Automatic operation, Automatic start or External accumulation 1 or 2 areas, the accumulation willstop. After that, the maximum value will display.


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Program window (Program)

The Program window will display when the button or the [Monitor] — [Monitor] — [Program]


System

Main program No.

Subprogram No.

Program being executed

Program

Fig. 3.12 Program window

DisplayDisplay item Details


Main programNo.

The program No., sequence No. and block No. of the mainprogram currently being executed are displayed.

Subprogram No. The program No., sequence No. and block No. of thesubprogram are displayed while a subprogram is beingexecuted.

Program The program currently being executed is displayed.Program beingexecuted

The program block currently being executed is highlighted.

Enlargement/ The window can be enlarged or reduced in two steps.reduction (Display size for five blocks/display size for ten blocks)of window Note that the size of the characters cannot be changed.


– 24 –

Load meter window (Load Meter)

The Load Meter window will display when the button or the [Monitor] — [Monitor] — [LoadMeter]


The load meter bar graph display turns red when there is an overload.

System

Data 1 name

Load meter 1

Data 2 name

Load meter 2

Fig. 3.13 Load Meter window

Display



Data 1 nameData 2 name

The name of the displayed load meter data is displayed. (Note1)

Load meter 1Load meter 2

The designated data is displayed with a bar graph. (Note 1)

(Note 1) The details described in the initialization file are set for the data, data names and maximum values.


– 25 –

Modal information window (Modal)

The Modal window will display when the button or the [Monitor] — [Monitor] — [Modal] commands

are clicked.

System

G command modal information

Tool radius offset modalinformationTool length modal information

Fig. 3.14 Modal window

Display The execution modal value of the program being executed is displayed.Display item Details

System The currently selected system is displayed. When only system 1 ($1) isvalid, this item will not display.

G command modalinformation

The G command modal state currently being executed is displayed.

Tool radius offsetmodal information

The tool radius offset modal, offset No. and wear amount are displayed.

Tool length modalinformation

The tool length offset modal, offset No. and wear amount are displayed.

FA The non-synchronous feed rate command value for the programcurrently being executed is displayed.

FM The manual feed rate for the program currently being executed isdisplayed.

FS The synchronous feed rate command value for the program currentlybeing executed is displayed.

S (Note 1) The spindle function (S) command value for the program currently beingexecuted is displayed.

T The tool function (T) command value for the program currently beingexecuted is displayed.

B The 2nd miscellaneous function (B) command value for the programcurrently being executed is displayed.

M The miscellaneous function (M) command value (max. 4 sets) for theprogram currently being executed is displayed.

(Note 1) If two spindles are being used, [S1] and [S2] will display on the screen and each data will display forspindle 1 and 2.


– 26 –

Invalid status display window (Invalid)

The Invalid window will display when the button or the [Monitor] — [Monitor] — [Invalid] commands

are clicked.

System

Feed hold

Override

Exact

Single block

MST finished

Fig. 3.15 Invalid window

Display The modal information for the operation control status according to the #3003 and#3004 commands is displayed. Invalid item : Displayed in light color Valid item : Background is displayed in green.

Display item DetailsSystem The currently selected system is displayed. When only system

1 ($1) is valid, this item will not display.Feed hold Feed hold is invalid.

(When variable #3004/bit0 is commanded as 1.)Override Cutting override is invalid

(When variable #3004/bit1 is commanded as 1.)Exact The G09 (block deceleration check) command is invalid.

(When variable #3004/bit2 is commanded as 1.)Single block Single block stop is invalid.

(When variable #3003/bit0 is commanded as 1.)MST finished The next block is proceeded to without waiting for the MST

command finished signal.(When variable #3003/bit1 is commanded as 1.)


– 27 –

PLC switch window (PLC Switches)

The PLC Switches window will appear when the button or the [Monitor]-[Monitor]-[PLC Switches]

commands are clicked. (Note 1)

Various control signals can be turned ON/OFF in this window.

Fig. 3.16 PLC Switches window

Display

Display item DetailsNumber ofpages

The number of pages is displayed. The PLC Switch windowis configured of two pages. 16 PLC switches appear on onepage.

Page changebutton

Use this button to change the PLC Switch window page.

Checkbox The ON/OFF status of the control signal is displayed. Acheck appears in the box when ON.

Name The name of the PLC switch is displayed (Note 1)Backgroundcolor

The background color of the selected name is displayed ingreen. (Note 1)

Changing the page How to change the page

(1) Click on the page change button.The next page is displayed when the button is pressed. The previous page

is displayed when the button is pressed.

(Note 1) The PLC switch name and background color will differ depending on the maker.

Checkbox

Name

Backgroundcolor

Page changebutton

Number of pages


– 28 –

Changing the Change the control signal ON/OFF.control signal

How to change the control signal from OFF to ON.

(1) Click on name or the checkbox.A check appears in the checkbox.

How to change the control signal from ON to OFF.

(1) Click on name or the checkbox.The check disappears from the checkbox.

Enlargement/ The window size can be enlarged or reduced in four steps vertically, five stepsreduction horizontally.of window Note that the character size and number of items per page cannot be changed. The

display area of each item is enlarged/reduced, and the name is wrap displayed.

Supplementary (1) Define the name of the switch displayed in the PLC switch window as "PLC Switchexplanations for Name File". Designate the file name in the "PLCSW??.TXT" format. (??: NC Cardthe machine maker No.) (Note 1)

(2) Each PLC switch corresponds to the control signals Y160 to Y17F as shown in thefigure below.

Y160 Y168 Y170 Y178Y161 Y169 Y171 Y179Y162 Y16a Y172 Y17aY163 Y16b Y173 Y17bY164 Y16c Y174 Y17cY165 Y16d Y175 Y17dY166 Y16e Y176 Y17eY167 Y16f

Y177 Y17f

Page 1 Page 2

Fig. 3.17 Control signals corresponding to PLC switches

(Note 1) Refer to the Utility Instruction Manual (BNP-B2196) for details on the PLC switch name file format.


– 29 –

Trace window (Trace)

The Trace window will display when the button or the button or the [Monitor] — [Graphic] —

[Trace1] or [Trace2] commands are clicked.In the Trace window, the path that the machine position has actually moved during automatic or manualoperation can be displayed.The Trace1 window or Trace2 window can be opened respectively with the [Trace1] or [Trace2]commands. These windows each display the respective screen that has been set in the initialization file.

System

Trace display area

Vertical axis name

Tool mark

[Trace] button

[Erase] button

[SetUp] button

Horizontal axis name Scale Scale value

Fig. 3.18 Trace window



Trace displayarea

The tracing is displayed.

Vertical axisname Horizontalaxis name

The name of the axis targeted for trace display is displayed.The details described in the initialization file are set for theaxis.

ScaleScale value

The scale and current scale value are displayed.

[Trace] button The trace is started or stopped.[Erase] button The tracing drawing on the trace display area is erased.[SetUp] button The SetUp window is opened. The scale value and trace

display position can be changed in this window.Tool mark The current machining position during tracing is indicated.

This will not display if the machine position is not in the tracedisplay range.


– 30 –

Trace display During tracing, the path that the machine moved with automatic or manual operation isdrawn in the trace display area.

How to execute trace display.

(1) Click the [Trace] button.The color of the [Trace] button will change, and the trace mode will be entered.During tracing, the machine position will always be displayed with the tool mark(∇). (Note 1)The tracking is displayed with white or green solid lines.

Lines drawn during tracing State during machine movement White solid line Rapid traverse or manual feed Green solid line Cutting feed

How to cancel the trace display

(1) Click the [Trace] button during tracing.The trace display will be canceled, and the [Trace] button color will return.

How to erase displayed tracing

(1) Click the [Erase] button.All tracings that are displayed will be erased.

Display area To change the trace display position or scale value, click the [SetUp] button, and openthe SetUp window.

Position

[Standard] button

[Scale]

Fig. 3.19 Trace window (left) and SetUp window (right)

The details displayed in the SetUp window are as follow.

Display item Details [Position] The display position in the trace display area is changed.

When the button is clicked, the current machineposition can be set to the center of the display area.

[Standard] The machine's movable area determined with the Setupparameters [OT+] and [OT–] is used as the display range.

[Scale] The value of the scale used during trace display can be changed.

A [Display center point] (+) is displayed at the center of the display area in theTrace window.

(Note 1) If the machine position is at a coordinate other than the trace display area, the tool mark will notdisplay.


– 31 –

How to change the trace display position

(1) Click each direction button of [Position], and move the [Display center point] to theposition that is to be the center of the display.

(2) Click the [OK] button.The position moved to in step (1) will become the center of the display area.

How to change the scale value for the trace display

(1) Click the [SetUp] button.The SetUp window will display.

(2) Set the scale value with the [Scale] spin button.The display unit ([mm] or [inch]) will display according to the NC systemparameters.

(3) Click the [OK] button.The SetUp window will close. All currently displayed tracings will be erased,and the set display area will be validated.

How to set trace display area to standard area

(1) Click the button of [Position].The [Display center point] will move to the machine position (the tool markdisplay during tracing).

(2) Click the [Standard] button.The scale value will be set so that the machine movable display determinedwith the Setup parameters [OT+] and [OT-] fits in the display area.

Trace backup This opens the Trace window in the status (trace, trace mode, display position, scalevalue) in which it was closed the previous time.

Enlargement/ The window can be enlarged or reduced in four steps.reduction The size of the trace display area will change according to this. (Note 1).of window Note that the size other than the trace display area (the buttons and axis names, etc.)

will not change.

(Note 1) The machine position on the screen will not change. To change the position to be displayed, useeach button in [Position], and change the [Display center point]. The scale value will also notchange at this time.


– 32 –

Operation search window (Search)

The Search window will display when the button or the [Monitor] — [Search] — [Search]

commands are clicked.In this window, the program No., sequence No. and block No. of the program automatically operatedcan be searched by designating the drive, directory and file.

Current directory

Name of file to be searched

File list

[Search] button

[Option] button

Drive

DeviceSystem

Type of file

Information

Fig. 3.20 Search window


Currentdirectory

The currently selected drive name and directory name aredisplayed with an absolute path.

Drive The drive where operation search is to be executed can beselected.

System The system where operation search is to be executed can beselected.

Name of file to besearched

The file name selected with the current file list is displayed.

File list The files that correspond to the type selected in [List Files ofType:] that are in the current directory are displayed.

Type of file The type of file for which operation search is to be executedcan be selected.

Information The comments and size of the file displayed in [File Name:]are displayed.

[Search] button Operation search is executed.[Option] button The Search Option window is opened. The sequence No. and

block No. for which operation search is to be executed can beselected in this window.


– 33 –

Memory search Steps (5) and (6) are not required when the sequence No. and block No. are notdesignated.

How to search file to be operated from memory

(1) Select the drive where operation search is to be executed in [Drives:].The selected drive name and current directory will be displayed in [Directories:].

When the PC Direct Operation option is added, the personal computer side drivecan also be designated.

(2) Set [System:] as required.(3) Select the directory where the file to be searched exists.

The currently selected directory will display in [Directories:].The names of files located in the current directory that correspond to the typeselected in [List Files of Type:] will display in the file list.

(4) Select the file for which operation search is to be executed from the file list.The currently selected file name will display in [File Name:].

(5) Click the [Option] button.The Search Option window will open.The sequence No. and block No. will be cleared to zero each time operationsearch is executed.

Fig. 3.21 Search Option window

(6) Set the sequence No. and block No., and then click the [OK] button.The Search Option window will close.If the [Cancel] button is clicked, the settings will be invalidated, and the windowwill close.

(7) Click the [Search] button.The operation search will start. When the search is completed, a dialog box willdisplay. If the [OK] button is clicked at this time, the dialog box and Searchwindow will close.

Fig. 3.22 Dialog box when search is completed.


– 34 –

File transfer window (File Transfer)

The File Transfer window will display when the button or the [Monitor] – [Search] – [File Transfer]

commands are clicked.The following operations can be executed in this window. 1) Copying of files between the personal computer (PC) and NC. (Multiple files possible.) 2) Display of NC or PC file information. 3) Deletion of NC or PC files. (Multiple files possible.) 4) Renaming of NC or PC files names.

Selection ofPC side file

PC side file name

Selection ofNC side file

[Copy] button (NC−>PC)

[Copy] button (PC−>NC)

NC side file name

[Info] button

[Delete] button

[Rename] button

Fig. 3.23 File Transfer window


Selection of NCside file

The directory of the NC side file and the file can be selected.

NC side file name The name of the file currently selected on the NC side isdisplayed.

Selection of PCside file

The directory of the PC side file and the file can be selected.

PC side file name The name of the file currently selected on the PC side isdisplayed.

[Copy] button(PC NC)

The file selected on the PC side is copied to the directorydesignated on the NC side.

[Copy] button(NC PC)

The file selected on the NC side is copied to the directorydesignated on the PC side.

[Info] button Information of the selected file is displayed.[Delete] button The selected file is deleted.[Rename]button

The selected file is renamed.


– 35 –

Menu barMenu Command Details

Copy Copies the selected fileInfo Displays information on the selected fileDelete Deletes the selected fileRename Renames the selected file

File

Exit Closes the File Transfer windowHelp Version ... Version information display of the File

Transfer window

File copy To copy NC file to PC(1) Select the directory where the copy source file exists in the NC side.

The selected directory will display in the NC side [Directories:].(2) Select the drive and copy destination directory on the PC side.

The selected directory will display in the PC side [Directories:].(3) Select the copy source file from the file list in the NC side. (Note 1)

The selected file name will display in the NC side [File Name:].(4) Click the [Copy] button (NC PC).

The File Transfer (Copy) window 1 (NC PC) will open.To change the file name, set the new file name.

Fig. 3.24 File Transfer (Copy) window 1 (NC PC)

(5) Click the [OK] button.The NC file will be copied to the PC. The name of the copied file will display inthe PC side file list.The File Transfer (Copy) window 1 (NC PC) will close.

(Note 1) Multiple files can be selected within the same directory. When multiple files are selected, the nameof the file selected last will display in [From NC:].


– 36 –

To copy PC file to NC

(1) Select the directory where the copy source file exists in the PC side.The selected directory will display in the PC side [Directories:].

(2) Select the copy destination directory on the NC side.The selected directory will display in the NC side [Directories:].

(3) Select the copy source file from the file list in the PC side. (Note 1)The selected file name will display in the PC side [File Name:].

(4) Click the [Copy] button (PC NC).The File Transfer (Copy) window 2 (PC NC) will open.To change the file name, set the new file name. (Note 2) (Note 3)

Fig. 3.25 File Transfer (Copy) window 2 (PC NC)

(5) Click the [OK] button.The PC file will be copied to the NC. The name of the copied file will display inthe NC side file list.The File Transfer (Copy) window 2 (PC NC) will close.

(Note 1) Multiple files can be selected within the same directory. When multiple files are selected, the nameof the file selected last will display in [From PC:].

(Note 2) When copying to the NC side, there may be limits to the file name depending on the directory.Change the file name as required.

(Note 3) It is possible to use long file names in the file name on the PC side.Set the 8.3 format file name in the file on the NC side.


– 37 –

File information The file information is displayed.

How to read PC or NC file information

(1) Select a file from the PC or NC side file list.The file name will display in the PC or NC side [File Name:].

(2) Click the [Info] button.The File Transfer (Information) window will open, and the information can beread. The following details will display as the file information. PC file information : Size, date ................. (Refer to Fig. 3.26.) NC file information : Size, comment ......... (Refer to Fig. 3.27.)

Fig. 3.26 File Transfer (Information) window 1 (PC)

Fig. 3.27 File Transfer (Information) window 2 (NC)

(3) Click the [OK] button.The File Transfer (Information) window will close.


– 38 –

File deletion The file is deleted

How to delete a PC or NC file

(1) Select the file to be deleted from the PC or NC side file list. (Note 1)The name of the selected file will display in the PC or NC side [File Name:].

(2) Click the [Delete] button.The File Transfer (Delete) window will open.

Fig. 3.28 File Transfer (Delete) window

(3) Click the [OK] button.The file will be deleted. The File Transfer (Delete) window will close.

File rename The file name is changed.

How to rename a PC or NC file

(1) Select the file to be renamed from the PC or NC side file list.The selected file name will display in the PC or NC side [File Name:].

(2) Click the [Rename] button.The File Transfer (Rename) window will open.

Fig. 3.29 File Transfer (Rename) window

(3) Set the new file name, and then click the [OK] button. (Note 2)The file will be renamed and the new file name will display in the file list. TheFile Transfer (Rename) window will close.

(Note 1) Multiple files can be selected within the same directory. When multiple files are selected, the nameof the file selected last will display.

(Note 2) It is possible to use long file names in the file name on the PC side.Set the 8.3 format file name in the file on the NC side.


– 39 –

Version window The Version window will appear when the File Transfer window [Help]-[Version ... ]commands are clicked.The File Transfer Tool version can be seen in this window. (Note 1)

Fig 3.30 File Transfer Tool Version window

Changing the card Change the card displayed using the NC side drive selection in the File Transferwindow. The card displayed will not change by using the Card change button on theMenu window.

(Note 1) The File Transfer Window can be used separately as a File Transfer Tool.


– 40 –

Edit window (Edit)

The Edit window will display when the button or [Monitor]-[Edit]-[Edit] commands are clicked.

(Note 1)The file details in the PC or NC can be displayed or edited using this window. (Note 2)

Fig. 3.31 Edit window


Title Displays the absolute path name of the file whose detailsare being displayed in the edit area.

Edit area The PC or NC file details can be displayed or edited.

MDI Setting How to set and edit the MDI program

(1) Click on the [File]-[Open] commands.The "Open File" window opens.

(2) Select file "M01:\PRG\MDI\MDI.PRG".The MDI program (MDI.PRG) appears in the edit area.

(3) After editing, click on the [File]-[Save] commands.The MDI is set.

(Note 1) When starting, the details in the edit area are completely erased in the same manner as when theEdit window is newly created, and the title file name is not displayed. (Fig. 3. 32)

(Note 2) • A maximum of 30000 bytes of character string can be edited in the Edit window.• Create the program using all capital letters.• If a character string enclosed by () is written in the head line of the edit area it will be saved as a comment to the NC.

Title

Menu bar

Edit area


– 41 –


New Clears the edit areaOpen Displays the details of the selected file in

the edit areaSave Saves the details in the edit area in a fileSave As ... Designates a file name for the details in

the edit area and saves

File

Exit Closes the Edit windowUndo Returns the edit details to the originCut Moves the selected character string to the

clipboardCopy Copies the selected character string to the

clipboardPaste Inserts the clipboard contents into the

cursor positionDelete Deletes the selected character stringSelect All Selects all the character stringsStart Playback Connects with the Playback window

Edit

Playback release Releases the connection with thePlayback window

Find Selects the character string to besearched

Find

Next Searches the designated character stringHelp Version ... Displays information on the Edit window

version

New creation How to create a new file

(1) Click on the [File]-[New] commands.All of the edit area details are erased, and the title file name is erased. (Note 1)

Fig. 3.32 Edit window (Newly create)

(Note 1) If the edit area details have been changed, the window for confirming whether to save the changeswill open.


– 42 –

Opening a file How to display the PC or NC file details in the edit area

(1) Click on the [File]-[Open] commands.The Open File window opens.

Fig. 3.33 Open File window

(2) Click on the file name whose details will be displayed in the edit area.The file name clicked on appears in [File Name:].

(3) Click on the [OK] button.The file details appear in the edit area. The file name of the selected fileappears in the title of the Edit window. The Open File window closes. (Note 1)

(Note 1) If the edit area details have been changed, the window will open for confirming whether to save thechanges.


– 43 –

Overwrite saving How to change and overwrite save a file

(1) Click on the [File]-[Save] commands.The edit area details are saved in the file displayed in the title. (Note 1)

Naming and How to save the edit area details with a file name assignedsaving a file

(1) Click on the [File]-[Save As ...] commands. The Save As window opens.

Fig. 3.34 Save As window

(2) Designate the name of the file where the edit area details will be saved in [FileName:], and then click on the [OK] button.

The edit area details are saved in the designated file. The designated file nameappears in the title of the Edit window. The Save As window closes.

(Note 1) The Save As window will open when a file is newly created.


– 44 –

Starting the How to connect to the Playback windowplayback

(1) Open the Playback window to be connected. (Note 1)(2) Click on the [Edit]-[Playback] commands.

The Link to Playback window opens.

Fig. 3.35 Link to Playback window

(3) Select the NC Card No. and system of the Playback window to be connected, andthen click on the [OK] button.

The Edit window and the Playback window are connected. The NC Card No.and system of the connected Playback window appear in the Edit window.

Fig. 3.36 Edit window (during connection to the Playback window)

(4) Edit the program in the Playback window.The character string edited in the Playback window is inserted into the Editwindow. (Note 2)

(Note 1) Before connecting, always open the Playback window corresponding to the selected NC Card No.and system. If the Playback window is not opened, an error will occur and the window cannot beconnected.

(Note 2) The editing method in the Playback window is explained in detail in the next section.


– 45 –

Character string Search the edit area character string.Search How to search the edit area character string

(1) Click on the [Find]-[Find] commands.The Find window opens.

Fig. 3.37 Find window

(2) Designate the character string to be searched, and then click on the [Find] button.The designated character strings are searched downward from the cursorposition in the edit area.

(3) Click on the [Find]-[Next] commands.The designated character strings continue to be searched downward from thecursor position in the edit area.

Version window The Version window will appear when the Edit window [Help]-[Version ... ] commandsare clicked.The Edit Tool versions can be seen in this window. (Note 1)

Fig. 3.38 Edit Tool Version window

Changing the Card The NC Card displayed in the Edit window changes depending on drive selection of theFile Open window or Save As window. The displayed NC Card is not changed with theMenu window Card Change button.

(Note 1) The Edit window can be used independently as an Edit Tool.


– 46 –

Playback window (Playback)

The Playback window appears when the button or the [Monitor]-[Edit]-[Playback] commands are

clicked.In this window, programs can be created while simultaneously carrying out sample machining bymanual feed, handle feed, or mechanical handle feed. (Note 1)

Fig. 3.39 Playback window


Edit area In order adds the data confirmed in the Playback edit area.Playback edit area Reads the Playback counter value as a program command

value. Editing is possible.Playback counter Displays the movement value by manual feed, handle

feed, or mechanical handle feed. Changes the countervalue to INC (PB_G90=0) and ABS (PB_G90=1)depending on the value of #1126 PB_G90.


Cut Moves the selected character string to theclipboard

Copy Copies the selected character string to theclipboard

Paste Inserts the clipboard contents into the cursorposition

Delete Deletes the selected character string

Edit

Select All Selects all the character strings

(Note 1) Use the Playback window connected to the Edit window. Note that during editing, the data iserased in the edit area of the Playback window connected to the Edit window.

Edit area

Playback edit area Playback counter

Menu bar


– 47 –

Playback edit Creates a program with the movement amount obtained by manual operation as theprogram command value.

How to read the playback counter value

(1) Move the axis with the manual mode.The playback counter display changes.

(2) Input the axis name of the axis to be read in the playback edit area.The playback counter value appears in the playback edit area.

Fig. 3.40 Playback window (during input)

(3) Press the [Enter] key.The playback edit area program is established, and the program moves to theedit area. (Note 1)

Fig. 3.41 Playback window (established)

(Note 1) • When the Playback window is connected to the Edit window, the playback edit area programmoves to the Edit window.

• The file is not saved because the edit area is in operation. Move the edited data using the Copy& Paste operations.


– 48 –

Inserting into a file Add the program created in the playback edit area to a file.

How to add a program to the Edit window.

(1) Open the Edit window and Playback window, and then connect them. (Note 1)The Playback window edit area and data are erased.

Fig. 3.42 Playback window (while connected to the Edit window)

(2) Select and display the file in the Edit window. Move the cursor to the position wherethe program will be added.

(3) Create the program in the playback edit area of the Playback window, and thenpress the [Enter] key.

The program is established, and the playback edit area program moves to theEdit window cursor position.

Fig. 3.43 Program movement from the Playback window to the Edit window

(4) Save the details in the edit area in a file in the Edit window.

(Note 1) Refer to the Edit window section for details on the connection method for the Edit window andPlayback window.

Establishment

Addition


49 –

Playback counter The counter value in the playback counter changes after the establishment of adisplay program in the playback edit area.

Playback counter after establishmentData beforeestablishment For an ABS counter For an INC counter

Counter Counter Counter X 10.002 X 10.002 X 0.002

Playback edit areaG01X10.

Setting withposition data

Playback counter doesnot change

The difference betweenthe axis command valueand the playbackcounter remains in theplayback counter.

Counter Counter Counter X 20.002 X 10.000 X 20.000

Playback edit areaG92X10.

G92 (counterpreset)setting The axis command

value following G92 isset in the playbackcounter.

The playback counterdoes not change ifunrelated to the axiscommand valuefollowing G92.

Enlargement/ The window size can be enlarged/reduced freely. The edit area and playback edit areareduction of size also changes accordingly.window Note that the character size does not change.

Restricted items (1) A maximum of 30000 bytes of program can be handled by the edit area andplayback edit area.

(2) Do not edit macro text in the playback edit area. For example, if XOR input isattempted, the X command value is played back by the X input.

(3) Do not use the paste function for the axis address code in the playback edit area.For example, the X command value cannot be played back even if input by the Xpaste function.

(4) In the playback edit area a program will not be established even if the pastefunction is used and line feed characters are input. Always press the [Enter] key.


– 50 –

Common variable 1 window (Common Var. 1)

The Common Var. 1 window will display when the button or the [Monitor] — [Variable] —

[CommonVar. 1] commands are clicked.The details of the #500 and following common variables can be displayed and set in this window.

(Note 1)

Variable No.

Data setting area

Variable name

Data

Variable list

Fig. 3.44 Common Var. 1 window


Variable list The variable Nos. and data for the #500 and following common variablesare displayed. (Note 1)The variable name will also display for the 20 variables #500 to #519.If the variable data is "blank", that data will not display on the screen.The 6 digits above the decimal point and 4 digits after the decimal point canbe displayed. In the following cases, an exponential will display. (Note 2) When the No. of data digits above the decimal point exceeds

6 digits. When the data value is less than 0.0001.When setting or deleting a common variable, it is selected from this list.

Data setting area The data and variable name of the common variable selected from thevariable list are displayed.The common variable data and variable name can be set here.(Note 3)

Variable No. The common variable Nos. (#500~ ) are displayed.Data Each common variable data is displayed.Variable name The variable names of common variables #500 to #519 are displayed.

(Note 1) The No. of common variable sets that can be used will differ according to the specifications.(Note 2) If the data is 0.0001 or more and the No. of digits exceeds four after the decimal point, only four

digits of the value after the decimal point will display.(Note 3) The variable name is set with seven or less alphanumeric characters starting with an alphabetic

character. All alphabetic characters are input as uppercase characters.


– 51 –

Common variable How to set the common variable datasetting/deletion (1) Select the variable to be set from the variable list and double click it. (Note 1)

The data of the selected variable will display in the data setting area.(2) Set the data and variable name in [Data] and [Name], and then press the [Enter]

key.The details of the variable list will change. (Note 2)The data of the next variable No. will display in the data setting area. Thatvariable can be set next.

How to delete common variable data

(1) Select the variable to be deleted from the variable list, and click it. (Note 3)The data of the selected variable will be highlighted.

(2) Press the [Delete] key.The data and variable name of the selected common variable will all be deletedand "blank".

(Note 1) Instead of double clicking the variable in the variable list, the variable No. can be set in [#] of thedata setting area, and then the [Tab] key pressed.

(Note 2) If the data or variable name in the data setting area is blank, the data or variable name for that No.will be deleted.The variables for which the variable name can be set are #500 to #519.

(Note 3) If multiple common variables are selected, they can be deleted in a batch.


– 52 –

Common variable 2 window (Common Var. 2)

The Common Var. 2 window will display when the button or the [Monitor] — [Variable] —

[CommonVar. 2] commands are clicked.The details of the #100 and following common variables can be displayed and set in this window.

(Note 1)

System

Data setting area

Variable list

Data Variable No.

Fig. 3.45 Common Var. 2 window



Variable list The variable Nos. and data for the #100 and followingcommon variables are displayed. (Note 1)If the variable data is "blank", that data will not display on thescreen.The 6 digits above the decimal point and 4 digits after thedecimal point can be displayed. In the following cases, anexponential will display. (Note 2) When the No. of data digits above the decimal point

exceeds 6 digits. When the data value is less than 0.0001.

When setting or deleting a common variable, it isselected from this list.

Data setting area The data of the common variable selected from the variablelist are displayed.The common variable data can be set here.

Variable No. The common variable Nos. (#100_ ) are displayed.Data Each common variable data is displayed.

(Note 1) The No. of common variable sets that can be used will differ according to the specifications.(Note 2) If the data is 0.0001 or more and the No. of digits exceeds four after the decimal point, only four

digits of the value after the decimal point will display.


– 53 –

Common variable How to set the common variable datasetting/deletion

(1) Select the variable to be set from the variable list and double click it. (Note 1)The data of the selected variable will display in the data setting area.

(2) Set the data in [Data], and then press the [Enter] key.The details of the variable list will change. (Note 2)The data of the next variable No. will display in the data setting area. Thatvariable can be set in succession.

How to delete common variable data

(1) Select the variable to be deleted from the variable list, and click it. (Note 3)The data of the selected variable will be highlighted.

(2) Press the [Delete] key.The data of the selected common variable will all be deleted and "blank".

(Note 1) Instead of double clicking the variable in the variable list, the variable No. can be set in [#] of thedata setting area, and then the [Tab] key pressed.

(Note 2) If the data in the data setting area is blank, the data for that No. will be deleted.(Note 3) If multiple common variables are selected, they can be deleted in a batch.


– 54 –

Local variable window (Local Var.)

The Local Var. window will display when the button or the [Monitor] — [Variable] — [LocalVar.]

commands are clicked.System

Data

Variable No.

Variable list

Display level Execution level

Fig. 3.46 Local Var. window

DisplayDisplay item DetailsSystem The currently selected system is displayed. When only system 1 ($1) is

valid, this item will not display.Variable list The local variable Nos. and details are displayed.

The alphabet before the variable No. is the argument code.If the variable data is "blank", that data will not display on the screen.The 6 digits above the decimal point and 4 digits after the decimalpoint can be displayed. In the following cases, an exponential willdisplay. (Note 1) When the No. of data digits above the decimal point exceeds 6 digits. When the data value is less than 0.0001.

Variable No. The local variable Nos. (#1 to #33) are displayed.Data Each local variable data is displayed.Display level The display level (0 to 4) of the local variables displayed in the window

is displayed.Executionlevel

The level of the subprogram control being executed by the user macrois displayed. 0 : Not in user macro call state 1 to 4 : User macro call level

Changeover How to change display levelof display level

(1) Using the [Level] spin button, set the display level (0 to 4).The local variables in the designated display level will display in the variable list.

(Note 1) If the data is 0.0001 or more and the No. of digits exceeds four after the decimal point, only fourdigits of the value after the decimal point will display.


– 55 –

3.2 Windows that can be opened from the [Tool] menu

Tool offset window (Tool Offset)

The Tool Offset window will display when the button or the [Tool] — [ToolOffset] commands are

clicked.The screen displayed for the Tool Offset window differs according to the tool offset memory type (Setupparameter #1037 cmdtyp). (Note 1)

1) Tool offset memory type I (When parameter #1037 cmdtyp is set to 1)There is no differentiation between the shape offset memory and wear offset memory, so thecombined shape offset amount and wear offset amount is set. The offset data is used commonly forthe tool length, tool position offset and tool radius offset.

System

Setting mode

Data setting area

Data list

Message

Fig. 3.47 Tool Offset window (Tool offset memory type I)

2) Tool offset memory type II (When parameter #1037 cmdtyp is set to 2)The shape offset amount and wear offset amount are set separately. The shape offset amount isfurther divided into the length dimension and radius dimension. Of the offset data, the lengthdimension data is used for the tool length offset, and the radius dimension data is used for the toolradius offset.

System

Setting mode Data setting area

Data list

Message

Fig. 3.48 Tool Offset window (Tool offset memory type II)

(Note 1) Refer to the MELDAS 64 Operation Manual (BNP-B2180) for the Setup parameters.


– 56 –



Setting mode The current absolute value setting/incremental value settingmode state is displayed.

Surface The current reference surface height is displayed.Data setting area 1) For tool offset memory type I

The offset memory No. and offset data are set.2) For tool offset memory type II

The offset memory No., length dimension, length wear,radius dimension and radius wear are set.

Data list All currently set data is displayed.Message The message [Measuring] displays when the machine

operation board's [TLM] switch is ON.

Changeover How to change the setting modeof setting mode

(1) Click the downward arrow at the right of the setting mode display area, anddesignate the setting mode.

The mode designated in the setting mode display area will display.The mode that has been set once will be held even when the power is turnedOFF.


– 57 –

Tool offset data The tool offset data can be set with an absolute value or incremental value.setting/deletion Before setting the data confirm whether the mode is the absolute value setting or

incremental value setting mode.Setting examples of tool offset data in each mode are shown below.

1) Setting example in absolute value setting mode

Radius comp.5.0

Old

Length comp.40.0

Radius comp.Absolutevalue setting

New

3.0

2) Setting example in incremental value setting mode

Radius comp.5.0

Old

Length comp.40.0

Radius comp.Incrementalvalue setting

New

–2.0

Length comp.Absolute valuesetting37.0

Length comp.Incrementalvalue setting–3.0


– 58 –

How to set tool offset data

(1) Double click the data in the data list that is to be set. (Note 1)The selected data will display in the data setting area.

(2) Input the numerical value to be set.The setting ranges are as shown below.

1) For tool offset type I

Display item Setting range (unit)Offset memory No. 1 ~ 99Offset data 0 ~ 99999.999 (mm)

2) For tool offset type II

Display item Setting range (unit)Offset memory No. 1 ~ 99Length dimension 0 ~ 99999.999 (mm)Length wear 0 ~ 999.999 (mm)Radius dimension 0 ~ 99999.999 (mm)Radius wear 0 ~ 999.999 (mm)

(3) Press the [Enter] key.The details of the data list will change.The next offset memory No. data will display in the data setting area, and canbe set in succession. (Note 2)

How to delete tool offset data

(1) Click the data in the data list that is to be deleted. (Note 3)The selected data will be highlighted.

(2) Press the [Delete] key.All selected offset data will be set to 0.

Setting of reference How to set reference surface heightsurface height

(1) Click the data setting area (surface).The clicked data setting area will be highlighted, and a cursor will appear.

(2) Input the numerical value to be input, and then press the [Enter] key.The set value will be validated.

(Note 1) Instead of double clicking the data in the data list, the offset memory No. can be set in [#] of the datasetting area, and then the [Tab] key pressed.

(Note 2) Data cannot be set while the machine operation board's [TLM] switch is ON (while the [Measuring]message is displayed).

(Note 3) Multiple offset data can be selected.


– 59 –

Setting of tool The travel distance from the reference point to the measurement point can beoffset data with measured by manually moving the tool to the measurement point, and that distancemanual tool length can be set as the tool offset amount.Measurement The following methods can be used for manual tool measurement.

1) Tool length measurement IThe distance from the tool end to the measurement point (workpiece upper end)when the tool is at the reference point is measured and used as the tool offset data.If TLM reference height (Setup parameter #2015tlml–) = 0 and reference surfaceheight (Surface) = 0 are set, the tool length measurement I mode will be entered.(Note 1)

Reference point

Workpiece

Table

2) Tool length measurement IIThe distance from the reference point to the tool end when the tool is at the

Reference point

Gauge block

Table

TLM

ref

eren

ce le

ngth

(Note 1)

Tool offset data(internal calculation value)

SURFACE #0 = ∞

Manual travel distance

– 60 –

I

Position the tool to the reference point with reference point return, etc.Select the measurement tool.Set the data setting mode to the absolute value setting mode.

window's data setting mode.Turn the machine operation board's [TLM] switch ON.

setting area.Move the tool to the measurement point with jog feed or manual handle

The measurement value will sequentially display in the tool offset data setting

(6)the [Enter] key.

ill display in the data list.

How to set tool offset data with tool length measurement II

(1) Confirm the TLM reference length (Setup parameter #2015tlml–) before startingmeasurement. (Note 1)

(2) When using a gauge block, etc., set the value of the reference surface height.The set value will display in the reference surface height display area.

(3) Position the tool to the reference point with reference point return, etc.(4) Select the measurement tool.(5) Turn the machine operation board's [TLM] switch ON.

The message [Measuring] will display, and the (parameter #2015tlml–) —(reference surface height) value will display in the tool offset data setting area.

(6) Move the tool to the measurement point with jog feed or manual handle feed, etc.The measurement value will sequentially display in the tool offset data settingarea.

(7) Input the tool offset No. in [#] when the measurement is completed, and then pressthe [Enter] key.

The data of the designated tool offset memory No. will display in the data list.



– 61 –

Tool registration window (Registration)

The Registration window will display when the button or the [Tool] — [Registration] commands are

clicked.In this window, the tool to be used can be registered in the magazine pot, and the tool can be registeredin the spindle, standby 1 to 3 and indexing display areas.The method for using this window will differ according to the user PLC, so refer to the manual issued bythe machine maker for details.

Data setting area

Data list

Fig. 3.49 Registration window



HeadNext 1 ~ 3Index

Head : The No. of tool registered for the spindle.Next 1~3 : The Nos. of tool registered for standby 1~3.Index : The No. of tool registered for index.If the magazine pot and tool No. change due to the toolselection command or tool change command, the new toolNo. will display.

AUX Any data can be set and sequence processing executed withthe user PLC.

Data setting area The tool can be registered to the magazine pot.Data list All data in the current set magazine pot is displayed.

System


– 62 –

Tool registration/ How to register tool to magazine potdeletion to (1) Double click the data in the data list that is to be set. (Note 1)magazine pot The selected data will display in the data setting area.

(2) Input the numerical value to be set.The setting ranges are as follow.

Display item Setting areaMagazine No. 1 ~ 80Tool No. 0 ~ 9999D data (Note 2) 1 ~ 80

(3) Press the [Enter] key.The details of the data list will change.The data for the next magazine No. will display in the data setting area, and canbe sequentially set.

How to delete tool registered to magazine pot(1) Click the data in the data list that is to be deleted. (Note 3)

The clicked data will be highlighted.(2) Press the [Delete] key.

All selected data will be set to 0.

Tool registration/ This is used to change the display data when the No. of the tool set in the magazinedeletion to Head, pot and the displayed tool No. differ.Next and Index

How to register tool to Head (spindle), Next and Index.

(1) Click the data for which the tool is to be registered.The clicked data display area will be highlighted, and a cursor will appear.

(2) Input the numerical value to be input, and then press the [Enter] key.The details of the data display area will change.

How to delete tool registered to Head, Next and Index

(1) Click the tool No. to be deleted, and press the [Delete] key.Selected tool No. will be set to 0.

(Note 1) Instead of double clicking the data in the data list, the magazine No. can be set in [MG] of the datasetting area, and then the [Tab] key pressed.

(Note 2) Refer to the manual issued by the machine maker for details on the D data function and purpose.(Note 3) Multiple tool Nos. can be selected.


– 63 –

Tool life window (ToolLife Display)

The Tool Life window will display when the button or the [Tool] — [Life] commands are clicked.

This window is for only a display. The data setting is described on the next page.The Tool Life window will differ according to the Setup parameters #1096T_Ltype and #1103 T_Life to#1106Tcount. (Note 1)

1) Tool life monitoring I (When parameter #1096T_Ltype is set to 1)The tool usage time of No. of used times designated in the program are cumulated, and the usagestate of the tool is monitored.

2) Tool life monitoring II (When parameter #1096T_Ltype is set to 2)This adds the spare tool selection function to the tool life monitoring.The spare tool is selected from the tool command group designated in the program. Tool offsetting(tool position offset, tool radius offset) is executed to the selected tool.

Fig. 3.50 ToolLife Display window


HeadNext

The tool No. and the tool life monitoring data for the tool at thespindle (Head) and the tool at the standby (Next) position aredisplayed.Refer to the next page for details on the tool life monitoringdata.Only the tool No. will display when the tool life monitoring isinvalid (when parameter #1103T_Life is set to 0).

Group list The group No. registered as the tool life monitoring data isdisplayed.



– 64 –

Tool life manage- The Tool life monitoring Data setting window will display when the group No. in thement data setting/ group list is double clicked.deletion

Data setting area

Data list

Fig. 3.51 Tool life monitoring Data setting window

The display details and setting ranges for the Tool life monitoring Data setting windoware as follow.

Displayitem

DetailsSettingrange

Group This is the group No. of the tool for which lifemanagement is to be executed.

1~99999999

# This is the data setting No., and is not the magazinepot No.

1~400

Tool No. This is a No. that corresponds to each tool. Amaximum of 400 tool Nos. can be registered.

1~99999999

ST Tool status Machine maker release area

Tool status 0: Not used tool

This is usually set to 0 when the tool is replacedwith a new tool.

1: Tool in useThis is set to 1 when the cutting has actuallystarted.

2: Normal life toolThis is set to 2 when the usage data (time, No. oftimes) exceeds the life data.

3: Tool error 1 tool 4: Tool error 2 tool

Note that 3 and 4 depend on the machine maker specifications.


– 65 –

Displayitem

DetailsSettingrange

Form Tool life monitoring method Tool radius offset data type Tool length offset data type

Tool life monitoring method 0: Usage time

The monitoring is executed with the time thatcutting feed has been executed.

1: No. of mountingsThe monitoring is executed with the No. of timesthat the tool is the spindle tool when the tool ischanged, etc.

2: No. of usage timesThe No. of usage times is counted when thecommand changes from the rapid traversecommand (G00, etc.) to the cutting feedcommand (G01, G02, G03, etc.).Note that the rapid traverse and cutting feedcommands that do not have any movement areinvalid.

Cutting feed Cutting feed

+1 count +1 count

Tool radius offset data type 0: Offset No. method

The offset data in the tool data is handled as theoffset No., and is exchanged with the offset No.commanded and the part program to executeoffsetting.

1: Incremental offset methodThe offset data in the tool data is handled as theincremental offset amount, and is added to theoffset amount indicated by the offset No.commanded in the part program to executeoffsetting.

2: Direct offset methodThe offset data in the tool data is handled as thedirect offset amount, and is exchanged with theoffset amount indicated by the offset No.commanded in the part program to executeoffsetting.

Tool length offset data type 0: Offset No. method 1: Incremental offset method 2: Direct offset method

The functions are the same as the tool radiusoffset types.


– 66 –

Display item Details Setting rangeL-CMP(Length offset)R-CMP(Radius offset)

This differs according to the data typeset in "Form".

Offset No. 1 ~ 400 Incremental offset amount ±1 ~ 99999.999Direct offset amount ±1 ~ 99999.999

Aux This differs according to the machinemaker specifications.

0 ~ 65535

Life The usage time (minutes), No. ofmountings (No. of times mounted onspindle) or No. of usage times (No. ofdrilling times) for the lifecorresponding to each tool is setaccording to the data type designatedin "Method".The life will be infinite when 0 is set.

Usage time 0 ~ 4000 (min.)No. of mountings 0 ~ 9999 (times)No. of usage times 0 ~ 9999 (times)

Used Each tool usage data is displayed withthe according to the methoddesignated in the tool life monitoringmethod.(Note)

The usage data will not be countedduring machine lock, miscellaneousfunction lock, dry run or singleblock.

Usage time 0 ~ 4000 (min.)No. of mountings 0 ~ 9999 (times)No. of usage times 0 ~ 9999 (times)

How to set tool life monitoring data

(1) Double click the data in the data list that is to be set. (Note 1)The selected data will display in the data setting area.

(2) Input the numerical value to be set, and then press the [Enter] key.The details of the data list will change.The next data setting No. will display in the data setting area, and can be set insuccession.

How to delete tool life monitoring data

(1) Click the data in the data list that is to be deleted. (Note 2)The selected data will be highlighted.

(2) Press the [Delete] key.All selected tool life monitoring data will be set to 0.

(Note 1) Instead of double clicking the data in the data list, the data setting No. can be set in [#] of the datasetting area, and then the [Tab] key pressed.

(Note 2) Multiple tool life monitoring data can be selected.


– 67 –

3.3 Windows that can be opened from [Parameter] menu

Workpiece coordinate window (Work Offset)

The Work Offset window will display when the button or the [Parameter] — [WorkOffset]


System

Setting mode

Fig. 3.52 Work Offset window



Setting mode The state of the current absolute value setting or incrementalvalue setting mode is displayed.

G54 offsetG55 offsetG56 offsetG57 offsetG58 offsetG59 offsetEXT offset

The G54 to G59 workpiece coordinate system and externalworkpiece coordinate system offset values are set.

Basic machine coordinate system

G55 workcoordinatesystem

G54 workcoordinatesystem

Referencepoint

External (EXT) offset

R


– 68 –

How to change How to change the setting modethe setting mode

(1) Click the downward arrow at the right of the setting mode display area, anddesignate the setting mode.

The mode designated in the setting mode display area will display.The mode that has been set once will be held even when the power is turnedOFF.

Workpiece coordi- The workpiece coordinate system offset data can be set with an absolute value ornate system offset incremental value. Before setting the data confirm whether the mode is the absolutedata setting value setting or incremental value setting mode.

How to set the workpiece coordinate system offset data

(1) Click the data display area where the data is to be set.The clicked data setting area will be highlighted, and a cursor will appear.

(2) Input the value to be set.The setting ranges are as follow.

Display item Setting range (unit) G54 offset G55 offset G56 offset G57 offset G58 offset G59 offset

±99999.999 (mm)

(3) Press the [Enter] key.The set value will be validated.

External workpiece The coordinate system deviation can be measured with an external touch sensor, etc.,coordinate system and the entire workpiece coordinate system from G54 to G59 can be offset.offset data setting The data can be directly written into the external offset (EXT) with external data input, or

can be set in the setting area in the window.The setting method is the same as for the workpiece coordinate system offset data.The setting range is as follows.

Display item Setting range (unit)

EXT offset ±99999.999 (mm)


– 69 –

Machining parameter window (Process Parameter)

The Process Parameter window will display when the button or the [Parameter] — [Process]


Fig. 3.53 Process Parameter window

System


– 70 –

DisplayDisplay item Details Setting range (unit)

System The currently selected system is displayed. When onlysystem 1 ($1) is valid, this item will not display.

8001 WRK Count M The M code that counts the No. of workpiece repeatedmachining times is set.When set to 0, the No. of times will not be counted.

0 ~ 99 (times)

8002 WRK Count The current No. of machining times is displayed. The initialvalue is set.

0 ~ 999999 (times)

8003 WRK Limit The maximum value for the No. of workpiece machiningtimes is set.When the No. of machining times counts to this value, asignal will be output to the PLC.

0 ~ 999999 (times)

8004 Speed The feedrate for automatic tool length measurement is set. 1 ~ 60000 (mm/min.)

8005 Zone r The distance between the measurement point and thedeceleration start point is set.

0 ~ 99999.999 (mm)

8006 Zone d The tolerable range of the measurement point is set.If the sensor signal turns ON at d or more before themeasurement point, or if the sensor signal does not turnON when d or more has been passed, an alarm will occur.

0 ~ 99999.999 (mm)

8007 Override The override value for automatic corner override is set. 0 ~ 100 (%)

8008 MAX Angle The maximum opening angle of a corner that is to beautomatically decelerated is set.The axis will not decelerate at an angle larger than this.

0 ~ 180 (degree)

8009 DSC. Zone The position to start deceleration at the corner is set.Designate at which length point before the corner to startdeceleration.

0 ~ 99999.999 (mm)

8010 ABS.MAX. Not used

8011 INC.MAX. Not used

8012 G73 n The return amount for G73 (step cycle) is set. 0 ~ 99999.999 (mm)

8013 G83 n The return amount for G83 (deep hole drilling cycle) is set. 0 ~ 99999.999 (mm)

8014 CDZ-Vale Not used

8015 CDZ-Angle Not used

8016 G71 Minimum Not used

8017 Delta-D Not used

8018 G84/G74 Return

The return amount for the G84/G74 pecking tap cycleis set.When set to "0", this will become a normal tap cycle.

0 ~ 999.999 (mm)

8019 Precision coefficients

Set the compensation coefficients when furtherreduction is required of the control error of the cornerradius or arc radius reduction, etc.Theoretically, the precision error becomes smaller asthe setting value becomes larger, but the cycle timebecomes longer because of the low speed at corners.

0 ~ 99 (%)

8020 Corner deceleration angle

The minimum angle (external angle) to be regarded asa corner is set.When the angle (external angle) between blocks in theHigh Precision mode is larger than the setting value, itis determined to be a corner, and deceleration to createan edge occurs.

If (θ> setting value)

Optimum corner deceleration

0 ~ 10 (degrees)

0: Automatic determination

θ


– 71 –

How to set machin- How to set machining parametersing parameters (1) Click the parameter display area where the parameter is to be set.

The clicked parameter setting area will be highlighted, and a cursor will appear.(2) Input the value to be set, and then press the [Enter] key.

The set value will be validated.


– 72 –

Control parameter window (Control)

The Control window will display when the button or the [Parameter] — [Control] commands are

clicked.

Fig. 3.54 Control window


8101 Macro Single The control of the blocks where the user macro commandscontinue is selected. 0 : Do not stop while macro blocks continue. 1 : Stop every block during single block.

8102 Coll. ALM Off Collision (biting) control to the workpiece due to the toolradius during tool radius compensation or nose R offset isselected. 0 : Stop with an alarm at the point a collision is judged. 1 : Change the path so that the collision is avoided.

8103 Coll. CHK Off Collision (biting) control to the workpiece due to the toolradius during tool radius compensation is set. 0 : Execute collision check. 1 : Do not execute collision check.

8106 G46 No REV-ERR

Not used

8107 Radius error compensation

0: During arc cutting, moves inward due to servo lag,etc., in regards to the command, resulting in asmaller arc than the command value.

1: During arc cutting, compensates movement to theinside caused by servo lag, etc., in regards to thecommand.

Control parameter How to set the control parameterssetting (1) Click the button at the left of the parameter No. (Note 1)

The clicked item parameter will be validated or invalidated. When valid, theparameter will be displayed in green. (Note 2)

(Note 1) The data setting area can be clicked, the value (1 or 0) to be set input, and the [Enter] key pressedas with the other parameters.

(Note 2) The valid state is when the setting value is 1.


– 73 –

Axis parameter window (Axis)

The Axis window will display when the button or the [Parameter] — [Axis] commands are clicked.

Fig. 3.55 Axis windowPage change button

System


– 74 –


System The currently selected system is displayed. When only system 1 ($1) is valid, thisitem will not display.

Page change button Changes the page of the Axis Parameter window.

8201 Ax.Relese The function to release the control axis from the control target is selected.

0 :Normal

1 :Release from control target.

8202 OT-Check Off The soft limit function set in 8204 and 8205 is selected.

0 :Soft limit valid

1 :Soft limit invalid

8203 OT-Check- Cancel

When the simple absolute position method is selected (when Setup parameter#2049 type is set to 9), the soft limit can be invalidated from when the power isturned ON to when the first zero point return is executed.

(Note 1) 0 :Soft limit valid (follow 8202)

1 :Soft limit temporary cancel

8204 OT-Check-N The soft limit (–) direction coordinates are set.

When the sign and numerical value are both the same as 8205, the soft limit willbe invalidated.

Setting range: –99999.999 ~ +99999.999 mm

8205 OT-Check-P The soft limit (+) direction coordinates are set.

When the sign and numerical value are both the same as 8204, the soft limit willbe invalidated.

Setting range: –99999.999 ~ +99999.999 mm

8206 Tool CHG.P The tool change position coordinates for G30.n (tool change position return) areset.

Set with a basic machine coordinate system coordinate.

Setting range: –99999.999 _~+99999.999 mm

8207 G76/87 IGNR The shift operation in G76 (fine boring) and G87 (back boring) is selected.

0 : Shift valid

1 : Shift invalid

8208 G76/87 (–) The shift direction in G76 and G87 is designated.

0 : Shift in (+) direction

1 : Shift in (–) direction

8209 G60 Shift amount

During a G60 (unidirectional positioning) command, the last positioningdirection and distance for each axis is set. Setting range: –99999.999 ~ +99999.999mm

8210 Soft limit inner side

Select whether to prohibit invasion outside the setting range by the storedstroke limit function set in 8204, 8205, or whether to prohibit invasion insidethe range. 0: Prohibited range is outer side. (Select stored stroke limit II) 1: Prohibited range is inner side. (Select stored stroke limit II B)

How to set axis How to set axis parametersparameters (1) Click the parameter display area where the parameter is to be set.

The clicked parameter setting area will be highlighted, and a cursor will appear.(2) Input the value to be set, and then press the [Enter] key.

The set value will be validated.



– 75 –

PC direct operation environment setting window (PC-direct Environment)

The PC Direct Operation Environment Setting window appears when the button or the

[Parameter]-[PC-direct Env.] commands are clicked (Note 1).The environment parameters for the PC direct operation can be set in this window.

Fig. 3.56 PC Direct Operation Environment Setting window

(Note 1) Refer to the Personal Computer Direct Operation Instruction Manual (BND-B2195) for informationon PC direct operation.


– 76 –

3.4 Window that can be opened from [Diagnosis] menu

Alarm message window (Alarm Message)

The Alarm Message window will display when the button or the [Diagnosis] — [Message]

commands are clicked.Refer to the MELDAS 64 Operation Manual (BNP-B2180) for details on the alarms.

System

Fig. 3.57 Alarm Message window



Alarm The code and No. or message related to the operation alarm,program error, MCP alarm, servo alarm or system error willdisplay.Up to four alarms can be displayed. The new alarm will displaysequentially from the bottom of the display area.

Stop Code The automatic operation not possible state or the stop duringautomatic operation state is displayed with a code and errorNo.Only one code will display.

Alarm Message The alarm messages designated by the user PLC will display.Up to four messages can be displayed.

OperatorMessage

The operator messages designated by the user PLC willdisplay.Up to two messages can be displayed.


– 77 –

3.5 Window that can be opened from [Help] menu

Version window (Version of MELDASMAGIC)

The Version of MELDASMAGIC window will display when the [Help] — [Version ...] commands areclicked.The version of the MMI Software currently being used can be seen on this window.

Fig. 3.58 Version of MELDASMAGIC window

4. MMI Software Operation Procedure

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The basic operation procedure of the MMI Software will be described in this section.

Starting MMI Software ....................................... Refer to 4.1

Opening the NC operation window ................... Refer to 4.2

Activating the window ........................................ Refer to 4.3

Operating the window ........................................ Refer to 4.4

Closing the NC operation window ..................... Refer to 4.5

Exiting MMI Software ......................................... Refer to 4.6

Fig. 4.1 MMI Software

NC operationwindow

NC operationwindowList

Text input box(setting area)

Controlmenu box

Menuwindow

Buttons


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4.1 Starting MMI Software

Three main methods of starting will be described in this section.

Method 1: Start from the taskbar

(1) Click on the [Start] button of the taskbar, and then display the [Start] menu.

(2)

Click on the [Programs]-[MELDASMAGIC]-[MELDASMAGIC MMI] icons.

MMI software starts.


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Method 2: Starting simultaneously with starting of Windows

By adding the MMI software shortcut to the [Start Up] of the [Start] menu, the MMI software will startsimultaneously with Windows.

Method 3: Starting with the keyboard

(1) The [Start] menu will appear when the [Esc] key is pressed while holding down the [Ctrl] key.(2) Select [Programs]-[MELDASMAGIC]-[MELDASMAGIC MMI] using the direction keys, and

then press the [Enter] key.

The title window will display for approximately 30 seconds when the program is started.(Note 1)

When the title window disappears, the menu window and NC operation window will display inthe state (window type, position, size, etc.) that the MMI Software was exited last.

Fig. 4.2 Title window

(Note 1) To make the title window disappear faster, either press the [Enter] key or click the title window withthe mouse.


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4.2 Opening the NC operation window

The NC operation window is opened by clicking a menu command on the menu bar or by clicking abutton on the tool bar. The window will be opened in the state (position and size) used when the windowwas closed last. For windows that have displays per system, the windows for each system will open atonce.

Simultaneously open

Fig. 4.3 Windows for two systems

If the designated NC operation window is already opened, the window will be activated and will displayat the very front of the screen.

4.3 Activating the window

The window is activated by clicking it with the mouse. If a menu command on the menu bar or a buttonon the tool bar is clicked, the NC operation window that is already open will be activated.If the NC operation window is active, the menu window will be activated when the [Alt] key is held downand the [Esc] key pressed.


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4.4 Operating the window

(1) Movement of focus in the window

Method 1 : Click the control of which the focus is to be moved.

Method 2 : When the [Tab] key is pressed in an active window, the focus will sequentially move thecontrol in the window.

(2) Button operation

Method 1 : Click the button with the mouse.

Method 2 : Move the focus to the button, and press the [Enter] key.

Method 3 : Press the access key ([Alt] key + key of underlined character) displayed on the button.

(3) Text input

Method 1 : Move the focus to the box where the text is to be input (text input box).

Input the text from the keyboard, and then press the [Enter] key.

(4) Multiple selection in list

Method 1 : Drag the multiple data in the list with the mouse.

Method 2 : Move the focus to the list, and designate the multiple data in the list with the [Shift] key + [ ]key ([ ] key).

Method 3 : Hold down the [Ctrl] key and click multiple data in the list.

(5) Command selection

Method 1 : Click the menu name in the menu bar, and then click the command name with the mouse.

Method 2 : Activate the menu window.

Press the [Alt] key or [F10] key, and activate the menu bar.

Press the menu access key, and then press the command access key.

(6) Enlargement/reduction of window

Method 1 : Designate the lower right corner of the window with the mouse, and drag in the direction toenlarge or reduce the size.

Method 2 : Activate the window to be enlarged or reduced.

Press the [Alt] key + [Space] key, and display the control menu.

Move the focus to the [Size] command, and then press the [Enter] key.

Press two direction keys simultaneously and select the window corner. (For example, if [ ]+ [ ] are pressed, the lower right corner of the window will be selected.)

Press the direction key, and enlarge or reduce the size of the window frame. Then press the[Enter] key. (Note 1)

(Note 1) To cancel the enlargement or reduction, press [Esc] instead of [Enter].


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4.5 Closing the NC operation window

(1) To close one window

Method 1 : Double click the control menu box.

Method 2 : Activate the window to be closed.

Press the [Alt] key + [Space] key, and display the control menu.

Move the focus to the [Close] command, and press the [Enter] key.

(2) To close all windows (Note 1)

Method 1 : Click the [Close] button on the menu window's tool bar.

Method 2 : Click the [Window] — [Close] commands on the menu window.

4.6 Exiting MMI Software

(1) Click the [File] — [Exit] commands on the menu window.(2) A window confirming that the MMI Software is to be exited will display.

Fig. 4.4 Window for confirming exit

(3) Click the [OK] button.

(Note 1) If a dialog box window such as the search window or error message window is displayed, thewindow will not close properly. Close the dialog box windows one by one, and then click the [Close]button or the [Window] - [Close] commands.

5. Appendix

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5. Appendix

5.1 List of commands

The commands and details of the commands for the MMI Software are shown in Table 5.1.

Fig. 5.1 Menu window

Table 5.1 List of commands

$: Commands for which windows per system are opened

Menu 1 Menu 2 Command Details

File Exit Exiting of MMI Software

Menu (Button group name) Changeover of button group on tool bar

Monitor Counter Position Opening of Position window $

Work Opening of Work window $

DistanceTo ... Opening of Distance To ... window $

Machine Opening of Machine window $

Next Opening of Next Command Counter window $

F-Speed Opening of F Speed window $

MST-Function Opening of MST Function window $

WorkCount Opening of Work Count window $

Time Opening of Time window

Monitor Program Opening of Program window $

LoadMeter Opening of Load Meter window $

Modal Opening of Modal window $

Invalid Opening of Invalid window $

PLC Switches Opening of PLC Switches window

Graphic Trace1 Opening of Trace1 window $

Trace2 Opening of Trace2 window $

Search Search Opening of Search window

FileTransfer Opening of File Transfer window

Edit Edit Opening of Edit window

Playback Opening of Playback window $

Variable CommonVar.1 Opening of Common Var.1 window

CommonVar.2 Opening of Common Var.2 window $

LocalVar. Opening of Local Var. window $

Tool ToolOffset Opening of Tool Offset window $

Registration Opening of Registration window

Life Opening of ToolLife Display window

Buttons Command

Menu 2Menu 1

5. Appendix

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$: Commands for which windows per system are opened

Menu 1 Menu 2 Command Details

Parameter WorkOffset Opening of Work Offset window $

Process Opening of Process Parameter window $

Control Opening of Control window

Axis Opening of Axis window $

PC-direct Env. Opening of PC-direct Environment window

Diagnosis Message Opening of Alarm Message window $

Window Close Closing of all NC operation windows on screen

Help Version Display of MMI Software version information

5. Appendix

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5.2 List of buttons

The list of buttons for the MMI Software is shown in Table 5.2.

Table 5.2 List of buttons

Method using menu commandsButton Window name

Menu 1 Menu 2 Command

Position window Monitor Counter Position

Work window Work

Distance To ... window DistanceToGo

Machine window Machine

Next window Next

F Speed window F-Speed

MST Function window MST-Function

Work Count window WorkCount

Time window Monitor Time

Program window Program

Load Meter window LoadMeter

Modal window Modal

Invalid window Invalid

PLC Switches window Graphic PLC Switches

Trace1 window Trace1

Trace2 window Search Trace2

Search window Search

File Transfer window Edit FileTransfer

Edit window Edit

Playback window Variable Playback

Common Var.1 window CommonVar.1

5. Appendix

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Method using menu commandsButton Window name

Menu 1 Menu 2 Command

Common Var.2 window Monitor Variable CommonVar.2

Local Var. window LocalVar.

Tool Offset window Tool ToolOffset

Registration window Registration

ToolLife Display window Life

Work Offset window WorkOffset

Process Parameter window Parameter Process

Control window Control

Axis window Axis

PC-direct Environment window PC-direct Env.

Alarm Message window Diagnosis Message

Closing of all NC operation windows on screen Window Close

5. Appendix

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5.3 MMI Software initialization file

5.3.1 Name of initialization file

The name of the initialization file is MAGIC + NC Card type + NC Card No. + ".ini".

(Example) MAGICM01.ini, MAGICM02.ini

5.3.2 Details of initialization file

(1) Setting of menu button groupThe type and group of the buttons displayed on the menu window's tool bar can be set. A maximumof five groups and ten buttons (button/group) can be set.

<Setting in initialization file>

[MenuButtonGroup]DispGroup=1

[MenuButtonGroup1]GroupName=&CounterButton1.exe=MAGICCNT.EXE

Button1.key=PButton2.exe=MAGICCNT.EXEButton2.key=W :[MenuButtonGroup2]GroupName=&MonitorButton1.exe=MAGICMNT.EXEButton1.key=PButton2.exe=MAGICMNT.EXE :

Button setting common section nameGroup No. displayed on tool bar when MMI Software isstartedSection name of group 1Name of group 1 added to menu window [Menu]Name of execution file started when group 1 button 1 ispressed (Note 1)Access key transferred to above execution file(Up to 10 buttons can be set in the same manner.)

Up to five groups can be set in the same manner as group 1.

(2) Backup data for NC operation windowThe size and position, etc., of the NC operation window displayed when the MMI Software is exitedare automatically backed up.The backed up data is validated the next time the MMI Software is started.

[Data format]Name of key identifying each window = Name of backup data key for each NC operationwindow = "$"+ system No. + "_" + name assigned to each NC operation windowBackup data = • Display state at exit (0: No display 1: Display) • Size of window (horizontal width, vertical width. Unit: pixel) • Position of window (left end position, upper end position. Unit: pixel)

(Note 1) When assigning an NC operation window to the execution file name, refer to the sub-applicationnames listed in Table 5.3.

5. Appendix

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[NC-Window] NC operation window backup data sectionname

ActiveAppName=MAGICCNT,MAGICPRM,

$1_Position=1 214 130 0 100$2_Position=0 160 130 100 320$1_Work=1 634 347 8 119$2_Work=0 160 130 100 480$1_Distance=0 320 190 0 480$2_Distance=0 160 130 230 320

Sub-application started when MMI Softwarewas exitedPosition window (System 1)Position window (System 2)Work window (System 1)Work window (System 2)Distance To Go window (System 1)Distance To Go window (System 2)

(3) Trace window axis No.Axis Nos. are assigned to the horizontal axis and vertical axis to execute tracing on the tracewindow.

[Data format]Name of key for identifying each axis = Assigned axis No.


[Trace]$1_Trace1HorizontalAxis=1$1_Trace1VerticalAxis=2$1_Trace2HorizontalAxis=1$1_Trace2VerticalAxis=2$2_Trace1HorizontalAxis=1$2_Trace1VerticalAxis=2$2_Trace2HorizontalAxis=1$2_Trace2VerticalAxis=2

Trace window data section nameTrace 1 window horizontal axis (System 1)Trace 1 window vertical axis (System 1)Trace 2 window horizontal axis (System 1)Trace 2 window vertical axis (System 1)Trace 1 window horizontal axis (System 2)Trace 1 window vertical axis (System 2)Trace 2 window horizontal axis (System 2)Trace 2 window vertical axis (System 2)

$1_Trace1Trace=0$1_Trace2Trace=0$1_Trace1ScaleLeft=34.5$1_Trace1ScaleTop=19.2$1_Trace1ScaleWidth=69$1_Trace1ScaleHeight=38.4$1_Trace1Scale=10$1_Trace2ScaleLeft=100$1_Trace2ScaleTop=54.20168$1_Trace2ScaleWidth=200$1_Trace2ScaleHeight=108.4034$1_Trace2Scale=42.01681$2_Trace1Trace=0$2_Trace2Trace=0$2_Trace1ScaleLeft=34.5$2_Trace1ScaleTop=19.2$2_Trace1ScaleWidth=69$2_Trace1ScaleHeight=38.4$2_Trace1Scale=10$2_Trace2ScaleLeft=100$2_Trace2ScaleTop=54.20168$2_Trace2ScaleWidth=200$2_Trace2ScaleHeight=108.4034$2_Trace2Scale=42.01681

Backup data of the Trace window status::

5. Appendix

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(4) Load meter window axis No.The name of the data, axis No., maximum value and load meter size displayed on the Load Meterwindow are assigned.The Load Meter will turn red when data exceeding the maximum value is input.


[LoadMeter]$1_LoadMeter1Name=Spindle Load$1_LoadMeter1Axis=S1

$1_LoadMeter1Max=100$1_LoadMeter1Size=150$1_LoadMeter2Name=Axis Z Load$1_LoadMeter2Axis=3$1_LoadMeter2Max=100$1_LoadMeter2Size=120$2_LoadMeter1Name=Spindle Load

Load meter data section nameLoad meter 1 (System 1) nameLoad meter 1 (System 1) axis No.(S indicates the spindle)Load meter 1 (System 1) maximum valueLoad meter 1 (System 1) load meter sizeLoad meter 2 (System 1) name :

(5) Setting the color for each NC CardA color can be set corresponding to each NC Card. The color set here is used in the Card Changebutton in the Menu window and the frame in the NC Operation window.

[DATA FORMAT] Setting data and corresponding colors0: Black, 1: Blue, 2: Green, 3: Cyan, 4: Red, 5: Magenta, 6: Yellow, 7: White, 8: Gray,9: Bright blue, 10: Bright green, 11: Bright cyan, 12: Bright red, 13: Bright magenta,14: Bright yellow, 15: Bright white


[CardColor]Color=7

CAUTION

Always make a backup before changing the initialization file.

5. Appendix

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Table 5.3 List of sub-applications

$: Commands for which windows per system are opened Sub-application

nameCommand Details

MAGICCNT.EXE Position Position window $

Work Work window $

DistanceTo... Distance To ... window $

Machine Machine window $

Next Next window $

F-Speed F Speed window $

MST-Function MST Function window $

WorkCount Work Count window $

Time Time window

MAGICMNT.EXE Program Program window $

LoadMeter Load Meter window $

Modal Modal window $

Invalid Invalid window $

PLC Switches PLC Switches window

Trace1 Trace1 window $

Trace2 Trace2 window $

MAGICSRC.EXE Search Search window $

Playback Playback window $

CommonVar.1 Common Var.1 window

CommonVar.2 Common Var.2 window $

LocalVar. Local Var. window $

MAGICTOL.EXE ToolOffset Tool Offset window $

Registration Registration window

Life ToolLife Display window

MAGICPRM.EXE WorkOffset Work Offset window $

Process Process Parameter window $

Control Control window

Axis Axis window $

Message Alarm Message window $

MAGICEDT.EXE None Edit window

MAGICTRS.EXE None File Transfer window

MAGICPCD.EXE PC-direct Env. PC-direct Environment window

5. Appendix

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5.4 List of error messages

The error messages output on the MMI Software screen are listed in Table 5.4.

Error No. Error message

Fig. 5.2 Error message dialog box

Table 5.4 List of error messages

Error No. Error message Button

E1NC Card not responding.

Is the process continued?Yes • No

E2 There is an error in the setting data. Set the correct data. OK

E3 The setting data is out of the setting range. Set the correct data. OK

E4 Operation search cannot be executed while a program running. OK

E5 The designated program No. or the sequence No. or the block designatedwith the block No. does not exist in the designated program.

OK

E6 The designated file does not exist. OK

E7 The designated directory does not exist. OK

E8 It failed in copying file. OK

E9 It failed in deleting file. OK

E10 It failed in renaming file. OK

E11It almost exceeds the strage capacity of the memory.

Delete the unnecessary files.OK

E12 Designated file name already exists. Designate the other file name. OK

E13 File cannot be registered because the number of files exceeds the maxnumber allowed by specifications. Delete the unnecessary files.

OK

E14 Data format of the input file is illegal. Correct the format. OK

E15 The designated drive does not exist. OK

E16 Data cannot be set while a program running. OK

E17 Window cannot be opened any more because of shortage of systemresources. Close unnecessary windows.

OK

5. Appendix

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Error No. Error message Button

E18 There is something wrong in file system of NC Card. OK

E19 Copying, deleting or renaming of files cannot be executed while a programrunning.

OK

E20 There is an error in the set file name. Set the correct file name. OK

E21 Files cannot be copied while PLC operation. OK

E22 It failed in opening the designated file. OK

E23 It failed in reading from the designated file. OK

E24 It failed in writing into the designated file. OK

E25 It failed in operation search because system is now resetting. OK

E26 NC Card got system down. Is the process continued?Yes

No

E27 Not enough memory available to complete this operation. OK

E28 The designated "Playback window" does not exist. OK

E29 Mode error. An attempt cannot be made to set G90 when PB_G90 isOFF or an attempt cannot be made to set G91 when PB_G90 is ON.

OK

E30 The path length is too long. OK

E31 No specifications. OK

E32 Searching time was already over. It failed in operation search. OK

E33 Tool cannot be registered because the number of tools exceeds the maxnumber allowed by specifications. Delete the unnecessary tools.

OK

Revision History

Sub-No. Date of revision Revision details

∗ July, 1997 First edition created.

1996-1997 MITSUBISHI ELECTRIC CORPORATION

ALL RIGHTS RESERVED

MITSUBISHI ELECTRIC CORPORATIONHEAD OFFICE: MITSUBISHI DENKI BLD. MARUNOUCHI. TOKYO 100 TEL:03-218-3426

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