MEGAMIX 5000, 6000 7000 - Conor Engineering · 2 Introduction Congratulations. You are the owner of a Conor Megamix Slurry Pump Agitator, manufactured for the professional farmer

MEGAMIX 5000, 6000 & 7000 ///

Slurry Pump Agitator

Operator’s manual & Parts list

Conor Engineering Ltd.ADDRESS | Tubber, Co. Clare, IRELAND.

PHONE | +353 (0)91 633 197 FAX | +353 (0)91 633 074 E-MAIL | [email protected] WEB | www.conoreng.com

1

Declaration of Conformity

We, Conor Engineering Ltd, of Monreagh,

Tubber, Co. Clare

Rep. of Ireland

Declare on our sole responsibility that the product

Megamix Slurry Pump Agitator

Model: Serial No:

When properly installed, maintained and used only for its intended purpose, the Megamix Slurry Pump Agitator complies with all the essential Health & safety requirements of:

2006/42/EC - The Machinery Directive And

Harmonised Standards: EN ISO 12100-1:2003, Safety of Machinery Part 1: Basic terminology, methodology EN ISO 12100-2:2003, Safety of Machinery Part 2: Technical Principles EN ISO 4254-1:2005, Agricultural Machinery – Safety – Part 1: General requirements EN ISO 14121-1: 2007, Safety of Machinery – Principle of Risk Assessment

Enda O’Connor Dispatch date

For any warranty claims to be considered, the product must be registered at www.conoreng.com/about-us/product-registration/ with 14 days of purchase.

http://www.conoreng.com/about-us/product-registration/

2

Introduction Congratulations. You are the owner of a Conor Megamix Slurry Pump Agitator, manufactured for the professional farmer. With correct operation and adequate maintenance this machine can be used for many years. Before using the Megamix Slurry Pump Agitator, please read this manual carefully. Disclaimer: At Conor Engineering, we strive to continuously improve our products therefore, Conor Engineering reserves the right to revise the machinery, aesthetically and technically, that is contained within this manual without prior notice. Further to this, Conor Engineering assumes no liability for any damages which may result for the use of the information contained within this manual.

Attention!

For any warranty claims to be considered, the Conor Megamix Slurry Pump Agitator needs to be registered online within 14 days of purchase. Registration can be completed at:

www.conoreng.com/about-us/product-registration/

http://www.conoreng.com/about-us/product-registration/

3

Contents;

Safety Instructions ......................................................................................................... 4 General safety ............................................................................................................. 4 Hydraulic Circuit Safety .............................................................................................. 5 Maintenance safety .................................................................................................... 5

Fitting PTO to tractor ..................................................................................................... 6 Safety Decals .................................................................................................................. 7 Machine Overview and Serial Number Plate ................................................................. 8........................................................................................................................................ 8 Product Specifications ................................................................................................... 8 Precautions before using Megamix Slurry Pump Agitator ............................................ 9 Operating Instructions ................................................................................................. 11

Setting Correct Lifting Height ................................................................................... 11 How to place the pump in a slurry pit ...................................................................... 12 How to agitate and top fill Slurry ............................................................................. 13 How to remove the pump from a tank..................................................................... 13 Shear Bolts ................................................................................................................ 13 Top fill valves ............................................................................................................ 13 Bottom bearings ....................................................................................................... 13 Mixing Slurry ............................................................................................................. 13 First aid ..................................................................................................................... 14 How to replace a bottom bearing ............................................................................ 14

Warranty ...................................................................................................................... 15 3 Point Linkage Frame .............................................................................................. 17 3 Point Linkage frame BOM ...................................................................................... 18 Standing Platform ..................................................................................................... 19 Standing Platform BOM ............................................................................................ 20 Spine ......................................................................................................................... 21 Spine BOM ................................................................................................................ 22 Spine Top Half ........................................................................................................... 25 Spine Top Half BOM .................................................................................................. 26 Spine Lower Half ....................................................................................................... 27 Spine Lower Half BOM .............................................................................................. 28 5000 Series Gearbox and BOM ................................................................................. 29 6000 Series and 7000 series Gearbox Diagram and BOM ........................................ 31

4

Safety Instructions; It is of vital importance that all safety instructions are strictly adhered to at all times. Conor Engineering has done its utmost to inform the user of all the safety guidelines relevant to the operation of this machine but it is by no means exhaustive. The operator should be safety alert at all times and employ common sense when operating the Megamix Slurry Pump Agitator. The following instructions must be strictly followed to prevent accidents and the information must be made known to all users.

General safety; Carefully read this operating manual before operating the machine. It is the

owner’s responsibility to ensure that any operators of this machine are

competent, experienced and have fully read the safety and operating

instructions.

Slurry can have the potential to cause intoxication, asphyxiation or explosions in

badly ventilated buildings

The owner of the machine must ensure that only authorised persons are

permitted to operate the Megamix Slurry Pump Agitator.

Ensure the operator is familiar with all controls and functions of the machine

before use.

People under the age of 16 should not be allowed to operate the Megamix Slurry

Pump Agitator.

Ensure any guarding and protective housing is in place while the Megamix Slurry

Pump Agitator is in operation.

Always ensure the Megamix Slurry Pump Agitator is locked safely into position

before transportation

Do not allow foreign objects into slurry storage tanks as they may damage the

machine

The installation of spurious replacement parts may have negative effect on the

Megamix Slurry Pump Agitator performance and therefore be detrimental to the

safety of the machine. Only Conor genuine spare parts should be used.

All farm safety regulations, health & safety regulations and road traffic

regulations must be strictly observed at all times.

Before start up and operation, ensure your working area is clear of people,

animals or any obstructions.

The Megamix Slurry Pump Agitator is designed for mixing of slurry and should

not be used for any other purpose.

Never allow people on the Megamix Slurry Pump Agitator while in transit.

Never stand or allow others to stand on the Megamix platform during operations

and transit.

Operator’s should wear suitable tight fitting clothing with no loose fabric when

operating the Megamix Slurry Pump Agitator

5

Hydraulic Circuit Safety;

The hydraulic circuit operates at extremely high pressure; it could pierce the skin

and cause severe injury.

Only carry out maintenance on the hydraulic system when the oil in the machine is

cool and there is no residual pressure in the circuit.

Hydraulic hoses need to be inspected regularly and any worn or damaged hoses

need to be replaced. If any wire braiding is visible on a hydraulic hose, replace

them immediately.

When connecting or disconnecting the Megamix Slurry Pump Agitator pressure

should be released from both sides of the system - i.e. pressure relieved from the

tractor female quick release spool valve and on the male quick release hose

connection.

In the event of leakage in the hydraulic system stop tractor oil flow immediately.

Maintenance safety;

Only fit genuine Conor spare parts. The fitting of spurious parts may also render

the owner and user to be breach of the health & safety work regulations.

As a rule, stop the engine prior to carrying out maintenance, servicing, cleaning or

repair. Always remove the ignition key.

The manufacturer will not be responsible for any damages or injuries caused by

unauthorised repair, alterations or by mishandling of the product.

6

Fitting PTO to Tractor;

WARNING PTO shafts have claimed lives and caused serious injury. Don’t take chances!

Individual tractors may require different PTO shaft lengths. The PTO shaft can be cut to fit a specified tractor through the following steps.

1. Connect the slurry pump agitator to the tractor to determine the shortest

distance the PTO will be from the tractor.

2. Separate the two halves of the PTO. Insert one half into the tractor PTO and

one half onto the drive shaft of the machine.

3. Lay the two halves of the PTO together, keeping them parallel.

4. Mark the PTO shafts leaving a minimum of 6” (150mm) free travel to allow for

shaft closing while turning.

5. Remove the PTO guards and cut off the marked sections of the profile shafts,

both by the same amount.

6. Cut the two PTO guards by the same length.

7. Deburr the edges of the profile with a file and remove any grinding dust.

8. Make sure that the length of the driveline conforms to the maximum

elongation conditions.

9. Grease the 2 profiles and join the PTO together again.

10. Ensure the PTO guard is correctly reassembled.

Note: A manual is also provided with the PTO shafts. Please read this manual fully and store it carefully with this manual for future reference.

7

Safety Decals;

Read Manual before Use

Serial Number Plate

Danger: Evacuate and ventilate before you agitate

8

Machine Overview and Serial Number Plate;

Product Specifications

Megamix model Minimum Horse Power

PTO RPM Ø of Pipework Impellor

5000 80 HP 540 5" AG-5010-A

6000 105 HP 540 6" AG-6010-A

7000 145 HP 1000 6" AG-7010-A

Impellor

Jet Direction Nozzle

Rotating Handle

Pipework

Quick release bar

Serial No. Plate

Lifting Handle

Impellor Guard

9

Precautions before using Megamix Slurry Pump Agitator;

WARNING When slurry is being mixed it can give off fumes. These fumes can be dangerous

with the possibility of fatal accidents occurring. Do not mix slurry in a house with animals present.

Make sure there is adequate ventilation for the operator.

Don’ts:

Do not stand over tank openings or stoop to floor level when slurry is being agitated, especially in the first few minutes of operation when gas release will be greatest. Anybody can be overcome without warning by the gases released from the slurry. It is always best practise to stay OUT of the building during mixing.

Do not allow slurry to rise to within 300mm below the bottom of the slat or tank cover

Do not operate the Megamix Slurry Pump Agitator unless the PTO guard is properly in place and securely anchored using the chains and clips.

Do not operate the machine unless the bottom bearing is submersed in either slurry or water. When the slurry pump agitator is placed in the tank, it’s best to let slurry settle around the bearing for a few moments.

Don’t ever enter a slurry store or tank without the air being monitored to ensure it is safe to do so. Details of suitable air monitoring equipment should be sought from the department of Health and Safety.

Do not smoke or expose a naked flame while mixing is in progress. Gases are potentially explosive.

Do not operate the Megamix Slurry Pump Agitator unless the machine is properly guarded. Guards are for your own protection. Keep them in place, especially the guard on the PTO shaft.

Do not engage the PTO when the angle on the universal joint is more than 30⁰ from the PTO centre line.

Don’t ever allow a PTO shaft be operated in contact with drawbars etc.

Do not continue to mix if severe foaming occurs.

Do not leave slurry tank opening unguarded especially if young children are around.

Don’t ever use the slurry pump agitator to lift slats to get access to the storage tank

10

Slurry pumps used incorrectly are extremely dangerous.

Do’s Always open all available ventilation to provide a draught at floor level. Build-up

of concentrations of dangerous gases is always at floor or slat level.

Always be cautious as gases can travel considerable distances especially where there is little airflow or inadequate ventilation.

Always have two people present if you have to enter the building when mixing is in progress. This is particularly important in still air conditions and during the 30 to 45 minutes of mixing.

Ensure PTO chains are securely anchored to prevent the guard from turning.

Ensure the shear bolt mechanism is fitted to the implement, not the tractor.

Always remove any bystanders or animals out of housing during mixing. Children should not be allowed near slurry or its storage facilities.

Always use sub surface recirculation in preference to over surface jetting when using a slurry pump, especially if animals have not been removed from the building or the ventilation is poor.

Regularly check the condition of the quick release bar.

Replace damaged or worn parts, especially hydraulic hoses and fittings

Always adequately secure the tank suction hose so it cannot fall into the tank

Always use safety grid guards at either side of the pump if slats are removed The safety grid guard openings should have no spaces any more than 75mm (3 inches).

Always use guard rails and catwalks if the pump is being operated in an open slurry pit or lagoon.

Always apply good housekeeping rules around the work area. Splashes of slurry may make underfoot conditions slippery. Remove any tripping hazards.

11

Operating Instructions;

To attach the pump to the tractor, first of all fit the quick release bar to the arms of the tractor. Then reverse the tractor and engage the quick release bar into the brackets on the pump frame.

Always make sure that the quick release bar is secured by having the quick attach latches in a downward position and retaining clips in place.

The pump can now be lifted off the ground. Additional ground clearance can be achieved by raising the support brackets located on the end of the lift arms. The hydraulic pipes can now be fitted.

Setting Correct Lifting Height

(B)

A

12

Please ensure that the pump is not left suspended on the tractor’s three point lifting arms over night or for an extended period of time. On many tractors, the three point lifting arms will lower over a few hours. Failure to maintain a ground clearance at point (A) may cause damage to PTO shaft or transmission. To obtain maximum ground clearance at point (A) adjust bracket (B) upwards

How to place the pump in a slurry pit; The minimum opening needed for the pump is 760mm x 760mm. To position the pump in the tank first remove the locking pins on both sides of the pump, the tilt ram should be extended, thus gradually changing the pump to its vertical operating position.

Whilst tilting the pump it will be necessary to reverse the tractor simultaneously so that the pump can be located in its place in the tank. When the pump has been positioned in the tank the locking pins should be replaced in the same holes (these act as a stopper when removing the pump with the PTO shaft on). Please ensure that the pump jet direction nozzle is in the top centre position when putting the pump into a tank or removing it.

Top centre position

Locking Pin

13

How to agitate and top fill Slurry;

To top fill slurry the jet direction nozzle must be turned fully anticlockwise and securely locked on the indexing plate. To agitate simply unlock the jet direction nozzle and turn clockwise. To achieve the most efficient mixing, use the jet direction nozzle to agitate the slurry around the agitator. Direct the jet downwards across a 180⁰ range, spending equal time in each position. By agitating the slurry around the agitator first, the agitator will not be pulling in thick slurry continuously. It will recirculate the same slurry and as it becomes easier to mix, it will demand less of a pull on the tractor and help to minimise diesel consumption. After reasonable time in these positions, lower the lifting handle a notch which in turn opens the flap a setting higher and run across the 180⁰ positions. Progressively raise the nozzle to project the jet further down the pit. The jet is most effective when fully submersed in the slurry. If the slurry nearest the agitator is mixed, the jet will be more effective as it is directed further away and it will help to minimise diesel consumption.

How to remove the pump from a tank; Turn the jet direction nozzle anti clockwise and secure it in the top centre position. Extend the depth control ram fully, raise the tractor linkage arms and gradually tilt the pump forward using the tilt ram and simultaneously moving the tractor forward. All slats and tank covers must be replaced immediately. If the pump is not to be used for a period it is best to fully retract the hydraulic rams or apply a heavy coating of grease to the chrome rod.

Shear Bolts; Overload protection is provided on the PTO shaft. The proper shear bolts must be used. Bolts with a different grade could damage either the slurry pump or the tractor.

Top fill valves; Avoid fill pipes overhanging on the top fill valve. Always support the weight of the fill pipe.

Bottom bearings; Bottom bearings operate in a harsh environment. They are lubricated by the slurry therefore always make sure that there is a sufficient depth of slurry left in the tank to achieve lubrication.

Mixing Slurry; Sufficient liquid has to be available in the tank to mix the slurry; even a relatively small amount of extra liquid can make a significant difference in the time and fuel needed for the job. Ropes and plastic should be kept out of the tank.

14

First aid;

In the event of a person being overcome with slurry gasses their breathing may have been affected or stopped. In such circumstances artificial respiration could be effective.

How to replace a bottom bearing; 1. Remove bolts (a) and (b). 2. Slide the guard marked (c ) away revealing the access to the bearing. 3. The worn bearing can now be removed using pointed nosed pliers. Use another person to lift the shaft. 4. Curve the new impellor bearing into a circular shape as illustrated and slide into its holder marked (d).Some rubber grease smeared on the ribbed part of the bearing eases fitting. 5. Replace all guards again and secure them with the bolts.

15

Warranty;

This machine is covered by the manufacturer’s warranty for twelve months or one season.

Machines used by agricultural contractors are covered by manufacturer’s warranty for 6 months

from date of purchase.

Warranty procedure needs to be strictly followed (Distributor will have details).

Warranty claims need to be registered with Conor Engineering warranty department as soon as

warranty issue is identified.

Any claims for missing or visually defect parts need to be reported on delivery of the machine.

Machines hired out to and operated by third parties are not covered by manufacturer’s

warranty.

PTO shafts are not covered by manufacturer’s warranty.

Warranty can only be claimed against faulty workmanship or parts with the exception of

consumable or wearable parts unless there is clear evidence of immediate working failure.

Warranty claims will only be assessed when all alleged faulty parts have been returned to the

manufacturer unless otherwise instructed by the manufacturer.

If on inspection the machine appears to have been neglected, improperly operated, misused,

not properly maintained, modified or repaired without our consent this will invalidate the

warranty.

The warranty shall cease to apply on any resale of the equipment by the initial owner.

Warranty can only be claimed for on genuine Conor parts supplied by or approved by Conor

Engineering.

Claims cannot be made against hydraulic ram chrome rods that have corroded unless discovered

on a pre-delivery inspection. Rods have to be kept greased to prevent rust.

All parts dispatched to replace damaged parts under warranty consideration are chargeable,

pending decision on claim.

Due to the company’s policy of constant research and development the manufacturer reserves

the right to alter design and specification without prior notice.

The claim against the company made by the person specified shall be for the repair or

replacement of defective parts in accordance with the Liability for Defective Products Act, 1991.

Any claim, including, but not limited to, for incidental, direct or indirect or consequential

damages for lost profits, business, savings, crops, reputation, goodwill or any other loss of

whatever nature however shall not be available.

16

Always Use

Spare Parts

33

2

4

6

4

5

2

4

1

8 9 7 10 4

8 9 66 109

CONOR AG_3 POINT LINKAGE FRAMEAG-2070-A SPARE PARTS

PAGE 17

ITEM NO. PART NUMBER DESCRIPTION QTY. MODEL

1 AG-8501-A Quick attach bar 1 All

2 AA-0210-A Flat head pin 25.4x96 11H 2 All

3 AG-2090-A Leg for tractor arms 2 All

4 AA-0007-A Linch Pin 11mm 5 All

5 HY-6060-A Hyd ram Megamix short 1 All

6 AA-0221-A Flat head pin 25x150mm 11H 1 All

7 AG-2071-C Quick release latch plate 2 All

8 FS-6121-A M12 Locknut 3 All

9 FS-8122-A M12 Washer 6 All

10 FS-1240-A M12 x 40 Hex Bolt 3 All

66 AG-1904-A L-Bracket to hold PTO Megamix 1 All

* HY-7201-A Hose kit megamix Conor 160 1 All

* HY-6608-A Seal kit for hyd ram 2 All

* AA-0620-A Label set for Megamix 1 All

* AA-1306-A T60 PTO Megamix 1 5000

* AA-1305-A T80 PTO Megamix 1 6000

* AA-1308-A V90 PTO Megamix 1 7000

CONOR AG_3 POINT LINKAGE FRAME BOMAG-2070-A SPARE PARTS

PAGE 18

19

24

23

262621

11 134

1818

1919

12

4

9

22

25 20 8 9 10824

2317

61

24

14

16

15

18

66

1099

8

`

CO

NO

R A

G_S

TAN

DIN

G P

LATF

ORM

AG

-210

0-A S

PARE

PARTS

PAG

E 19


2 AA-0210-A Flat head pin 25.4x96 11H 1 All





11 AA-0202-A D25mm x 120 Pin with Handle 2 All

12 AA-0203-A D25.4mm x 125mm Flat Head Pin 1 All

13 AA-0221-A Flat head pin 25x150mm 11H 2 All

14 FS-1050-A M10 X 50mm Bolt 2 All



17 AG-8001-A Poly disc 203mm x 93mm 2 hole 1 All



20 FS-1660-A M16 x 60mm Bolt 4 All

21 AG-2100-A Platform 1 All

22 AG-2040-A Bolt on Slide Assy 1 All

23 AG-2122-A Spacer plate between slide assemblies 2 All

24 FS-1231-A M12 x 30 CS Allen-Head Screw 16 All

25 AG-8003-A Poly strips 380x128x6mm 4 All

26 AA-0113-A Plastic insert 100 x 50 2 All

61 AG-2141-A Circular plate on poly disc 2 All

66 AG-1904-A L-Bracket to hold PTO Megamix 1 All

CONOR AG_STANDING PLATFORM BOMAG-2100-A SPARE PARTS

PAGE 20

35

38 4137 19 19 18

45

8

43 44

51331929

109

3628

27

12

4 9

39

3432

8 9 42

69

7070

8

72

10 8

31

26

9

6573

6362

89

1020

46

`

CO

NO

R A

G_S

PIN

EAG

-610

0-A S

PARE

PARTS

PAG

E 21






12 AA-0203-A D25.4mm x 125mm Flat Head Pin 1 All




26 AG-8006-A Poly flange ag. 1 All

27 AG-2032-C Top fill blank plate 1 All



31 AG-8011-A T60 kn. joint 1.3/4"-1.3/8" 6spl 1 5000

31 AG-8004-A T60 kn. joint 1.3/4x1.3/4 6 spline 1 6&7000

32 AA-0167-A Key steel 3/8" sq x 72mm 1 All

33 FS-1650-A M16 x 50 Bolt 2 All

34 PC-4551-A Shaft for Megamix 7'6" c/w boss 1 6'6" Only


34 PC-4553-A Shaft for Megamix 8' c/w boss 1 8' Only


35 AG-2150-A Handle 1 All

36 AG-2118-A Handle locating bracket 1 All

37 FS-1614-A M16 x 100 Bolt 1 All

38 AG-2160-A Pin w/clevis top of spout 1 All

39 HY-6431-A Hyd ram long Megamix DA 60x40 1 All

39 HY-6417-A Hyd ram Megamix 9' 1 9' Only

41 PC-4515-A 60 40.5 110 1 All


43 AG-2146-A Spout adjustment handle 6'6"& 7'6" 1 6'6"&7'6"

43 AG-8505-A 8' Handle Assy 1 8' Only

43 AG-8506-A 9' Handle Assy 1 9' Only

44 AG-2080-Q Gearbox cover plate 1 All

45 FS-1264-A M12 x 60 Bolt 1 All

46 AG-2170-A Clamp for spout adjuster 1 All

CONOR AG_SPINE BOMAG-6100-A SPARE PARTS

PAGE 22

35

38 4137 19 19 18

45

8

43 44

51331929

109

3628

27

12

4 9

39

3432

8 9 42

69

7070

8

72

10 8

31

26

9

6573

6362

89

1020

46

`

CO

NO

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G_S

PIN

EAG

-610

0-A S

PARE

PARTS

PAG

E 23


51 AG-8507-A Shaft Guard 88.9mm 6'6" Megamix 1 6'6" Only

51 AG-8014-A Shaft Guard 88.9mm 7'6" Megamix 1 7'6" Only

51 AG-6081-A Shaft Guard 88.9mm 8' Megamix 1 8' Only

51 AG-8508-A Shaft Guard 88.9mm 9' Megamix 1 9' Only

62 FS-0835-A M8 x 35 Bolt 3 All

63 FS-8087-A M8 x 25 x 1.5 mudwing washers 3 All

65 AA-0379-A Gearbox cover oval 1 All

69 AG-8008-A Red handle grip 1 3/4" 1 All

70 AG-8009-A Yellow flat hadle grip 30x10 2 All

72 AA-0009-A 1/8" Grease Nipple 1 All

73 AG-8001-B Poly disc 145mm x 50mm 3 holes 1 All

CONOR AG_SPINEAG-6100-A SPARE PARTS

PAGE 24

50

67

19

50

67

39

47

3119

48 49

32

34

CONOR AG_SPINE TOP HALFAG-6100-A SPARE PARTS

PAGE 25



31 AG-8011-A T60 kn. joint 1.3/4"-1.3/8" 6spl 1 5000

31 AG-8004-A T60 kn. joint 1.3/4x1.3/4 6 spline 1 6&7000

32 AA-0167-A Key Steel 3/8" Square x 72mm 1 All





39 HY-6431-A Hyd ram long megamix DA 60x40 1 All

39 HY-6417-A Hyd ram Megamix 9' 1 9' Only

47 AA-0364-A Gearbox Megamix 5000 1 5000



48 AA-0365-A Breather for Megamix gearbox 1 All

49 AA-0370-A Dipstick Megamix gearbox 1 All


67 FS-8161-A M16 spring washer 8 All

CONOR AG_SPINE TOP HALF BOMAG-6100-A SPARE PARTS

PAGE 26

56

18

54

53

34

51

57

55

68

52

33

19

58

109

5960

8

10

40

57

CONOR AG_SPINE LOWER HALFAG-6100-A SPARE PARTS

PAGE 27












40 AA-0044-A Grease nipple push in 8mm (5/16) 1 All

51 AG-8507-A Shaft guard 88.9mm 6'6"" Megamix 1 6'6" Only

51 AG-8014-A Shaft guard 88.9mm 7'6"" Megamix 1 7'6" Only

51 AG-6081-A Shaft guard 88.9mm 8' Megamix 1 8' Only

51 AG-8508-A Shaft guard 88.9mm 9' Megamix 1 9' Only

52 AG-8509-A Short shaft guard 101mm 1 All

53 FS-1680-A M16 X 80mm Bolt 5 All

54 AG-5010-A 5000 Impellor 1 5000

54 AG-6010-A 6000 Impellor 1 6000

54 AG-7010-A 7000 Impellor 1 7000

55 AG-2013-A Impeller cover plate 1 5&6000

55 AG-7022-C Impeller cover plate 7000 1 7000

56 AG-1010-A Straw chopper 1 All

57 AG-8013-A Spiral pin 12 x 70 heavy duty 2 All

58 FS-0861-A Roll pin 8x60 1 All

59 AG-2019-P Spout flap 1 All

60 AG-8502-A Support plate at side of spout 2 All

68 AG-8007-A Rubber bearing MM 14mm 260x150 1 All

CONOR AG_SPINE LOWER HALF BOMAG-6100-A SPARE PARTS

PAGE 28

29

5000 Series Gearbox and BOM

CONOR 5000 SERIES GEARBOX

30


10 4201108 HOUSING 1 5000

20 4300441 FLANGE 1 5000

30 4601329 INPUT SHAFT 1 5000

40 4400712 BEVEL GEAR 1 5000

50 4400713 BEVEL GEAR 1 5000

60 4601396 INPUT SHAFT 1 5000

70 4800470 BUSHING 1 5000

110 6010442 TAPER BEARING 1 5000

120 6010582 TAPER BEARING 1 5000

130 6010434 TAPER BEARING 2 5000

150 6020067 RADIAL SHAFT SEAL 1 5000

160 6020101 RADIAL SHAFT SEAL 1 5000

165 6020524 PLUG 1 5000

170 6030363 RETAINING RING 2 5000

180 6030371 RETAINING RING 3 5000

190 6030232 RETAINING RING 2 5000

200 6030526 SCREW PLUG 3 5000

210 6020584 BREATHER 1 5000

215 4900899 DIP STICK 1 5000

220 6030697 BOLT 8 5000

230 6032692 SPRING RING 8 5000

240 6177064 SHIM 2 5000

250 6177063 SHIM 2 5000

260 6177061 SHIM 4 5000

270 6010877 SHIM 1 5000

280 6010876 SHIM 1 5000

290 6010875 SHIM 2 5000

300 6177084 SHIM 1 5000

310 6177083 SHIM 1 5000

320 6177080 SHIM 2 5000

330 6177087 SUPPORTING PLATE 2 5000

340 6010879 SUPPORTING PLATE 1 5000

350 6060064 OIL 1.5 5000

GEARBOX 9013-G175-2B-010001

CONOR 5000 SERIES GEARBOX

31

6000 Series and 7000 series Gearbox Diagram and BOM

CONOR 6000/7000 SERIES GEARBOX

32


10 4201489 HOUSING 1 6&7000

20 4300438 FLANGE 1 6&7000

30 4601346 INPUT SHAFT 1 6&7000

40 4400657 BEVEL GEAR 7000 1 7000

50 4400658 BEVEL GEAR 7000 1 7000

40 4401294 BEVEL GEAR 16 TEETH 1 6000

50 4401295 BEVEL GEAR 28 TEETH 1 6000

60 4601419 INPUT SHAFT 1 6&7000

70 4800467 BUSHING 1 6&7000

110 6010450 TAPER BEARING 1 6&7000

120 6011862 TAPER BEARING 1 6&7000

130 6010446 TAPER BEARING 2 6&7000

140 6020813 SCREW PLUG 1 6&7000

150 6020137 RADIAL SHAFT SEAL 1 6&7000

160 6021785 RADIAL SHAFT SEAL 1 6&7000

170 6030376 RETAINING RING 2 6&7000

180 6030381 RETAINING RING 3 6&7000

190 6030243 RETAINING RING 1 6&7000

200 6030526 SCREW PLUG 4 6&7000

210 6020584 BREATHER 1 6&7000

220 6030697 BOLT 8 6&7000

230 6032692 SPRING RING 8 6&7000

240 6177094 SHIM 2 6&7000

250 6177093 SHIM 2 6&7000

260 6177090 SHIM 4 6&7000

270 6010911 SHIM 1 6&7000

280 6010910 SHIM 1 6&7000

290 6010909 SHIM 2 6&7000

300 6177104 SHIM 1 6&7000

310 6177103 SHIM 1 6&7000

320 6177101 SHIM 2 6&7000

330 6177108 SUPPORTING PLATE 2 6&7000

340 6010914 SUPPORTING PLATE 1 6&7000

350 6060064 OIL 3 6&7000

DRIVE GEARS ARE DIFFERENT FOR

CONOR 6000/7000 SERIES GEARBOX

6000 SERIES AND 7000 SERIES

33

MEGAMIX 5000, 6000 & 7000

Slurry Pump Agitator

Farm Check List

Are safety access covers in place?

Is there proper protection of openings?

Are agitation guidelines being followed?

Are PTO shafts covered?

Is the machine operator aware of the hazards?

Think Safety and Take Action

Other Products in the range: Vacuum Tanks

Side Spreaders

Diet Feeders

Balewrappers

Bale handlers

Rear Discharge Spreader

Swath - Conditioner

Documents

MEGAMIX 5000, 6000 7000 - Conor Engineering · 2 Introduction Congratulations. You are the owner of a Conor Megamix Slurry Pump Agitator, manufactured for the professional farmer