MEGA NEW BABY CHUCK - BIG · PDF filemega new baby chuck mega25n hydraulic chuck super slim up hydraulic chuck hsk-e25 smart damper sw head ck boring system pcd insert flm angle head

MEGA NEW BABY CHUCK MEGA25N

HYDRAULIC CHUCK SUPER SLIM UP

HYDRAULIC CHUCK HSK-E25

SMART DAMPER SW HEAD

CK BORING SYSTEM PCD INSERT FLM

ANGLE HEAD Center Through Type

Torque Fit

Dyna Contact

CENTERING TOOL

BASE MASTER MINI BMM-10

CONTACT GRIP FULLCUT RADIUS MILL

CONTACT GRIP BALL ENDMILL

C-cutter mini universal Type

R-CUTTER CKB Type

C-CENTERING CUTTER

SMART DAMPER BORING BAR

CATALOG No.EXM3-1-0317-1A

Takaramachi 5-2, Higashiosakashi Osaka 579-8025 JAPANPhone : (+81)-72-982-8277 Fax : (+81)-72-982-8370http://www.big-daishowa.com E-mail: [email protected]

This catalog contains patents and trademarks of the BIG DAISHOWA group pending and patented at the Japan Patent Office.Some patents and trademarks may also have been applied for countries other than Japan.

Subject to technical changes by further developments.

NEWPRODUCTS

CATALOG No. EXm3-1

The ultra-precision design Mega Nut

brings out 100% collet accuracy.

With thrust ball bearing to eliminate

torsional force on the collet.

Ultra-precision design Mega Nut

Materials, production methods,

heat treatment... everything is

selected for precision. All collets

undergo an accuracy inspection

twice for strict quality control.

1 micron high-precision collet

● Collet accuracy

4død

AA Within 1μm Within 3μm

Collet Class

Runout Accuracy

Nose 4D

Nose Tip

Addition of MEGA25N to the provenMega New Baby Chuck series.

High-Accuracy Collet Chuck MEGA NEW BABY CHUCK MEGA25N

BIG-PLUS BBT SHANK Model

BBT30-MEGA25N- 85BBT40-MEGA25N- 75

- 90-105-120

BBT50-MEGA25N- 90-120-165-200

Clamping Diameter ød

Weight (kg)

15.5 - 25.4

15.5 - 25.4

øD

60

60

15.5 - 25.4 60

L

85

75

90

105

120

90

120

165

200

L1

-

47

62

77

92

46

72

117

152

Collet Model

NBC25-□

NBC25-□

Nut Model

MGN25

NBC25-□ MGN25

MGN25

1.13

1.6

1.9

2.2

2.5

4.3

4.9

5.8

6.4

1. Nut is included. Collet, wrench, and adjusting screw

must be ordered separately.

2. Weight includes the nut but not the collet.

3. Center through coolant supply is available.

4. Please note that the practical spindle speed may be considerably influenced

by the machine rigidity and tool balance. When using, slowly ramp up to the

appropriate speed starting from slow speeds.

5. Tool adjustment amount "H" indicates the adjustment length with an Adjusting Screw.

64 - 74

80

64 - 74

Tool Adjustment Amount H

※ marked models cannot be used with Adjusting Screws.H dimension is the max. tool shank length that can be inserted into the holder.

BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles.BBT

※

HSK-A 50-MEGA25N- 95HSK-A 63-MEGA25N- 90

-120HSK-A100-MEGA25N-120

-165


øD

15.5 - 25.4 60

L

95

90

120

120

165

65

63

90

85

L1

69

-

78

123

Collet Model

NBC25-□

Nut Model

MGN25

Weight (kg)

1.3

1.6

2.2

3.8

4.664 - 74


Refer to the notes on Page 1.※ Coolant pipe is not included.※ marked models cannot be used with Adjusting Screws. H dimension is the max. tool shank length that can be inserted into the holder.

HSK-A (DIN 69893-1) (ISO 12164)

※※※※

MEGA25N

15.9 - 16.0

16.9 - 17.0

17.9 - 18.0

18.9 - 19.0

19.9 - 20.0

20.9 - 21.0

21.9 - 22.0

22.9 - 23.0

23.9 - 24.0

24.9 - 25.0

Collet Model Clamping Diameter

øA = 35.5, B = 52

● FONBC Coolant Collet (Clamping diameter: ø15.9 - ø25.0)

Through Tool

FONBC 25 -16AA-17AA-18AA-19AA

-20AA-21AA

-22AA-23AA

-24AA-25AA

Coolant pressure7MPa

An ideal collet for through-tool use with tools with oil holes such as oil hole drills.

Tools with oil holes

[Caution] Note that collapsibility differs from the NBC collets.

Center through

Center through

H

L1

L

ød

øD

Adjusting Screw (Optional)

øDød

L1

L

HManual Clamping Hole

Coolant Pipe (Optional)

øA

B

D

W

D

Wød

● For Mega New Baby Chuck

Use with the standard accessory MGN nut.

FONBCMGN

Model

● Mega Wrench

● Adjusting Screw● Collet Set

● Collet Set Case

MGR60LModel

NBA25B

G

M27

L

20

L1

15

B

4

Model

B

Rubber

L

L1

G

The ● mark in the above NBC collet table refers to set contents. In exclusive plastic case.

The photo shows the NBC13 case.


The ● mark in the table indicates collet set contents.

● NBC Collet (Clamping diameter: ø15.5 - ø25.4)

Collapsibility 0.5/ø

● Collet accuracy

4d

ød


Collet Class

Runout Accuracy

Nose 4D

Nose Tip

Within 1µm runout accuracy at nose exhibits outstanding

performance in high-precision machining.

B

ødøA

øA = 35.5, B = 52


MEGA25N

NBC25-16 AA-16.5AA-17 AA-17.5AA-18 AA-18.5AA-19 AA-19.5AA-20 AA-20.5AA

15.5 - 16.0

16.0 - 16.5

16.5 - 17.0

17.0 - 17.5

17.5 - 18.0

18.0 - 18.5

18.5 - 19.0

19.0 - 19.5

19.5 - 20.0

20.0 - 20.5



20.5 - 21.0

21.0 - 21.5

21.5 - 22.0

22.0 - 22.5

22.5 - 23.0

23.0 - 23.5

23.5 - 24.0

24.0 - 24.5

24.5 - 25.0

24.9 - 25.4

SNBC25AA-19

ModelClamping Diameter

ød

Number of Collets Body ModelCase Size

(W x D x H)

15.5 - 25.0 19 310 x 260 x 75 MEGA25N

ModelNumber of

Holes

NBB25 28

Case Size (W x D x H)

310 x 260 x 75

Body Model

NBC25/FONBC25

Clamping diameterø15.5 - ø25.4

Nose runout accuracy Collet Chuck

Mega Wrench makes nut fastening work easier with a one way clutch system

1 2

R

S P I N D L E S Y S T E M

D U A L C O N T A C T

R



The ultra-precision design Mega Nut

brings out 100% collet accuracy.

With thrust ball bearing to eliminate

torsional force on the collet.

Ultra-precision design Mega Nut

Materials, production methods,

heat treatment... everything is

selected for precision. All collets

undergo an accuracy inspection

twice for strict quality control.

1 micron high-precision collet

● Collet accuracy

4d

ød


Collet Class

Runout Accuracy

Nose 4D

Nose Tip

Addition of MEGA25N to the provenMega New Baby Chuck series.

High-Accuracy Collet Chuck MEGA NEW BABY CHUCK MEGA25N

BIG-PLUS BBT SHANK Model

BBT30-MEGA25N- 85BBT40-MEGA25N- 75

- 90-105-120

BBT50-MEGA25N- 90-120-165-200


Weight (kg)

15.5 - 25.4

15.5 - 25.4

øD

60

60

15.5 - 25.4 60

L

85

75

90

105

120

90

120

165

200

L1

-

47

62

77

92

46

72

117

152

Collet Model

NBC25-□

NBC25-□

Nut Model

MGN25

NBC25-□ MGN25

MGN25

1.13

1.6

1.9

2.2

2.5

4.3

4.9

5.8

6.4

1. Nut is included. Collet, wrench, and adjusting screw

must be ordered separately.

2. Weight includes the nut but not the collet.

3. Center through coolant supply is available.

4. Please note that the practical spindle speed may be considerably influenced

by the machine rigidity and tool balance. When using, slowly ramp up to the

appropriate speed starting from slow speeds.

5. Tool adjustment amount "H" indicates the adjustment length with an Adjusting Screw.

64 - 74

80

64 - 74


※ marked models cannot be used with Adjusting Screws.H dimension is the max. tool shank length that can be inserted into the holder.

BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles.BBT

※

HSK-A 50-MEGA25N- 95HSK-A 63-MEGA25N- 90

-120HSK-A100-MEGA25N-120

-165


øD

15.5 - 25.4 60

L

95

90

120

120

165

65

63

90

85

L1

69

-

78

123

Collet Model

NBC25-□

Nut Model

MGN25

Weight (kg)

1.3

1.6

2.2

3.8

4.664 - 74


Refer to the notes on Page 1.※ Coolant pipe is not included.※ marked models cannot be used with Adjusting Screws. H dimension is the max. tool shank length that can be inserted into the holder.

HSK-A (DIN 69893-1) (ISO 12164)

※※※※

MEGA25N

15.9 - 16.0

16.9 - 17.0

17.9 - 18.0

18.9 - 19.0

19.9 - 20.0

20.9 - 21.0

21.9 - 22.0

22.9 - 23.0

23.9 - 24.0

24.9 - 25.0


øA = 35.5, B = 52

● FONBC Coolant Collet (Clamping diameter: ø15.9 - ø25.0)

Through Tool

FONBC 25 -16AA-17AA-18AA-19AA

-20AA-21AA

-22AA-23AA

-24AA-25AA

Coolant pressure7MPa

An ideal collet for through-tool use with tools with oil holes such as oil hole drills.

Tools with oil holes

[Caution] Note that collapsibility differs from the NBC collets.

Center through

Center through

H

L1

L

ød

øD

Adjusting Screw (Optional)

øDød

L1

L

HManual Clamping Hole

Coolant Pipe (Optional)

øA

B

D

W

D

W

ød

● For Mega New Baby Chuck

Use with the standard accessory MGN nut.

FONBCMGN

Model

● Mega Wrench

● Adjusting Screw● Collet Set

● Collet Set Case

MGR60LModel

NBA25B

G

M27

L

20

L1

15

B

4

Model

B

Rubber

L

L1

G

The ● mark in the above NBC collet table refers to set contents. In exclusive plastic case.



The ● mark in the table indicates collet set contents.

● NBC Collet (Clamping diameter: ø15.5 - ø25.4)

Collapsibility 0.5/ø

● Collet accuracy

4d

ød


Collet Class

Runout Accuracy

Nose 4D

Nose Tip

Within 1µm runout accuracy at nose exhibits outstanding

performance in high-precision machining.

B

ødøA

øA = 35.5, B = 52


MEGA25N


15.5 - 16.0

16.0 - 16.5

16.5 - 17.0

17.0 - 17.5

17.5 - 18.0

18.0 - 18.5

18.5 - 19.0

19.0 - 19.5

19.5 - 20.0

20.0 - 20.5



20.5 - 21.0

21.0 - 21.5

21.5 - 22.0

22.0 - 22.5

22.5 - 23.0

23.0 - 23.5

23.5 - 24.0

24.0 - 24.5

24.5 - 25.0

24.9 - 25.4

SNBC25AA-19

ModelClamping Diameter

ød

Number of Collets Body ModelCase Size

(W x D x H)

15.5 - 25.0 19 310 x 260 x 75 MEGA25N

ModelNumber of

Holes

NBB25 28

Case Size (W x D x H)

310 x 260 x 75

Body Model

NBC25/FONBC25

Clamping diameterø15.5 - ø25.4

Nose runout accuracy Collet Chuck

Mega Wrench makes nut fastening work easier with a one way clutch system

1 2

R



R



Optimum repeatability. A difference in runout accuracy you can feel.A hydraulic chuck ideal for small machining centers <HSK-E25>

Min. clamping length E

H max.

L1

L

6° ød øD øD1

Fig. 2

H max.


L

ød øD1

øD

L1

6°

HSK-E32Max. 45,000min-1

Fig. 1 HSK-E25Max. 60,000min-1

Fig. 3 H max.


L1

L

6° ød

øD1

øD

Coolant Pipe

(Optional)


Center through

NEW

Ultra-High Precision Hydraulic Chuck HYDRAULIC CHUCK SUPER SLIM UP Hydraulic Chuck HYDRAULIC CHUCK SUPER SLIM HSK-E25

Amazing runout accuracy within 1μm at 4D.

Clamping diameter: ø3 - ø6

Model Weight (kg)

Clamping Diameter

ødøD1øD

Min. Clamping Length

EL1L

3

4

3

4

6

22

21

52

57

16

16

19

25

H max. Max.min-1

14

14

20

26

60,000

45,000

40

29

34

28

33

27

0.19

0.20

0.09

1. Cannot be used with center through.

HSK-E25-HDC3S-40UP-HDC4S-40UP

HSK-E32-HDC3S-52UP-HDC4S-52UP-HDC6S-57UP

The ultimate precision hydraulic chuck!


H max.

L1

L

6° ød

øD øD1

Repeatable runout accuracy

Model: HSK-E32-HDC4S-52UPMeasurement frequency: 30 timesMeasurement point: 4D (16mm) tip

1μm0

2μm


Model Fig. Weight (kg)

Min. Clamping Length E


øD1øD L1L

2

3

1 16

52

57

40

55

60

27

29

34

29

34

39

40

16

19

25

16

19

25

HSK-E25-HDC3S-40-HDC4S-40

HSK-E32-HDC3S-52-HDC4S-52-HDC6S-57


H max.

14

14

14

20

26

33

28

33

22

21

0.31

0.32

0.09

0.19

0.20

1. HSK-E25 and -E32 cannot be used with center through.

3

4

3

4

6

3

4

6

NEWNEW

Caution· Use only cutting tools that have a shank

tolerance within h6.· Do not use with cutting tools made with a flat on

the shank. (ie: Weldon type shank)

· We do not recommend use with roughing endmills.· Do not clamp without a tool.· Always insert the cutting tool into the holder

beyond min. clamping length E.






HSK-E25/E32

HSK-E25 HDC 3 40 UP- -

HSK Shank Type

Clamping diameter

L dimension

● Model Description

HYDRAULIC CHUCK

S

Super Slim Type

Ultra Precision

HSK-E25 HDC 3 52- -

HSK Shank Type

Clamping diameter

L dimension


HYDRAULIC CHUCK

S

Super Slim Type

Runout Accuracy4D

Runout Accuracy 4D

Within

3 4

Optimum repeatability. A difference in runout accuracy you can feel.A hydraulic chuck ideal for small machining centers <HSK-E25>


H max.

L1

L

6° ød øD øD1

Fig. 2

H max.


L

ød øD1

øD

L1

6°


Fig. 1 HSK-E25Max. 60,000min-1

Fig. 3 H max.


L1

L

6° ød

øD1

øD

Coolant Pipe

(Optional)


Center through

NEW

Ultra-High Precision Hydraulic Chuck HYDRAULIC CHUCK SUPER SLIM UP Hydraulic Chuck HYDRAULIC CHUCK SUPER SLIM HSK-E25

Amazing runout accuracy within 1μm at 4D.


Model Weight (kg)

Clamping Diameter

ødøD1øD

Min. Clamping Length

EL1L

3

4

3

4

6

22

21

52

57

16

16

19

25

H max. Max.min-1

14

14

20

26

60,000

45,000

40

29

34

28

33

27

0.19

0.20

0.09

1. Cannot be used with center through.

HSK-E25-HDC3S-40UP-HDC4S-40UP

HSK-E32-HDC3S-52UP-HDC4S-52UP-HDC6S-57UP

The ultimate precision hydraulic chuck!


H max.

L1

L

6° ød

øD øD1

Repeatable runout accuracy

Model: HSK-E32-HDC4S-52UPMeasurement frequency: 30 timesMeasurement point: 4D (16mm) tip

1μm0

2μm


Model Fig. Weight (kg)

Min. Clamping Length E


øD1øD L1L

2

3

1 16

52

57

40

55

60

27

29

34

29

34

39

40

16

19

25

16

19

25

HSK-E25-HDC3S-40-HDC4S-40



H max.

14

14

14

20

26

33

28

33

22

21

0.31

0.32

0.09

0.19

0.20

1. HSK-E25 and -E32 cannot be used with center through.

3

4

3

4

6

3

4

6

NEWNEW











HSK-E25/E32

HSK-E25 HDC 3 40 UP- -

HSK Shank Type

Clamping diameter

L dimension


HYDRAULIC CHUCK

S

Super Slim Type

Ultra Precision

HSK-E25 HDC 3 52- -

HSK Shank Type

Clamping diameter

L dimension


HYDRAULIC CHUCK

S

Super Slim Type

Runout Accuracy4D

Runout Accuracy 4D

Within

3 4

Built-in Damper SMART DAMPER SW HEAD (for roughing) CK BORING SYSTEM Finish Boring PCD INSERT FLM BREAKER

Rough boring head integrated with the Smart Damper!

1. Clamp screws and belleville springs are included.2. Cartridges and inserts must be ordered separately.3. Each Cartridge model consists of a pair of cartridges and an insert clamping wrench.4. Coolant through is standard for all the SW heads.5. The diameter range is the value when inserts with nose radius 0.8 are used.

[E Type for Blind Holes](To shape flat surfaces)

E Type for Blind Holes Balance cutting Step cutting

0°

øD

L2

Step amount X

0°

øD

CK No.

L1

øD1

41 - 54

53 - 66

53 - 70

69 - 86

68 - 90

88 - 110

CKB4-SW41DP-190

CKB5-SW53DP-220

CKB6-SW68DP-245

SW4154E

SW5366E

SW5370E

SW6986E

SW6890E

SW88110E

39

50

64

190

220

245

SW41SS

SW53SS

SW68SS

2.4

4.5

8.3

0.4

0.4

0.4

SW41BS

SW53BS

CK4

CK5

CK6

Diameter øD Head Model Cartridge

ModelInsert Model

Step Amount XøD1 L1

190.2

220.2

245.2

L2Clamp Screw

Set (spare)Weight

(kg)Belleville Spring

Set (spare)CK No.

CC09

CC12

Horizontal MC (BBT50)Workpiece material: S50CFeed rate: 0.4mm/revHole diameter: ø70Insert radius R: 0.4mm

Projection length 550mm

Application example

Without damper 50

150

Cutting Speed (m/min)

Boring ToolCutting Depth (mm/ø)

2 4 6 8

CKB6-SW68DP-245SMART DAMPER SW HEAD

Chatter Chatter

[A Type for Through-Holes](4 corners of the insert can be used)

CKB4 SW 41 190- -

CK No.Min. diameter

L dimension


DP

Built-in damper type

CK Shank (BBT/HSK)

SMART DAMPER SW HEAD SW CARTRIDGE

A Type for Through-Holes

E Type for Blind Holes(Step cutting available as standard)


Balance cuttingBalance cutting only.

6°

øD

CK No.

L

øD1

Refer to the remarks in the table below.

41 - 54

53 - 66

53 - 70

69 - 86

68 - 90

88 - 110

CKB4-SW41DP-190

CKB5-SW53DP-220

CKB6-SW68DP-245

SW4154A

SW5366A

SW5370A

SW6986A

SW6890A

SW88110A

39

50

64

190

220

245

SW41SS

SW53SS

SW68SS

2.4

4.5

8.3

SW41BS

SW53BS

CK4

CK5

CK6


Model øD1 L Clamp Screw Set (spare)

Weight (kg)

Belleville Spring Set (spare)

CK No.

Insert Model

SC09

SC12

Center through

Adapted for both balance and step cutting by simple replacement of standard cartridges (for blind holes).

Balance cutting Step cutting

S L SL

Refer to the general catalog"TOTAL TOOLING SYSTEM"

For CK Shanks/inserts,

1. Inserts are available from 1 pc.2. Please append (DA1000) after the insert model when ordering.

6.35

2.38

7°

4.76

2.38

11°

WorkpieceGradeNose Radius

TPGD080202FLMTPGD080204FLMTCGT110202FLMTCGT110204FLM

0.20.40.20.4

Insert Model

AluminumDA1000 (Diamond) <Example>

TPGD080204FLM (DA1000)·····1

TCGT110204FLMA2017

8000.10.2

Water-soluble coolant

Insert ModelWorkpiece

Cutting speed Vc (m/min)Feed f (mm/rev)

Cutting depth (mm/ø)Coolant

<TP08> <TC11>

Original breaker design avoids problems with cutting chips.

FLM Breaker No breaker

Superior cutting chip control achieved with aluminum finish boring!

Diameter: ø41 - ø110

Specialized dynamic damper proven in finish boring is further enhanced.Chatter is eliminated instantaneously even in heavy rough boring.

CK BORING SYSTEM CK BORING SYSTEM

6 times higher boring efficiency with twice the depth of cut and three times the cutting conditions

5 6

Built-in Damper SMART DAMPER SW HEAD (for roughing) CK BORING SYSTEM Finish Boring PCD INSERT FLM BREAKER

Rough boring head integrated with the Smart Damper!

1. Clamp screws and belleville springs are included.2. Cartridges and inserts must be ordered separately.3. Each Cartridge model consists of a pair of cartridges and an insert clamping wrench.4. Coolant through is standard for all the SW heads.5. The diameter range is the value when inserts with nose radius 0.8 are used.

[E Type for Blind Holes](To shape flat surfaces)

E Type for Blind Holes Balance cutting Step cutting

0°

øD

L2

Step amount X

0°

øD

CK No.

L1

øD1

41 - 54

53 - 66

53 - 70

69 - 86

68 - 90

88 - 110

CKB4-SW41DP-190

CKB5-SW53DP-220

CKB6-SW68DP-245

SW4154E

SW5366E

SW5370E

SW6986E

SW6890E

SW88110E

39

50

64

190

220

245

SW41SS

SW53SS

SW68SS

2.4

4.5

8.3

0.4

0.4

0.4

SW41BS

SW53BS

CK4

CK5

CK6


ModelInsert Model

Step Amount XøD1 L1

190.2

220.2

245.2

L2Clamp Screw

Set (spare)Weight

(kg)Belleville Spring

Set (spare)CK No.

CC09

CC12

Horizontal MC (BBT50)Workpiece material: S50CFeed rate: 0.4mm/revHole diameter: ø70Insert radius R: 0.4mm

Projection length 550mm

Application example

Without damper 50

150

Cutting Speed (m/min)

Boring ToolCutting Depth (mm/ø)

2 4 6 8

CKB6-SW68DP-245SMART DAMPER SW HEAD

Chatter Chatter

[A Type for Through-Holes](4 corners of the insert can be used)

CKB4 SW 41 190- -

CK No.Min. diameter

L dimension


DP

Built-in damper type

CK Shank (BBT/HSK)

SMART DAMPER SW HEAD SW CARTRIDGE


E Type for Blind Holes(Step cutting available as standard)


Balance cuttingBalance cutting only.

6°

øD

CK No.

L

øD1

Refer to the remarks in the table below.

41 - 54

53 - 66

53 - 70

69 - 86

68 - 90

88 - 110

CKB4-SW41DP-190

CKB5-SW53DP-220

CKB6-SW68DP-245

SW4154A

SW5366A

SW5370A

SW6986A

SW6890A

SW88110A

39

50

64

190

220

245

SW41SS

SW53SS

SW68SS

2.4

4.5

8.3

SW41BS

SW53BS

CK4

CK5

CK6


Model øD1 L Clamp Screw Set (spare)

Weight (kg)

Belleville Spring Set (spare)

CK No.

Insert Model

SC09

SC12

Center through

Adapted for both balance and step cutting by simple replacement of standard cartridges (for blind holes).

Balance cutting Step cutting

S L SL

Refer to the general catalog"TOTAL TOOLING SYSTEM"

For CK Shanks/inserts,

1. Inserts are available from 1 pc.2. Please append (DA1000) after the insert model when ordering.

6.35

2.38

7°

4.76

2.38

11°

WorkpieceGradeNose Radius

TPGD080202FLMTPGD080204FLMTCGT110202FLMTCGT110204FLM

0.20.40.20.4

Insert Model

AluminumDA1000 (Diamond) <Example>

TPGD080204FLM (DA1000)·····1

TCGT110204FLMA2017

8000.10.2

Water-soluble coolant

Insert ModelWorkpiece

Cutting speed Vc (m/min)Feed f (mm/rev)

Cutting depth (mm/ø)Coolant

<TP08> <TC11>

Original breaker design avoids problems with cutting chips.

FLM Breaker No breaker

Superior cutting chip control achieved with aluminum finish boring!

Diameter: ø41 - ø110

Specialized dynamic damper proven in finish boring is further enhanced.Chatter is eliminated instantaneously even in heavy rough boring.

CK BORING SYSTEM CK BORING SYSTEM

6 times higher boring efficiency with twice the depth of cut and three times the cutting conditions

5 6

Cente

r Thro

ugh


102

Pitc

h 11

0 (8

0)

R18 (Pitch 80)R21 (Pitch 110)

100

ø38.1

97

45

230

6510AG35 adapter gauge line

Draw Bolt

45

45ø125

100

65

Min

. acc

ess

bore

ø17

0

ø32ø68

Pitc

h 11

0 (8

0)


97

45

230 45

45ø125

102P

itch

110

R21

100

ø38.1

97

45

230


Draw Bolt

45

45ø125

Pitc

h 11

0

R21

100

65

Min

. acc

ess

bore

ø17

0

ø32ø68

97

45

230 45

45ø125

[Standard Type] [High Rigidity S Type]


BIG-PLUS (BBT Shank) tools can be used on both BIG-PLUS spindles and conventional BT spindles.

R

DUAL CONTACT

R

DUAL CONTACT

Max. 3,000min-1


Max. 3,000min-1

Coolant piping to the Stop Block is not required.

Capable of using coolant supplied through the machine spindle center.

MAX.7MPaCoolant Pressure


HMC32 Type

Milling chuck type boasting high rigidity.

Refer to the general catalog "TOTAL TOOLING SYSTEM" for details aboutStop Blocks, AGH35 adapters and accessories.

BUILD-UP Type

Coolant Pressure

TAG90/HMC32 Type

TAG90/BUILD-UP Type

BUILD-UP Type AG35 ADAPTER● Abundant adapters support various machining applications.

NEW BABY CHUCK

NEW Hi- POWER MILLING CHUCK

Hi-JET HOLDER MORSE TAPER ADAPTER

AUTO TAPPER B (with Tap Depth Control)

FACE MILL ARBOR

BBT BDV

BCV HSK

Fig. 2Fig. 1

1. The cutting tool rotates in forward to the machine spindle.

2. The angles of the Locating Pin to the drive key groove and direction of cutting edge

are freely adjustable.

3. A Stop Block is required when mounting on machines. Please order separately.

4. Coolant cannot be supplied through the Locating Pin.

5. Maximum coolant flow rate 30L/min, maximum coolant pressure 7MPa

6. Do not rotate without coolant discharge.

7. Automatic tool change may not be available depending on machine tool models.

8. Wrench is included. (Model: FK68-75L)

Contact us for details about BDV, BCV, and HSK shanks.

Model Weight (kg)Fig.

16.8 (Pitch 110)1

2 18.1 (Pitch 110) 17.4 (Pitch 80)BBT50-TAG90/HMC32S-230

-230S










Fig. 2Fig. 1

Model Weight (kg)

15.0 (Pitch 110)

Fig.

1

2 16.3 (Pitch 110) 15.6 (Pitch 80)BBT50-TAG90/AGH35-230

-230S

Adapter replacement to support various types of machining.

Feeds coolant through the cutting tool (max. 2MPa).

7 8

R



Cente

r Thro

ugh


102

Pitc

h 11

0 (8

0)


100

ø38.1

97

45

230


Draw Bolt

45

45ø125

100

65

Min

. acc

ess

bore

ø17

0

ø32ø68

Pitc

h 11

0 (8

0)


97

45

230 45

45ø125

102P

itch

110

R2110

0

ø38.1

97

45

230


Draw Bolt

45

45ø125

Pitc

h 11

0

R21

100

65

Min

. acc

ess

bore

ø17

0

ø32ø68

97

45

230 45

45ø125




R

DUAL CONTACT

R

DUAL CONTACT

Max. 3,000min-1


Max. 3,000min-1

Coolant piping to the Stop Block is not required.

Capable of using coolant supplied through the machine spindle center.



HMC32 Type

Milling chuck type boasting high rigidity.

Refer to the general catalog "TOTAL TOOLING SYSTEM" for details aboutStop Blocks, AGH35 adapters and accessories.

BUILD-UP Type

Coolant Pressure

TAG90/HMC32 Type

TAG90/BUILD-UP Type

BUILD-UP Type AG35 ADAPTER● Abundant adapters support various machining applications.

NEW BABY CHUCK

NEW Hi- POWER MILLING CHUCK

Hi-JET HOLDER MORSE TAPER ADAPTER

AUTO TAPPER B (with Tap Depth Control)

FACE MILL ARBOR

BBT BDV

BCV HSK

Fig. 2Fig. 1









8. Wrench is included. (Model: FK68-75L)


Model Weight (kg)Fig.

16.8 (Pitch 110)1

2 18.1 (Pitch 110) 17.4 (Pitch 80)BBT50-TAG90/HMC32S-230

-230S










Fig. 2Fig. 1

Model Weight (kg)

15.0 (Pitch 110)

Fig.

1

2 16.3 (Pitch 110) 15.6 (Pitch 80)BBT50-TAG90/AGH35-230

-230S

Adapter replacement to support various types of machining.

Feeds coolant through the cutting tool (max. 2MPa).

7 8

R



Tightening Fixture for Collet Chucks with Torque Indicator TORQUE FIT Ceramic Taper Gauge for Machine Spindle Taper Inspection DYNA CONTACT

LL

□954-M8 Bolt Hole

Adapter Lock Screw

79

100

Model

TMA40-30-40

TMA50-40-50

18

18

30

40

40

50

0.8

0.6

2.3

1.3

TF-40

TF-50

167

172

L1LBody Model Taper No. L2 Weight (kg)

185

190

Model

TMA40- 32R- 40R- 50R- 63R

TMA50- 80R-100R

200

207

215

219

33

40

43

47

TF-40

TF-50

Body Model HSK No. BIG CAPTO No. L L1 L2 Weight (kg)

32

40

50

63

80

100

1.4

1.2

0.9

0.9

2.5

1.8

-

C4

C5

C6

C8

-

167

172

■ For BBT/BT

■ For HSK

<Adapter> Optional

L2

ø155

L1

ø75

Model TF-40

Specifications 4 - 80N·m

0.01N·m at less than 10N·m 0.1N·m at 10N·m or more

Chuck model Chuck size

Torque value Setting torque Bar graph

Peak hold Buzzer Error

Peak hold

Buzzer

Error display

6 VDC 1A

0 - 40° with no condensation

Adapter Lock Screw AC Adapter

Torque setting range

Minimum read value

Power supply

Ambient operating temperature

Standard accessories

LED

Display

Basic functions

Setting display screen

Torque value display screen

● Usable only with collet chucks.● Use only after turning on the power supply, since use without power can lead to malfunctions.● Use after securely fixing to a workbench or surface plate.Caution

Compatible holders are the BIG-made "MEGA MICRO CHUCK", "MEGA NEW BABY CHUCK", "MEGA E CHUCK", "NEW BABY CHUCK", and "MEGA ER GRIP".

● Torque values of all the BIG-made collet chucks are preset.

● Notification by buzzer near the correct torque value.

● USER mode allows setting of desired torque value.

● Notification by ERROR LED of overtightening.

● Exchangeable adapters matched to various holder interfaces.

High-precision machining starts with correct tightening.

Exclusively forcollet chucks

Model TF-50

L1

L2

ø155

ø105

Model Taper No. L1 L2 L3 L4 Weight (kg)øD Lød1 ød2 α

DC-30P-40P-50P

30

40

50

31.75

44.45

69.85

23

34

49

36

49

49

48.4

65.4

101.8

56.4

73.4

111.8

106.6

110.6

113.2

163

184

225

93.6

95

95

6

6

8

0.52

1.22

2.62

Ceramic gauge makes the taper

contact easily visible.

Ideal for checking taper contact of

machine spindles.

L1 L2

L3

αL

L4

øD ød1

ød2

A ceramic taper gauge allowing inspection of machine spindle tapers at a glance.Surpasses functions of steel taper gauges

Hard to scratch!

Easy on the eye!

Higher hardness than steel for good scratch resistance.

● Rustproof ● Non-magnetizing ● No aging deterioration

● 10x the wear resistance of steel ● Same linear expansion coefficient as steel

Compatible spindles BBT(BT)30/40/50Can also be used with ANSI/DIN standard spindles.

Machine spindle taper

inspection is essential for

high-precision machining

Check the taper contact

Taper angle: 8°17' 50" ±1"

Notification by buzzer of the correct torque value.

Get your collet chuck tightening right!

Weight: 8kg Weight: 8kg

Made of ceramic (white), it allows even a thin coating of Prussian blue to show up clearly.

9 10

Tightening Fixture for Collet Chucks with Torque Indicator TORQUE FIT Ceramic Taper Gauge for Machine Spindle Taper Inspection DYNA CONTACT

LL

□954-M8 Bolt Hole

Adapter Lock Screw

79

100

Model

TMA40-30-40

TMA50-40-50

18

18

30

40

40

50

0.8

0.6

2.3

1.3

TF-40

TF-50

167

172

L1LBody Model Taper No. L2 Weight (kg)

185

190

Model

TMA40- 32R- 40R- 50R- 63R

TMA50- 80R-100R

200

207

215

219

33

40

43

47

TF-40

TF-50

Body Model HSK No. BIG CAPTO No. L L1 L2 Weight (kg)

32

40

50

63

80

100

1.4

1.2

0.9

0.9

2.5

1.8

-

C4

C5

C6

C8

-

167

172

■ For BBT/BT

■ For HSK

<Adapter> Optional

L2

ø155

L1

ø75

Model TF-40

Specifications 4 - 80N·m

0.01N·m at less than 10N·m 0.1N·m at 10N·m or more

Chuck model Chuck size

Torque value Setting torque Bar graph

Peak hold Buzzer Error

Peak hold

Buzzer

Error display

6 VDC 1A

0 - 40° with no condensation

Adapter Lock Screw AC Adapter

Torque setting range

Minimum read value

Power supply

Ambient operating temperature


LED

Display

Basic functions

Setting display screen

Torque value display screen

● Usable only with collet chucks.● Use only after turning on the power supply, since use without power can lead to malfunctions.● Use after securely fixing to a workbench or surface plate.Caution

Compatible holders are the BIG-made "MEGA MICRO CHUCK", "MEGA NEW BABY CHUCK", "MEGA E CHUCK", "NEW BABY CHUCK", and "MEGA ER GRIP".

● Torque values of all the BIG-made collet chucks are preset.

● Notification by buzzer near the correct torque value.

● USER mode allows setting of desired torque value.

● Notification by ERROR LED of overtightening.

● Exchangeable adapters matched to various holder interfaces.

High-precision machining starts with correct tightening.

Exclusively forcollet chucks

Model TF-50

L1

L2

ø155

ø105

Model Taper No. L1 L2 L3 L4 Weight (kg)øD Lød1 ød2 α

DC-30P-40P-50P

30

40

50

31.75

44.45

69.85

23

34

49

36

49

49

48.4

65.4

101.8

56.4

73.4

111.8

106.6

110.6

113.2

163

184

225

93.6

95

95

6

6

8

0.52

1.22

2.62

Ceramic gauge makes the taper

contact easily visible.

Ideal for checking taper contact of

machine spindles.

L1 L2

L3

αL

L4

øD ød1

ød2

A ceramic taper gauge allowing inspection of machine spindle tapers at a glance.Surpasses functions of steel taper gauges

Hard to scratch!

Easy on the eye!

Higher hardness than steel for good scratch resistance.

● Rustproof ● Non-magnetizing ● No aging deterioration

● 10x the wear resistance of steel ● Same linear expansion coefficient as steel

Compatible spindles BBT(BT)30/40/50Can also be used with ANSI/DIN standard spindles.

Machine spindle taper

inspection is essential for

high-precision machining

Check the taper contact

Taper angle: 8°17' 50" ±1"

Notification by buzzer of the correct torque value.

Get your collet chuck tightening right!

Weight: 8kg Weight: 8kg

Made of ceramic (white), it allows even a thin coating of Prussian blue to show up clearly.

9 10

Ultra-Thin Type

● High-brightness LEDs (green) light up for instantaneous

detection of reference points.

● Supports all tool and workpiece materials.

● Compatible with non-conductive machines.

Ultra-compact design to prevent tool interference

Easy verification of reference position with large LEDs on both sides

10mm

Centering device for Small Lathes CENTERING TOOL CTL-90 Tool Offset Sensor BASE MASTER MINI BMM-10

BMM-1010 mm

±1μm (2σ)

ø0.1mm

1N

1mm

LED lights (green)

CR1620 × 1

10 continuous hours

0.04kg

CR1620: 1P

Exclusive strap: 1P10

60

ø5

24BatteryMeasuring Surface

LED

Battery Cap

Hole for Strap

Model

Height accuracy

Repeatability

Min. tool diameter

Measuring pressure

Stroke

Touch signal

Battery model

Battery life

Weight


Tool

Offset Sensor

Compatible with all

workpieces

CTL-90Model

Min. scale

Max. operating spindle speed

Stroke amount

Weight

Standard accessory

0.01mm

100min-1

2mm

0.4kg (inc. stylus)

Stylus: ST3-CT90

Magnet

Stylus

Dial Gauge0.01mm

Adjusting Bolt

Weight

ø3

17.567

Str

oke

2mm

90

(42)

(46.

7)

(46.7)

ø19

ø38

5.5

Specifications Specifications

● With a Dial Gauge always facing front, toolholder centering can be done with an eye on the gauge.

● Fine adjustment mechanism aids easy centering. (2mm adjustment amount).

● Unrestricted mounting positions with a magnet base.● Compact design of 90mm total length, ideal for small lathes.

10mm reference height Tool Offset Sensor!

Rotation

Mirror

Dial Gauge

Right in front

Stable indication accuracy

Centering using CTL-90

10

20

30

4030

20

10

Rotation

Centering with a single dial gauge

The JIS standards stipulate as a precaution for usage that "attention is required, as posture change of the dial gauge during measuring affects measured values.

Dial Gauge rotates too

+0.

01 0

+0.01 0

Unique centering tool for lathes with superior visibility.Dial gauge always stays in front of the operator.

11 12

Ultra-Thin Type

● High-brightness LEDs (green) light up for instantaneous

detection of reference points.

● Supports all tool and workpiece materials.

● Compatible with non-conductive machines.

Ultra-compact design to prevent tool interference

Easy verification of reference position with large LEDs on both sides

10mm

Centering device for Small Lathes CENTERING TOOL CTL-90 Tool Offset Sensor BASE MASTER MINI BMM-10

BMM-1010 mm

±1μm (2σ)

ø0.1mm

1N

1mm

LED lights (green)

CR1620 × 1

10 continuous hours

0.04kg

CR1620: 1P

Exclusive strap: 1P10

60

ø5

24

BatteryMeasuring Surface

LED

Battery Cap

Hole for Strap

Model

Height accuracy

Repeatability

Min. tool diameter

Measuring pressure

Stroke

Touch signal

Battery model

Battery life

Weight


Tool

Offset Sensor

Compatible with all

workpieces

CTL-90Model

Min. scale

Max. operating spindle speed

Stroke amount

Weight

Standard accessory

0.01mm

100min-1

2mm

0.4kg (inc. stylus)

Stylus: ST3-CT90

Magnet

Stylus

Dial Gauge0.01mm

Adjusting Bolt

Weight

ø3

17.567

Str

oke

2mm

90

(42)

(46.

7)

(46.7)

ø19

ø38

5.5

Specifications Specifications

● With a Dial Gauge always facing front, toolholder centering can be done with an eye on the gauge.

● Fine adjustment mechanism aids easy centering. (2mm adjustment amount).

● Unrestricted mounting positions with a magnet base.● Compact design of 90mm total length, ideal for small lathes.

10mm reference height Tool Offset Sensor!

Rotation

Mirror

Dial Gauge

Right in front

Stable indication accuracy

Centering using CTL-90

10

20

30

4030

20

10

Rotation

Centering with a single dial gauge

The JIS standards stipulate as a precaution for usage that "attention is required, as posture change of the dial gauge during measuring affects measured values.

Dial Gauge rotates too

+0.

01 0

+0.01 0

Unique centering tool for lathes with superior visibility.Dial gauge always stays in front of the operator.

11 12

BALL ENDMILL BE TypeHead Interchangeable Holder <CONTACT GRIP>

Cutter diameter: ø16 / ø20 / ø25

Cutting Conditions

· This table is a guideline for selecting cutting parameters. Adjust them as needed according to the machine and workpiece conditions.

· Be sure to use safety enclosures, as chips may scatter.

· Do not use oil-based cutting fluid, as there is a risk of fire.

Caution

Cutting Speed(mm/min)

Ball Radius R (mm)

8

10

12.5

5,600

4,500

3,600

1,800

1,450

1,150

3,900

3,100

2,500

3,900

3,150

2,500

6,500

5,200

4,200

2,100

1,700

1,350

950

750

600

950

750

600

0.08Dc

0.10Dc

0.08Dc

0.10Dc

0.08Dc

0.10Dc

0.08Dc

0.10Dc

Carbon Steel/Alloy Steel

Standard Depth of Cut

Spindle Speed (min-1)







Pre-hardened Steel Stainless Steel Casting

ap

pf

B

øD1

øDC

L

WCG No.

R

pf

ap

Model CG No.

CG15

CG19

CG24

8

10

12.5

16

20

25

15

19

24

10

12

15.5

20

22

28

12

17

22

4

4

5

Cutter Diameter øDc

øD1R LFlat for WrenchNumber of

InsertsWeight

(kg)B W

CG15-BE16102-20-BE16103-20

CG19-BE20122-22-BE20123-22

CG24-BE25152-28BE25153-28

2

3

2

3

2

3

0.04

0.04

0.06

0.06

0.12

0.13

1. Single-ended wrench for head tightening is not included. Use a commercial product.

FULLCUT RADIUS MILL FRM TypeHead Interchangeable Holder <CONTACT GRIP>

Cutter diameter: ø25 / ø32

<Insert> Optional

Inserts sold in packets of 10 pcs

Workpiece Material


Pre-hardened Steel (HRC40 or less)

Stainless Steel

FRM10T3-G Z20PFRM10T3-G Z10MFRM10T3-G Z30M

Insert Model

Ø25Ø32

10°6°

Ø49Ø63

Cutter Diameter Max. Ramping Angle

Ramping Helical Interpolation

Ø33Ø46

Min. Diameter Max. DiameterØ40Ø54

Standard Diameter

Cutting Conditions

Helical interpolation leaves uncut portion on the bottom surface except cutting the standard diameter.

Z20PZ10MZ30M

Cutting Speed Vc (m/min)Workpiece Material

Feed Rate fz (mm/t) Insert Grade

Carbon Steel Alloy SteelPre-hardened Steel (HRC40 or less)

Stainless Steel

100 - 200

80 - 140

80 - 180

0.2 - 0.5

0.1 - 0.3

0.15 - 0.35

· This table is a guideline for selecting cutting parameters. Adjust them

as needed according to the machine and workpiece conditions.



Caution

ø10

2P 2P: Z20P1M: Z10M3M: Z30M

Insert Marking Description

● Helical Interpolation

Max. Ramping Angle

L

CG No. W

øDC

øD1

B

● Ramping

Model CG No.

CG24-FRM251002-36CG31-FRM321003-43

25

32

CG24

CG31

24

31

36

43

22

27

10.2

12.2

0.11

0.23FRM10T3-G

2

3

øD1 LNumber of

InsertsInsert Model

Flat for Wrench Weight (kg)


1. Driver-Type Wrench for insert clamping is included. Inserts must be ordered separately.


Low resistance with high rake design.Radius milling cutter for CONTACT GRIP.

High hardness CrN coating with superior wear resistance.Suitable for roughing and semi-finishing.

BIG PLUS Holder

HSK Holder

BIG CAPTO HolderShoulder & Slot MillingFCM Type

RADIUS MILLFRM Type

Ramping & Helical MillingFCR Type

Ball EndmillBE Type

Basic Holder Interchangeable Head

BIG PLUS Holder

HSK Holder


RADIUS MILLFRM Type


Ball EndmillBE Type


Effective CuttingEdge Length

ℓB W

R



13 14

R



BALL ENDMILL BE TypeHead Interchangeable Holder <CONTACT GRIP>

Cutter diameter: ø16 / ø20 / ø25

Cutting Conditions

· This table is a guideline for selecting cutting parameters. Adjust them as needed according to the machine and workpiece conditions.



Caution


Ball Radius R (mm)

8

10

12.5

5,600

4,500

3,600

1,800

1,450

1,150

3,900

3,100

2,500

3,900

3,150

2,500

6,500

5,200

4,200

2,100

1,700

1,350

950

750

600

950

750

600

0.08Dc

0.10Dc

0.08Dc

0.10Dc

0.08Dc

0.10Dc

0.08Dc

0.10Dc


Standard Depth of Cut








Pre-hardened Steel Stainless Steel Casting

ap

pf

B

øD1

øDC

L

WCG No.

R

pf

ap

Model CG No.

CG15

CG19

CG24

8

10

12.5

16

20

25

15

19

24

10

12

15.5

20

22

28

12

17

22

4

4

5


øD1R LFlat for WrenchNumber of

InsertsWeight

(kg)B W

CG15-BE16102-20-BE16103-20

CG19-BE20122-22-BE20123-22

CG24-BE25152-28BE25153-28

2

3

2

3

2

3

0.04

0.04

0.06

0.06

0.12

0.13


FULLCUT RADIUS MILL FRM TypeHead Interchangeable Holder <CONTACT GRIP>

Cutter diameter: ø25 / ø32

<Insert> Optional

Inserts sold in packets of 10 pcs

Workpiece Material


Pre-hardened Steel (HRC40 or less)

Stainless Steel

FRM10T3-G Z20PFRM10T3-G Z10MFRM10T3-G Z30M

Insert Model

Ø25Ø32

10°6°

Ø49Ø63

Cutter Diameter Max. Ramping Angle

Ramping Helical Interpolation

Ø33Ø46

Min. Diameter Max. DiameterØ40Ø54

Standard Diameter

Cutting Conditions

Helical interpolation leaves uncut portion on the bottom surface except cutting the standard diameter.

Z20PZ10MZ30M

Cutting Speed Vc (m/min)Workpiece Material

Feed Rate fz (mm/t) Insert Grade

Carbon Steel Alloy SteelPre-hardened Steel (HRC40 or less)

Stainless Steel

100 - 200

80 - 140

80 - 180

0.2 - 0.5

0.1 - 0.3

0.15 - 0.35

· This table is a guideline for selecting cutting parameters. Adjust them

as needed according to the machine and workpiece conditions.



Caution

ø10

2P 2P: Z20P1M: Z10M3M: Z30M

Insert Marking Description

● Helical Interpolation

Max. Ramping Angle

L

CG No. W

øDC

øD1

B

● Ramping

Model CG No.

CG24-FRM251002-36CG31-FRM321003-43

25

32

CG24

CG31

24

31

36

43

22

27

10.2

12.2

0.11

0.23FRM10T3-G

2

3

øD1 LNumber of

InsertsInsert Model

Flat for Wrench Weight (kg)


1. Driver-Type Wrench for insert clamping is included. Inserts must be ordered separately.


Low resistance with high rake design.Radius milling cutter for CONTACT GRIP.

High hardness CrN coating with superior wear resistance.Suitable for roughing and semi-finishing.

BIG PLUS Holder

HSK Holder


RADIUS MILLFRM Type


Ball EndmillBE Type


BIG PLUS Holder

HSK Holder


RADIUS MILLFRM Type


Ball EndmillBE Type


Effective CuttingEdge Length

ℓB W

R



13 14

R



Round Chamfering Tool R-CUTTER CKB TypeChamfering Tool with Adjustable Angle C-CUTTER MINI Universal Type

CKB3-RC064B-15

CKB5-RC124B-25

37 31

øDc

4

Number of Inserts

0.5

1

1.5

2

1

2

3

4

R

15.86

15.61

15.36

15.11

25.81

25.31

24.80

24.30

X1

1.93

2.18

2.43

2.68

3.79

4.29

4.79

5.29

Z1

16.56

16.31

16.06

15.81

27.22

26.72

26.21

25.71

X2

5.78

5.53

5.28

5.03

11.63

11.13

10.63

10.13

Z2

RC06

Insert ModeløD1

29.2

øD2

15

62 50 4 RC1246.3 25

LModel

1. Inserts must be ordered separately.

2. Insert clamping screws and wrench are included.

RC06050-2P (ACP300)

1. Inserts are available in packets of 10 pcs.

2. Insert is coated carbide.

3. The insert clamping screw set contains 10 screws and 1 wrench.

4. Insert clamping screws and tightening wrench are consumables.

Order periodically for replacement or spares.

Type R SizeInsert Model

RC06

RC12

R0.5

R1.0

R1.5

R2.0

R1.0

R2.0

R3.0

R4.0

RC06050 (ACP300)RC06100 (ACP300)RC06150 (ACP300)RC06200 (ACP300)RC12100 (ACP300)RC12200 (ACP300)RC12300 (ACP300)RC12400 (ACP300)


RC 06 050 (ACP300)

R-CUTTER

Insert sizeR size

Grade

<Insert> Optional

S2TS-T6

S4S-T15

Insert Clamping Screw Set Model

3. Values in the table are reference only. Measure accurate values with a presetter.

Uses 4 corners

øD2

L

CK No.

45°

øDC

øD1

Z2

Z1

X2

X1

R

R

BBT/BT SHANKHSK SHANKBIG CAPTO SHANK

CK BORING SYSTEM

Used when extending the projection length.

Extension

R-CUTTER CKB Type

● Deep hole chamfering available using extension

Values in the table are reference only. Measure accurate values with a presetter.

ST20 CM A5 / 85

Shank type

C-CUTTER MINI

Chamfering angle adjustment range


-30-

ST20-CM5 / 85A-30Model

5°10°15°20°25°30°35°40°45°45°

5.76.77.68.59.6

10.611.612.713.713.4

18.819.720.521.221.822.322.723.023.323.0

0.61.21.72.32.93.43.94.44.84.8

Chamfering Angle θ

Min. Hole Diameter øCmin

Max. Chamfer Diameter øCmax L

[Chamfering Range]

A

B

50°55°60°65°70°75°80°85°

14.415.516.417.418.319.119.920.7

23.223.323.323.223.022.722.321.9

5.25.65.96.26.46.66.76.8

Chamfering Angle θ



<Insert> Optional

CM10C1CM10C1SE

10○○

○—

S4S-T150.2

Inscribed Circle øD

Insert Grade rModel


CM C110

C-CUTTER MINIInsert size

Corner radius

ACP300Grade


øDr

45°

1

PVD-coated carbide with superior wear resistance due to its nanometer-level thickness ultra-multilayered TiAlN and AlCrN film.

ACP200Insert Grade Description

DLC-coated carbide exclusive for aluminum and non-ferrous metals, ultra-smooth with a low wear coefficient and superior welding resistance.

DS20

ACP200 DS20

For steel/cast iron For aluminum/non-ferrous metals

Sharp-edge insertsSharp cutting edge effectively prevents burrs.For anti-burr countermeasures on stainless steel and mild steel!

1. Inserts are available in packets of 10 pcs. Please specify the insert model number and grade when ordering.

Example: CM10C1 ACP200.........10 Pcs2. The insert clamping screw set contains 10 screws and 1 wrench.

3. Insert clamping screws and tightening wrench are consumables. Order periodically for replacement or spares.

Suffix SE model designates a sharp cutting edge insert.

ø20

11232

θ°

øCm

inøC

max

ø25

L 45°

45° A

45°

45° B

Insert

Angle Adjuster

Angle adjustable by rotating the angle adjuster!

Freely adjustable chamfer angle Slim body avoids interference!

New modular type round chamfering tool!

By turning the angle adjuster

manually to align the tally mark

with the scale on the body, the

chamfer angle can be adjusted

in the range of 5° to 85°.

5° - 85°angle adjustment

5° - 45° angle adjustment

45°

5°Angle Adjuster

Tally Mark


85°

45°

● Application examples

5° chamferTraverse

47.5° chamferPlunging

Insert set in a packet of 2 pcs. is also available.

Example

Please add -2P before the grade when ordering.

15 16

Round Chamfering Tool R-CUTTER CKB TypeChamfering Tool with Adjustable Angle C-CUTTER MINI Universal Type

CKB3-RC064B-15

CKB5-RC124B-25

37 31

øDc

4

Number of Inserts

0.5

1

1.5

2

1

2

3

4

R

15.86

15.61

15.36

15.11

25.81

25.31

24.80

24.30

X1

1.93

2.18

2.43

2.68

3.79

4.29

4.79

5.29

Z1

16.56

16.31

16.06

15.81

27.22

26.72

26.21

25.71

X2

5.78

5.53

5.28

5.03

11.63

11.13

10.63

10.13

Z2

RC06

Insert ModeløD1

29.2

øD2

15

62 50 4 RC1246.3 25

LModel


2. Insert clamping screws and wrench are included.

RC06050-2P (ACP300)

1. Inserts are available in packets of 10 pcs.

2. Insert is coated carbide.

3. The insert clamping screw set contains 10 screws and 1 wrench.

4. Insert clamping screws and tightening wrench are consumables.

Order periodically for replacement or spares.

Type R SizeInsert Model

RC06

RC12

R0.5

R1.0

R1.5

R2.0

R1.0

R2.0

R3.0

R4.0

RC06050 (ACP300)RC06100 (ACP300)RC06150 (ACP300)RC06200 (ACP300)RC12100 (ACP300)RC12200 (ACP300)RC12300 (ACP300)RC12400 (ACP300)


RC 06 050 (ACP300)

R-CUTTER

Insert sizeR size

Grade

<Insert> Optional

S2TS-T6

S4S-T15


3. Values in the table are reference only. Measure accurate values with a presetter.

Uses 4 corners

øD2

L

CK No.

45°

øDC

øD1

Z2

Z1

X2

X1

R

R

BBT/BT SHANKHSK SHANKBIG CAPTO SHANK

CK BORING SYSTEM

Used when extending the projection length.

Extension

R-CUTTER CKB Type

● Deep hole chamfering available using extension

Values in the table are reference only. Measure accurate values with a presetter.

ST20 CM A5 / 85

Shank type

C-CUTTER MINI

Chamfering angle adjustment range


-30-

ST20-CM5 / 85A-30Model

5°10°15°20°25°30°35°40°45°45°

5.76.77.68.59.6

10.611.612.713.713.4

18.819.720.521.221.822.322.723.023.323.0

0.61.21.72.32.93.43.94.44.84.8

Chamfering Angle θ



[Chamfering Range]

A

B

50°55°60°65°70°75°80°85°

14.415.516.417.418.319.119.920.7

23.223.323.323.223.022.722.321.9

5.25.65.96.26.46.66.76.8

Chamfering Angle θ



<Insert> Optional

CM10C1CM10C1SE

10○○

○—

S4S-T150.2


Insert Grade rModel


CM C110

C-CUTTER MINIInsert size

Corner radius

ACP300Grade


øDr

45°

1

PVD-coated carbide with superior wear resistance due to its nanometer-level thickness ultra-multilayered TiAlN and AlCrN film.

ACP200Insert Grade Description

DLC-coated carbide exclusive for aluminum and non-ferrous metals, ultra-smooth with a low wear coefficient and superior welding resistance.

DS20

ACP200 DS20

For steel/cast iron For aluminum/non-ferrous metals

Sharp-edge insertsSharp cutting edge effectively prevents burrs.For anti-burr countermeasures on stainless steel and mild steel!


Example: CM10C1 ACP200.........10 Pcs2. The insert clamping screw set contains 10 screws and 1 wrench.


Suffix SE model designates a sharp cutting edge insert.

ø20

11232

θ°

øCm

inøC

max

ø25

L 45°

45° A

45°

45° B

Insert

Angle Adjuster

Angle adjustable by rotating the angle adjuster!

Freely adjustable chamfer angle Slim body avoids interference!

New modular type round chamfering tool!

By turning the angle adjuster

manually to align the tally mark

with the scale on the body, the

chamfer angle can be adjusted

in the range of 5° to 85°.

5° - 85°angle adjustment


45°

5°Angle Adjuster

Tally Mark


85°

45°

● Application examples

5° chamferTraverse

47.5° chamferPlunging

Insert set in a packet of 2 pcs. is also available.

Example

Please add -2P before the grade when ordering.

15 16

Unique dynamic damper

Spot drilling/chamfering tool C-CENTERING CUTTER

Immediate chip evacuation with coolantThe coolant hole allows cooling of the cutting edge, which reaches high temperatures during spot drilling in particular, and enables immediate chip evacuation.

Center through

ST20 CN 452002

Shank type

C-CENTERING CUTTER

Min. diameter

Max. diameter

Chamfering angleTotal length


110- --

<Insert> Optional

CN 0609

C-CENTERING CUTTERInsert size

Corner radius

ACZ150Grade


CN0906 9.525 ○ S4S-15IP


Insert GradeModel

Insert Clamping Screw Set ModelACZ150


Example: CN0906 ACZ150.........10 Pcs2. The insert clamping screw set contains 10 screws and 1 wrench.


1. A wrench and a screw are included. Inserts must be ordered separately.

2. As the insert has a nose radius, spot drilled tip is not acute.

3. Use with hand feed is not recommended.

Cutting Conditions

1. This table is a guideline for selecting cutting parameters. Adjust them as needed

according to the machine and workpiece conditions.

2. Be sure to use water-soluble cutting fluid during spot drilling.

3. For traverse chamfering, dry cutting (including air blowing) is recommended.

However, if severe built-up edge occurs in aluminum machining, use

water-soluble cutting fluid.

Spot Drilling Traverse ChamferingWorkpiece MaterialCutting Speed Vc

(m/min)

Carbon Steel, Alloy Steel

Cast Iron

Aluminum

0.02 - 0.08 0.05 - 0.2

50 - 150

70 - 200

100 - 300

Feed (mm/rev)

øD

ø20

LL1

45°

øDøC

max

øCm

in

Hmin

Prevents chipping during spot drillingDuring spot drilling, the insert nose radius can be easily chipped with general cutters since the center has a peripheral speed of zero. As the nose radius on the C-CENTERING CUTTER insert forms negative land, it has high chipping resistance, and the tool life is significantly extended.

Negative Land

Internal Turning Tool with Built-in Damper SMART DAMPER BORING BAR

øD

F

L

Fig. 1

θ øD

L

F θ

Fig. 2

øD

L

F θ

Fig. 3

ST32-SDB40DP-320ST40-SDB50DP-410

32

40

320

410

144

170

PT1/4

PT3/8SDB20 OR

C0510 (M5 × 10L)

C0610 (M6 × 10L)

2.3

4.5

B32-...

B40-...

Model øD L L1 G

30

37

H O-ring Set (2 pcs.)(spare)

Weight (kg)

Clamp Screw (1 pce.)(spare)

Cartridge Model

øDmin

Figure shows right hand

1. Clamp screws (3 pcs) and O-rings (2 pcs) are included.

2. Cartridges must be ordered separately.


4. Coolant through is standard for all models.

5. Do not clamp L1 dimension, where the damper is built-in.

Cartridge includes 1 insert clamping wrench.1. Inserts must be ordered separately. Compatible with ISO standard inserts.

2. The insert clamping screw set (optional) consists of 1 wrench and 10 screws.

3. The left hand version is available on request. Please contact us when needed.

B32-SCLCR-22032-12 -STUPR-22032-16 -SDUCR-22032-11


CC1204

TP1604

DC11T3

CC1204

TP1604

DC11T3

Right hand

40

50

32

32

0.1

0.2

S5S-20IP

S4S-15IP

S5S-20IP

S4S-15IP

95°

93°

95°

93°

1

2

3

1

2

3

Model Insert (ISO)Fig. Hand øDmin L

22

27

F

32

40

øD Insert Clamping Screw Set

Weight (kg)θ

HGClamp Screw

O-ring

øD

L1

L

Eliminates chatter in internal turning

Application example

Diameter: ø40Cutting speed: 200m/minFeed rate: 0.2mm/revInsert: TPMM160404Material: S55C

Without damper 160

224

5D

7D

Projection Length

Boring Bar L/DCutting Depth (mm)

0.2 0.5 1 2

SMART DAMPER ST32-SDB40DP-320

ChatterChatterChatter Chatter

Excellent damping effect in both roughing and finishing.

Diameter: ø40 up

A multifunction cutter capable of both spot drilling and chamfering!

Body

Cartridge

ST20-CN0220-45-110 22 2 20 0.3 CN0906110 30

Model øD Min. Hole Diameter øCmin

Max. Chamfer Diameter øCmax Hmin Insert ModelL L1

Right hand

17 18

Unique dynamic damper

Spot drilling/chamfering tool C-CENTERING CUTTER

Immediate chip evacuation with coolantThe coolant hole allows cooling of the cutting edge, which reaches high temperatures during spot drilling in particular, and enables immediate chip evacuation.

Center through

ST20 CN 452002

Shank type

C-CENTERING CUTTER

Min. diameter

Max. diameter

Chamfering angleTotal length


110- --

<Insert> Optional

CN 0609

C-CENTERING CUTTERInsert size

Corner radius

ACZ150Grade


CN0906 9.525 ○ S4S-15IP


Insert GradeModel

Insert Clamping Screw Set ModelACZ150


Example: CN0906 ACZ150.........10 Pcs2. The insert clamping screw set contains 10 screws and 1 wrench.


1. A wrench and a screw are included. Inserts must be ordered separately.

2. As the insert has a nose radius, spot drilled tip is not acute.

3. Use with hand feed is not recommended.

Cutting Conditions

1. This table is a guideline for selecting cutting parameters. Adjust them as needed

according to the machine and workpiece conditions.

2. Be sure to use water-soluble cutting fluid during spot drilling.

3. For traverse chamfering, dry cutting (including air blowing) is recommended.

However, if severe built-up edge occurs in aluminum machining, use

water-soluble cutting fluid.

Spot Drilling Traverse ChamferingWorkpiece MaterialCutting Speed Vc

(m/min)

Carbon Steel, Alloy Steel

Cast Iron

Aluminum

0.02 - 0.08 0.05 - 0.2

50 - 150

70 - 200

100 - 300

Feed (mm/rev)

øD

ø20

LL1

45°

øDøC

max

øCm

in

Hmin

Prevents chipping during spot drillingDuring spot drilling, the insert nose radius can be easily chipped with general cutters since the center has a peripheral speed of zero. As the nose radius on the C-CENTERING CUTTER insert forms negative land, it has high chipping resistance, and the tool life is significantly extended.

Negative Land

Internal Turning Tool with Built-in Damper SMART DAMPER BORING BAR

øD

F

L

Fig. 1

θ øD

L

F θ

Fig. 2

øD

L

F θ

Fig. 3

ST32-SDB40DP-320ST40-SDB50DP-410

32

40

320

410

144

170

PT1/4

PT3/8SDB20 OR

C0510 (M5 × 10L)

C0610 (M6 × 10L)

2.3

4.5

B32-...

B40-...

Model øD L L1 G

30

37

H O-ring Set (2 pcs.)(spare)

Weight (kg)

Clamp Screw (1 pce.)(spare)

Cartridge Model

øDmin

Figure shows right hand

1. Clamp screws (3 pcs) and O-rings (2 pcs) are included.

2. Cartridges must be ordered separately.


4. Coolant through is standard for all models.

5. Do not clamp L1 dimension, where the damper is built-in.

Cartridge includes 1 insert clamping wrench.1. Inserts must be ordered separately. Compatible with ISO standard inserts.

2. The insert clamping screw set (optional) consists of 1 wrench and 10 screws.

3. The left hand version is available on request. Please contact us when needed.



CC1204

TP1604

DC11T3

CC1204

TP1604

DC11T3

Right hand

40

50

32

32

0.1

0.2

S5S-20IP

S4S-15IP

S5S-20IP

S4S-15IP

95°

93°

95°

93°

1

2

3

1

2

3

Model Insert (ISO)Fig. Hand øDmin L

22

27

F

32

40

øD Insert Clamping Screw Set

Weight (kg)θ

HGClamp Screw

O-ring

øD

L1

L

Eliminates chatter in internal turning

Application example

Diameter: ø40Cutting speed: 200m/minFeed rate: 0.2mm/revInsert: TPMM160404Material: S55C

Without damper 160

224

5D

7D

Projection Length

Boring Bar L/DCutting Depth (mm)

0.2 0.5 1 2

SMART DAMPER ST32-SDB40DP-320

ChatterChatterChatter Chatter

Excellent damping effect in both roughing and finishing.

Diameter: ø40 up

A multifunction cutter capable of both spot drilling and chamfering!

Body

Cartridge

ST20-CN0220-45-110 22 2 20 0.3 CN0906110 30

Model øD Min. Hole Diameter øCmin

Max. Chamfer Diameter øCmax Hmin Insert ModelL L1

Right hand

17 18

MEGA NEW BABY CHUCK MEGA25N

HYDRAULIC CHUCK SUPER SLIM UP

HYDRAULIC CHUCK HSK-E25

SMART DAMPER SW HEAD

CK BORING SYSTEM PCD INSERT FLM


Torque Fit

Dyna Contact

CENTERING TOOL

BASE MASTER MINI BMM-10

CONTACT GRIP FULLCUT RADIUS MILL

CONTACT GRIP BALL ENDMILL

C-cutter mini universal Type

R-CUTTER CKB Type

C-CENTERING CUTTER

SMART DAMPER BORING BAR

CATALOG No.EXM3-1-0317-1A

Takaramachi 5-2, Higashiosakashi Osaka 579-8025 JAPANPhone : (+81)-72-982-8277 Fax : (+81)-72-982-8370http://www.big-daishowa.com E-mail: [email protected]

This catalog contains patents and trademarks of the BIG DAISHOWA group pending and patented at the Japan Patent Office.Some patents and trademarks may also have been applied for countries other than Japan.

Subject to technical changes by further developments.

NEWPRODUCTS

CATALOG No. EXm3-1

Documents

MEGA NEW BABY CHUCK - BIG · PDF filemega new baby chuck mega25n hydraulic chuck super slim up hydraulic chuck hsk-e25 smart damper sw head ck boring system pcd insert flm angle head