Mega Cataloguem,m,,

MELCHOR GABILONDO, S.A.Polgono Industrial Eitua, 6 / 48240 Brriz (Vizcaya) ESPAA / Tel. 94 622 50 90

Intl.: 34-94 622 50 90 / Telefax: 94 622 52 78 / Intl.: 34-94 622 52 78Telfono Ventas: 94 622 50 30 / Telefax Ventas: 94 682 73 50

E-MAIL: [email protected] / [email protected]: www.mega.es

We have come a long way, but after morethan fifty years our course is still market by thedesire to achieve quality and innovation sothat we can live up to our permanentcommitment to improvement.

We maintain our innovative spirit, high standardsof quality and strict checks of material andprocesses. We are making our tools morepowerful, safer, more operative and longerlasting.

Thus we place our experience in your hands.The high reputation of MEGAabroad has enabled us toconsolidate a firm position onthe markets of all fivecontinents.

Plate laser cutting and weldingfacilities. CEGAMA

Head office and factory of hydraulic components. BERRIZ Painting installation, general warehouses and despatching area. BERRIZ.

Read carefully the safety, user andmaintenance instructions provided withthe equipment. If these basic rules are notfollowed injury to the user, the hydraulicequipment or the load to be lifted mayresult.

Position the cylinder on a solid, evenand horizontal surface.

Never use the cylinder on a slope.

Keep a safe distance from the loadduring operation.

Never position any part of your body underthe load.Always secure the load with mechanicalstands.

Clean couplers before connecting and makesure the connections are securely tightened.

Never exceed the rated capacity of thecylinder.It is strongly recommended the use of agauge to check the pressure.

Prevent hoses from sharp bending and donot drop objects on them.

Never disconnect couplers unless the piston is fully retracted.Always use a safety cock to block the cylinder.

Avoid extreme heat and temperatures over65C .

Never use cylinders without a saddle.The saddle helps centre the load.

Never use excessive tightening force thatmay damage the fittings. Do not use tools.

Never use extensions on hand pumps or jacks.Use only the lever provided.

Always use a cylinder of a capacity and hydraulic stroke 25% higher thanthe weight of the load to be lifted.

Use original MEGA oil.

IMPORTANT. An excess of oil will render thepump inoperative.VERY IMPORTANT.- Never use brake fluid.

After use, retract the piston completely, cleanthe equipment and keep it protected fromaggressive environment.

Repair kits are available for every item in thiscalalogue.Always indicate the reference of the item forwhich the kit is intended.

A basic hydraulic configuration consists of a single-acting cylinder, a pumpand a hose. It is really a small machine with the following components:a) Flow generator = Pump. b) Flexible hose to transmit the oil flow from pumpto cylinder. c) Hydraulic cylinder, consisting of a chamber with inlet for theoil and a piston to retain the oil and maintain the pressure that raises or

lowers as the oil changes within the chamber. The pressure iscreated by resistance to flow. This resistance is the result

of a load. This hydraulic equipment can be used invirtually all types of industry. From a basic pump

and cylinder set, you can build manydifferent system configurations by

adding components andaccessories.

1

2

3

4

5

6

7

8

9

10

11

12

CylinderTo raise the load.Page 8

PumpCreates the hydraulic flow.Page 24

HoseTransmits the oil flow.Page 28

A-5507-MMale quick couplerPage 28

A-5507-HFemale quick couplerPage 28

GaugeTo control pressure.Page 29

Gauge adapterTo mount the gauge.Page 29

A-5510Safety valveLocks the load on raised cylinder.Page 30

A-5509Shutoff valveShuts the oil flow and locksthe load on raised cylinder.Page 30

A-5538Safety relief valveAvoids accidental overpressure.Page 30

ManifoldTo distribute the oil flow.Page 31

12 A-5511Male connectorTo connect different components.Page 31

Capacity (kg) Pressure (kg/cm2- psi)

Effectivearea

(cm2 / in2)

Stroke

Volume of oil(cm3/ in3)

Load

Cylindereffective area

Stroke

Oil volumeof cylinder

Oil volumeof pump

Oil volumeof cylinder

Number of cylinders that can be used withone pump.With long hoses, add 35 cm3 for each meterused.

Basic hydraulic calculations for the correct selection of cylinders and pumps.

cm3 / in3cm / incm2

in2

Pressure:

Volume:

Weight:

Area:

Others:

Temperature:

Inches

Please note that the dimensions of this catalogue are exact in the metric system ( mm )and approximate in inches.

8 9

Mounting applications

CSRA SeriesH Y D R A U L I C C Y L I N D E R S

Tilting saddle ( optional )

CSRA-5CSRA-11, CSRA-16CSRA-23, CSRA-31CSRA-55CSRA-93

BCSRA-5BCSRA-11BCSRA-23BCSRA-55BCSRA-93

Ref. Used with

A B C

Dimensions mm/in.

11/167/8

1 7/162 13/642 7/8

1520232531

19/3225/3229/32

11 7/32

2640556580

1 1/321 9/162 11/642 9/163 6/32

17,422,136,35673,5

2575

125175225

2550

100150200250

2550

100150200250

2550

100150200250

50150200

50100150

50150

12 15/164 15/166 7/88 7/8

12

3 15/165 15/167 7/89 7/8

12

3 15/165 15/167 7/89 7/8

12

3 15/165 1 5/167 7/89 7/8

25 15/167 7/8

23 15/165 15/16

23 15/16

CSRA-5ACSRA-5BCSRA-5CCSRA-5DCSRA-5E

CSRA-11ACSRA-11BCSRA-11CCSRA-11DCSRA-11ECSRA-11FCSRA-16ACSRA-16BCSRA-16CCSRA-16DCSRA-16ECSRA-16FCSRA-23ACSRA-23BCSRA-23CCSRA-23DCSRA-23ECSRA-23FCSRA-31BCSRA-31DCSRA-31ECSRA-55BCSRA-55CCSRA-55DCSRA-93BCSRA-93D

5

11

16

23

31

55

93

Rate

dca

paci

ty

Ref. Stroke Maximumcapacity

Effective area

tnA

kN cm2 in2 B B1 C C1 D E F G H I L M N R cm3 in3 Kg.

Oil volume WeightDimensions mm/in.

J K

B1, C1 with tilting saddle

lbs.mm. in.185490

126162

4080

160240320400

60120240360480600

83166332498664830220660880392784

1176664

1992

1,13,35,57,79,92,454,99,75

14,6519,524,4

3,657,3

14,652229,336,6

5,0510,120,230,440,550,613,440,353,723,947,871,840,5

121,6

2,23,24,25,66,55,36,48,6

10,813,215,4

7,69,15

12,215,41922,312,81519,724,528,734,224,236,8433645,455,871,2

108,7

702 3/4

702 3/4

702 3/4

702 3/4

702 3/4

702 3/4

702 3/4

20 25/32

20 25/32

20 25/32

20 25/32

371 7/16

20 25/32

471 27/32

1 1/2-16UN

2 1/4-14UNS

2 3/4-16UN

3 5/16-12UNS

3 5/16-12UNS

5-12UN

6 7/8-12UN

29 1 9/64

271 1/16

301 3/16

491 15/16

512

451 25/32

501 31/32

16 5/8

17 11/16

17 11/16

25 1

25 1

6 15/64

6 15/64

10 25/64

10 25/64

10 25/64

2 6/64

26/64

1/4-20UNC

5/16-18UNC

3/8-16UNC

1/2-13UNC

----

1/2-13UNC

----

401 9/16

602 11/32

702 3/4

853 11/32

1003 15/16

1305 1/64

1756 7/8

301 3/16

451 49/64

552 11/64

652 9/16

752 61/64

1003 15/16

1305 1/8

261 1/32

391 17/32

461 13/16

542 1/8

57,152 1/4

803 6/32

1054 9/64

3/4-16UNF

1-8UNC

1-8UNC

1 1/2-16UN

1 1/2-16UN

----

----

25 63/64

401 9/16

481 7/8

592 5/16

----

953 3/4

----

125175227288339139164214264318368144169220272329382163188239290347398219319369194244294221321

4 15/166 7/8

8 15/1611 5/1613 11/32

5 1/26 7/169 7/1610 3/812 1/214 1/25 11/16

65/88 11/16

10 11/161316

6 7/167 3/89 7/16

11 7/1613 11/1615 11/16

8 5/812 9/1614 1/27 5/89 5/8

11 9/168 11/1612 5/8

150250352463564164214314414518618169219320422529632188238339440547648269469569244344444271471

5 7/89 7/8

13 7/818 1/422 3/166 7/168 7/1612 3/816 5/1620 3/824 5/166 11/168 5/8

12 5/816 5/820 7/824 7/87 3/89 3/8

13 5/1617 5/1621 1/225 1/210 5/818 7/1622 3/89 5/8

13 9/1617 1/2

10 11/1618 9/16

135235337448549144194294394498598149199300402509612165215316417524625244444544219319419240440

5 5/169 1/4

13 1/417 5/821 5/85 11/167 5/8

11 9/1615 1/219 5/823 1/25 7/87 7/8

11 13/1615 7/8

2024 1/646 1/28 1/2

12 7/1616 3/820 5/814 5/89 5/8

17 1/221 3/88 5/8

12 9/1616 1/29 7/16

17 5/16

110160212273324119144194244298348124149200252309362140165216267324375194294344169219269190290

4 11/326 15/168 3/8

10 3/412 3/44 11/165 11/167 5/89 5/8

11 3/413 3/44 7/85 7/87 7/8

9 15/1612 6/3214 1/45 1/26 1/28 1/2

10 1/212 3/414 3/47 5/8

11 9/1613 9/166 5/88 5/8

10 5/87 1/2

11 7/16

48,5

109,1

163

227,7

303,1

539

910,9

11,451,922,482,942,42,93,94,9673,454,155,5578,6

10,15,86,88,95

11,11315,51116,719,515,920,625,332,349,3

7,06

15,9

23,75

33,08

44,18

78,54

132,73

1,09

2,46

3,68

5,12

6,84

12,17

20,57

----

----

Working pressure: 700 kg/cm2/10.000 psi.

All pistons have a salt bath nitriding treatmentor a hard chrome plating, depending on themodel, to resist corrosion and for longer life.

With built-in bronze guide for easier slidingof piston.

These cylinders are fitted with a removablegrooved saddle, pressure mounted or screwedin the piston head. They are also equippedwith a high flow female quick coupler withdust cap, ref. A-5507-H.

Carry handles on models weighing from20 kg/44 lbs to 40 kg/88 lbs. Heavier modelsare fitted with eye hooks for transport.

With mounting holes and threaded areasprotected against blows for easy coupling orspecial tooling applications.

Cross section view

Single-acting, spring return

10 11

Coupling applications

CCCT SeriesH Y D R A U L I C C Y L I N D E R S

CC: PUSHINGCT: PULLING


All pistons have an induction hardeningtreatment or a salt bath nitriding processdepending on the model.

Each ram is equipped with a female quickcoupler with air dust cap, ref. A-5507-H.

With mounting holes and protectedthreaded areas against possible blows foreasy coupling or special tooling applications.

Unlike the pushing cylinders, the pullingrams retract toward the base to applypressure.

These pushing and pulling cylinders canbe original components of the MaintenanceKits described on page 35.

Cross section view ( CC )

CC-5 SERIESCC-10 SERIESCC-20 SERIES

A-5142A-5042A-5242

Ref. Used with

A B C

Dimensions mm/in.

1 17/642 7/8

2 29/32

81012

5/1625/6415/32

M26 x 2M42 x 2,5M60 x 2,5

325474

Grooved saddle ( optional )

CC-5ACC-5BCC-10ACC-10BCC-20ACC-20BCT-2,5CT-5CT-10

5

10

20

2,5510

Rate

dca

paci

ty

Ref. Maximumcapacity

Effective area

tn kN cm2 in2 B B1 C C1 D E G I J K N O P V cm3 in3 Kg.


L M lbs.409273

19614136854

103199

2,445,614,45

11,968,6

22,463,296,28

12,14

34,95,39,6

12,12,258,6

17,6

M26 x 2

M42 x 2,5

M60 x 2,5

M26 x 2M42 x 2,5M60 x 2,5

70 2 3/4

70 2 3/4

70 2 3/4------------

1,352,22,44,355,5

102,253,98

50115

50135

50130127138138

24 1/2

25 5/16

25 1/8

55 7/165 7/16

55

99,6

194

29,151,199

8,04

14,52

28,27

4,247,45

14,41

1,24

2,25

4,38

0,651,152,23

177284191332216364270311318

6 15/1611 3/167 1/2

13 1/168 1/2

14 5/1610 5/812 1/412 1/2

184292201342228376------------

7 5/1611 1/27 15/1613 7/16

914 13/16

------------

227399241467266494397449456

8 15/1615 11/16

9 1/218 3/810 1/219 7/1615 5/8

17 11/1617 15/16

235407251477278506---------

9 1/416

9 7/818 3/4

10 15/1619 15/16

---------

Stroke

Amm. in.

M26 x 2

M42 x 2,5

M60 x 2,5

M26 x 2M42 x 2,5M60 x 2,5

45

60

79

456079

M38 x 1,5

M56 x 2

M84 x 2

M38 x 1,5M56 x 2M84 x 2

----

----

----

707070

2 3/42 3/42 3/4

----

----

----

707070

2 3/42 3/42 3/4

------------

333038354440

1 5/161 3/161 1/21 3/81 3/41 9/16


1 49/64

2 11/32

3 1/8

1 49/642 11/323 1/8

32

43

60

324360

1 1/4

1 11/16

2 11/32

1 1/41 11/162 3/8

22

36

48

243535

7/8

1 7/16

1 7/8

15/161 3/81 3/8

20

26

30

212427

13/16

1 1/32

1 3/16

1 13/1615/161 1/16

18

21

23

162121

11/16

13/16

7/8

5/813/1613/16

Cross section view ( CT )

CC-5, CT-2,5 SERIES

CC-10, CT-5 SERIES

CC-20, CT-10 SERIES

A-5188A-5189A-5088A-5089A-5288A-5289

Ref. Used with

A B C

Dimensions mm/in.

1

1

1 3/16

20

20

20

25/32

25/32

25/32

18

18

18

23/32

23/32

23/32

25

25

30

D

M26 x 2

M42 x 2,5

M60 x 2,5

Attachments for pulling andpushing pistons ( optional )


12 13

General application

CSB SeriesH Y D R A U L I C C Y L I N D E R S

Ideal for a wide range of applications incivil engineering, heavy fabrication,construction, maintenance and lifting ofvery heavy loads.

385050505050

150150250150250150250

1 1/222222

5 15/165 15/169 7/8

5 15/169 7/8

5 15/169 7/8

CSB-11ACSB-23BCSB-31BCSB-55BCSB-93BCSB-200BCSB-200DCSB-300DCSB-300FCSB-400DCSB-400FCSB-500DCSB-500F

1123315593

200

300

400

500

Rate

dca

paci

ty

Ref. Stroke Maximumcapacity

Effective area

tnA

kN cm2 in2 B B1 C C1 D E F R cm3 in3 Kg.


J K


lbs.mm. in.60

166220392664

141742526506

108438780

146331096018265

3,6610,113,423,940,586,5

259,6397,2662536894669

1115

4,81115,228,444

156210403515570710755935

123140147163160269369436546459569488598

4 7/85 1/2

5 13/166 7/166 5/1610 5/814 1/217 3/1621 1/218 1/1622 3/819 3/1623 9/16

161190197213210319519586796609819638848

6 5/167 1/27 3/48 3/88 1/4

12 9/1620 7/1623 1/1631 5/16

2432 1/425 1/833 3/8

147174175188180269469521731531741550760

5 13/166 7/86 7/87 7/167 1/1610 5/818 7/1620 1/2

28 13/1620 7/829 3/1621 5/8

29 15/16

109124125138130219319371481381491400510

4 5/164 7/8

4 15/165 7/165 1/88 5/8

12 9/1614 9/1618 15/16

1519 5/1615 3/420 1/16

109,1227,7303,1539910,9

1945,8

2976,5

4017,1

5014

2,256,9

12,92070,895,3

183234259322343424

15,933,1844,1878,54

132,73

283,52

433,73

585,35

730,6

2,465,146,84

12,1720,57

43,95

67,24

90,75

113,27

2 11/323 3/8

3 15/165 1/86 7/16

9 9/16

11 7/8

13 3/4

15 7/16

6085

100130163

242

302

349

392

1 49/642 9/162 61/643 15/165 1/8

7 1/2

9 1/4

10 5/8

12

456575

100130

190

235

270

305

1 17/322 1/82 1/43 6/324 9/64

5 15/16

6 11/16

8 1/4

9 7/16

395457,1580

105

150

170

210

240

2 3/42 3/42 3/42 3/42 3/4

2 3/4

2 3/4

2 3/4

2 3/4

7070707070

70

70

70

70

15/1615/1615/1615/1615/16

2 7/16

3 1/16

3 7/16

3 9/16

2323232323

62

78

88

91

5/645/645/645/645/64

3/16

3/16

3/16

3/16

22222

5

5

5

5


All pistons have a salt bath nitridingtreatment or a hard chrome plating,depending on the model, to resist corrosionand for longer life.


These cylinders are fitted with a removablegrooved saddle, pressure mounted orscrewed in the piston head. They are alsoequipped with a female quick couplerwith dust cap, ref. A-5507-H.

Carry handles on models weighing from20 kg/44 lbs to 40 kg/88 lbs Heaviermodels are fitted with eye hooks fortransport.

Cross section view


CSB-11CSB-23CSB-31CSB-55CSB-93CSB-200CSB-300CSB-400CSB-500

BCSB-11BCSB-23BCSB-31BCSRA-55BCSRA-93BCSB-200BCSB-300BCSB-400BCSB-500

Ref. Used with

A B C

Dimensions mm/in.

1 1/161 17/321 17/322 13/642 7/84 7/85 1/86 5/167 3/32

141622253150657888

35/645/8

55/641

1 7/322

2 9/163 5/643 15/32

4055556580

138155185205

1 9/162 11/642 11/642 9/163 6/325 7/166 1/647 9/328 1/16

2739395673,5

124130160180

Single-acting, load return

14 15

With security lock nut

CSF SeriesH Y D R A U L I C C Y L I N D E R S


All pistons have a salt bath nitridingtreatment to resist corrosion.


These cylinders are fitted with a removablegrooved saddle, pressure mounted orscrewed in the piston head. They are alsoequipped with a high flow female quickcoupler with dust cap, ref. A-5507-H.

Carry handles on models weighing from 20kg/44 lbs to 40 kg/88 lbs Heavier modelsare fitted with eye hooks for transport.

The mechanical lock of load is effected bya safety lock nut at the piston extensiondesired.

Particularly recommended for foundationssupport in construction, bridge buildingand maintenance of heavy machinery inpublic works or steel industry, speciallywhen load must be kept on hold for longperiods.

The safety lock nut allows disconnectionof the pump and ensure total safetyconditions when operating under the load.

Cross section view

With tilting saddle ( optional )

CSF-31 SERIESCSF-55 SERIESCSF-93 SERIESCSF-200 SERIESCSF-300 SERIESCSF-400 SERIESCSF-500 SERIES

BCSB-31BCSRA-55BCSRA-93BCSB-200BCSB-300BCSB-400BCSB-500

Ref. Used with

A B C

Dimensions mm/in.

1 17/322 13/642 7/84 7/85 1/86 5/167 3/32

22253150657888

55/641

1 7/322

2 9/163 5/643 15/32

556580

138155185205

2 11/642 9/163 6/325 7/166 1/647 9/328 1/16

395673,5

124130160180

150150150150150250150250150250

5 15/165 15/165 15/165 15/165 15/169 7/8

5 15/169 7/8

5 15/169 7/8

CSF-31DCSF-55DCSF-93DCSF-200DCSF-300DCSF-300FCSF-400DCSF-400FCSF-500DCSF-500F

315593200

300

400

500

Nom

inal

capa

city

Ref. Stroke Maximumcapacity Effective area

tnA

kN cm2 in2 B B1 C C1 D E F R cm3 in3 Kg.


J K


lbs.mm. in.660

1176199242526506

108438780

146331096018265

40,371,8

121,6259,6397,2662536894669

1115

294318356424500610528638563673

11 9/1612 1/2

1416 11/1619 11/16

2420 3/425 1/822 3/1626 1/2

444468506574650860678888713923

17 1/218 7/1619 15/1622 5/825 5/833 7/8

26 11/1635

28 1/1636 5/16

422443476524585795600810625835

16 5/817 7/1618 3/420 5/8

2331 5/1623 5/831 7/824 5/832 7/8

272293326374435545450560475585

10 11/1611 1/2

12 13/1614 3/417 1/821 7/1617 11/16

2218 11/16

23

303,1539910,9

1945,8

2976,5

4017,1

5014

14,527,256,4

125222269315383427515

44,1878,54

132,73283,52

433,73

585,35

730,6

6,8412,1720,5743,95

67,24

90,75

113,27

3 15/165 1/86 7/89 9/16

11 7/8

13 3/4

15 7/16

100130175242

302

349

392

2 61/643 15/165 1/87 1/2

9 1/4

10 5/8

12

75100130190

235

270

305

TR 2 1/4 x 5TR 80 x 5TR 105 x 5TR 160 x 5

TR 180 x 5

TR 220 x 5

TR 260 x 5

2 3/42 3/42 3/42 3/4

2 3/4

2 3/4

2 3/4

70707070

70

70

70

15/1615/16

1 27/322 7/16

3 1/16

3 7/16

3 9/16

23234762

78

88

91

5/645/645/643/16

3/16

3/16

3/16

2225

5

5

5

3260

125275490593695845940

1135

Single-acting, load return

16 17

Flat cylinders

CSE SeriesH Y D R A U L I C C Y L I N D E R S


All pistons have a salt bath nitriding treatmentto resist corrosion.

Grooved piston ends make optional groovedsaddle unnecessary.

All are equipped with high flow female quickcouplers with dust cap, ref A-5507-H, exceptmodel CSE-5 fitted with a female quick coupler,ref. A-5506-H.

With mounting holes in the base.

These CSE cylinders have been designedto combine minimum collapsed height withoptimum stroke.

They are suitable for lifting, clamping,levelling or positioning jobs where space istight.

The spring return piston allows easy removalfrom working place.


All pistons have a hard chrome platingtreatment to resist corrosion.

Equipped with high flow female quick couplerwith dust cap, ref. A-5507-H and carrying handle.

Designed for pull ing and tensioningapplications, they can be used in thoseoperations where two heavy pieces have to beput one near the other.

They are normally used in industrial assembling,testing, welding operations of plates or heavysteel frame works.

They are fitted with clevis eyes on both endswhich are linked to attachments welded ontothe plates to join or weld.

ABC

X

D W

P

O

3/8 PNT

E F

127150150

55 15/165 15/16

CTN-10CTN-30CTN-50

103050

Nom

inal

capa

city

Ref. Stroke Maximumcapacity Effective area

tnA

kN cm2 in2 B C D E F 0 P W X cm3 in3 Kg.


lbs.mm. in.183725

1085

11,1544,366,2

21,148,681,4

625775920

24 9/1630 1/236 7/32

60100125

2 11/323 15/164 15/16

85125155

3 11/324 15/166 1/8

18 11/1624 9/1630 5/16

9,622,137

98,95331,8497,2

14,4248,3472,45

2,237,49

11,23

475625770

426280

1 21/322 7/163 6/32

354044

1 3/81 9/161 3/4

707070

2 3/42 3/42 3/4

405060

1 9/162

2 11/32

75100150

2 15/163 15/165 15/16

CSE-5CSE-11CSE-23CSE-31CSE-55CSE-93

51123315593

Nom

inal

capa

city

Ref. Maximumcapacity Effective area

tn kN cm2 in2 B C D T U cm3 in3 Kg.

Oil volume WeightDimensioes mm/in.

lbs.5

183753

125212

0,772,85,738,2

19,432,8

1,653,857,05

10,520,737,9

0,751,753,24,89,4

17,2

1/47/167/16

15/325/85/8

7,0615,933,0844,1878,54

132,73

1,092,465,126,84

12,1720,57

1 3/81 3/42 1/8

2 11/322 27/323 15/32

1 19/322 3/162 9/162 27/323 15/324 3/32

607998

115147180

2 11/323 1/83 7/8

4 17/325 25/327 3/32

Stroke

Amm. in.

13/161 1/641 9/161 13/162 7/163 1/8

7/81 5/161 7/161 3/42 5/162 15/16

48,5109,1227,7303,1539910,9

202840476280

223437445875

6,51111121616

3444,554607288

40,555,5657288

104

E F H I J K R S30456575

100130

1 3/161 49/642 9/162 61/643 15/165 1/64

1 1/321 17/322 1/82 1/43 6/324 9/64

1 3/321 29/64

22 3/642 3/4

3

7/321/4

23/6423/647/169/16

2 11/322 3/42 3/42 3/42 3/42 3/4

11/1615/1615/1615/1615/1615/16

3/643/643/643/643/643/64

1 5/82 13/643 1/8

3 11/164 7/86 5/16

26395457,1580

105

283750527076

5,56,699

1114

607070707070

172323232323

41568094

124160

111111

Cross section view

CTN Series

Pulling cylinders

H Y D R A U L I C C Y L I N D E R S

Single-acting, spring-return


18 19

Double-acting cylinders

CDRACD SeriesH Y D R A U L I C C Y L I N D E R S


All pistons have a salt bath nitriding treatmentor a hard chrome plating, depending on themodel, to resist corrosion and for longer life.


Fitted with a relief safety valve, ref. A-5538on the piston retract side, to prevent accidentaloverpressure.

These cylinders are fitted with a removablegrooved saddle, pressure mounted or screwedin the piston head. Are also equipped witha high flow female quick coupler with dustcap, ref. A-5507-H.


With mounting holes and threaded areasprotected against blows for easy coupling orspecial tooling applications.

The hydraulic force being applied in bothdirections, these cylinders are very solid andused where a precision operation is requiredto move or position loads accurately on theassembly place. Widely demanded in publicworks and big structure manufacture.

*E= Pushing*T= Pulling

Cross section view

CDRA-9CDRA-23, CDRA-31CDRA-55CDRA-93CD-200CD-300CD-400CD-500

BCSRA-11BCSRA-23BCDRA-55BCDRA-93BCSB-200BCSB-300BCSB-400BCSB-500

Ref. Used with

A B C

Dimensions mm/in.

7/81 7/1657/6421/324 7/85 1/86 5/167 3/32

2023404650657888

25/3229/321 9/161 13/16

22 9/163 5/643 15/32

40556580

138155185205

1 9/162 11/642 9/163 6/325 7/166 1/647 9/328 1/16

22,136,322,742,2

124130160180


Hydraulic return

CDRA-9D

CDRA-23D

CDRA-31D

CDRA-55D

CDRA-55F

CDRA-93D

CDRA-93F

CD-200DCD-200FCD-300DCD-300FCD-400DCD-400FCD-500DCD-500F

9

23

31

55

93

200

300

400

500

Nom

inal

capa

city


tn kN cm2 in2 B B1 C C1 D E F G J K N O P R cm3 in3


L M lbs.

5,8

10,4

19,8

28,2

37

60,3

77,3

135173210261301373388476

150

150

150

150

250

150

250

150250150250150250150250

5 15/16

5 15/16

5 15/16

5 5/16

9 7/8

5 5/16

9 7/8

5 5/169 7/85 5/169 7/85 5/169 7/85 5/169 7/8

285

315

338

321

421

355

455

356456412512417517439539

11 3/16

12 7/16

13 5/16

12 5/8

16 9/16

14

17 7/8

1417 7/816 7/3220 6/3216 13/3220 11/3217 9/3221 7/32

305

338

363

361

461

401

501

406506477577495595527627

435

465

488

471

671

505

705

506706562762567767589789

17 1/8

18 5/16

19 7/32

18 17/32

26 13/32

19 7/8

27 3/4

19 15/1627 3/4

19 15/1630

22 5/1630 3/1623 3/1631 1/16

455

488

513

511

711

551

751

556756627827645845677877

Stroke

Amm. in.

60

85

100

130

175

242

302

349

392


12,564,62

33,1810,2844,1818,55

78,5428,28

132,7346,14

283,52

433,73

585,35

730,6

ETETET

ET

ET

E

E

E

E

86,2431,72

227,770,54

303,1127,3

539194,07

910,9316,6

1945,8----

2976,5----

4017,1----

5014----

ETETET

ET

ET

ETETETET

1,940,715,121,66,842,87

12,174,38

20,577,15

43,95

67,24

90,75

113,27

ETETET

ET

ET

E

E

E

E

12

13 5/16

14 9/32

14 7/32

18 9/64

15 3/4

19 3/4

1610 1/818 3/4

22 11/1619 1/223 7/1620 3/4

24 11/16

17 15/16

19 7/32

20 3/16

20 1/64

28

21 11/16

29 9/16

21 7/829 3/4

24 11/1632 9/1625 3/833 1/426 5/834 1/2

2 11/32

3 3/8

3 15/16

5 1/8

6 7/8

9 9/16

11 7/8

13 3/4

15 7/16

40

65

75

100

130

190

235

270

305

1 37/64

2 9/16

2 61/64

3 15/16

5 1/8

7 1/2

9 1/4

10 5/8

12

1 1/4

2 1/8

2 1/4

3 6/32

4 9/64

5 15/16

6 11/16

8 1/4

9 7/16

1 - 8 UNC

1 1/2 - 16 UN

1 1/2 - 16 UN

1 - 12 UNF

1 3/4 - 12 UN

----

----

----

----

70

70

70

70

70

70

70

70

70

2 3/4

2 3/4

2 3/4

2 3/4

2 3/4

2 3/4

2 3/4

2 3/4

2 3/4

23

23

37

23

47

62

78

84

90

15/16

15/16

1 7/16

15/16

1 27/32

2 7/16

3 1/16

3 5/16

3 17/32

2 1/4 - 14 UNS

3 5/16 - 12 UNS

3 5/16 - 12 UNS

5 - 12 UN

6 7/8 - 12 UN

----

----

----

----

----

----

----

----

27

49

49

45

50

1 1/16

1 15/16

1 15/16

1 3/4

2

----

----

----

----

17

25

25

38

50

11/16

1

1

1 1/2

2

47

70

75

65

70

65

82

90

92

1 7/8

2 3/4

2 7/8

2 9/16

2 3/4

2 9/16

3 1/4

3 9/16

3 5/8

113

113

113

113

113

113

113

113

113

4 7/16

4 7/16

4 7/16

4 7/16

4 7/16

4 7/16

4 7/16

4 7/16

4 7/16

6

10

10

15

15

5

5

5

5

ETETETETETETETEEEEEEEE

11,63,23

30,59,46

40,617,171,826

12043,1

121,642,2

202,570,5

260432,739766252587,4

670115

Kg.

15/64

25/64

25/64

19/32

19/32

3/16

3/16

3/16

3/16

ETETETETETETETEEEEEEEE

12,7

22,9

43,5

62

81,4

132,6

170

297380462574662820853

1047

31,8

54

57,15

80

105

150

170

210

240

19053

500155665280

1175425

1965707

1992692

33181154425370886506

108458590

143151096018265

20 21

CSH: Single-acting, spring returnCDH: Double-acting, hydraulic return

CSHCDH SeriesH Y D R A U L I C C Y L I N D E R S

CSH: SINGLE-ACTINGCDH: DOUBLE-ACTING


All pistons have a salt bath nitriding treatmentto resist corrosion.


These cylinders are fitted with a removablesaddle, and are also equipped with a highflow female quick coupler with dust cap, ref.A-5507-H.


With mounting holes and threaded areas foreasy coupling or special tooling applications.

Fitted with a relief safety valve, ref. A-5538,onthe piston retract side, to prevent accidentaloverpressure.

Hollow piston cylinders

The hollow cylinders can be used for generalapplications of pushing or lifting forces.

Additionally, they feature a centre-holepiston which allows the insertion of a rodor screw, attachable to the threaded saddle,that travels through the cylinder for pullingor pushing operations.

Ideal for tensioning, extracting, gear andpin removal etc.

CSH-12CSH-20CSH-30CSH-60CSH-90CDH-30CDH-60CDH-90

1220306090306090

Nom

inal

capa

city


tn kN cm2 in2 B C D P Q cm3 in3 Kg.


lbs.74

140270640

1010638

12651995

4,58,5

16,53961,63977,2

121,8

8,317,628,658,5

14342,272

163

3,88

1326,66519,232,774

1 5/81 7/82 1/2

33

5 15/165 15/165 15/16

18,0328,8642,5184,34

13342,5184,34

133

2,84,56,6

1320,6

6,61320,6

5 11/166 3/47 7/89 5/8

10 11/1611 11/1611 7/812 3/16

7 5/168 11/1610 3/812 5/8

13 11/1617 9/1617 13/1618 1/64

7095

110155200110155200

2 3/43 3/44 5/166 1/87 7/84 5/166 1/87 7/8

Stroke

Amm. in.

4 7/164 7/164 7/16

49/641 3/641 19/642 1/643 1/641 19/642 1/643 1/64

119,3196,6291,7578,8867291,7578,8880

113113113

19,526,53353,5793353,579

145172200245272296302310

186220263321348446452460

E F G H I J K N2 11/642 3/43 3/8

4 15/166 1/23 3/8

4 15/166 1/2

1 23/642

2 7/163 45/645 3/642 7/163 45/645 3/64

23 1/43 5/85 1/8----3 5/85 1/8----

5/16 - 18 UNC3/8 - 16 UNC3/8 - 16 UNC1/2 - 13 UNC

----3/8 - 16 UNC1/2 - 13 UNC

----

2 3/42 3/42 3/42 3/42 3/42 3/42 3/42 3/4

25/3225/3225/3225/321 1/225/3225/321 1/2

25/3225/32

7/81

1 3/167/81

1 3/16

38,550,56294

1286294

128

M29 x 1,5M37 x 1,5M46 x 1,5M72 x 1,5M104 x 1,5M46 x 1,5M72 x 1,5M104 x 1,5

50,882,692,1

130,2----92,1

130,2----

7070707070707070

2020222530222530

2020202038202038

4148637676

150150150

557085,72

125165,1

85,72125165,1

O

1 27/321 7/8

2

474850

--------------------

--------------------

Cross section view ( CSH)

CSH-12

CSH-20

CSH-30, CDH-30

CSH-60, CDH-60

CSH-90, CDH-90

BRCSH-12BMCSH-12BRCSH-20BMCSH-20BRCSH-30BMCSH-30BRCSH-60BMCSH-60BMCSH-90

Ref. Used with

A B C

Dimensions mm/in.

1 6/64

1 25/64

1 3/4

2 49/64

27,2

35,2

44,2

70,2

M29 x 15

M37 x 1,5

M46 x 1,5

M72 x 1,5

M104 x 1,5

D3/4 - 16 UNF

----1 - 8 UNC

----1 1/4 - 7 UNC

----1 5/8 - 5 1/2 UNS

--------

38

50

61

93

127

1 1/2

2

2 13/32

3 21/32

5

28

30

32

37

42

1 1/64

1 3/16

1 1/4

1 29/64

1 21/32

Threaded saddle ( optional )Grooved saddle ( optional )

Cross section view ( CDH )

22 23

Load cells

H Y D R A U L I C T O O L S

SH-1

Spring return

Capacity: 1 t

Weight: 3,5kg / 7,7lbs

Fitted with female quick coupler, ref. A-5506-H.

Widely used for spreading operations in tightspaces where a high force is required.

This hydraulic tool is a component of theMaintenance Kits described on page 35.

TDM-10 - 10t

Tension load cell

Designed for measuring applicationsand pull test.

Precision: 2,5%.

CDM-10 - 10t

Compression load cell

Widely used as a load cell in presses,clamps etc.

Precision: 2,5%.

The THD bolt tensioners feature samecharacteristics as those of the THS series,although they have a double cylinder foruse where space is tight.

Spread cylinder

Working pressure: 1.500 kg/cm2/21.430psi.

A bolt tensioner is a hydraulic hollowcylinder with an internally threadedpiston which is attached into a bolt.

The application of a hydraulic force tothe cylinder stretches the bolt.

The nut can be then tightened withthe aid of a rod inserted in a holepreviously dri l led on the nut.

The supporting ring of the bolttensioner has an opening for an easiertightening operation.

23/8 31/8(9 /

14)

611/16

SH1TDMCDM Series

THSTHD Series

Hydraulic bolt tensioners

H Y D R A U L I C T O O L S

WeightDimensions mm/in.

85/16

85/16

85/16

85/16

1025/64

1025/64

THS-20THS-22THS-24THS-27THS-30THS-33THS-36THS-39THS-42THS-45THS-48THS-52THS-56THS-60THS-64THS-68THS-72THS-76THS-80THS-85THS-90THS-95THS-100

Ref. Stroke MaximumcapacityEffective

areaA

kN cm2 in2 A Dmm. in.20222427303336394245485256606468727680859095

100

321,3

692,45

1302,2

2057,6

2642

3638,2

21,853,38

47,127,3

88,5613,73

139,9221,7

179,6627,85

247,438,35

13/167/8

15/161 1/161 3/161 5/161 7/161 9/161 11/161 13/161 15/162 3/642 7/322 3/82 9/162 11/162 13/16

33 3/163 3/83 9/163 3/4

3 15/16

Metricthread

M-20M-22M-24M-27M-30M-33M-36M-39M-42M-45M-48M-52M-56M-60M-64M-68M-72M-76M-80M-85M-90M-95

M-100

773 3/64

1124 13/32

1536 1/32

1987 13/16

2278 15/16

26310 3/8

A1

722 13/16

1003 15/16

1365 3/8

1877 3/8

2088 3/16

2459 5/8

542 1/8

773 1/32

1024 1/64

1315 6/32

1526

1857 9/32

2329/32

301 3/16

401 9/16

522 3/64

582 5/16

702 3/4

H H1

271 1/16

401 9/16

542 1/8

742 15/16

853 3/8

1024 1/64

L

903 9/16

1044 3/32

1285 3/64

1606 5/16

1867 5/16

2168 1/2

U Kg. lbs.

5,54,443,5

13,212,1119,9

28,627,525,323,157,355,15350,748,582,679,376

125121116

2,521,81,665,554,5

1312,511,510,5262524232237,53634,5575553


85/16

85/16

85/16

85/16

1025/64

THD-20THD-22THD-24THD-27THD-30THD-33THD-36THD-39THD-42THD-45THD-48THD-52THD-56THD-60THD-64THD-68THD-72THD-76THD-80THD-85

Ref. Stroke MaximumcapacityEffective

areaA

kN cm2 in2 A Dmm. in.2022242730333639424548525660646872768085

365,14

779,4

1495,6

2099

2858,5

24,833,85

538,21

101,715,76

142,7322,12

194,3830,13

13/167/8

15/161 1/161 3/161 5/161 7/161 9/161 11/161 13/161 15/162 3/642 7/322 3/82 9/162 11/162 13/16

33 3/163 3/8

Metricthread

M-20M-22M-24M-27M-30M-33M-36M-39M-42M-45M-48M-52M-56M-60M-64M-68M-72M-76M-80M-85

652 9/16

953 3/4

1305 1/64

1606 19/64

1887 3/8

A1

522 3/64

752 15/16

963 3/4

1305 1/8

1526

H H1

L

2278 15/16

26910 19/32

30812 1/8

38615 3/16

42316 5/8

U Kg. lbs.

11108,87,7

24,2222119,45349,646,34388,283,8797772,7

132125119

54,543,5

11109,58,8

2422,52119,54038363533605754

2329/32

301 3/16

401 9/16

522 3/64

582 5/16

(31/8)

(111 /4)

(2 3/8)

THS: Single cylinder / THD: Double cylinder

24 25

BMBKBMD SeriesH Y D R A U L I C P U M P S

BM-04, BM-1, BM-2 and BMPA-1

All are single acting, one-speed hand pumps, and can be used as a portable hydraulic tool or in a fixed position.They can operate both in a horizontal or vertical position. In this case, the pump head should be placed downwards.

Their light weight and small oil volume make them a very useful pump where a quick action is required.

They are fitted with a safety relief valve, factory rated at the maximum working pressure.

BM-3, BMAP-3, BM-6 and BM-12

Single-acting, two-speed hand pumps. The two-stage automatic system allows the operation of both pistonsfor a quick approach of the cylinder to load.

The larger pump piston cuts out when the cylinder activated by the pump is under high pressure.

All fitted with a safety relief valve, factory rated at the maximum working pressure.

BK-05, BK-09

Vertical hand pumps. Single and two-speed.

Fitted with holes in the pump base to be used as a fixed hydraulic tool.

BM-04BM-1BM-2BMAP-1BK-05BKD-09BM-3BMAP-3BM-6BM-12BMD-3BMD-6BMD-12

Ref.Oil flow perstroke

cm3 in3 A B C Kg.


lbs.

Workingpressure

kg/cm2 psi

Effective oilvolume

cm3 in3 cm3 in3 C D G J J L M NF H8,58,58,58,58,58,5

I11/3211/3211/3211/3211/3211/32

10000100001000021430100001000010000214301000010000100001000010000

700700700

1500700700700

1500700700700700700

400125020001250

6501100300030006000

1200030006000

12000

0,51,151,11,151,151,151,151,15

24,476,3

12276,339,767,1

183183366732183366732

8

19181919191919

18 1/6423 7/3222 7/1623 7/3224 5/824 5/827 9/1627 9/1627 9/1627 9/1627 9/1627 9/1627 9/16

55 1/46 1/645 5/87 3/328 15/165 5/165 5/166 5/8

11 7/165 3/46 5/8

11 7/16

137155175155144233185185185185185185185

5 13/326 1/646 7/86 1/645 11/169 3/167 9/327 9/327 9/327 9/327 9/327 9/327 9/32

460590570590625625700700700700730730730

127133155142180228135135168290146168290

0,150,150,150,060,150,150,150,070,150,150,150,150,15

2,52,52,51

2,52,52,5

1,152,52,52,52,52,5

17 5/1624

14 13/16242424

23 7/1623 7/1623 7/1623 7/1623 7/1623 7/1623 7/16

440610630610610610595595595595595595595

1 3/161 3/161 3/161 3/165 1/25 1/22 5/82 5/82 5/82 5/8

4 15/164 15/164 15/16

30303030

140140

67676767

125125125

3/8-18NPT3/8-18NPT3/8-18NPT1/4-19GAS3/8-18NPT3/8-18NPT3/8-18NPT1/4-19GAS3/8-18NPT3/8-18NPT3/8-18NPT3/8-18NPT3/8-18NPT

3 6/323 6/325 1/8

3 6/325 1/8

8080

13080

130

23 7/823 7/8

23 7/8

607607

607

400600600600600600665665665665665665665

97104140112

110110110110110110110

3 13/164 1/645 1/24 7/16

4 5/164 5/164 5/164 5/164 5/164 5/164 5/16

3333333312121010121010

1 5/161 5/161 5/161 5/16

15/3215/3225/6425/6415/3225/6425/64

M8x1,25M8x1,25

M6x1

M8x1,25M6x1

9,414,826,515,915,420,930,930,944,155,137,550,761,7

4,256,7

127,279,5

14142025172328

15 3/423 5/823 5/823 5/823 5/823 5/826 3/1626 3/1626 3/1626 3/1626 3/1626 3/1626 3/16

3 6/323 6/326 1/2

11 7/163 6/326 1/2

11 7/16

808016529080165290

23 6/323 9/163 6/323 3/43 3/42 9/162 9/16

2 9/16

5080908096966565

65

1st stage 2nd stage

Single-acting hand pumps

Vertical pump

Double-acting hydraulic hand pumps

BMD-3, BMD-6 and BMD-12

These are double acting and two-speed hand pumps.

They all feature same technical advantages as the single acting one-speed pumps.

With a safety relief valve, factory rated at the maximum working capacity.

Hydraulic diagram

Hydraulic diagram

Hydraulic diagram

Hydraulic diagram

26 27

NSNAPBKN SeriesH Y D R A U L I C P U M P S

NS-1, NS-21, NS-22 and NAP-3

Single-acting, one-speed air pumps.

Air driven pumps for operation where electric power is not available or dangerous.

With safety relief valve, factory rated at the maximum working pressure.

Once the NS-1, NS-21 and NS-22 air pumps are connected to the air line, press down on the back section of pedal for operation. Descentor pressure release is effected by pressing down on the front section.


BES-5BES-10BES-20BES-30BED-10BED-20BED-30

Ref. Effective oilvolume

l. Gal. kWkg/cm2 psi.443485615625485615625

1,322,655,37,952,655,37,95

17 7/1619 3/3224 3/1624 5/819 3/3224 3/1624 5/8

Workingpressure

700700700700700700700

A B C Kg. lbs.79

106161210106161210

36487395487395

10000100001000010000100001000010000

5102030102030

250255325365255325365

9 7/810

12 3/414 3/8

1012 3/414 3/8

215285325365285325365

8 1/211 1/412 3/414 3/11 1/412 3/414 3/8

48,867

128128

671,281,28

0,81,12,12,11,12,12,1

1390140013901390140013901390

0,5520,7361,4721,4720,7361,4721,472

Power Oil flow

l/min in3/min30,542,779,379,342,779,379,3

0,50,71,31,30,71,31,3

l/min in3/min1st stage 2nd stage

R.p.m.

BKN-09

Manual and air powered pump.

The pneumatic operation allows for afaster movement of the piston.

The manual operation is required forprecision pressing jobs or whencompressed air supply is not available.

Recommended air pressure:

7-10 kg/cm2. / 100-140 psi

Minimum air flow:

270 l./min. / 59,39 gpm

INDISPENSABLE

Important. It is recommended theuse of an air filter-regulator-lubricatorunit with these pumps to resistcorrosion and for longer life.


NS-1NS-21NS-22NAP-3BKN-09

Ref. Effective oilvolume

cm3 in3 cm3/minkg/cm2 psi.150150150120407

30,576,361

18367,1

5 7/85 7/85 7/84 3/416

Workingpressure

700700225

1500700

A B C Kg. lbs.15,517,616,73318

787,6

158,2

10000100003215

2143010000

5001250100030001100

120120120120140

4 3/44 3/44 3/44 3/45 1/2

440697606800193

17 5/1627 7/1623 7/831 1/27 5/8

0,15

2,5

3,053,059,452,63,05

50501554350

Oil flow Oil flow perstroke

in3/min cm3 in3

BESBED SeriesH Y D R A U L I C P U M P S

Air hydraulic pumps Single-acting

Electric pumps BES: single-actingBED: double-acting

Oil to cylinderOil from cylinder

Oil

Air

Pressurebooster

BES-5, BES-10, BES-20 and BES-30: SINGLE-ACTING

BED-5,BED-10, BED-20 and BED-30: DOUBLE ACTING

They have a two-stage, radial pump that provides a working pressure of 700 kg/cm2/10.000psi.

The first stage allows a quick approach of piston to load and the second stage gives theeffective working pressure.

With precision made components, electric power provides improved operation for applicationsrequiring high pressure.

With safety relief valve, factory rated at the maximum working pressure. For a continuousoperation, pressure should not exceed 560 kg/cm2/8.000 psi.

Frequency: 50 Hz.: 220/380 V - 1,5 kW - 2 HP - 1400 rpm.

Frequency: 60 Hz.: 265/460 V - 1,7 kW - 2,3 HP - 1700 rpm.

Hydraulic diagram

The high flow quick couplers allow a fast and safe connection of the different components in the hydraulic applications.

They consist of two halves, oil tight, called male and female, and have dust caps to prevent entry of dirt.

Supplied according to the reference on the chart.

28 29

A C C E S S O R I E S

The references MAP and MCE are high pressureflexible hoses made of a polyester eslastomer tube,reinforced with a braid of polyaramid yarn, a polyesterinterlay, a single braid of carbon steel wire and anouter polyurethane cover.

Minimum burst pressure: 2.800 kg/cm2 / 40.000 psi

MAPS-1,5 flexible hose is made of an innerpolyethylene tube (POM ), with four spiral steel wirebraids and a polyamide cover.

Minimum burst pressure: 4.400 kg/cm2 / 63.800 psi

As an option, the 1,5 m hoses are supplied with aquick coupler included.

The MEC-3 and MEC-6 hoses are specially designedfor operation with electric powered pumps.

The gauges permit the reading of the pressuregenerated by the pump or the force applied by thecylinder, which provides safety of use, avoids damageto the equipment and guarantees longer life.

Precision: 2,5%.

The pressure and force are indicated in kg/cm2, psiand tonnes.

Thermoplastic hoses Glycerine gauges

These adapters allow an easy way of fitting the gauge into cylinder or pump.

A-5580GA-5581GA-5582GA-5583GA-5584GA-5585GA-5586GA-5587G

Ref.

CSRA-5/CSRA-11/CSB-11/CSE-5/CSE-11 SERIESCSRA-16/CSRA-23/CSB-23/CSE-23/CDRA-23 SERIESCSRA-31/CSRA-55/CSB-31/CSB-55/CSE-31/CSE-55/CSF-31/CSF-55/CDRA-31/CDRA-55 SERIESCSRA-93/CSB-93/CSE-93/CSF-93/CDRA-93/CSE-31/CSE-55 SERIESCSH-12/CSH-20 SERIESCSH-30/CSH-60/CDH-30/CDH-60 SERIESGENERAL APPLICATIONSUSO GENERAL APPLICATIONS

Used with Interior Connectionthread

5-11 TNS16-23 TNS31-55 TNS

93 TNS12-20 TNS30-60 TNS

0-700 kg/cm2

0-1600 kg/cm2

3/8 GAS3/8 GAS3/8 GAS3/8 GAS3/8 GAS3/8 GAS3/8 GAS1/2 NPT

MAP-06MAP-1MAP-1,5MAP-2MAP-3MAP-6MAPS-1,5MCE-3MCE-6A-5555A-5588A-5559

Ref.

kg/cm2 psi.700700700700700700

1760700700700700

1760

Workingpressure

100001000010000100001000010000255201000010000100001000025520

Interior

mm in.6,46,46,46,46,46,459,89,86,46,45

1/41/41/41/41/41/4

13/163/83/81/41/4

13/16

Interior

m. in.0,611,52361,5361,51,51,5

23,639,45978,8

118236

59118236

595959

Connectionthread

3/8 x 18 NPT3/8 x 18 NPT3/8 x 18 NPT3/8 x 18 NPT3/8 x 18 NPT3/8 x 18 NPT1/4 x 19 GAS3/8 x 18 NPT3/8 x 18 NPT3/8 x 18 NPT3/8 x 18 NPT1/4 x 19 GAS

------------------------------------

A-5507-MA-5506-MA-5537-H

Quickcoupler

Ref.

A-5507

A-5507-M

A-5507-H

A-5506

A-5506-M

A-5506-H

A-5537

A-5537-H

A-5537-M

Refe

renc

ia

CompletecouplerMale quickcouplerFemale quickcouplerCompletecouplerMale quickcouplerFemale quickcouplerCompletecouplerMale quickcouplerFemale quickcoupler

Desc

riptio

n

Characteristics A-5501

A-5558

MGK-15

NAP-3

Ref.

Gaugeadapter

Gaugeadapter

Gaugeadapter plug

Gaugeadapter plug

Desc

riptio

n

Characteristics

kg/cm2 psi.

Workingpressure

700

1500

700

1500

10000

21430

10000

21430

A C C E S S O R I E SCoupling Adapters

MAPMCE Series A Series

A Series A Series

A-5507

Maximum flow: 17 l/min/1.038 in3/min. Pressure: up to 700 kg/cm2/10.000 psi.

A-5506

Maximum flow: 2 l/min/122 in3/min. Pressure: up to 700 kg/cm2/10.000 psi.

A-5537

Maximum flow: 7 l/min/427 in3/min. Pressure: up to 1.500 kg/cm2/21.430 psi.

100(4)

R

13/3231/2

213/16

21/4

31/413/16

35/8

21/16

1 /2 N

PT3 /8

GAS

25

1811/16

13/1651/8

5/8

55/16

11 /29/32

9 /32

16

On page 7 of this catalogue, instructions are givenfor better information and use of the accessoriesdescribed. Read pages 4 and 5, carefully.

30 31

A C C E S O R I E S

A hydraulic application can be effected through several configurations, some of which are indicated on page 7 of this catalogue.

None of the configurations described could be carried out without the accessories and fittings described.

A-5509 Shutoff valve

Shuts the oil flow. It also locks the load on a raised cylinder.

A-5510 Safety valve

Locks the load on a raised cylinder.

A-5538 Safety relief valve

Avoids accidental overpressure.

A-5583 and A-5574. Manifolds

Although only two manifolds are described in this catalogue,we can manufacture and supply other manifolds with thenumber of ways required

MEGA hydraulic oil

High quality hydraulic oil for the essential parts of the hydraulictools

Indispensable for a continuous or intensive use of the MEGApumps and cylinders.

Delivered in 2 and 5 litre plastic container.

A-5535. 2 litre plastic container

A-5536. 5 litre plastic container

Repair kits

A repair kit is available for every hydraulic item in thiscatalogue.

The reference of the article for which the kit is intendedshould be clearly indicated.

A-5570 Lowering control valve

Prevents sudden lowering of load by producing a resistanceto the oil flow.

A-5583

A-5574

A-5511

A-5579

A-5513

A-5589

A-5512

A-5590

Y-2/1160

A-5591

A-5514

A-5566

Refe

renc

e

Five-waymanifold

Two-waymanifold

Maleconnector

Maleconnector

Mixedconnector

Mixedconnector

Femaleconnector

Femaleconnector

Conedplug

Maleplug

Elbow

Metallplasticwasher

Desc

riptio

n

Characteristics

kg/cm2 psi.

Workingpressure

10000

21430

10000

10000

10000

10000

10000

10000

10000

10000

21430

21430

700

1500

700

700

700

700

700

700

700

700

1500

1500

Valves

A-5509

A-5510

A-5570

A-5538

Refe

renc

e

Shutoff valve

Safety valve

Loweringcontrol valve

Safety relievevalve

Desc

riptio

n

Characteristics

kg/cm2 psi.

Workingpressure

700

700

700

700

10000

10000

10000

10000

A Series

Connectors. Spares

23/18

26/32

311/32

33/8

1 3/4

26/32

213/16

39/161 3/4

33/8

25/8 1

17/16

23/8

1

2

17/8 3/4

17/8 3/4

23/4 7/8

17/8 11/64

15/8 7/8

15/8 7/8

1/21/2 5/16

11/167/16

3 /32

35/64

13/16

45/16

1

45/16 120

3/8 NPT 25

13/16113/16

15/8

41

20

3/8 NPT

3/8

NPT

47

32 33

M A I N T E N A N C E

Rod pullers

The rod end is threaded into the part to be removed.

When used with a bearing pulling attachment, the load to be applied should not exceed2/3 of the nominal capacity of the cylinder.

As an option, we can supply legs of the dimensions indicated.

Bearing cup puller

They are used in combination with the rod pulling sets. Their legs are locatedwith the grip outward for an easy removal of bushings, bearings, oil seals andother parts located in blind holes.

Bearing pulling attachment

These are also used in combination with the rod pull ing sets.

The thickness of the edges have been flattened to permit placing this attachmentbehind the bearing to be pulled out.

Complete puller sets

They consist of a pump, hose,cylinder, three-grip puller, bearingcup puller, double crosshead,bearing pulling attachment screw,screw cap and gauge

Each component can be suppliedseparately.

IF-1IF-2IF-3IF-5

10203050

Nom

inal

capa

city

Ref.

tn102102149149

4 1/644 1/645 7/85 7/8

2,52,566

153153230230

6 1/646 1/649 1/169 1/16

Kg. lbs.

Weight

5,55,5

13,213,2

3/4 x 16 UNF1 x 8 UNC

1 1/4 x 7 UNC1 5/8 x 5 1/2 UNS

38387676

1 1/21 1/2

33

AMax.

RBMin.

Dimensions mm./in

A-5519A-5502A-5503A-5504

10203050

Nom

inal

capa

city

Ref.

tn117152340350

4 5/86

13 3/813 3/4

2,66,5

2480

20253550

25/321

1 3/81 31/32

Kg. lbs.

Weight

5,714,352,9

176,4

5/8 x 185/8 x 181 x 14

1 1/4 x 12

110152255330

4 5/166

10 3/643

AMax.

RBMin.

Dimensions mm./in

Grip and rod pullers

Grip pullers

As the G-12 is supplied with the triple crosshead, it may be turn into a three-grip puller withthe addition of one grip.

The rest of the two-grip pullers require a triple crosshead and a leg to become a three-grip puller.

G-12G-22G-32G-52

10203050

Nom

inal

capa

city

Ref.

tn230310400500

9 1/1612 3/1615 3/4

19 11/16

16223685

200270380500

7 7/810 5/8

1519 11/16

Mechanicalset

GM-12GM-22GM-32GM-52

Ref.CSH-12CSH-20CSH-30CSH-60

Ref.

Cylinder

BM-04BM-04BM-04BM-1

Ref.

Pump

Ref.

Hose

Kg. lbs.

Weight

35,348,579,4

187,4

Dimensions mm./in

AMax.

BMax.

A-5555A-5555A-5555A-5555

TF-1TF-2TF-3TF-5

10203050

Nom

inal

capa

city

Ref. Lengthof leg

tn140280305410

5 1/211 1/16

1216 1/8

17244334

A

240325450580

9 7/1612 13/1617 11/1622 13/16

Max.115135200230

4 9/165 5/167 7/89 1/16

Min.B

5/8 x 185/8 x 181 x 14

1 1/4 x 12

R

180209328504

7 3/328 1/4

12 15/1619 13/16

mm. in.

Mechanicalset

TFM-1TFM-2TFM-3TFM-4


Ref.

Cylinder

BM-04BM-04BM-04

BM-1

Ref.

Pump

Ref.

Hose

Kg. lbs.

Weight

37,552,994,8

207,3

Dimensions mm./in

A-5555A-5555A-5555A-5555

Three-grip pullers

The G-13 model is supplied with double crosshead and triple crosshead.

All the other three-grip pullers require one double crosshead to be used as a two-grip puller.

G-13G-23G-33G-53

10203050

Nom

inal

capa

city

Ref.

tn230310400500

9 1/1612 3/1615 3/4

19 11/16

182745

103

200270380500

7 7/810 5/8

1519 11/16

Mechanicalset



Ref.

Cylinder

BM-04BM-04BM-04BM-1

Ref.

Pump

Ref.

Hose

Kg. lbs.

Weight

39,759,599,2

227,1

A-5555A-5555A-5555A-5555

Dimensions mm./in

A BMax. Max.

Weight

EHM-10EHM-20EHM-30EHM-50

Ref. 2-grip


Ref.GM-13GM-23GM-33GM-53

Ref.

3-grip

TFM-1TFM-2TFM-3TFM-5

Ref.

Rodpuller

IFM-1IFM-2IFM-3IFM-5

Ref.

Bearing cuppuller

A-5519A-5502A-5503A-5504

Ref.

Bearing cupattachment

CSH-12CSH-20CSH-30CSH-60

Ref.

Cylinder

BM-04BM-04BM-04BM-1

Ref.

Pump

Ref.

Hose

A-5555A-5555A-5555A-5555

Ref.

Gauge

A-5584GA-5584GA-5585GA-5585G

3250

100255

Kg. lbs.70,5

110,2220562

tn10203050

Nom

inal

capa

city

GTFEHM Series

Complete puller sets

35

M A I N T E N A N C E

These kits are the indispensable tool for many hydraulicapplications, specially for rescues and roadside service,spreading, lifting and pulling jobs where hydraulic forceis required.

From a basic set consisting of a pump, hose and cylinder,the components supplied can be easily assembled tobecome the ideal hydraulic tool in spreading, straightening,pulling, pushing lifting and many other applications.

IMPORTANT:

As the cylinders have a higher capacity than the components ofthe kit, specially chains, cylinder toes, tube extensions etc., theyshould never exceed half their nominal capacity when used withthese accessories.

The SH-1 spreader should not be used beyond 1 t. Note that themaximum working load for the chain is : 1t on GC-10 and500 kg on GC-5

All the technical information related to pumps and cylindersof this chart is described on other pages of this catalogue.

34

They are the adequate and safe hydraulictool for any lifting or pushing operation.

The base, pressure cylinder and oil depositform one integral part and provide morestrength and safety to the jacks

Any pressure loads produced by the vehicleaxle tilting are absorbed as the piston nevercomes into contact with the cylinder. thereforethe jack will not be damaged even if thevehicle tilts.

Fitted with a safety relief valve ( optional upto 5 t ).

With hydraulic stroke limitation.

With carry handle for models MG-20 on.

The MGD-50 MGD-100 have two operatingpumps: for approach and operation.

The MGD-100 includes pressure gauge.

All jacks can be manufactured with a gauge,upon request.

The MGT series combines low minimumheight with higher lift because of thetelescopic piston.

Hydraulic Bottle jacks Body repair kits

MG-2MG-3

MG-3-AMG-5MG-8

MG-10MG-12MG-15MG-20MG-25MG-30MG-40MG-50

MGD-50MGD-100

MGS-5MGS-10MGS-15MGS-20MGT-5MGT-8

MGT-12MGT-20

23358

101215202530405050

1005

10152058

1220

Max

imum

capa

city

Ref. Effectivearea

tn cm2 in2 A B C cm3 in3 Kg.


lbs.100105150150150150150150150150150150150150150

706275

105300316326205

3 15/164 1/8

5 15/165 15/165 15/165 15/165 15/165 15/165 15/165 15/165 15/165 15/165 15/165 15/165 15/162 3/42 7/162 15/164 1/8

11 13/1612 7/1612 13/168 1/16

160168210212219219226228234240242246252270300135131150190215235245180

6 5/166 5/88 1/4

8 11/328 5/88 5/88 7/8

8 15/169 7/329 7/169 1/2

9 11/169 15/1610 5/8

11 13/165 5/165 6/325 15/167 1/28 1/29 1/49 5/87 3/32

3,85,35,38,04

11,3414,5217,3421,2328,2738,4844,1758,0873,8973,89

165,18,04

14,5221,2328,27

7,0611,3416,628,27

0,590,820,821,261,752,252,683,294,385,966,849

11,4511,4525,6

1,262,253,294,381,11,752,574,38

D5065657575757575757575----------------40304055----------------

22 9/162 9/162 15/162 15/162 15/162 15/162 15/162 15/162 15/162 15/16

----------------

1 9/161 3/161 9/162 3/16----------------

310338425437444444451453459465467396402420450145223265350515551571385

12 3/1613 5/1616 3/417 3/1617 1/217 1/217 3/4

17 13/1618 1/1618 5/1618 3/815 9/1615 13/1616 1/217 3/49 5/88 3/4

10 7/1613 3/420 9/3221 11/1622 1/215 6/32

7085

110160225275340410525740800

1100135013503300

95150250400400750

10501150

4,35,26,79,75

13,7516,7520,75253245,148,867,182,482,4

201,55,89,2

15,324,524,445,864,170,2

3,63,94,255,96,589

11,51515,523,528,540874,35,57,5

108,5

121722

7,98,69,3

111314,317,719,825,33334,151,862,888,2

191,89,5

12,116,52218,726,537,548,5

MGMGSMGT Series GC Series

CYLINDERPULLING CYLINDERFOOT PUMPAIR HYDRAULIC PUMP

CC-5-ACT-2,5BMP-1NS-1

CC-20-ACT-10BMP-1NS-1

CC-10-ACT-5

BMP-1NS-1

Optional components

* The components market with * are different on GC-20-M

PUMPCYLINDERMETAL BOXHOSEEXTENSION TUBE N1EXTENSION TUBE N2EXTENSION TUBE N3RUBBER SADDLESADDLETHREADED CONNECTORV HEADWEDGE HEADFLAT BASEPISTON TOETUBE CONNECTORSEXTENSION TUBE N4LOCK PINSSPREADERSLIP LOCK EXTENSIONCHAINCHAIN PLATECLAMP HEADCHAIN YOKESLIP CLAM TOECOLLAR TOE

5 10 20

BM-04CC-5BA-5167A-5541A-5133A-5134A-5135A-5148A-5142A-5138A-5153A-5154A-5155A-5150A-5139A-5136A-5149SH-1

A-5143A-5186A-5157A-5158A-5156A-5151A-5152

30 / 66,1

BM-04CC-10-BA-5067A-5541A-5033A-5034A-5035A-5048A-5042A-5038A-5053A-5054A-5055A-5050A-5039A-5036A-5049SH-1

A-5043A-5086A-5057A-5058A-5056A-5051A-505245/99

BM-04CC-20-BA-5067A-5541A-5233A-5234A-5235

----A-5242A-5238

--------

A-5284*A-5280*A-5239

--------------------------------

A-5252*----

45/99

GC-5-S GC-10-S GC-20-M

References

Capacity in t

123456789

10111213141516171819202122232425

N

Description

WEIGHT kg/lbs

Components

5

6

7

1

4

2

3

11

159

1019

20

2214

24

13

25 17

15

816

21

1223

18

The MEGA jacks can be usedhorizontally with the pump downwardas shown in the illustration.

36 37

W O R K S H O P E Q U I P M E N T

Foldable and portable. These cranes require only a smallspace, are quickly foldable, and easily movable thanks to thefixed auxiliary wheels which, made from polyamide, facilitatemanoeuvrability, do not damage garage floors, do not rustand are quiet in operation.

They feature safety relief valve, dead man's principle operation,automatic, lowering control system and hydraulic limitationof stroke.

They included other important features such as a 135swivel hydraulic unit to facilitate users' s position andextendable jib with handle to make easy the position of thearm.

The legs on FC-5A and FC-10A have a height of 80 mm tobe used where space is tight.

AA2EGJKLMR Min.R Med.R Max.PSWeight kg / lbs

Dimensions mm/in.

Capacity in kg / lbs

References

FC-5A FC-10A FC-20A

55 1/6455 1/6477 9/1681 7/8

5932 1/438 3/163 6/32

41 5/1645 1/449 7/3218 5/1617 11/16

6666

89 1/295

66 3/436 13/1642 3/43 6/3249 5/855 5/16

6121 7/1617 3/4

67 3/470 1/292 1/898 7/1674 13/1640 3/4

45 11/167 7/8

50 3/1655 7/8

61 13/1625

22 7/6

14001400197020801500

820970

80105011501250

465450

16751675227524161695935

108580

126014051550545450

1720179023402500190010351160

200127514201570

635570

POSITION 1POSITION 2POSITION 3

1102882716

220417641543

330638583638

500400325

1000800700

200017501650

92 / 203 121 / 267 173 / 381

FC Series

Cranes

4. Extendable jib with handle tofacility its position on the liftingarm. With openings whichindicate lifting capacity on eachpoint.

3. Legs of 80 mm minimumheight on FC-5A and FC-10A foruse in areas of very lowclearance.

2 . L i f t ing and lower ingergonomic pump handle, withdead man's principle operation.

1. Swivel hydraulic unit up to135 to facilitates user's positionwith respect to load. Pumpp i s ton sp r ing improvesoperation.

We manufacture a wide range of frame and benchpresses, designed for the application of a highforce. Their compact and functional designintegrates all the hydraulic elements within thechassis, thus ensuring protection in transport andsaving space in the workshop.

They are fitted with workbench adjustable forheight and winch to assist easy and rapid handlingof the work bench , models KSC-15 A and ANexcluded.

The KP-100 is equipped with a double-actinghydraulic cylinder, ref. CDRA-93F. For thisconfiguration we recommend the use of the electricpump, ref. BED-20.

KPD and KP-100 models have two-speed handpump, ref. BKD-09 and BMD-6.

As an option, all KPD models can be equipped witha manual and air powered pump, ref.BKN-09.

A set of two V blocks is included and the legs haveholes to mount the press to the workshop floor.Supplied fully assembled and ready for use.

With pressure gauge and damper, positioned atthe eye level to make for easy reading.

Set of plate, adapter and punches( optional )

A-5552/ 15 for 15t presses.A-5552/ 30 for 30 and 50t presses. 12 - 15/32 22 - 55/64 16 - 5/8 25 - 63/64 18 - 45/64 30 - 1 7/32 20 - 25/32

Presses

KSCKPKPD Series

ABCDEG1 MinimumG2 MaximumR1 Hydraulic strokeR2 Extension strokeR Total strokeM Side strokeWeight kg/lbs

With hand pumpWith manual/air pumpWith electric pump

Dimensions mm/in.

KSC-15A

KSC-15AN

KPD-30A

KPD-30AN

KPD-30AE

KPD-50A

KPD-50AN

KPD-50AE

KP-100

KP-100E

References

Capacity in t

15 30 50 100

23 13/1616 1/2

374 3/4

19 11/165 7/8

17 11/163 3/4

2 15/166 11/16

----

34 5/825 5/8

69 11/165 11/16

27 15/166 1/2

24 7/324 3/4

2 15/167 11/169 13/16

34 5/825 5/871 1/45 11/16

27 15/166 1/2

24 7/324 3/4

2 15/167 11/169 13/16

49 7/3239 3/878 3/4

11 13/1639 3/85 1/8

36 5/89 13/16

----9 13/16

----

605420940120500150450

9575

170----

880650

1770145710165615120

75195250

880650

1810145710165615120

75195250

125010002000

3001000

130930250----250----

77 / 170 203,5 / 448 239 / 527 939 / 2070

Sliding cylinder along the press headon KPD models.

38 39

W O R S H O P E Q U I P M E N T

Widely used in workshop and industry formaintenance jobs.

They are equipped with dead man's principleoperation, safety relief valve, automatic loweringcontrol system and hydraulic limitation of stroke.

Can be locked at different heights with the safetybolts provided.

With foot pedal for quick approach to load, ME-650 excluded.

Hydraulic lifting tables

CVTCVR Series

MEPME Series

Foot pedal for quick approach to load,ME-650 excluded.

Safety distance between scissors and between thelifting platform and chassis.

For Din 2440 and DIN 2441 GAS pipes

Bending angles up to 180.

Supplied with tripod stand, wooden cases and thefollowing set of formers:

CVT-2: 1/2 - 3/4 - 1 - 1 1/4 - 1 1/2 and 2.

CVT-3: 1/2 - 3/4 - 1 - 1 1/4 - 1 1/2 - 2 - 2 1/2and 3.

Fitted with retractable bending frames, permanentlymarked, to facilitate easier position of bendingsupports and pipe to bend.

Equipped with safety relief valve and hydrauliclimitation of stroke.

Piston retracts automatically when the release valveis opened.

Complete instructions for use, maintenance andbending jobs are supplied with the machine.

Any bending job can be carried out without physicaleffort thanks to the high force deployed by the

hydraulic unit: 15t on CVT-2 and 20t on CVT-3.

Rail benders

The set consists of pump, hose and cylinder and ismanufactured to bend rails of 20 kg/m and 30 kg/m.

Spring return

Hydraulic pipe benders

Capacity Cylinder

Kg.CVR-25CVR-50

2550

tn

Reference Weight

CSA-25-C----

3851

BM-1BM-1

Pump

Ref.Ref.

Capacity Pipes up to

Kg. lbs.CVT-2CVT-3

1520

tn

Reference Weight

23

7128

157283

1/2

3/4

1

11/4

11/2

2 Table wheels fitted with foot protection and brakes.

261

4011/2

12043/4

500 -

1911

/1668

0 - 26

3 /4 ABCDEFWeight kg./lbs.

Dimensions in mm / in

Capacity Kg./lbs.

References

MEP-650 ME-1500 ME-2500

650 650 1200

ME-650 ME-1200

3307 55121500 2500

74,5 / 164 187 / 412

1433 1433 2646

71 / 57 98 / 216 135 / 298

12 9/1629 3/4

32 11/1619 11/1641 3/422 7/16

8 7/1625 3/8

32 11/1619 11/1641 3/420 7/8

9 7/833

40 6/3219 11/1654 5/1627 3/16

215645830500

1060530

250840

1020500

1380690

8 1/434 5/840 6/3219 11/1654 5/1627 3/16

11 13/1634 5/841 3/421 1/4

56 11/1631 5/16

210880

1020500

1380690

300880

1060540

1440795

3207558305001060570

We also manufacture a great variety of hydraulic lifting equipment for garage and general industry.We have a comprehensive catalogue covering these items which is available upon request or at our website: www.mega.es

Custom-made equipment, featuring characteristics different from those indicated in this catalogue,canbe supplied on request. We also manufacture hydraulic equipment for special applications such astelescopic cylinders, aircraft jacks, shaft propeller hydraulic pullers for use in naval industy etc.

We always have a hydraulic solution for your specific problem.

Technical information to be given with your request.

Cylinder:

Capacity: t Single-acting Telescopic

Stroke: mm Double-acting Compression load cell

Working pressure: bar Safety nut Tension load cell

Quantity: Hollow cylinder Others

Spring return Minimum height: mm

Pulling cylinder Outside diameter: mm

Type of saddle

Note: Other type of equipment not included above will require a sketch.

Documents

Mega Cataloguem,m,,