Medusa - RS Components · Medusa Ti-1002 - SIP Pt. No. 03951 Medusa Ti-2002 - SIP Pt. No. 03953 Conforms to the requirements of the following directive(s), as indicated. 2006/95/EC

32

FOR HELP OR ADVISE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR, OR SIP DIRECTLY ON: TEL: 01509500400

EMAIL: [email protected] or [email protected] www.sip-group.com

Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local amenity tip and place into the appropriate recycling bin. Never dispose of electrical equipment or batteries in with your domestic waste. If your supplier offers a disposal facil-ity please use it or alternatively use a recognised re-cycling agent. This will allow the recycling of raw materials and help protect the environment.

Ref: 040712

1

Medusa Ti-1002 / Ti-2002

Inverter Generator

Please read and fully understand the instructions in this manual before operation. Keep this manual

safe for future reference

03951 / 03953

2 31

Declaration of Conformity

We

SIP (Industrial Products) Ltd

Gelders Hall Road Shepshed

Loughborough Leicestershire

LE12 9NH England

As the manufacturer's authorised representative within the EC

declare that the

Medusa Ti-1002 - SIP Pt. No. 03951 Medusa Ti-2002 - SIP Pt. No. 03953

Conforms to the requirements of the following directive(s), as indicated.

2006/95/EC Low Voltage Directive 98/37/EC Machinery Directive 2004/108/EC EMC Directive 97/68/EC Emissions From Non-road Mobile Machinery As Amended By 2002/88/EC 2006/96/EC

200/14/EC Noise Emission Directive 2002/95/EC ROHS Directive As Amended By 2005/618/EC, 2005/717/EC, 2005/747/EC, 2006/310/EC, 2006/690/EC, 2008/35/EC, 2008/385/EC

And the following harmonised standard(s)

EN 12601:2001 EN 55012:2002+A1:2005

EN 61000-6-3:2007 EN 61000-6-1:2007

Signed: …………………………………...

Mr P. Ippaso - Director - SIP (Industrial Products) Ltd Date: 20/04/2010.

DECLARATION OF CONFORMITY

30

NOTES

3

Page No. Description

3. Contents

4. Safety Instructions

7. Guarantee

8. Technical Specifications

9. Getting To Know Your Generator

11. Operating Instructions

18. Maintenance

20. Exploded Drawing - Ti-1002

21. Parts List - Ti-1002

23. Exploded Drawing - Ti-2002

24. Parts List - Ti-2002

28. Notes

31. Declaration Of Conformity

CONTENTS

4

SAFETY INSTRUCTIONS

1. Before starting or servicing any generator, read and understand all instructions. Fail-ure to follow safety precautions or instructions can cause equipment damage and/or serious personal injury. Retain all manuals for future reference. 2. Never use this generator for any application other than that specified by the manu-facturer. Never operate this generator under conditions not approved by the manu-facturer. 3. Never attempt to modify this generator to perform in any manner not intended by the manufacturer. 4. Use only products and parts recommended by the manufacturer For maintenance and repairs. 5. Be sure that the generator is properly grounded to an external ground path prior to operation. Refer to the section entitled “ Grounding Instructions “ for proper grounding procedures. 6. Be sure that the generator is operated only by persons who have read and who un-derstand these instructions. 7. Be sure that the generator is placed on a flat level surface prior to and during op-eration. The generator must not slide or shift during operation. 8. Keep all persons away from the generator during operation. 9. Do not allow persons wearing loose clothing or jewellery to start or operate the gen-erator. Loose clothing or jewellery may become entangled in moving components, causing equipment damage and/or personal injury. 10. Be aware of moving parts and hot surfaces that occur during normal operation of this generator. 11. Be sure all devices are switched off prior to connecting them to the generator. 12. Be sure that all tools and appliances are in good working order and are correctly grounded. 13. Only use devices that have standard three pin plugs. If an extension cord is used, be sure that it has three pin plug/socket for proper grounding. 14. Never operate the generator with damaged, broken or missing parts, or with any guards or covers removed. 15. Do not refill the fuel tank while the engine is running. 16. Be careful to prevent fuel spillage during refills. 17. Be sure the fuel tank cap is securely in place before starting the engine. 18. Allow engine to cool for at least two minutes before refuelling. 19. Never refuel whilst smoking or in the vicinity of a naked flame. 20. Take care not to spill any fuel on the engine, exhaust or any part of the generator. 21. Should any fuel make contact with your clothes; change and wash them immedi-ately.

IMPORTANT: Please read the following instructions carefully, failure to do so could lead to serious personal injury and / or damage to the heater.

29

NOTES

28

NOTES

5

SAFETY INSTRUCTIONS….cont

22. If any fuel makes contact with your skin wash with soap and water immediately. 23. If you swallow any fuel, inhale any vapour or allow contact with your eyes, seek medical attention immediately. 24. Be sure to store petrol in clean containers that do not contain water, dirt or rust be-cause this will reduce the life of the engine; ensure that all local fuel storage laws are followed. 25. Never operate this generator in an explosive atmosphere or near any flammable sources. 26. Always operate this generator in a well ventilated area to reduce the risk of suffo-cation. 27. Shut off the generator engine and disconnect the spark plug wire before perform-ing any service or maintenance to the unit. 28. Do not operate this generator on wet surfaces or in the rain. 29. Do not operate the generator or any electrical items with wet hands. 30. Never drag the generator with power cords or by any means to move it; only move the generator with the carrying handles. 31. Never cover the generator or restrict the exhaust or air flow in any way. 32. Always ensure that the generator is at least 1m (3ft) away from any walls or build-ings to allow correct air flow. 33. Do not connect this generator to a commercial power supply. 34. Do not connect this generator in parallel with any other generator.

Hot Surfaces: During normal operation certain parts of this generator will become hot. ALWAYS stay alert and be aware of hot components / sur-faces. Allow the engine to cool before attempting to move, clean or maintain the generator.

Poisonous Fumes: Exhaust fumes produced during normal operation are poisonous. Do not operate this generator in enclosed areas.

Caution: anyone who operates this generator should read and fully un-derstand all of the instructions and warnings in this manual.

Electric Shock: There is a very real risk of electric shock if this generator is not used in the correct manner. NEVER Use the generator or anything connected to it in wet conditions.

6


Flammable: The fuel used to run this generator (unleaded petrol) is highly flammable. Never re-fuel the generator whilst it is still running. Store un used fuel safely and away from children and in accordance with local regulations / laws.

Electrical current from the generator may "back feed" into the home's electrical sys-tem. It could cause damage or fire to the building, the generator as well as anything con-nected to it. Should a generator be required to be connected to any electrical system, it must be installed by a suitably qualified electrician who can warn you of any dangers that may occur. Incorrectly installed generators can also cause personal injury. For example, if a power company employee is working on an electrical line believing it to be "dead" and cur-rent created by the generator is in the line, shock or electrocution may occur. The key to better safeguard against these dangers is professional installation by a qualified electrician and the installation of a generator transfer switch. Keep in mind a generator burns fuel and must be run in a well ventilated area, it must not be run in a garage or other outbuilding. Cords used to connect the generator to the lights and appliances must be correctly sized to prevent overheating or damage to the equipment as well, again if you are unsure ask a suitably qualified electrician.

Caution: Never attempt to connect the generator directly to the electrical system of any building / structure which is connected to the main grid.

1. Use the ground terminal (see picture above) on the generator to connect the unit to a suitable ground source. Securely fasten the end terminal of the ground wire to the ground terminal on the generator. 2. The ground wire should be made of more than 0.75 square millimetre wire. Too thin

Grounding instructions:

Earth / Ground Terminal

27

PARTS LIST….cont 119 Washer M4 PW01-00064 119 Washer M4 PW01-00064

120 Bracket Connector PW01-00177 120 Bracket Connector PW01-00177

121 Muffler Shield Left PW01-00178 121 Muffler Shield Left PW01-00178

122 Canister Bracket PW01-00179 122 Canister Bracket PW01-00179

123 Flange Bolt M5x16 PW01-00013 123 Flange Bolt M5x16 PW01-00013

124 Canister PW01-00180 124 Canister PW01-00180

125 Canister Bracket PW01-00181 125 Canister Bracket PW01-00181


127 Clip 8mm PW01-00022 127 Clip 8mm PW01-00022


129 Canister Tube PW01-00182 129 Canister Tube PW01-00182

130 Canister Tube PW01-00183 130 Canister Tube PW01-00183


132 Flange Bolt M5 PW01-00077 132 Flange Bolt M5 PW01-00077

118 Self Tapping Screw 4x12 PW01-00079

26

PARTS LIST….cont 100 Clip 9mm PW01-00020 117 Fan Holder PW01-00176

101 Low Oil Sensor Access Cover PW01-00167 103 Flange Bolt M5x16 PW01-00013

102 Engine Cover PW01-00168 104 Muffler Shield Right PW01-00169

103 Flange Bolt M5x16 PW01-00013 105 Hex Bolt M6x25 PW01-00088

104 Muffler Shield Right PW01-00169 106 Spring Washer M6 PW01-00087

105 Hex Bolt M6x25 PW01-00088 107 Washer M6 PW01-00086

106 Spring Washer M6 PW01-00087 108 Muffler (Carb) PW01-00170

107 Washer M6 PW01-00086 108-1 Cross Head Screw M3x8 PW01-00170

108 Muffler (Carb) PW01-00170 108-2 Spark Arrestor PW01-00170

108-1 Cross Head Screw M3x8 PW01-00170 108-3 Muffler Assembly PW01-00170

108-2 Spark Arrestor PW01-00170 108-4 Muffler Pad PW01-00170

108-3 Muffler Assembly PW01-00170 108-5 Exhaust Pipe PW01-00170

108-4 Muffler Pad PW01-00170 108-6 Washer M6 PW01-00170

108-5 Exhaust Pipe PW01-00170 108-7 Spring Washer PW01-00170

108-6 Washer M6 PW01-00170 108-8 Hex Bolt M6x20 PW01-00170

108-7 Spring Washer PW01-00170 108-9 Pulse Air Valve Plate PW01-00170

108-8 Hex Bolt M6x20 PW01-00170 108-10 Pulse Air Valve Connector PW01-00170

108-9 Pulse Air Valve Plate PW01-00170 108-11 Pulse Air Valve Bracket PW01-00170

108-10 Pulse Air Valve Connector PW01-00170 108-12 Pulse Air Valve PW01-00170

108-11 Pulse Air Valve Bracket PW01-00170 108-13 Hex Bolt M6x16 PW01-00170

108-12 Pulse Air Valve PW01-00170 108-14 Spring Washer M6 PW01-00170

108-13 Hex Bolt M6x16 PW01-00170 108-15 Washer M6 PW01-00170

108-14 Spring Washer M6 PW01-00170 108-16 Hex Bolt M5x16 PW01-00170

108-15 Washer M6 PW01-00170 108-17 Spring Washer M5 PW01-00170

108-16 Hex Bolt M5x16 PW01-00170 108-18 Washer M5 PW01-00170

108-17 Spring Washer M5 PW01-00170 109 Hex Bolt M6x30 PW01-00171

108-18 Washer M5 PW01-00170 110 Flange Bolt M5x8 PW01-00172

109 Hex Bolt M6x30 PW01-00171 111 Case Air Vent PW01-00173

110 Flange Bolt M5x8 PW01-00172 112 Cross Head Screw M5x12 PW01-00018

111 Case Air Vent PW01-00173 5 Fan Cover PW01-00174

112 Cross Head Screw M5x12 PW01-00018 114 Flange Bolt M5x16 PW01-00013

5 Fan Cover PW01-00174 115 Fan PW01-00175

114 Flange Bolt M5x16 PW01-00013 116 Flange Nut M10x1.25 PW01-00005

115 Fan PW01-00175 117 Fan Holder PW01-00176

116 Flange Nut M10x1.25 PW01-00005 118 Self Tapping Screw 4x12 PW01-00079

7

GUARANTEE

Guarantee: These SIP inverter generators are covered by a 12 month parts and labour warranty covering failure due to manufacturers defects. This does not cover failure due to mis-use or operating the machine outside the scope of this manual. Claims deemed to be due to misuse may be subject to charges. In the unlikely event of warranty claims, contact your distributor as soon as possible. Proof of purchase will be required before any warranty can be honoured.

Note: Proof of purchase will be required before any warranty can be hon-oured.


wire may not provide an adequate ground path. 3. The other end of the ground wire must be securely fastened to an approved ground source. Refer to the local regulations for ground source information. If not sure of regulations or procedures, obtain assistance from a qualified (licensed or certified ) electrical technician

CAUTION: The warnings and cautions mentioned in this user manual can not cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be ap-plied.

8

TECHNICAL SPECIFICATIONS

Name Medusa Ti-1002 Medusa Ti-2002

Part number 03951 03953

Engine type 4-stroke, single cylinder, air cooled, OHV

4-stroke, single cylinder, air cooled, OHV

Engine size 144 cc 152 cc

Fuel type Unleaded petrol Unleaded petrol

Rated output (peak) 1000 watts 2200 watts

Rated output (continuous) 900 watts 2000 watts

AC voltage 230v ~50hz 230v ~50hz

DC voltage 12v 12v

DC current (max.) 5 amp 8.3 amp

Fuel tank capacity 2.7 L 6.5 L

Sound power (LwA) 90 dB(A) 92 dB(A)

25

PARTS LIST….cont 54-13 Filter Tube PW01-00140 66-6 Fuel Pump Cover PW01-00146

54-14 Cross Head Screw M3x8 PW01-00140 66-7 Cross Head Screw M3x12 PW01-00146

54-15 Filter Case Connector PW01-00140 67 Clip 7mm PW01-00027

54-16 Filter Case PW01-00140 68 Vacuum Pump Outlet PW01-00147

54-17 Hex Nut M3 PW01-00140 69 Clip 8mm PW01-00022

54-18 Carburettor Gasket PW01-00140 70 Vacuum Pump PW01-00148

54-19 Choke Assembly PW01-00140 71 Clip 7mm PW01-00027

54-20 Block Spring PW01-00140 72 Vacuum Pump Inlet PW01-00149

54-21 Step Motor PW01-00140 73 Clip 8mm PW01-00022

54-22 Cross Head Screw M3x8 PW01-00140 74 Self Tapping Screw 4.8x16 PW01-00061

54-23 Choke Block PW01-00140 75 Fuel Valve PW01-00150

54-24 Cross Head Screw M4x12 PW01-00140 76 Plastic Case Left PW01-00151

54-25 Step Motor Support PW01-00140 77 Cross Head Screw M5x30 PW01-00152

54-26 Choke Lever Assembly PW01-00140 78 Maintenance Cover Left PW01-00153

54-27 Washer M3 PW01-00140 79 Bolt M6x16 PW01-00154

54-28 Cotter Pin PW01-00140 80 Cross Head Screw M4x25 PW01-00155

54-29 Choke Lever Spring PW01-00140 81 Bulb Ring Holder PW01-00156

54-30 Choke Lever PW01-00140 82 Self Tapping Screw 4.2x16 PW01-00157

55 Clip 8mm PW01-00022 83 Battery Access Cover PW01-00158

56 Carburettor Inlet PW01-00141 84 Cross Head Screw M4x16 PW01-00065

57 Clip 8mm PW01-00022 85 Washer M4 PW01-00064

58 Fuel Filter PW01-00142 86 Fuel Valve Knob PW01-00159

59 Clip 8mm PW01-00022 87 Square Clip Nut PW01-00060

60 Air Tube PW01-00143 88 Case Bracket PW01-00160

61 Clip 8mm PW01-00022 89 Cross Head Screw M5x8 PW01-00161

62 Self Tapping Screw 4.8x16 PW01-00061 90 Flange Bolt M5 PW01-00077

63 Clip 9mm PW01-00020 91 Recoil Cover Frame PW01-00162

64 Fuel Pump Tube PW01-00144 92 Control Panel Assembly PW01-00163

65 Hex Nut M4 PW01-00145 93 Self Tapping Screw 4.2x13 PW01-00093

66 Fuel Pump Assembly PW01-00146 94 Cross Head Screw M5x12 PW01-00018

66-1 Fuel Pump Base PW01-00146 95 Maintenance Cover Top PW01-00164

66-2 Fuel Pump Pad PW01-00146 96 Maintenance Cover Right PW01-00165

66-3 Fuel Pump Spring PW01-00146 97 Square Clip Nut PW01-00060

66-4 Spring Washer PW01-00146 98 Clip 10mm PW01-00048

66-5 Fuel Pump Rubber PW01-00146 99 Air Pipe PW01-00166

24

PARTS LIST Ref. No Description SIP Part No Ref. No. Description SIP Part No.

1 Engine PW01-00105 33 Battery Case PW01-00127

2 Muffler Seal PW01-00106 34 Flange Bolt M8x25 PW01-00128

3 Ignition Coil PW01-00107 35 Rubber Foot PW01-00129

4 Flange Bolt M6x20 PW01-00024 36 Self Tapping Screw 4x16 PW01-00104

5 Stator 230v PW01-00108 37 Flange Bolt M5x12 PW01-00039

6 Flange Bolt M5x30 PW01-00109 38 Flange Bolt M6 PW01-00042

7 Flywheel 2kw PW01-00110 39 Engine Base Support PW01-00130

8 Fan Pad PW01-00111 40 Voltage Regulator PW01-00131

9 Flange Bolt M12x1.25 PW01-00112 41 Flange Bolt M6x16 PW01-00011

10 Flywheel Fan PW01-00113 42 Vibration Mount Long PW01-00132

11 Starter Cover PW01-00114 43 Vibration Mount Short PW01-00133

12 Flange Bolt M6x12 PW01-00008 44 Ignition Coil Protector PW01-00134

13 Hi Voltage Wire Sleeve PW01-00115 45 Cross Head Screw M3x8 PW01-00070

14 Fan Cover PW01-00116 46 Winding PW01-00135

15 Flange Bolt M5x16 PW01-00013 47 Carburettor Gasket PW01-00136

16 Recoil Bracket Assembly PW01-00117 48 Carburettor Backlit Pad PW01-00137

16-1 Recoil Cover Bracket PW01-00117 49 Carburettor Connector PW01-00138

16-2 Rope Ring PW01-00117 50 Hex Bolt M6x25 PW01-00088

17 Cross Head Screw M5x12 PW01-00018 51 Washer M6 PW01-00086

18 Recoil PW01-00117 52 Spring Washer M6 PW01-00087


20 Fuel Tank Cap PW01-00118 54 Carburettor Complete PW01-00140

21 Fuel Tank Filter PW01-00119 54-1 Carburettor Pipe PW01-00140

22 Fuel Tank Cover PW01-00120 54-2 Carburettor Gasket PW01-00140

23 Fuel Tank Metal PW01-00121 54-3 Carburettor 2kw PW01-00140

24 Clip 10mm PW01-00048 54-4 Self Tapping Screw 4x12 PW01-00140

25 Fuel Tank Outlet PW01-00122 54-5 Air Filter Case PW01-00140

26 Clip 7mm PW01-00027 54-6 Filter Foam PW01-00140

27 Fuel Tank Rubber Seal PW01-00123 54-7 Flange Bolt M6x70 PW01-00140

28 Wire Protector PW01-00124 54-8 Foams PW01-00140

29 Self Tapping Screw 4x16 PW01-00104 54-9 Foam Cover PW01-00140

30 Cross Head Screw M5x12 PW01-00018 54-10 Self Tapping Screw 3x10 PW01-00140

31 Fuel Tank Support PW01-00125 54-11 Self Tapping Screw 3.5x10 PW01-00140

32 Inverter Block 2kw 230v PW01-00126 54-12 Filter Cover PW01-00140

9

GETTING TO KNOW YOUR INVERTER GENERATOR

03951 Ti-1002:

Ref. No. Description Ref. No. Description

1 Exhaust 10 Maintenance Cover

2 Choke 11 Earth / Ground Terminal

3 Air Vent 12 DC Socket

4 Fuel Cap 13 DC Circuit Breaker

5 Fuel Valve 14 Engine Switch

6 Recoil Starter 15 Low Oil Indicator

7 Maintenance Cover 16 Pilot / Power Indicator

8 Economy Control Switch 17 Overload Indicator

9 AC Socket

4

5

3 2 1

6 7

8 9 10

13 12 11

14 17 16 15

10

GETTING TO KNOW YOUR INVERTER GENERATOR

Ref. No. Description Ref. No. Description

1 Exhaust 10 Economy Control Switch

2 Choke 11 Recoil Starter

3 Fuel Cap 12 DC Socket

4 Primer Bowl 13 DC Circuit Breaker

5 Fuel Valve 14 AC Socket

6 Maintenance Panel A 15 Low Oil Indicator

7 Engine Switch 16 Pilot / Power Indicator

8 Earth / Ground Terminal 17 Overload Indicator

9 Maintenance Panel B

03953: Ti-2002

4

5

6

3 2 1

12 11 10

13

14

7 8

17 16 15

9

23

EXPLODED DRAWING

22

PARTS LIST 69 Clip 8mm PW01-00022 103 Exhaust Pipe PW01-00085

70 Fuel Filter PW01-00056 104 Washer M6 PW01-00086

71 Threaded Bolt PW01-00057 105 Spring Washer M6 PW01-00087

72 Filter PW01-00058 106 Hex Bolt M6x25 PW01-00088

73 Filter Foam PW01-00059 107 Washer M6 PW01-00086

74 Square Clip Nut PW01-00060 108 Spring Washer M6 PW01-00087

75 Self Tapping Screw 4.8x16 PW01-00061 109 Hex Bolt M6x25 PW01-00088

76 Fuel Valve PW01-00062 110 Square Clip Nut PW01-00060

77 Fuel Valve Knob PW01-00063 111 Plastic Case Right PW01-00089

78 Washer M4 PW01-00064 112 Flange Bolt M5 PW01-00077

79 Cross Head Screw M4x16 PW01-00065 113 Maintenance Cover Top PW01-00090

80 Recoil Cover Frame PW01-00066 114 Cross Head Screw M5x12 PW01-00018

81 Clip 10mm PW01-00048 115 Control Panel PW01-00091

82 Air Tube PW01-00067 116 Self Tapping Screw 4x12 PW01-00079

83 Clip 11mm PW01-00050 117 Ground Block PW01-00092

84 Exhaust Tube PW01-00068 118 Flange Bolt M5x16 PW01-00013

85 Carburettor Gasket Small PW01-00069 119 Self Tapping Screw 4.2x13 PW01-00093

86 Cross Head Screw M3x8 PW01-00070 120 Self Tapping Screw 4.2x13 PW01-00093

87 Step Mortor PW01-00071 121 Muffler Shield Right PW01-00094

88 Cross Head Screw M4x12 PW01-00072 122 Clamp Spring PW01-00095

89 Step Motor Support PW01-00073 123 Muffler PW01-00096

90 Choke Block PW01-00074 124 Case Vent PW01-00097

91 Block Spring PW01-00075 125 Cross Head Screw M5x12 PW01-00018

92 Clip 9mm PW01-00020 126 Fan Shield PW01-00098

93 Air Tube PW01-00076 127 Flange Bolt M5x16 PW01-00013

94 Clip 10mm PW01-00048 128 Fan PW01-00099

95 Flange Bolt M5 PW01-00077 129 Flange Bolt M10x1 PW01-00100

96 Air Filter Cover PW01-00078 130 Fan Hood PW01-00101

97 Self Tapping Screw M4x12 PW01-00079 131 Self Tapping Screw 3.5x12 PW01-00102

98 Plastic Case Left PW01-00080 132 Flange Bolt M5x16 PW01-00013

99 Cross Head Screw M5x20 PW01-00081 133 Muffler Shield Left PW01-00103

100 Maintenance Cover Left PW01-00082 134 Washer M4 PW01-00064

101 Cross Head Screw M6x16 PW01-00083 135 Self Tapping Screw 4x16 PW01-00104

100 Maintenance Cover Left PW01-00082 135 Self Tapping Screw 4x16 PW01-00104

101 Cross Head Screw M6x16 PW01-00083

11

OPERATING INSTRUCTIONS

Hot Surfaces: Always ensure that the generator is turned off and allowed to fully cool before any refuelling or maintenance procedures are car-ried out.

Ensure that the generator is on a flat level surface. • Remove the maintenance panel A. • Ensure that the generator is on a flat level surface. • Remove the filler cap / Dipstick by turning it anti-clockwise. • Slowly pour the oil into the crankcase using the supplied oil filler bottle. • Check the oil level by pushing the filler cap back into its hole up to the bottom

of the threads (do not screw the cap in). • Once the oil level is between the upper and the lower marks on the oil gauge

(see below), replace it and turn clockwise to fully tighten. The oil level should be checked every 8 hours or daily. The oil should be changed after the first 8 hours of operation; thereafter change the oil after 30 hours of operation or less if the generator is operated under constant heavy loads or in high ambient temperatures.

Oil Filler Cap / Dipstick

Upper Level

Lower Level

Filling the crankcase with oil / Checking the oil level:

Caution: The generator is drained of oil and fuel at the factory prior to shipping. SAE W15-30 oil or equivalent is recommended for these gen-erators.

12

OPERATING INSTRUCTIONS….cont

Fill with fuel:

Caution: Be sure oil level is maintained. Failure to do so will invalidate any warranty you may have.

Flammable: The fuel used to run this generator (unleaded petrol) is highly flammable. Never re-fuel the generator whilst it is running. Do not re-fuel near naked flames or other possible ignition sources.

Note: Never overfill the fuel tank; leave a small air gap at the top. Fuel capacity: approx. 2.7 Litres Ti-1002 & 6.5 Litres Ti-2002.

Note: When re-fuelling always ensure that the fuel filter (supplied) is in place under the filler cap, as foreign matter or debris will cause dam-age to the engine and greatly reduce the life of the generator.

To re-fuel the generator: 1. Remove the fuel cap. 2. Carefully pour the petrol into the tank to the desired level and replace the fuel cap. 3. Remove any spilt fuel from the generator and surrounding area to avoid any risk of fire. The generator should now be ready to run.

Fuel Filter

21

PARTS LIST Ref. No Description SIP Part No Ref. No. Description SIP Part No.

1 Engine PW01-00001 35 Fuel Tank Cap PW01-00030

2 Stator PW01-00002 36 Fuel Tank Filter PW01-00031

3 Bolt M5x25 PW01-00003 37 Fuel Tank Cover PW01-00032

4 Flywheel Assembly PW01-00004 38 Fuel Tank PW01-00033

5 Flange Nut M10x1.25 PW01-00005 39 Clip 9mm PW01-00020

6 Flywheel Fan PW01-00006 40 Fuel Tank Outlet PW01-00034

7 Clutch Connector PW01-00007 41 Clip 7mm PW01-00027

8 Flange Bolt M6x12 PW01-00008 42 Tube Sleeve PW01-00035

9 Starter Cover PW01-00009 43 Fuel Tank Rubber Seal PW01-00036

10 Washer M8 PW01-00010 44 Inverter Block PW01-00037


12 Fan Cover PW01-00012 46 Rubber Foot PW01-00038


14 Ignition Coil PW01-00014 48 Engine Frame PW01-00040

15 Self Tapping Screw 4.8x30 PW01-00015 47 Flange Bolt M6x35 PW01-00041

16 Recoil PW01-00016 50 Flange Bolt M6 PW01-00042

17 Flange Bolt M6x12 PW01-00008 51 Voltage Regulator Mount PW01-00043

18 Ignition Coil Protector PW01-00017 52 Voltage Regulator PW01-00044

19 Cross Head Screw M5x12 PW01-00018 53 Flange Bolt M6 PW01-00042

20 Recoil Cover Bracket PW01-00019 54 Vibration Mount PW01-00045

21 Clip 9mm PW01-00020 55 Flange Bolt M6x16 PW01-00011

22 Vacuum Pump Air Hose PW01-00021 56 Engine Base Support PW01-00046

23 Clip 8mm PW01-00022 57 Flange Bolt M6 PW01-00042

24 Clip 8mm PW01-00022 58 Flange Bolt M5x12 PW01-00039

25 Vacuum Pump Outlet PW01-00023 59 Sensor PW01-00047


27 Flange Bolt M6x20 PW01-00024 51 Air Hose Short PW01-00049

28 Vacuum Pump PW01-00025 62 Clip 11mm PW01-00050

29 Clip 8mm PW01-00022 63 Tube Connector PW01-00051

30 Vacuum Pump Inlet PW01-00026 64 Carburettor Backlit Pad PW01-00052

31 Clip 7mm PW01-00027 65 Carburettor Gasket Large PW01-00053

32 Nut M8 PW01-00028 66 Carburettor PW01-00054

33 Flange Bolt M6x12 PW01-00008 67 Clip 8mm PW01-00022

34 Ignition System PW01-00029 68 Carburettor Inlet PW01-00055

20

EXPLODED DRAWING

13


Starting the engine:

Step 1: ⇒ Turn the main engine switch to the on (1) position.

Step 2: ⇒ Turn the fuel tap to the on position.

Step 3: ⇒ Slide the choke lever to the left.

Note: The choke may not be needed if the engine is already warm or the ambient temperature is hot.

03951 Ti-1002 03953 Ti-2002

Engine Switch

Caution: Never start the engine with any load connected to the gen-erator.

14

OPERATING INSTRUCTIONS….cont OPERATING INSTRUCTIONS….cont

Step 4 (Ti-1002 only): ⇒ Open the air vent valve on the fuel cap (Ti-1002 only) ⇒ Hold the fuel cap firmly so that it does not move and turn the vent valve clock-

wise to the open position.

Off

On

Step 5: ⇒ Hold the handle of the generator firmly with one hand. ⇒ Grip the recoil start handle and slowly pull the cord until it engages, then pull

sharply until the engine starts.

Note: It may take a few sharp pulls to get the engine started.

Step 6: ⇒ Once the engine is running and warm enough, slide the choke lever to the right

’open’ position.

Note: Once the engine has started slowly release the recoil and allow the cord to be retracted.

Note (Ti-2002 only): The 1st time the generator is used, if the fuel was drained from the generator after its last use, or if the fuel ran out. Pump the primer bulb 10 times to introduce fuel to the carburettor.

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1. Remove the fuel tank cap and filter. 2. Clean the filter with solvent, if damaged then replace. 3. Wipe the filter and insert it back in. 4. Ensure the tank cap is tightly secured. Clean The Spark Arrestor (periodically). If the exhaust spark arrestor is unclean, the engines performance will be affected and can cause excessive noise. Clean and maintain the spark arrestor regularly, every six months and more frequently if the generator runs in an unclean area. 1. Remove the M6 screws and open the muffler cover. 2. Remove the two M4 screws on the spark arrestor. 3. Take out the spark arrestor. 4. Check the spark arrestor, clean or replace if necessary.

MAINTENANCE INSTRUCTIONS….cont

Hot Surfaces: The muffler / exhaust reach temperatures that can cause serious burns if touched, never touch hot surfaces. Before cleaning the spark arrestor always make sure the generator has stopped and has completely cooled down.

Transportation And Storage. To prevent fuel spillage when transporting or during temporary storage, the generator should be stored upright in its normal operating position, ideally with all of the fuel re-moved and with the engine switch off. The fuel cap vent (Ti-1002 only) lever is turned counter clockwise to the off position - Allow the engine to cool well before turning the fuel cap vent lever to the off position. Long Term Storage (1 month or greater). 1. Be sure the storage area is free of excessive humidity and dust. 2. Completely drain the fuel from the tank. Open the fuel valve, start the engine and

operate it in the idle position until all remaining fuel is used and the engine stops automatically.

3. Discharge the oil. 4. Remove the spark plug and fill the cylinder with 1 tablespoon of fresh oil. Pull the

starting cord 3-4 times to discharge the remaining oil then reinstall the spark plug. 5. Pull the starting cord slowly until the resistance is strong, this indicates that the pis-

ton is moving to the top of the compression stoke and the valves will be closed.

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MAINTENANCE INSTRUCTIONS

Change The Engine Oil (every 30 hours of use). 1. Remove the maintenance panel A. 2. Turn the oil filler cap counter clockwise and remove from the oil tank. 3. Fit the oil drain tube in its place pour the oil out of the oil into a suitable container. 4. Fill the oil reservoir to the max level with fresh oil, we recommend the use of

SAE15W-30 oil. 5. Replace the oil filler cap and maintenance panel. Check The Air Filter (every 50 hours of use) 1. Remove the maintenance panel A. 2. Remove the air filter cover screws . 3. Remove the air filter cover. 4. Remove the air filter element. 5. If the air filter is damaged contact your local distributor to purchase a replace-

ment, If the filter is dirty wash the filter in a solution of warm water and mild deter-gent and rinse thoroughly, leave the filter to drive completely, once dried immerse the filter in clean engine oil and squeeze the filter to remove excess oil - filter should only be damp with oil.

6. Put the filter back into its original position and replace the air filter cover etc. Check The Spark Plug (every 50 hours of use). 1. Remove the top maintenance panel B. 2. Remove the spark plug cap from the spark plug. 3. Use the supplied spark plug spanner to remove the spark plug. 4. Check for discoloration and remove any carbon build up. 5. Check the spark plug gap, it should be between 0.6 and 0.7mm, Adjust if neces-

sary. 6. Check the overall condition of the plug and replace if damaged. 7. Reinstall the plug, spark plug cap and maintenance panel. Check The Fuel Tank Filter (periodically). Just under the fuel cap is a fuel filter, check this filter periodically and remove any contaminants which may have accumulated.

Caution: Always turn off the generator and allow to fully cool before carrying out any maintenance procedures.

15

Note: Allow the engine to run with no load applied for a few minutes to allow the engine to come up to running temperature.


Note: When the generator is first started, the overload indicator may light up for a few seconds - This is normal.

Economy Switch: When the economy control switch is turned on, the engine speed varies according to the load connected to the generator. This results in decreased fuel costs and less noise. When the economy switch is turned off, the engine runs at 5500 rpm regardless of the load connected.

Caution: The economy control does not work effectively if the con-nected load requires ‘bursts’ of power. The economy control should be turned off when connecting high load appliances, or when connecting to the DC output.

Indication Lights:

Pilot: The pilot light (green) will be on, and remain on during normal operation. Overload Indicator: The overload indicator (red) will light if there is an overload or a short circuit in the con-nected appliance. If this happens, proceed as follows: 1. Turn off any connected devices and stop the engine. 2. Reduce the total wattage of devices to within the rated output of the generator

Overload

Pilot

Low Oil

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and check that they are functioning correctly. 3. Check for any blockages restricting airflow, and clear. 4. Restart the engine and reconnect the device once everything is in order. Low Oil Indicator: The oil indicator light will light up when the oil level in the crankcase is low. Stop the engine allow to cool and add oil as shown on page ** Connecting Electrical Devices: The generator can supply 230v AC and 12v DC.


Using AC Power: Start the engine see page 13 Ensure that the device to be connected is turned off. Connect the device to the / a 230v AC socket / s. Proceed to use the device normally. Using DC Power:

Caution: Ensure that the device to be connected is in good working or-der and that the required power needed to run it is within those stated in the specifications for the generator.

Note: Any device which contains an inductive load (e.g. devices that contain a motor) may require more current on start-up.

Note: The DC output on the generator is for charging batteries only - see specifications on page 8

Caution: Make connections to the battery only after starting the engine.

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Stopping The Generator: In an emergency simply press the engine switch to the off position. In normal conditions: Remove any load from the generator. Turn the fuel tap to off. Press the engine switch to the off position. Turn the vent valve to off.

Set the economy switch to off. Start the engine.


Caution: To reduce the possibility of creating a spark near the battery, connect the battery charging lead to the battery first and then to the generator.

Connect the red wire to the positive terminal on the battery and the black wire to the negative terminal of the battery - NEVER REVERSE THE POLARITY! Connect the opposite end of the charging lead to the DC outlet of the generator. If battery has vent plugs, remove to allow ventilation.

Note: This not an intelligent battery charging system, therefore close monitoring of battery condition should be done during charging.

On completion of charging: Unplug the lead from generator Disconnect Negative clamp, then Positive clamp from the battery terminals. Turn off the generator.

Note: If the battery is too large for the generator, or if the battery is dam-aged it will attempt to take a load over that which the generator can give. The DC overload will then trip the output. If this happens, investigate the cause, wait a few minutes and reset the DC overload on the control panel.

Documents

Medusa - RS Components · Medusa Ti-1002 - SIP Pt. No. 03951 Medusa Ti-2002 - SIP Pt. No. 03953 Conforms to the requirements of the following directive(s), as indicated. 2006/95/EC