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www.siemens.com/drives Medium-Voltage Drive SINAMICS SM150 Type 6SL3845-2NN41-8AD0 Operating Instructions Installation Instructions Edition 10/2019 This documentation pertains to EXAMPLE

Medium-Voltage Drive...This documentation pertains to EXAMPLE 28.10.2019 13:21 V32.00 Medium-Voltage Drive SINAMICS SM150 Type 6SL3845-2NN41-8AD0 Operating Instructions Installation

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  • www.siemens.com/drives

    Medium-Voltage Drive

    SINAMICS SM150Type 6SL3845-2NN41-8AD0

    Operating InstructionsInstallation Instructions

    Edition 10/2019

    This documentation pertains toEXAMPLE

  • 28.10.2019 13:21V32.00

  • Medium-Voltage Drive

    SINAMICS SM150Type 6SL3845-2NN41-8AD0

    Operating InstructionsInstallation Instructions

    This documentation pertains toEXAMPLE

    Edition 10/2019

    Introduction 1

    Safety instructions 2

    Description 3

    Preparations for use 4

    Installation 5

    Electrical connection 6

    Start-up 7

    Operation 8

    Maintenance 9

    Spare parts 10

    Disposal 11

    Service & Support A

    Technical data and drawings B

    Checklists and forms C

  • Legal informationWarning notice system

    This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

    DANGERindicates that death or severe personal injury will result if proper precautions are not taken.

    WARNINGindicates that death or severe personal injury may result if proper precautions are not taken.

    CAUTIONindicates that minor personal injury can result if proper precautions are not taken.

    NOTICEindicates that property damage can result if proper precautions are not taken.If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

    Qualified PersonnelThe product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

    Proper use of Siemens productsNote the following:

    WARNINGSiemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

    TrademarksAll names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

    Disclaimer of LiabilityWe have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

    Siemens AGLarge Drives ApplicationsVogelweiherstr. 1-1590441 NÜRNBERGGERMANY

    Document order number: 0005000025-038452Ⓟ 10/2019 Subject to change

    Copyright © Siemens AG 2018 - 2019.All rights reserved

  • Table of contents

    1 Introduction.................................................................................................................................................13

    1.1 About these instructions.........................................................................................................13

    2 Safety instructions ......................................................................................................................................15

    2.1 Warning symbol on the device ...............................................................................................15

    2.2 Qualified personnel ................................................................................................................15

    2.3 The 5 safety rules...................................................................................................................15

    2.4 Safe handling .........................................................................................................................16

    2.5 Electromagnetic fields in electrical power engineering installations ......................................19

    2.6 Components that can be destroyed by electrostatic discharge (ESD)...................................19

    2.7 Information for nominated persons in control of an electrical installation...............................202.7.1 Proper usage..........................................................................................................................202.7.2 Grounding concept.................................................................................................................222.7.3 Installation site safety.............................................................................................................222.7.4 Measures for operator protection in electromagnetic fields ...................................................23

    2.8 Residual risks.........................................................................................................................23

    2.9 Security information ...............................................................................................................25

    3 Description..................................................................................................................................................27

    3.1 Applications............................................................................................................................27

    3.2 Safety concept .......................................................................................................................273.2.1 Safety components and functions ..........................................................................................273.2.2 External safety components...................................................................................................283.2.3 Protection and monitoring functions of internal components .................................................283.2.4 Protection and monitoring functions for external components ...............................................29

    3.3 Design ....................................................................................................................................293.3.1 Components...........................................................................................................................293.3.2 Design of the Basic Line Module............................................................................................303.3.3 Design of the Motor Module ...................................................................................................313.3.4 Gating.....................................................................................................................................32

    3.4 Operating principle .................................................................................................................32

    3.5 Description of the components...............................................................................................333.5.1 SIMOTION Control Unit .........................................................................................................333.5.2 Power Stack Adapter .............................................................................................................343.5.3 Terminal Modules...................................................................................................................353.5.4 Voltage Sensing Module ........................................................................................................363.5.5 Precharging............................................................................................................................363.5.6 Electromechanical door interlock system...............................................................................363.5.7 Make-proof grounding switch .................................................................................................373.5.8 Circuit-breaker (provided by the customer)............................................................................37

    SINAMICS SM150 6SL3845-2NN41-8AD0Operating Instructions Rev.201910281321 EXAMPLE 5

  • 3.5.9 Converter transformer ............................................................................................................373.5.10 Actual value acquisition..........................................................................................................393.5.11 Common power supply ..........................................................................................................393.5.11.1 Field of application .................................................................................................................393.5.11.2 Design ....................................................................................................................................403.5.11.3 Connections ...........................................................................................................................403.5.12 DM10 diagnostics module......................................................................................................413.5.12.1 Functions................................................................................................................................413.5.12.2 Signal processing...................................................................................................................423.5.12.3 Voltage monitoring .................................................................................................................433.5.13 Re-cooling unit ......................................................................................................................443.5.13.1 Re-cooling unit requirements .................................................................................................443.5.13.2 Operating principle of the re-cooling unit ...............................................................................443.5.13.3 The internal deionized water circuit........................................................................................453.5.14 Customer terminal strips ........................................................................................................45

    3.6 Description of options.............................................................................................................463.6.1 NAMUR terminal strip (option B00)........................................................................................463.6.2 Isolation amplifiers for optional analog inputs (option E86)....................................................463.6.3 Isolation amplifiers for optional analog outputs (option E87) .................................................463.6.4 Additional Terminal Module TM31 (option G61) ....................................................................473.6.5 Additional Terminal Module TM15 (option G63) ....................................................................473.6.6 PADU8 diagnosis module (option G66) .................................................................................483.6.7 Pulse distributor for splitting speed encoder signal (option G70)...........................................483.6.8 Optical bus terminal (OBT) for PROFIBUS (option G71) .......................................................483.6.9 Indicator lamps in the cabinet door (option K20)....................................................................483.6.10 Display instruments in the cabinet door for voltage, current, speed, and output plus

    indicator lamps (option K21) ..................................................................................................493.6.11 Safe Torque Off......................................................................................................................493.6.11.1 Safety information regarding the "Safe Torque Off / safe standstill" function ........................503.6.12 dv/dt filter (option L10) ...........................................................................................................523.6.13 Motor-side grounding switch (option L49) ..............................................................................533.6.14 Cabinet illumination and service socket in closed-loop control unit (option L50) ...................543.6.15 Disconnector at the drive output (option L51) ........................................................................543.6.16 Circuit breaker at the drive output (option L52)......................................................................543.6.17 EMERGENCY STOP Category 1 (option L60) ......................................................................543.6.18 Safety locking system (option M10) .......................................................................................553.6.19 Power cable connection at the drive input from above (option M13) .....................................553.6.20 Signal and control cable (max. 2.5 mm²) (option M32) ..........................................................553.6.21 IP54 degree of protection (option M54)..................................................................................563.6.22 Redundant fan in the power unit (option M61) .......................................................................563.6.23 Suitability for marine use (option M66)...................................................................................563.6.24 Capacitor Modules to increase the DC-link capacitance (option N08)...................................563.6.25 Controlled outgoing circuit for auxiliary equipment 400 V 3 AC (option N30) .......................573.6.26 Sine-wave filter (option Y15) ..................................................................................................57

    4 Preparations for use ...................................................................................................................................59

    4.1 Requirements for installation location ....................................................................................59

    4.2 Inspections when receiving the delivery.................................................................................594.2.1 Scope of delivery....................................................................................................................594.2.2 Checking shock and tilt indicators..........................................................................................604.2.3 Checking the load handling attachments ...............................................................................61

    Table of contents

    SINAMICS SM150 6SL3845-2NN41-8AD06 Operating Instructions Rev.201910281321 EXAMPLE

  • 4.3 Transportation ........................................................................................................................624.3.1 Transport markings ................................................................................................................624.3.2 Transport requirements..........................................................................................................624.3.3 Observe center of gravity .......................................................................................................634.3.4 Transport with a fork-lift truck.................................................................................................634.3.5 Transport with a crane ...........................................................................................................644.3.6 Using lifting rods.....................................................................................................................644.3.7 Transporting transportation units packed in boxes ................................................................66

    4.4 Unpacking ..............................................................................................................................674.4.1 Removing the packaging........................................................................................................674.4.2 Removing load securing devices ...........................................................................................684.4.3 Lifting the cabinet off the transport pallet ...............................................................................684.4.4 Opening doors in preparation for use.....................................................................................694.4.5 Checking the shock and tilt indicators inside the cabinet.......................................................70

    4.5 Storage...................................................................................................................................704.5.1 Emptying the drive .................................................................................................................704.5.2 Storing a device .....................................................................................................................71

    5 Installation ..................................................................................................................................................73

    5.1 Safety instructions for assembly ............................................................................................73

    5.2 Tools required ........................................................................................................................74

    5.3 Preparations...........................................................................................................................745.3.1 Remove the rear panel...........................................................................................................745.3.2 Mounting the side panels .......................................................................................................74

    5.4 Screwing the transport units together ....................................................................................76

    5.5 Connect the capacitor cabinet with the power section ...........................................................77

    5.6 Connecting to the foundation .................................................................................................78

    5.7 Connecting the grounding bars ..............................................................................................79

    5.8 Connecting the DC bus ..........................................................................................................80

    5.9 Connecting the interface terminals.........................................................................................83

    5.10 Connecting the water circuits .................................................................................................83

    6 Electrical connection...................................................................................................................................85

    6.1 Safety instructions for electrical connections .........................................................................85

    6.2 Electromagnetic compatibility.................................................................................................87

    6.3 Potential concept....................................................................................................................90

    6.4 Electrical requirements...........................................................................................................90

    6.5 Connection .............................................................................................................................916.5.1 Manually unlocking power-unit doors.....................................................................................916.5.2 Connecting ground.................................................................................................................916.5.3 Preparations for connecting the power cables .......................................................................926.5.4 Connecting power cables.......................................................................................................926.5.5 Connect the power cable to the motor and the supply system ..............................................936.5.6 Connect the auxiliary voltage .................................................................................................95

    Table of contents

    SINAMICS SM150 6SL3845-2NN41-8AD0Operating Instructions Rev.201910281321 EXAMPLE 7

  • 6.5.7 Interconnecting optional connections.....................................................................................956.5.8 Connecting the re-cooling unit to the drive.............................................................................956.5.9 Fastening the cable ducts with cable ties...............................................................................96

    6.6 Mounting the rear panel .........................................................................................................96

    7 Start-up ......................................................................................................................................................97

    8 Operation....................................................................................................................................................99

    8.1 Safety instructions for operation.............................................................................................99

    8.2 Operating the drive...............................................................................................................100

    8.3 Touch screen operator panel ...............................................................................................101

    8.4 Parameter ............................................................................................................................1028.4.1 Parameters...........................................................................................................................1028.4.2 Parameter types...................................................................................................................102

    8.5 Functions..............................................................................................................................1038.5.1 Setpoint channel and closed-loop control ............................................................................1038.5.1.1 Setpoint channel ..................................................................................................................1038.5.1.2 Vector control .......................................................................................................................1078.5.1.3 U/f control .............................................................................................................................1108.5.2 Analog and digital inputs/outputs .........................................................................................1118.5.2.1 Analog outputs .....................................................................................................................1118.5.2.2 Additional settings for analog outputs ..................................................................................1138.5.2.3 Scaling the input signal of the analog inputs........................................................................1168.5.2.4 Digital inputs/outputs............................................................................................................1178.5.2.5 Digital outputs ......................................................................................................................1188.5.3 Monitoring functions and protective functions ......................................................................1198.5.3.1 Insulation monitoring ............................................................................................................1208.5.3.2 Tripping of the circuit-breaker in case of undervoltage ........................................................1218.5.3.3 DC-link short-circuiter...........................................................................................................1218.5.3.4 Protection responses in an emergency................................................................................1228.5.3.5 Vdc-max closed-loop control................................................................................................1228.5.3.6 Speed monitoring with incremental encoder ........................................................................1248.5.3.7 Controlled stop, EMERGENCY STOP category 1 ...............................................................125

    8.6 Fault and system messages ................................................................................................1258.6.1 External alarms and faults....................................................................................................1258.6.2 Message from the grounding switch ....................................................................................1268.6.3 Diagnosis .............................................................................................................................1278.6.3.1 Indicating and rectifying faults..............................................................................................1278.6.3.2 Diagnostics via LEDs ...........................................................................................................1278.6.3.3 Diagnostics via parameters..................................................................................................129

    9 Maintenance .............................................................................................................................................133

    9.1 Safety instructions for maintenance .....................................................................................133

    9.2 Grounding the system ..........................................................................................................1359.2.1 Grounding with a grounding device......................................................................................1359.2.2 Grounding using a make-proof grounding switch.................................................................137

    9.3 Opening the doors................................................................................................................1389.3.1 Opening the power unit doors for maintenance work...........................................................1389.3.2 Manually unlocking power unit doors ...................................................................................139

    Table of contents

    SINAMICS SM150 6SL3845-2NN41-8AD08 Operating Instructions Rev.201910281321 EXAMPLE

  • 9.3.3 Secure locking system (option M10) ....................................................................................140

    9.4 Inspection and maintenance ................................................................................................1419.4.1 Inspection.............................................................................................................................1419.4.2 Checklist...............................................................................................................................1419.4.3 Cleaning ...............................................................................................................................1429.4.3.1 Cleaning aluminum parts .....................................................................................................1439.4.4 Visual inspections ................................................................................................................1439.4.4.1 Equipment for visual inspections..........................................................................................1439.4.4.2 Checking hoisting solenoids and security bolts....................................................................1439.4.4.3 Checking the isolating clearances........................................................................................1439.4.4.4 Checking the capacitor release............................................................................................1449.4.4.5 Checking the cable and screw terminals..............................................................................1449.4.4.6 Checking the plug connections. ...........................................................................................1449.4.5 Replacing filter mats.............................................................................................................1459.4.6 Replacing the filter mats in the roof assembly .....................................................................1459.4.7 Maintaining the fan...............................................................................................................146

    9.5 Repair...................................................................................................................................1479.5.1 Torques ................................................................................................................................1479.5.2 Replacing the AVT combination module ..............................................................................1499.5.3 Replacing the operator panel ...............................................................................................1499.5.3.1 Replacing the operator panel ...............................................................................................1499.5.4 Replacing the CompactFlash card .......................................................................................1519.5.5 Replacing the phase module or diode module.....................................................................1529.5.5.1 Attaching the changing device to the stacker.......................................................................1529.5.5.2 Replacing the phase module................................................................................................1539.5.5.3 Replacing the diode module.................................................................................................1619.5.6 Replacing the Power Stack Adapter ....................................................................................1659.5.7 Replace the sponge for the leak detector ............................................................................1669.5.8 Replacing fuses....................................................................................................................1679.5.9 Replacing the current transformer........................................................................................1689.5.10 Door interlock system...........................................................................................................1689.5.11 Replacing the precharging transformer................................................................................1689.5.12 Replacing the precharging rectifier ......................................................................................170

    10 Spare parts ...............................................................................................................................................171

    11 Disposal....................................................................................................................................................173

    11.1 Disposing of packaging material ..........................................................................................173

    11.2 Removing device components and old devices ...................................................................173

    A Service & Support.....................................................................................................................................175

    B Technical data and drawings....................................................................................................................177

    B.1 Technical specifications .......................................................................................................177B.1.1 Standards and regulations ...................................................................................................177

    C Checklists and forms ................................................................................................................................179

    C.1 Mechanical installation: Checklist ........................................................................................179

    C.2 Checklist for electrical installation ........................................................................................180

    Index.........................................................................................................................................................185

    Table of contents

    SINAMICS SM150 6SL3845-2NN41-8AD0Operating Instructions Rev.201910281321 EXAMPLE 9

  • Tables

    Table 3-1 Deionized water requirements.....................................................................................................45Table 3-2 Max. permissible cable lengths ...................................................................................................57Table 6-1 Dimensioning cables ...................................................................................................................90Table 6-2 Cable cross-sections ...................................................................................................................91Table 6-3 Drive and motor connection terminals.........................................................................................94Table 8-1 Parameter..................................................................................................................................104Table 8-2 Parameter..................................................................................................................................105Table 8-3 Parameter..................................................................................................................................105Table 8-4 Parameter..................................................................................................................................106Table 8-5 LEDs of the Power Stack Adapters ..........................................................................................127Table 8-6 LEDs of the DM10 diagnostics module .....................................................................................128Table 9-1 Tightening torque for screws.....................................................................................................147Table 9-2 Tightening torques for screw terminals for copper cables without cable lug 1).........................148Table B-1 Standards and conformity .........................................................................................................177

    Figures

    Figure 2-1 ESD information ..........................................................................................................................20Figure 3-1 Design of the power unit..............................................................................................................30Figure 3-2 Basic Line Module with diodes in 12-pulse configuration............................................................31Figure 3-3 Phase module .............................................................................................................................32Figure 3-4 Overview of PSA interfaces.........................................................................................................35Figure 3-5 AVT combination module ............................................................................................................39Figure 3-6 Design when using IGCTs...........................................................................................................40Figure 3-7 Overview ....................................................................................................................................40Figure 3-8 Schematic diagram: Printed circuit board of the diagnostics module..........................................41Figure 3-9 Logical design of the DM10 diagnosis module............................................................................42Figure 3-10 Circuit diagram option L10 ..........................................................................................................52Figure 3-11 Connecting the motor to the dv/dt filter .......................................................................................53Figure 3-12 Connecting the motor to the sine-wave filter ...............................................................................58Figure 4-1 Example of attaching and displaying the shock and tilt indicators ..............................................61Figure 4-2 Example illustration of centers of gravity.....................................................................................63Figure 4-3 Lifting bar label ............................................................................................................................65Figure 4-4 Securing the lifting rods...............................................................................................................65Figure 4-5 Transporting a transportation unit (still in packaging) with a crane .............................................67Figure 4-6 Example: Label with instructions for opening the doors ..............................................................69Figure 5-1 Connecting the transport units ....................................................................................................75

    Table of contents

    SINAMICS SM150 6SL3845-2NN41-8AD010 Operating Instructions Rev.201910281321 EXAMPLE

  • Figure 5-2 Connecting the capacitor cabinet and the power section............................................................77Figure 5-3 Connecting cabinets....................................................................................................................79Figure 5-4 Removing the device fuse ...........................................................................................................80Figure 5-5 Removing the dust protection......................................................................................................80Figure 5-6 Connecting the DC bus ...............................................................................................................82Figure 6-1 Shield connection using a clip .....................................................................................................89Figure 6-2 Bridging shield gaps ....................................................................................................................89Figure 6-3 Potential concept.........................................................................................................................90Figure 6-4 Grounding lug..............................................................................................................................92Figure 6-5 Example: Connecting the power cables ......................................................................................92Figure 6-6 Connection of the supply-system power cable............................................................................94Figure 6-7 Schematic diagram: Fastening the cable ties..............................................................................96Figure 8-1 Operator panel .........................................................................................................................101Figure 8-2 Parameter types ........................................................................................................................102Figure 8-3 Switchover conditions................................................................................................................109Figure 8-4 Operating areas and characteristic curves for the induction motor with drive supply ...............110Figure 8-5 Example: Setting analog output 0 .............................................................................................112Figure 8-6 Potential supply of external signals ...........................................................................................117Figure 8-7 Digital signal output to the system I/O.......................................................................................118Figure 8-8 Networked structures for safe shutdown in an emergency .......................................................122Figure 9-1 Grounding points .......................................................................................................................135Figure 9-2 Example: Attaching the grounding spider..................................................................................136Figure 9-3 Attaching the grounding spider..................................................................................................137Figure 9-4 Make-proof-grounding switch closed.........................................................................................138Figure 9-5 Principle of the mechanical door interlock.................................................................................140Figure 9-6 Components of the secure locking system................................................................................140Figure 9-7 Example diagram: Replacing filter mats....................................................................................145Figure 9-8 Changing the filter in the roof assembly ....................................................................................146Figure 9-9 Example of an AVT combination module ..................................................................................149Figure 9-10 Remove the operator panel.......................................................................................................150Figure 9-11 Card slots ..................................................................................................................................151Figure 9-12 Attaching the changing device to the forklift truck .....................................................................153Figure 9-13 Attaching the changing device to the forklift truck .....................................................................153Figure 9-14 Lifting solenoid ..........................................................................................................................154Figure 9-15 Water connection ......................................................................................................................155Figure 9-16 Fiber-optic conductors and power supply cable ........................................................................155Figure 9-17 Busbar package ........................................................................................................................156Figure 9-18 Motor current acquisition module ..............................................................................................156Figure 9-19 Busbar .......................................................................................................................................157

    Table of contents

    SINAMICS SM150 6SL3845-2NN41-8AD0Operating Instructions Rev.201910281321 EXAMPLE 11

  • Figure 9-20 Installing the busbars ................................................................................................................157Figure 9-21 Insulators of the phase module and lifting lugs .........................................................................158Figure 9-22 Changing device: roller tracks ...................................................................................................158Figure 9-23 Changing device: joining the roller tracks..................................................................................159Figure 9-24 Changing device: stop brackets ................................................................................................159Figure 9-25 Diode module: water connection ...............................................................................................162Figure 9-26 Diode module: phase connections ............................................................................................162Figure 9-27 Diode module: insulators...........................................................................................................163Figure 9-28 Diode module: lugs....................................................................................................................163Figure 9-29 Changing device: roller tracks ...................................................................................................163Figure 9-30 Changing device: joining the roller tracks..................................................................................164Figure 9-31 Changing device: stop brackets ................................................................................................164Figure 9-32 Sponge......................................................................................................................................166Figure 9-33 Replacing the sponge................................................................................................................167Figure 9-34 Example: Replacing the precharging transformer .....................................................................169Figure 9-35 Replacing the precharging rectifier............................................................................................170

    Table of contents

    SINAMICS SM150 6SL3845-2NN41-8AD012 Operating Instructions Rev.201910281321 EXAMPLE

  • Introduction 11.1 About these instructions

    These Operating Instructions describe the device and provide you with information about handling it - from the initial shipment up to disposal. Keep these instructions for later use.

    Read these Operating Instructions and comply with the information provided in them. In this way you can ensure safe, problem-free operation and a long service life.

    Safety information and handling-related warnings are provided in these Operating Instructions. For your own safety, the safety of other persons and to avoid material damage, carefully follow these instructions when carrying out any work.

    If you have suggestions for improving the document, please contact our Service Center (Page 175).

    Text format featuresYou can find the following text format features in these instructions:

    1. Handling instructions are always formatted as a numbered list. Always perform the steps in the order given.

    ● Lists are formatted as bulleted lists.

    – Lists on the second level are hyphenated.

    Note

    The note provides you with additional information about the product itself, handling the product - and the relevant documentation.

    SINAMICS SM150 6SL3845-2NN41-8AD0Operating Instructions Rev.201910281321 EXAMPLE 13

  • Introduction1.1 About these instructions

    SINAMICS SM150 6SL3845-2NN41-8AD014 Operating Instructions Rev.201910281321 EXAMPLE

  • Safety instructions 2In the individual chapters of this document, you will find safety instructions that must be obeyed absolutely, for your own safety, to protect other people and to avoid damage to property. Carefully comply with the following safety instructions when performing all of the activities.

    See alsoSafety information regarding the "Safe Torque Off / safe standstill" function (Page 50)

    2.1 Warning symbol on the devicePlease observe the warning symbols attached to the device. The warning symbols have the following meaning:

    Warning symbol MeaningWarning: Voltage

    Warning: Hot surface

    General warning symbol: Observe the explanations about the hazard on the device labels.

    For transportation, observe the "transportation markings (Page 62)" on the device packaging.

    2.2 Qualified personnelThe product/system described in this documentation may only be operated by personnel qualified for the specific task in accordance with the relevant documentation for the specific task, in particular its warning notices and safety instructions. Because of their training and experience, qualified personnel can recognize any risks involved with handling these products/systems and avoid any possible dangers.

    2.3 The 5 safety rulesTo ensure your own personal safety as well as to avoid material damage, always comply with the safety-relevant instructions when carrying out any work. Also carefully comply with the 5 safety rules according to EN 50110‑1 "Working in a no-voltage state" in the specified sequence.

    SINAMICS SM150 6SL3845-2NN41-8AD0Operating Instructions Rev.201910281321 EXAMPLE 15

  • 5 safety rules 1. Disconnect the system.

    Also disconnect the auxiliary circuits, for example, anti-condensation heating.

    2. Secure against reconnection.

    3. Verify absence of operating voltage.

    4. Ground and short-circuit.

    5. Provide protection against adjacent live parts.

    To energize the system, apply the measures in reverse order.

    2.4 Safe handling

    Electric shock from external suppliesEven if the circuit breaker is open, parts of the drive can be under voltage (live) as a result of the auxiliary voltage at the premagnetization, precharging or demagnetization transformers. This danger is not limited to the drive, but can also occur with components that are electrically connected to the drive (e.g. circuit breakers or isolators). Touching live parts can result in death, serious injury and material damage

    ● Isolate all components that can feed voltage to the drive before commencing work.

    Electric shock due to high voltages in operationWhen operating this equipment very high voltages develop. Even after switching off the mains voltage, or while the connected machine is still turning, high voltages can remain for a prolonged length of time. High voltages can cause death or serious injury if the safety rules are not observed or if the equipment is handled incorrectly.

    ● Operate the device properly.

    ● Always follow the "The five safety rules (Page 15)" when performing any work.

    ● Service and maintain the device regularly and correctly.

    Electric shock if the grounding switch is defectiveA grounding switch is a component that has an associated certain probability of failure. This means that it is possible that the feedback signal regarding the switching state no longer matches the actual switching state of the grounding switch. This means that if the power unit door is open, hazardous voltages could still be present at the active parts of the drive. Touching the device can result in death or serious injury.

    ● Check the function of the grounding switch before carrying out any other work at the drive.

    ● Carefully comply with the 5 safety rules (Page 15).

    Safety instructions2.4 Safe handling

    SINAMICS SM150 6SL3845-2NN41-8AD016 Operating Instructions Rev.201910281321 EXAMPLE

  • Danger as a result of inactive safety functionsInactive safety functions or ones that have not been adapted can result in machine malfunctions. These malfunctions can result in death or severe injury.

    ● Before commissioning, carefully comply with the safety information and instructions provided in Chapters "Safety notes" and "Safe Torque Off / Safe standstill (option K80) (Page 50)".

    ● Carry out a safety inspection for functions relevant to safety on the entire system, including all safety-related components.

    ● Ensure that the safety functions used in your drives and automation tasks are adjusted and activated using the appropriate parameterizing.

    ● Carry out a function test.

    ● Only put your plant/system into live operation once you have ensured that the functions relevant to safety are operating correctly.

    Electric shock due to induced voltageRotating machinery can induce dangerous high voltages and synchronous motors that are not de-excited immediately can also pose a hazard. If the connection to the motor is not isolated or grounded, these voltages can also remain. Touching live parts can result in death or serious injury.

    ● Before opening the doors, wait until the connected machine has come to a standstill.

    Electric shock at DC link capacitorsHigh voltages are still present at the DC link capacitors even after shutdown. Touching live parts can result in death or serious injury.

    ● A label specifies the discharge times of the DC link capacitors. Only open the doors once these discharge times have elapsed.

    ● Observe the five safety rules when performing any work.

    Electric shock caused by high auxiliary voltagesHigh auxiliary voltages are still present even after shutdown. Touching live parts can result in death or serious injury.

    ● Observe the five safety rules when performing any work.

    Danger due to hazardous arcingHazards caused by arcing can occur as result of the following factors, for example:

    ● The input currents are exceeded.

    ● Incorrectly dimensioned circuit breaker or transformers.

    ● Incorrectly connected cables or cables that have not been connected.

    Safety instructions2.4 Safe handling

    SINAMICS SM150 6SL3845-2NN41-8AD0Operating Instructions Rev.201910281321 EXAMPLE 17

  • ● Contamination and dirt.

    ● Tools that have been forgotten, e.g. when mounting and installing the equipment.

    Arcing can result in death, serious injury or material damage.

    ● Make sure that the system is properly dimensioned and that the power cables are correctly connected. The maximum permissible input currents are listed in the "Technical specifications".

    ● Remove contamination and dirt.

    ● After installation and mounting, carefully check that no objects have been left in the device.

    Danger due to live stationary parts, moving or rotating parts Contact with the parts mentioned can result in death, serious physical injury or damage to property.

    ● Observe the instructions regarding installation and operation.

    ● Always take protective measures before touching any components.

    ● Do not remove any covers.

    Risk of burns due to hot component surfacesCertain components (e.g. heat sinks and reactors) can become very hot during operation. These components can remain hot for a long time after operation. Contact can result in serious injury, such as skin burns.

    ● After the device has been shut down, do not touch any hot components.

    Risk of injury at places that are difficult to accessIf you do not use appropriate protective equipment when working in places that are difficult to access you are at risk of injury. For example, sharp edges and splinters can cause injuries to the head and skin. If you carry out work in the upper section using unsuitable ladders or similar, you can fall and injure yourself.

    ● Use appropriate protective equipment, especially a hard hat and gloves.

    ● Use suitable steps or ladders when working in the upper area.

    Eye and skin injuries caused by deionized waterDeionized water is harmful to eyes and skin and can damage surfaces.

    ● Therefore, use appropriate protective clothing when you carry out any work on the drive. However, if your eyes or skin do come into contact with deionized water, rinse the affected area thoroughly with tap water as soon as possible.

    ● If deionized water leaks out, eliminate the source of the problem and remove the liquid from the surfaces affected.

    Safety instructions2.4 Safe handling

    SINAMICS SM150 6SL3845-2NN41-8AD018 Operating Instructions Rev.201910281321 EXAMPLE

  • Shutdown as a result of an incorrect residual current monitoring deviceIf you use a residual current monitoring device (RCD), it is possible that the residual current monitoring device will trip in error (nuisance trip). The converter may be switched off as a result of the protection device tripping in error.

    ● To minimize the risk of faulty trips, use a type-B RCD.

    2.5 Electromagnetic fields in electrical power engineering installations Electromagnetic fields are generated during operation of electrical power engineering installations. Electromagnetic fields can interfere with electronic devices, These devices can malfunction if electromagnetic fields are present.

    Interference with pacemakersThe functioning of cardiac pacemakers could be impaired by electromagnetic fields. Death or serious physical injury can result.

    ● It is therefore not permissible for people with pacemakers to stand close to the device.

    Data lossElectromagnetic fields can cause data loss to magnetic or electronic data storage media.

    ● Therefore, do not carry magnetic or electronic data storage media with you.

    Persons responsible for plants and systems can find additional information on electromagnetic fields under "Information for persons responsible for plants and systems (Page 20)."

    2.6 Components that can be destroyed by electrostatic discharge (ESD)

    ESD guidelines

    Material damage caused by electrostatic discharge.Electronic components can be destroyed in the event of improper handling, transport, storage, and shipping.

    Pack the electronic components in appropriate ESD packaging; e.g. ESD foam, ESD packaging bags and ESD transport containers.

    To protect your equipment against damage, follow the instructions given below.

    ● Avoid physical contact with electronic components. If it is essential that you perform work on these components, you must wear one of the following pieces of protective gear:

    – Grounded ESD wrist strap

    – ESD shoes or ESD shoe grounding strips if there is also an ESD floor.

    ● Do not place electronic components close to data terminals, monitors or televisions. Maintain a minimum clearance to the screen (> 10 cm).

    Safety instructions2.6 Components that can be destroyed by electrostatic discharge (ESD)

    SINAMICS SM150 6SL3845-2NN41-8AD0Operating Instructions Rev.201910281321 EXAMPLE 19

  • ● Electronic components should not be brought into contact with electrically insulating materials such as plastic foil, plastic parts, insulating table supports or clothing made of synthetic fibers.

    ● Bring components into contact only with ESD-compliant materials, e.g. ESD tables, ESD surfaces, ESD packaging.

    ● Only carry out measurements on the components if one of the following conditions is met:

    – The measuring device is grounded with a protective conductor, for example.

    – The measuring head of a floating measuring device has been discharged directly before the measurement.

    The necessary ESD protective measures for the entire working range for electrostatically sensitive devices are illustrated once again in the following drawings.Precise instructions for ESD protective measures are specified in the standard DIN EN 61340‑5‑1.

    a = Conductive floor covering 1) b = ESD furniturec = ESD shoes or ESD shoe grounding strips 2) d = ESD clothinge = ESD wrist strap f = Cabinet ground connection1) Only effective in conjunction with ESD shoes or ESD shoe grounding strips2) Only effective in conjunction with conductive floor covering

    Figure 2-1 ESD information

    2.7 Information for nominated persons in control of an electrical installation

    2.7.1 Proper usageThese devices are intended to be permanently installed in closed and dry rooms with a clean atmosphere. You can find the ambient and operating temperatures to be adhered to in the technical data. If the described environmental conditions are not observed, warranty claims and other claims may be rejected.

    Danger to life as a result of an explosionIf you operate the device in a hazardous zone, explosions can occur which can cause death, serious injuries or material damage.

    ● Never operate the device in an explosive atmosphere (hazardous zone).

    Safety instructions2.7 Information for nominated persons in control of an electrical installation

    SINAMICS SM150 6SL3845-2NN41-8AD020 Operating Instructions Rev.201910281321 EXAMPLE

  • Danger to life when not complying with proper use of the devicesImproper use of the devices described can result in death, severe injury or material damage.

    ● Please observe all instructions for proper use.

    The nominated person in control of an electrical installation must ensure that the following points are observed:● Follow the local and industry-specific safety and setup regulations. Observe the

    requirements in the guidelines specified in the "Standards and regulations" section of the "Technical data and drawings." Ensure that the specific safety and construction regulations and the regulations for using personal protective equipment are observed during all work.

    ● The operating instructions and the complete product documentation are always available when carrying out any work.

    ● The technical data as well as the specifications relating to the permissible installation, connection, ambient and operating conditions are taken into account at all times.

    ● Only qualified personnel or personnel supervised by responsible, skilled specialists are allowed to carry out basic planning and all work on the device.

    ● During shipping, specific transport conditions are adhered to.

    ● Assembly is performed according to assembly instructions. Separate cabinet units are connected properly (cables and busbars).

    ● All instructions for EMC-compatible installation, cabling, shielding, grounding, and for adequate auxiliary power supply are to be observed.

    ● Commissioning is only to be performed by qualified personnel trained for that purpose in accordance with the commissioning instructions.

    ● System configuration is carried out by an experienced system integrator. Additional system components - such as circuit-breaker, transformer, cables and motor - are coordinated and harmonized with one another for drive operation.

    ● The device is only operated in conjunction with the engineered components.

    ● Different operating modes, overloads, load cycles, and differing environmental conditions are permitted only after special arrangement with the manufacturer.

    Make use of the support and services offered by the relevant service center for planning, installation, commissioning, and servicing work. You can find the relevant contact person under "Service & Support (Page 175)".

    Safety instructions2.7 Information for nominated persons in control of an electrical installation

    SINAMICS SM150 6SL3845-2NN41-8AD0Operating Instructions Rev.201910281321 EXAMPLE 21

  • 2.7.2 Grounding conceptDraw-up a grounding concept and integrate the device into this concept. The grounding concept must take into consideration national provisions and system specifics. Ensure that the following criteria are fulfilled:

    ● At the installation site, the various subunits must be screwed together to establish a good electrical connection between them.

    ● If shield busbars are provided, these must be connected together.

    ● The protective grounding conductor must be connected to the system the grounding point. Select the highest cross-section of the protective grounding conductor from one of the following variants:

    – According to local wiring regulations

    – Calculated according to IEC 60364-5-54, 543.1

    – Half a phase conductor cross-section

    2.7.3 Installation site safety

    Danger due to an unsecured installation locationThis device is used in industrial power installations. Improper use, incorrect operation, insufficient maintenance, and access by unauthorized persons can lead to accidents. The results can be death, serious bodily injury or damage to property.

    ● Install the device in electrical rooms where only qualified personnel have access. If this is not possible, then ensure that a barrier prevents uncontrolled access. Use safety fences and appropriate signs, for example, to prevent unauthorized entry to the zone that has been fenced off.

    ● Place notices that indicate that only trained personnel are allowed to operate and carry out maintenance and repair work.

    ● To comply with safety regulations, equip plants and systems with additional monitoring and protective devices. Follow technical equipment legislation and accident prevention regulations.

    Note

    The converter will be supplied on request without an electromechanical door interlocking system if space is restricted. In this instance, the customer must provide an access interlock system compliant with IEC 61800-5 /-1.

    Note

    The drive does not have a grounding breaker at the input/output. The system operator must, therefore, ensure that there is sufficient grounding.

    Safety instructions2.7 Information for nominated persons in control of an electrical installation

    SINAMICS SM150 6SL3845-2NN41-8AD022 Operating Instructions Rev.201910281321 EXAMPLE

  • 2.7.4 Measures for operator protection in electromagnetic fieldsThe plant operator is responsible for taking the following appropriate measures (labels and hazard warnings) to adequately protect operating personnel against any possible risk.

    ● Observe the relevant nationally applicable health and safety regulations or the applicable national regulations in the country of installation. In Germany, "electromagnetic fields" are subject to regulations BGV B11 and BGR B11 stipulated by the German statutory industrial accident insurance institution.

    ● Display adequate hazard warning notices on the installation.

    ● Place barriers around hazardous areas.

    ● Take measures, e.g. using shields, to reduce electromagnetic fields at their source.

    ● Make sure that personnel are wearing the appropriate protective gear.

    2.8 Residual risksAccording to the EU machinery directive, machine manufacturers / plant operators must conduct a risk assessment of their machine. Plant operators must conduct a risk assessment of their plant. In particular, pay attention to Annex 1 "General Principles" of the EU machinery directive.

    Safety instructions2.8 Residual risks

    SINAMICS SM150 6SL3845-2NN41-8AD0Operating Instructions Rev.201910281321 EXAMPLE 23

  • Pay attention to the following residual risks:

    ● Unintentional movements of driven machine partsUnintentional movements of driven machine parts can occur during commissioning, operation, maintenance, and repair, e.g. from the following causes:

    – Hardware defects and/or software errors in the sensors, controllers, actuators, and connection technology

    – Response times of the controller and drive

    – Operating and/or environmental conditions outside of the specification

    – Condensation/conductive contamination

    – Parameterization, programming, cabling, and installation errors

    – Use of radio devices/cell phones in the immediate vicinity of the controller

    – External influences/damage

    ● High temperatures and emissionsA fault can occur as a result of the following, for example:

    – Component malfunctions

    – Software errors

    – Operating and/or environmental conditions outside of the specification

    – External influences/damage

    For instance, a fault can have the following effects:

    – Extraordinarily high temperatures, including open fires as a result of the fault

    – Emissions of light, noise, particles or gases

    Devices with "Open Type/IP20 degree of protection" must be installed in an electrical room or a comparable environment.

    ● Hazardous shock voltagesHazardous shock voltages can result from the following causes, for example:

    – Component malfunctions

    – Induction of voltages in moving motors

    – Operating and/or environmental conditions outside of the specification

    – Condensation/conductive contamination

    – External influences/damage

    ● The release of substances and emissions that are harmful to the environment Improper operation or the improper disposal of components can harm the environment.

    Safety instructions2.8 Residual risks

    SINAMICS SM150 6SL3845-2NN41-8AD024 Operating Instructions Rev.201910281321 EXAMPLE

  • ● Damage from pressure build-up during electric arcs in the event of a faultIf the building has not been designed correctly in terms of how it has been dimensioned, damage can result from the pressure that can possibly build up inside.

    ● Dangerous electric arcs during internal faultsThe devices have been designed according to the relevant IEC standards, and tested in line with strict type-testing procedures. They were developed and manufactured so that there is a very low probability of internal faults occurring. However, internal faults cannot be completely ruled out.

    WARNING

    Dangerous electric arcs during internal faults

    Defects such as damage to components, overvoltages, or loose parts, as well as exceptional operating statuses, can cause a failure within the enclosure. This can result in an internal electric arc. If an electric arc occurs and people are nearby, this could lead to death, serious physical injury, and damage to property.● Ensure that only qualified personnel perform any work that is required.● Observe the safety and operating instructions in this documentation and labels attached to

    the device for any work that is performed.

    2.9 Security informationSiemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks.

    In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one element of such a concept.

    Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place.

    For additional information on industrial security measures that may be implemented, please visit https://www.siemens.com/industrialsecurity (https://www.siemens.com/industrialsecurity).

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber threats.

    To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under https://www.siemens.com/industrialsecurity (https://www.siemens.com/industrialsecurity).

    Additional notes for this product are provided in the Internet.

    Safety instructions2.9 Security information

    SINAMICS SM150 6SL3845-2NN41-8AD0Operating Instructions Rev.201910281321 EXAMPLE 25

    https://www.siemens.com/industrialsecurityhttps://www.siemens.com/industrialsecurity

  • "SINAMICS Industrial Security" ManualNotes relating to Industrial Security are provided here (https://support.industry.siemens.com/cs/ww/de/view/109751848/en).

    "Security Guidelines for SIMATIC HMI devices" ManualNotes relating to Industrial Security for HMI devices are available here. (https://support.industry.siemens.com/cs/de/en/view/109481300)

    Safety instructions2.9 Security information

    SINAMICS SM150 6SL3845-2NN41-8AD026 Operating Instructions Rev.201910281321 EXAMPLE

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  • Description 33.1 Applications

    The drive is a medium-voltage drive for phase-rotation-controlled machines. The drive is a single drive designed for applications with a quadratic, constant load characteristic and no regenerative feedback. Typical applications include pumps, fans, compressors, extruders, mixers, and mills.

    3.2 Safety concept

    The device and its associated components are subject to an extensive safety concept. When used properly, the security concept guarantees safe installation, safe operation as well as safe service and maintenance.

    The safety concept encompasses safety components and functions to protect the device and operators. The device is also equipped with monitoring functions to protect external components.

    The device operates safely when the interlock and protection systems are functioning properly. Nevertheless, there are areas that are hazardous for personnel and that cause material damage if the safety information of all the instructions and the labels on the device are not strictly complied with.

    3.2.1 Safety components and functions

    The following safety components and functions are installed to protect personnel:

    ● The make-proof grounding switch for grounding the voltage DC link.

    ● The electromechanical door interlocking system prevents access to the power unit while operational. The doors cannot be opened until the grounding switch has been closed. The door for the control section, however, can be opened for monitoring purposes even during operation.

    ● The electromechanical interlock system for the make-proof grounding switch prevents the make-proof grounding switch from closing for the voltage DC link. The make-proof grounding switch can only be closed if the circuit-breaker is open and the DC link has been completely discharged.

    ● The EMERGENCY OFF mushroom pushbutton in the cabinet door is a pushbutton with mechanical interlock system for EMERGENCY OFF, Stop Category 0 (standard).

    SINAMICS SM150 6SL3845-2NN41-8AD0Operating Instructions Rev.201910281321 EXAMPLE 27

  • Note

    As option, the make-proof grounding switch also serves to ground the input side (option L48) and the output side (option L49).

    3.2.2 External safety components

    The following external components for the safety concept are provided:

    ● Circuit breakerMore detailed information is provided in Chapter Circuit-breaker (provided by the customer) (Page 37).

    ● Input-side transformerThe transformer on the input side must be configured in such a way that the maximum short-circuit current is not exceeded. Information on this is provided in the technical data sheet of the transformer.

    3.2.3 Protection and monitoring functions of internal components

    The internal components of the drive have the following protection and monitoring functions:

    ● Crowbar

    ● Device protection using monitoring systems:

    – Current monitoring

    – DC-link monitoring

    – Output voltage monitoring

    – Thermal monitoring of the power unit

    – Precharge monitoring

    – Insulation monitoring

    – Supply voltage monitoring

    – GSV monitoring

    – Circuit-breaker monitoring

    – Re-cooling unit monitoring

    ● Shutdown in the event of semiconductor failure

    ● Shutdown in the event of control component failure

    Description3.2 Safety concept

    SINAMICS SM150 6SL3845-2NN41-8AD028 Operating Instructions Rev.201910281321 EXAMPLE

  • ● Internal protection functions for the control hardware

    ● Protection against communication failure between the closed-loop control and the power unit

    3.2.4 Protection and monitoring functions for external componentsTransformer and motor can be monitored in the device. A fast protective shutdown that you can activate for external problems, e.g. short-circuits, is present.

    3.3 Design

    3.3.1 Components

    The basis configuration is equipped with the following components:

    ● 12-pulse Basic Line Module

    ● DC link

    ● Motor Module

    An optional 24-pulse Basic Line Module is also available for other configurations.

    Description3.3 Design

    SINAMICS SM150 6SL3845-2NN41-8AD0Operating Instructions Rev.201910281321 EXAMPLE 29

  • The drive is a three-level voltage DC-link drive.

    1 Circuit-breaker 5 Motor Module (3-level inverter) with IGCT2 Drive transformer 6 Motor-side voltage/current transformers3 Basic Line Module

    (diode rectifier)7 High-voltage motor

    4 DC link with dry-type capacitors Figure 3-1 Design of the power unit

    3.3.2 Design of the Basic Line Module

    In a 12-pulse configuration, the Basic Line Module consists of a rectifier module. In a 24-pulse configuration, the Basic Line Module comprises two rectifier modules.

    Description3.3 Design

    SINAMICS SM150 6SL3845-2NN41-8AD030 Operating Instructions Rev.201910281321 EXAMPLE

  • Motor Module and Braking Module units can be connected to the Basic Line Module via the DC bus.

    Figure 3-2 Basic Line Module with diodes in 12-pulse configuration

    A rectifier module consists of two B6 diode bridges connected in parallel. 12 disk-type thyristors installed in the module are arranged in a clamped stack. Each diode is equipped with an RC circuit.

    3.3.3 Design of the Motor Module

    The Motor Module comprises three identical phase modules.

    On each phase module, four IGCT power semiconductors are located between water-cooled heat sinks to ensure adequate cooling on both sides of the components. In addition, four freewheeling diodes, two neutral-point diodes and two clamp circuits are installed in each phase module. The clamp circuits comprise the following components:

    ● Switch-on relief choke

    ● Snubber capacitor

    ● Snubber diode

    ● Snubber resistor

    The switch-on relief chokes are located on the side of the phase module. The snubber capacitors and resistors are located in the lower area of the phase module.

    Description3.3 Design

    SINAMICS SM150 6SL3845-2NN41-8AD0Operating Instructions Rev.201910281321 EXAMPLE 31

  • ① Block diagram of phase module② Example: Phase module

    Figure 3-3 Phase module

    The DC link capacitor bank is connected to the individual phase modules using busbars.

    3.3.4 Gating

    The gating group and the GCT (Gate-Commutated Thyristor) power semiconductor together form a fixed unit, the IGCT (Integrated Gate-Commutated Thyristor).

    The power semiconductors are connected via the gating boards. The gating command is transmitted from the power stack adapter (PSA) to the gating board via a plastic fiber-optic cable connection.

    3.4 Operating principle

    A constant DC-link voltage for the Motor Module is generated from the line voltage. The Motor Module provides the power for the connected motor via the DC-link voltage.

    The DC link capacitors smooth the voltage and stop the energy in the DC link. The DC link capacitors are maintenance free and self-healing. The device is switched off when the circuit breaker is disconnected/opened. The DC link is discharged by means of balancing resistors.

    Description3.4 Operating principle

    SINAMICS SM150 6SL3845-2NN41-8AD032 Operating Instructions Rev.201910281321 EXAMPLE

  • 3.5 Description of the components

    Further information is available in the following documents:

    ● Additional information about connecting the various components is provided in the circuit manual.

    ● You can find information on the interfaces and LEDs of individual components in the "Supplementary component descriptions (https://support.industry.siemens.com/cs/ww/en/view/109768128)" document.

    3.5.1 SIMOTION Control Unit

    Additional information on the SIMOTION D4x5-2 is provided in the following documents:

    ● Additional information about connecting the various components is provided in the circuit manual.

    ● You can find the following documents in SIOS:

    SIMATIC NET for SIMOTIONSIMATIC NET for SIMOTION (https://support.industry.siemens.com/cs/ww/en/view/109767629)

    SIMATIC HMI operator panel TP177A, OP177SIMATIC HMI operator panel (https://support.industry.siemens.com/cs/ww/en/view/21084461)

    SIMOTION D4x5 Equipment ManualSIMOTION D4x5 Equipment Manual (https://support.industry.siemens.com/cs/ww/en/view/109757331)

    Description3.5 Description of the components

    SINAMICS SM150 6SL3845-2NN41-8AD0Operating Instructions Rev.201910281321 EXAMPLE 33

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  • SIMOTION D4xx Commissioning and Hardware Installation ManualSIMOTION D4xx Commissioning and Hardware Installation Manual (https://support.industry.siemens.com/cs/ww/en/view/109757329)

    SIMOTION D4xx system functions and variablesSIMOTION D4xx system functions and variables (https://support.industry.siemens.com/cs/ww/en/view/109757380)

    SIMOTION IT Ethernet-based HMI and diagnostic functionsSIMOTION IT Ethernet-based HMI and diagnostic functions (https://support.industry.siemens.com/cs/ww/en/view/51794582)

    SIMOTION TM15, TM17 High FeatureSIMOTION TM15, TM17 High Feature (https://support.industry.siemens.com/cs/ww/en/view/51787427)

    3.5.2 Power Stack Adapter

    The Power Stack Adapter (PSA) acts as the physical interface between the power unit and the open-loop/closed-loop controller. This is where the galvanic isolation (electrical coupling via light) between the power unit and the open-loop controller takes place. Data is exchanged between the Power Stack Adapter and the Control Unit via the DRIVE-CLiQ high-speed serial communication interface.

    Description3.5 Description of the components

    SINAMICS SM150 6SL3845-2NN41-8AD034 Operating Instructions Rev.201910281321 EXAMPLE

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  • ① X11 – X14 Gating of the power semiconductors, inverter phase u ② X15, X16, Gating of the power semiconductors, crowbar③ X31 – X34 Gating of the the power semiconductors, inverter phase v ④ X35, X36 Gating of the power semiconductors, braking chopper⑤ X51 – X54 Gating of the power semiconductors, inverter phase w⑥ X241, X242 Selecting Safe Torque Off⑦ X70 – X79 Actual value channels 0 to 9⑧ X81 Trip line⑨ X200 – X202 DRIVE-CLiQ interfaces⑩ X231, X232 Analog and digital outputs⑪ S5.0

    S5.1Switches of the analog inputs, voltage/current measurement AI0Switches of the analog inputs, voltage/current measurement AI1

    ⑫ X221, X222 Analog and digital inputs, temperature sensor connections⑬ LEDs Diagnostics via LEDs⑭ X210 Electronics power supply

    Figure 3-4 Overview of PSA interfaces

    3.5.3 Terminal Modules

    The Terminal Modules are the central interface for digital and analog inputs and outputs. You can optionally expand the interface to include additional Terminal Modules.

    Description3.5 Description of the components

    SINAMICS SM150 6SL3845-2NN41-8AD0Operating Instructions Rev.201910281321 EXAMPLE 35

  • 3.5.4 Voltage Sensing Module

    The Voltage Sensing Module VSM10 measures the actual line voltage values for the Active Line Module.

    3.5.5 Precharging

    To prevent overcurrents and temporary overvoltages in the DC link when the line voltage is connected, the DC-link capacitors must be precharged. The DC link is precharged via the auxiliary supply.

    The precharging circuit comprises the following components:

    ● Precharging transformer

    ● Diode bridge

    ● Precharging resistors

    ● Contactor for switching on and off

    ● Circuit-breaker

    Detailed information about interconnecting the precharging components is provided in the circuit manual. The component mounting locations are provided in the layout diagram.

    Designation ValuePrecharging time 1) 25 sPrecharging current in three-phase 400 V supply 20 ADischarging time of the DC link TDISCH 1) ≈ 25 min.1) The time can vary depending on the system

    3.5.6 Electromechanical door interlock system

    The electromechanical door interlock system is designed to protect personnel, and is an integral part of the safety concept. During operation and when the make-proof grounding switch is open, all the doors are interlocked (with the exception of the door for the control section).

    The electromechanical door interlock system ensures that the doors for the power unit cannot be opened when the DC link voltage is above a defined threshold value. The control only releases the door interlocking once the circuit breaker is safely open and the grounding switch is closed. You can open the doors once released by the control.

    The device cannot be switched on again until all the doors are closed. The doors remain interlocked if the auxiliary voltage fails. For more information, refer to the Chapter "Maintenance"

    Description3.5 Description of the components

    SINAMICS SM150 6SL3845-2NN41-8AD036 Operating Instructions Rev.201910281321 EXAMPLE

  • See alsoOpening the doors (Page 138)

    3.5.7 Make-proof grounding switchThe make-proof grounding switch grounds the voltage DC link. This ensures that no hazardous voltages are present in the DC link when the doors are opened.

    To ensure that the device functions safely, the actuating lever for the make-proof grounding switch must be withdrawn.

    See alsoGrounding using a make-proof grounding switch (Page 137)

    3.5.8 Circuit-breaker (provided by the customer)To ensure adequate device protection, the circuit breaker provided by the customer must fulfill the following requirements:

    ● The maximum time between when the circuit-breaker trips to when a no-current state (I=0) is reached is 80 ms.

    ● The circuit breaker must be equipped with an undervoltage tripping function.

    ● Avoid additional delay times when controlling the circuit breaker. All commands to the circuit breaker must act directly without intervention of coupling relays.

    ● A feedback signal must be av