38
Mechanical perfection , technological passion Romanian Technological Equipment

Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

  • Upload
    others

  • View
    5

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Mechanical perfection ,

technological passion

Romanian Technological Equipment

Page 2: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

About ROMANIA

Romania is a country located at the crossroads of Central and Southeastern Europe, bordering on the Black Sea. Romania shares borders with Hungary and Serbia to the west, Ukraine and Moldova to the northeast and east, and Bulgaria to the south. At 238,400 sq uare kilometers Romania is the ninth largest country of the European Union by area. The capital and largest city is Bucharest, the sixth largest city in the EU with about two million habitants. Romania has a climate that is transitional between temperate and continental , with four distinct seasons. With a Gross Domestic Product of around 325 billion dollars for the year 2011, Romania is an upper-middle income country economy and has been part of the European Union since 1 January 2007.

Page 3: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

About BUZAU

Buzau City is located in Southeastern region of Romania, in the historical region of Walachia. With a population of around 1 50.000 habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for automotive industry, metallurgical parts, glass, textiles, food, wood, etc. Buzau can be reached on DN2 (Euro 85) from Bucharest and major cities of Moldova. Also, it can be reached on DN1B from Ploiesti, Brasov and other cities located in the central region of Romania and on DN2B f rom Braila and Galati. The nearest international Airport is Henry Coanda, located in Otopeni, 115 km far from Buzau.

Page 4: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Location of ROTEC in Buzau

S.C. ROTEC S.A. Aleea Industriilor Street, 120068 Buzau, ROMANIA Phone: +40 238 710 625 Fax: +40 238 710 062 E-mail: [email protected] Website: www.rotec.ro

Page 5: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

General information

With more than 40 years of experience in its field of activity, Rotec S.A. was established in 1971, as state owned company. In November 2001 the company was privatized. As a leading manufacturer of technological equipment in this area of Europe, ROTEC S.A. is in a continuous pursuit of enhancing the quality level and diversity of its' products range, as well as in search of opportunities to forge long lasting relationships with high calibre clients. In this respect, we are working together with our traditional clients and are in search of new ones, so that we may provide complete turnkey plants in areas of the world which we have had little or no contact with, areas such as: Africa, Asia, South America.

Page 6: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Evolution of turnover

2008

Yearly Turnover

2008 2009 2010 2011 2012

(*) Forecast for 2013

(*)

22.708.960 € 13.065.453 € 9.597.097 € 15.200.724 € 10.873.400 € 11.500.000 €

2009

2010

2011

2012

* Without the turnover of FORJA ROTEC SRL

2013

Page 7: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Main Certificates

ISO 9001:2008 Quality Management System

ISO 14001 Environmental Management

EN ISO 3834-2 Pipeline manufacture; Execution and mounting of metallic structures

Certificate for execution and constructor’s qualification of steel structures acc. to DIN 18800-7:2008-11

Issued by SGS Romania Date of expiry: January 18th 2016

Issued by SGS Romania Date of expiry: November 21st 2014

Issued by TÜV Austria Date of expiry: May 13th 2013

Issued by GSI SLV Germany Date of expiry: April 23rd 2014

Page 8: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

ROTEC’S Timeline

Past products

Year 1971

The Terracing Equipment Enterprise was established, with a capacity of 13.200 tons/year of terracing equipment; the main products were compacting rolls for the domestic and foreign market.

The factory is extended by placing into operation of the main workshop, heat treatment facilities, technical and utilities annex buildings.

Products range shifts towards metallurgical equipment, therefore the factory is renamed to Technological Equipment Enterprise, Buzau.

By merging with the Mechanical Technological Equipment Enterprise, the Technological Equipment Enterprise Buzau is established, within it S.C. ”ROTEC” S.A. stands out as the METALLURGICAL EQUIPMENT FACTORY (FUM) Buzau.

Year 1973

Year 1974

Year 1975

Page 9: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

ROTEC’S Timeline

Past products

Year 1976

By State Decree no. 321, new investments are approved and later put into operation: in 1978 the new workshop for the manufacturing of metallurgical machines, and the Forge in 1982.

Year 1986

By State Decree no. 21 / 21.01.1986, The Metallurgical Machines Enterprise Buzau was established (starting with 01.01.1986), by reorganizing the Metallurgical Equipment Factory, formerly encompassed within the Technological Equipment Enterprise Buzau.

Year 1990

In compliance with Law no. 15/1990, by Government Decree no. 1213 / 20.11.1990, The Metallurgical Machines Enterprise Buzau ceases operations and S.C. ROTEC S.A. Is established by taking over all assets of the dissolved entity.

Year 1997

The Quality Assurance System is implemented in accordance to SR EN ISO 9002: 1995

Page 10: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

ROTEC’S Timeline Past products

Year 2000

The Quality Assurance System, documented, implemented and maintained in accordance to the requirements of SR EN ISO 9002:1995 is certified by SIMTEX – OC SA Bucharest.

Year 2001

S.C. ROTEC S.A. Buzau is privatised.

Year 2003

The Quality Management System, which was previously implemented, maintained and continuously improved in accordance to the requirements of SR EN ISO 9001:2001, was certified by SGS Romania.

Page 11: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

ROTEC’S Timeline Past products

Year 2005

The Environment Management System which was previously implemented, maintained and continuously improved in accordance to the requirements of SR EN ISO 14001: 2005 was certified by SGS Romania.

Year 2006

SC ROTEC SA Buzau researches and implements The Integrated Quality – Environment – SSO, SMI CMSSO, in accordance to the requirements of SR EN ISO 9001: 2001, SR EN ISO 14001: 2005.

Page 12: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

ROTEC’S Timeline

Year 2011

At the beginning of 2011, the forge workshop has separated from ROTEC, becoming and independent company, named “FORJA ROTEC SRL”. This company is now a member of Rotec Group, having the same ownership. With more than 100 employees, FORJA ROTEC SRL has a monthly turnover of about 750.000 Euro, supplying forged parts in Romania and abroad.

Page 13: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

CUTTING:

• 2 CNC cutting machines (including plasma units);

• Cutting saws with continuous blade;

• Cross cut shears.

• 2 rolling machines (max. thick. = 25 mm, max. width = 3000 mm)

• 1 CNC bending machine (300 tf, max. length = 6000 mm)‏;

• 2 hydraulic presses, up to 1600 tf.

ROLLING, BENDING AND FORMING:

Equipment used in production

Page 14: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Equipment used in production

MACHINE-TOOLS:

• 2 CNC parallel lathes, (max. diameter = 860

mm, max. length = 3000 mm);

• 2 CNC vertical milling machines;

• 1 CNC boring/threading machine;

• Parallel lathes (max. diameter = 1230 mm, max. length = 12000 mm);

• Vertical lathe (max. diameter = 8200 mm);

• Horizontal boring/milling machines (max.

diameter of shaft = 230 mm, max. length

=17000 mm, max. height/depth

=4000/3500mm);

• longitudinal plane milling machines

(max..length = 8000 mm, max. height =

2500 mm);

• circular teething machines

(max. diameter = 2000 mm, max. module

= 25);

• External cylindrical grinding machines

(max. diameter = 800 mm, max. length =

6000 mm)‏

Page 15: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

WELDING:

• LINCOLN, ESAB, MILLER, AIR LIQUID, KEMPI equipment for all welding procedures (SAW, GTAW, MIG/MAG, electric with

covered electrodes); welding girders;

• Positioners.

• Spectrometer for chemical analysis;

• Non destructive examinations for welded seams (RT, UT, MT, PT);

• Equipment for hydraulic tests, up to 150 bars;

• Laboratories for mechanical tests, for chemical analysis; for metallographic examinations;

• Shot blasting units;

• Spray painting room

CONTROL AND OTHER EQUIPMENT:

Equipment used in production

Page 16: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

LIFTING AND TRANSPORT EQUIPMENT:

• Travelling cranes, up to 80 tf

• Single-beam travelling crane, up to 3,2 tf

• Automotive crane, 16 tf

• Tractors and trucks.

Equipment used in production

Page 17: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Main Products Detailed by Category

Rotec has a production capacity of 750 tons / month, of which:

Page 18: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

.

Main Products – Metallurgical Industry ROTEC S.A. has manufactured and delivered equipment for:

Geographic Region Delivered equipment Client

Germany Parts for rolling mills Sawing equipment (hot and cold saws) Strip accumulators Piling Machines Tundish cars

SMS Group Otto Junker Hermann Germany Achenbach Germany Netzsch Germany

Romania Skip pulley Tundish cars Spare parts for rolling mills and furnaces

Arcelor Mittal Romania

Iran Turning tables SMS Group

Russia Parts for rolling mills, conveying belts, rake conveyors Piling machines

SMS Group Danieli Group

Thailand Sawing equipment SMS Group

Poland, Saudi Arabia Axial fans Howden UK

Austria Parts for rolling mills Pamminger Austria Inteco Austria

Belgium Rotary furnace Andritz Maerz Germany

Page 19: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Main Products – Metallurgical Industry

Page 20: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Main Products – Metallurgical Industry

Page 21: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Main Products – Metallurgical Industry

Page 22: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Main Products – Metallurgical Industry

Page 23: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Main Products – Metallurgical Industry

Page 24: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Main Products – Metallurgical Industry

Page 25: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Main Products – Cement Industry ROTEC S.A. has manufactured and delivered equipment for:

Geographic region Delivered equipment Client

Italy Stackers, reclaimers, bucket elevators, immersion tubes Bag filters, preheaters, pan conveyors, fan casings Stackers, reclaimers, coal mills, cyclones

Marubeni Japan Kobe Steel Japan Ishikawajima Harima Industry Japan

Romania Coal warehouse, stacks, screw conveyors, flaps, ducts Raw mill ducts, flaps

Holcim (Romania) SA Ciment Carpatcement Fieni, Romania

Bulgaria Ducts, immersion tubes Holcim (Romania) SA Ciment

United States Parts for stackers and reclaimers Aumund Germany

New Caledonia Cyclones Holcim (Romania) SA Ciment

Germany Parts for stackers and reclaimers

Heidelberg Cement Aumund Germany

Page 26: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Main Products – Cement Industry

Page 27: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Main Products – Chemical and Petrochemical Industry ROTEC S.A. has manufactured and delivered equipment for:

Geographic region Delivered equipment Client

United States of America Butt-weld fittings Allied Fitting USA

Canada Butt-weld fittings Allied Fitting Canada

Italy Butt-weld fittings Allied International Italy Tectubi Raccordi Italy Virgilio Cena Italy Commerciale Tubi Acciaio Italy

Romania Forged parts Butt weld fittings Expansion joints Bag filters

Cameron Romania Vilmar Rm. Valcea, Romania Rominserv Constanta, Romania Electroputere Craiova, Romania

Russia Glycol degasser skids, air coolers, heat exchangers Rus Gaz Engineering Group Russia

France Heat exchangers, filters, skids, pressure vessels, columns Alstom Power France, Perrier Sorem France

Page 28: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Main Products – Chemical and Petrochemical Industry Currently, ROTEC’s range includes the following types of WELDED ELBOWS :

Outer diameter

(inches/mm) Material quality Wall thickness

900 and 450 Long radius elbows (LR) Up to 35 mm

20” – 508,80 ASTM A-234 WPB ASTM A-420 WPL6

24” – 609,60

26” – 660,40

28” – 711,20

30” – 762,00

32” – 812,80

36” – 914,40

38” – 965,20

40” – 1016,00

42” – 1066,80

48” – 1219,20

900 and 450 Short radius elbows (SR)

28” – 711,20 ASTM A-234 WPB ASTM A-420 WPL6

30” – 762,00

32” – 812,80

36” – 914,40

Page 29: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Main Products – Chemical and Petrochemical Industry Currently, ROTEC’s range includes the following types of BUTT WELD CAPS :

Outer diameter at bevel

(inches/mm) Material quality Wall thickness

3” – 88,90 ASTM A-234 WPB ASTM A-420 WPL6

Up to 35 mm

4” – 114,30

5” – 141,30

6” – 168,30

8” – 219,10

10” – 273,00

12” – 323,80

14” – 355,60

16” – 406,40

18” – 457,20

20” – 508,00

22” – 558,80

24” – 609,60

26” – 660,40

28” – 711,20

30” – 762,00

32” – 812,80

36” – 914,40

Page 30: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

CONCENTRIC REDUCERS:

Size (inches) Material quality

Wall thickness

Between 24”x20” and 48”x46”

ASTM A-234 WPB ASTM A-420 WPL6

From 8 to 20 mm

ECCENTRIC REDUCERS:

Main Products – Chemical and Petrochemical Industry Currently, ROTEC’s range includes the following types of WELDED REDUCERS :

Size (inches) Material quality

Wall thickness

Between 24”x20” and 72”x58”

ASTM A-234 WPB ASTM A-420 WPL6

From 8 to 20 mm

Page 31: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Main Products – Chemical and Petrochemical Industry

Page 32: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Main Products – Waste recycling and renewable energy

ROTEC S.A. has manufactured and delivered equipment for:

Geographic region Delivered equipment Client

Switzerland Italy Belgium

Support and transport structures for waste incinerators Chutes for waste ash disposal

Combustion Consortium Ltd. London, UK

United Arab Emirates Support and transport structures for waste incinerators, chutes for waste ash disposal

Al Jowdah Steel, United Arab Emirates

China Complete waste incinerators Keppel Seghers Belgium

Saudi Arabia Romania

Manufacturing and site erection of turn-key projects for waste recycling

Bic Systems Belgium

China Indonesia Singapore Taiwan

Condenser tube cleaning systems Ball strainers Condensers and heat exchangers

Alstom Power France

Page 33: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Main Products – Waste recycling and renewable energy

Page 34: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

On-Site Assembling ROTEC S.A. has delivered and performed on-site assembling for:

Geographic region Delivered equipment Client

Slobozia, Romania Waste incinerator BIC Systems Belgium

Jubail, Saudi Arabia Waste incinerator BIC Systems Belgium

Annaba, Algeria Chute for gas cooling Mittal Steel Annaba, Algeria

Alesd, Romania Coal storage warehouse Holcim (Romania) SA Ciment

Page 35: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

On-Site Assembling

Page 36: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Main Products – Expansion Joints

- One layer axial expansion joints

- Multilayer lens type expansion joints

- Multilayer lens type expansion joints for high pressure 330 MW turbo-engine pre-heaters

- Axial multilayer lens type expansion joints for ship engines exhaust pipes

- Bellows sealing for special valves

- Axial expansion joint with thermal shielding and coupling collars for internal combustion.

Page 37: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

Main Products – Expansion Joints - Angular lens type expansion joints with rotation couplings - Angular expansion joints with cardan couplings; - Lateral lens type expansion joints - Reverse flow combustion chamber - Titanium expansion joints

Page 38: Mechanical perfection , technological passion presentation of ROTEC.pdf · habitants, Buzau is the 18’th largest city in Romania. Predominant industries: mechanical components for

ROTEC’s Main Clients