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© 2009 ANSYS, Inc. All rights reserved. 1 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. 1 ANSYS, Inc. Proprietary Maxwell and HFSS Coupling to ANSYS 12.0 Maxwell and HFSS Coupling to ANSYS 12.0 Martin Vogel, PhD Product Management Martin Vogel, PhD Product Management

Maxwell and HFSS Coupling to ANSYS 12.0

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Page 1: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

1A

NS

YS, I

nc. P

ropr

ieta

ry©

2009

AN

SYS

, Inc

. A

ll rig

hts

rese

rved

.1

AN

SYS

, Inc

. Pro

prie

tary

Ma

xw

ell

an

d H

FS

S

Co

up

lin

g t

o A

NS

YS

12

.0M

ax

we

ll a

nd

HF

SS

C

ou

pli

ng

to

AN

SY

S 1

2.0

Mar

tin V

ogel

, PhD

Prod

uct M

anag

emen

t

Mar

tin V

ogel

, PhD

Prod

uct M

anag

emen

t

Page 2: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

2A

NS

YS, I

nc. P

ropr

ieta

ry

Wh

y c

ou

ple

sim

ula

tors

fo

r e

lec

tro-

ma

gn

eti

cs

an

d m

ult

i-p

hys

ics?

Cou

rtesy

of

Ele

ctro

nics

pro

duce

hea

t, w

hich

can

cau

se m

alfu

nctio

ns.

Page 3: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

3A

NS

YS, I

nc. P

ropr

ieta

ry

Ex

isti

ng

Ele

ctr

om

ag

ne

tic

s –

Mu

ltip

hys

ics

Lin

ks

Ele

ctro

mag

netic

sim

ulat

ors:

HFS

S

Max

wel

lS

Iwav

e

AN

SY

S M

echa

nica

lTh

erm

al S

olve

rsA

NS

YS

ICE

PA

Kco

olin

g of

elec

troni

cs

AN

SY

S F

LUE

NT

Ther

mod

ynam

ics

and

fluid

flow

AN

SY

S M

echa

nica

lS

tress

Sol

ver

Page 4: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

4A

NS

YS, I

nc. P

ropr

ieta

ry

Ex

am

ple

1R

ayt

he

on

Hig

h-P

ow

er

Co

nn

ec

tor

Mic

rost

rip te

rmin

ated

by

shor

ting

diod

eC

oppe

r hou

sing

Kov

ar a

nd g

lass

Mor

e co

nnec

tor,

gold

, Tef

lon

Sem

i-rig

id c

oaxi

al c

able

, silv

er, T

eflo

n, c

oppe

r

Por

t

Page 5: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

5A

NS

YS, I

nc. P

ropr

ieta

ry

Cro

ss s

ec

tio

n o

f c

riti

ca

l p

art

:M

icro

stri

p

G

old

pin

Ko

var

G

lass

Air

Te

flo

nG

old

pin

Page 6: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

6A

NS

YS, I

nc. P

ropr

ieta

ry

Be

fore

tu

rnin

g p

ow

er

on

Cou

rtesy

of

Co-

axia

l pin

con

nect

ing

to m

icro

strip

trac

e

Page 7: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

7A

NS

YS, I

nc. P

ropr

ieta

ry

So

on

aft

er

turn

ing

po

we

r o

n

Cou

rtesy

of

Exc

essi

ve h

eat h

as d

estro

yed

the

conn

ecto

r.

Page 8: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

8A

NS

YS, I

nc. P

ropr

ieta

ry

An

aly

ze t

he

mo

de

l in

HF

SS

Pin

con

nect

ing

to tr

ace

Page 9: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

9A

NS

YS, I

nc. P

ropr

ieta

ry

Ex

po

rt i

nfo

fro

m H

FS

S

•Geo

met

ry, e

.g. i

n ST

EP fo

rmat

•Sm

all f

ile w

ith li

nk in

fo

Page 10: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

10A

NS

YS, I

nc. P

ropr

ieta

ry

Re

qu

est

th

erm

al

sim

ula

tio

n(s

) in

W

ork

be

nc

h.

Imp

ort

th

e g

eo

me

try.

Page 11: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

11A

NS

YS, I

nc. P

ropr

ieta

ry

Sp

ec

ify

volu

me

an

d s

urf

ac

e l

oss

es.

W

ork

be

nc

h w

ill

ac

ce

ss H

FS

S.

HFS

S V

olum

e lo

ssH

FSS

Sur

face

Los

s

Sim

ply

pick

ed a

ll m

etal

face

s

Page 12: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

12A

NS

YS, I

nc. P

ropr

ieta

ry

Ad

d b

ou

nd

ary

co

nd

itio

ns

for

co

nve

cti

on

an

d c

oo

lin

g.

Con

vect

ion

on m

any

face

sC

oolin

g on

bot

tom

face

Page 13: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

13A

NS

YS, I

nc. P

ropr

ieta

ry

Te

mp

era

ture

re

ac

he

s a

lmo

st

30

0 d

eg

C i

n k

ova

r a

nd

gla

ss.

Page 14: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

14A

NS

YS, I

nc. P

ropr

ieta

ry

Tra

nsi

en

t si

mu

lati

on

giv

es

sam

e

fin

al

tem

pe

ratu

re a

fte

r 2

0 s

ec

on

ds.

Page 15: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

15A

NS

YS, I

nc. P

ropr

ieta

ry

Use

on

e o

f th

e t

he

rma

l so

luti

on

s a

s in

pu

t fo

r a

str

uc

tura

l a

na

lysi

s.

Page 16: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

16A

NS

YS, I

nc. P

ropr

ieta

ry

De

form

ati

on

up

to

2 µ

m

Page 17: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

17A

NS

YS, I

nc. P

ropr

ieta

ry

Str

ess

mo

stly

in

in

ne

r c

on

du

cto

r

Page 18: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

18A

NS

YS, I

nc. P

ropr

ieta

ry

Fin

ali

ze t

he

de

sig

n.

•Kov

ar, r

espo

nsib

le fo

r the

hig

h te

mpe

ratu

res,

ha

s be

en re

plac

ed b

y a

diffe

rent

met

al.

•Tem

pera

ture

s m

ay s

till b

e hi

gh, w

hich

Tef

lon

cann

ot h

andl

e. A

ccur

ate

anal

ysis

wan

ted.

•Inv

olve

CFD

to a

naly

ze th

e co

olin

g.•U

se th

e tw

o-w

ay th

erm

al c

oupl

ing

to a

ccou

nt

for t

empe

ratu

re-d

epen

dent

mat

eria

ls.

Page 19: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

19A

NS

YS, I

nc. P

ropr

ieta

ry

Use

CF

D t

o d

ete

rmin

e t

he

fil

m c

oe

ffic

ien

t fo

r th

e w

ate

r c

oo

lin

g a

t th

e b

ott

om

. Con

vect

ion

on m

any

face

sC

oolin

g on

bot

tom

face

Page 20: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

20A

NS

YS, I

nc. P

ropr

ieta

ry

Co

nn

ec

tor

arr

ay

wit

h w

ate

r c

oo

lin

g

Wat

er,

velo

city

1 ft

/s

Page 21: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

21A

NS

YS, I

nc. P

ropr

ieta

ry

Me

sh i

n F

lue

nt

Page 22: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

22A

NS

YS, I

nc. P

ropr

ieta

ry

Flu

en

t ve

loc

ity

resu

lts

Page 23: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

23A

NS

YS, I

nc. P

ropr

ieta

ry

Flu

en

t te

mp

era

ture

re

sult

s

Page 24: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

24A

NS

YS, I

nc. P

ropr

ieta

ry

Re

pla

ce

wa

ter

co

oli

ng

b

y fi

lm c

oe

ffic

ien

ts

Film

coe

ffici

ent r

ange

s fro

m 5

700

to 2

300

W/(m

2K

) dep

endi

ng o

n po

sitio

n.

Page 25: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

25A

NS

YS, I

nc. P

ropr

ieta

ry

Wh

y tw

o-w

ay

the

rma

l?T

efl

on

lo

ss t

an

ge

nt

inc

rea

ses

wit

h t

em

pe

ratu

re.

Ru

n-a

wa

y e

ffe

ct

po

ssib

le.

Gla

ss tr

ansi

tion

Page 26: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

26A

NS

YS, I

nc. P

ropr

ieta

ry

Tw

o-w

ay

the

rma

l li

nk

An

soft

–W

ork

be

nc

h “

Me

ch

an

ica

l”

Sol

ve in

Ans

oft a

t ini

tial t

empe

ratu

re.

Exp

ort e

lect

rom

agne

tic

loss

to W

B “M

echa

nica

l”.

Det

erm

ine

tem

pera

ture

s in

WB

“Mec

hani

cal”.

Exp

ort t

empe

ratu

res

to H

FSS

.M

ater

ial p

aram

eter

s ch

ange

.

Sol

ve in

Ans

oft w

ith

new

tem

pera

ture

s.

ǻT

< th

resh

old?

Don

e

No

Yes

Page 27: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

27A

NS

YS, I

nc. P

ropr

ieta

ry

Tw

o-w

ay

the

rma

l a

na

lysi

s:

Fin

al

tem

pe

ratu

res

wit

h n

orm

al

Te

flo

n

Page 28: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

28A

NS

YS, I

nc. P

ropr

ieta

ry

EM

Po

we

r L

oss

es

as

fun

cti

on

of

two-

wa

y th

erm

al

ite

rati

on

Volume�Loss�in

�norm

al�Teflon

Surface�Loss�on�m

etals

Vol

ume

Loss

in lo

w-lo

ss T

eflo

n

Page 29: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

29A

NS

YS, I

nc. P

ropr

ieta

ry

Te

mp

era

ture

s a

s fu

nc

tio

n o

f tw

o-w

ay

the

rma

l it

era

tio

n

T maxNorm

al�Teflon

T max

Low

-Los

s Te

flon

T minNorm

al�Teflon

T min

Low

-Los

s Te

flon

Page 30: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

30A

NS

YS, I

nc. P

ropr

ieta

ry

Tw

o-w

ay

the

rma

l a

na

lysi

s:F

ina

l te

mp

era

ture

s w

ith

lo

w-l

oss

Te

flo

n

Page 31: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

31A

NS

YS, I

nc. P

ropr

ieta

ry

Ex

am

ple

2,

wit

h A

nso

ft M

ax

we

ll:

ba

tte

ry c

ha

rge

r fo

r m

ed

ica

l im

pla

nts

Tita

nium

cas

e,im

plan

ted

in b

ody

Coi

l out

side

bod

y, o

n sk

in,

pow

ered

by

exte

rnal

sou

rce

Coi

l in

impl

ant,

indu

ctiv

ely

coup

led,

pick

s up

pow

er to

char

ge b

atte

ry

Ele

ctro

nics

Bat

tery

Page 32: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

32A

NS

YS, I

nc. P

ropr

ieta

ry

Ind

uc

ed

cu

rre

nt

ha

s m

ax

imu

m a

t 5

0 k

Hz.

Lim

ited

by lo

sses

in c

oil

Li

mite

d by

ski

n ef

fect

in ti

tani

um c

ase

Max

imum

Page 33: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

33A

NS

YS, I

nc. P

ropr

ieta

ry

Ma

gn

eti

c f

ield

co

up

lin

g

Indu

ced

curr

ents

in s

econ

d co

il re

duce

the

mag

netic

fiel

d he

re.

This

is th

e in

tend

ed b

ehav

ior.

Page 34: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

34A

NS

YS, I

nc. P

ropr

ieta

ry

Fin

al

tem

pe

ratu

re a

t 5

0 k

Hz

Due

to s

kin

effe

ct in

tita

nium

, tem

pera

ture

exc

eeds

43

deg

C a

fter a

few

min

utes

. Th

is w

ould

be

unco

mfo

rtabl

e an

d pr

obab

ly v

iola

tes

safe

ty re

gula

tions

.

Max

imum

43.

8 0 C

Page 35: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

35A

NS

YS, I

nc. P

ropr

ieta

ry

Fin

al

tem

pe

ratu

re a

t 1

0 k

Hz

At 1

0 kH

z, fi

nal t

empe

ratu

re is

saf

e. S

econ

dary

coi

l pic

ks u

p ab

out a

s m

uch

pow

er,

but s

kin

effe

ct h

eats

the

titan

ium

cas

e m

uch

less

.

Max

imum

38.

4 0 C

Page 36: Maxwell and HFSS Coupling to ANSYS 12.0

©20

09 A

NS

YS, I

nc.

All

right

s re

serv

ed.

36A

NS

YS, I

nc. P

ropr

ieta

ry

Co

nc

lusi

on

s

•Lin

ks b

etw

een

HFS

S/M

axw

ell a

nd A

NSY

S W

orkb

ench

are

ava

ilabl

e in

the

grap

hica

l use

r in

terf

aces

-> e

asy

to s

et u

p.•A

dvan

ced

appl

icat

ions

can

be

hand

led.