Embed Size (px)
DESCRIPTION
5-axis high-speed machining centre, the ideal solution for milling medium and large size workpieces in steel, aluminium, composite materials and resin.
Citation preview
Machine Tools
EN
Flexible High Tech Solutions for Industry“Those who look a little harder discover a lot more”
Machine Tools
Customized Efficiency
• x
MATRIX 1000K 25/40/60
MATRIX 1000K 25/40/60
DYNAMIC
MATRIX 1300K 30/40/60
Interpolated axes 5 5 5
X Stroke mmin
2.500 - 4.000 - 6.00098.4 - 157.5 - 236.2
2.500 - 4.000 - 6.00098.4 - 157.5 - 236.2
3.000 - 4.000 - 6.000118.1 - 157.5 - 236.2
Y Stroke mmin
2.200 - 3.00086.6 - 118.1
2.200 - 3.00086.6 - 118.1
3.000 - 4.000118.1 - 157.5
Z Stroke mmin
1.00039.3
1.00039.3
1.30051.2
X - Y Axis rapid feedrate m/minipm
40 787
601,180
601,180
Z Axis rapid feedrate m/minipm
20393
40787
40787
A Axis rotation ± 105° -105° ÷ +120° -105° ÷ +120°
C Axis rotation ± 220° continuous continuous
A Axis rapid feedrate rpm 12 50 50
C Axis rapid feedrate rpm 19 100 100
Spindle power S6(40%) /S1 KWHP
28/2037/26 or 54/40
72/5354/4072/53 or 40/40
53/5354/4072/53 or 40/40
53/53
Spindle torque S6(40%) /S1 Nmft-lb
55/3840.5/28 or 70/51
51.6/37.670/51
51.6/37.6 or 137/100127/73
70/5151.6/37.6 or 137/100
127/73
Spindle speed rpm 28.000 or 28.000 28.000 or 18.000 28.000 or 18.000
Din 69893-1 milling tool taper HSK-A63 HSK-A63 HSK-A63
W x H x L (K25) mmin
6.800 x 4.850 x 5.600267,7 x 191 x 220
6.800 x 4.850 x 5.600267,7 x 191 x 220 -
W x H x L (K30) mmin - - 7.800 x 5.300 x 6.500
307 x 208.7 x 255.9
W x H x L (K40) mmin
5.900 x 4.850 x 7.600232 x 191 x 299
5.900 x 4.850 x 7.600232 x 191 x 299
7.800 x 5.300 x 7.000307 x 208.7 x 275.6
W x H x L (K60) mmin - - 7.800 x 5.300 x 10.000
307 x 208.7 x 393.7
100
3.93 3.93
7.87
9.84
9.84
17.6
3
100
448
200
Y Stroke
Z S
trok
e
X S
trok
e25
025
0
“L”
“W”
“H”
• x
A competitive solutionHigh-speed precision machining centre for millingcomplex three-dimensional work-pieces which require accurate machining and continuous axis interpolation. MATRIX is the ideal solution to satisfy production requirements across a multitude of industrialapplications from aerospace industry to automotive,die-manufacturing and design.
Wide choice of configurations forcustomized performancesVarious solutions for the best machine configurationto satisfy each need:- Standard model with one working area- Model with two working areas for pendular machining
Easy access and perfect visibilityGreat accessibility and visibility of the working areathanks to the machine gantry structure with movingbridge and wide frontal doors.
High precision, dynamics and speedwith 5 continuous axesIn order to ensure high performances, the new MATRIX is provided with heavy-duty shoulders manufactured using the ground-breaking Metalquartz technology. Shoulders consist of a sandwich structure made of stabilized arc welded steel, whose ribbing is embedded in a quartz composite material with a polymeric matrix. This exclusive technology ensures a very high structural rigidity and vibration damping, which guarantees a better surface finish and a longer service life of the cutting tools.
• x
M 38/28
S1-100% (kW)
S6-40% (kW)
S1-100% (Nm)
S6-40% (Nm)
80
7028 kW
20 kW55 Nm
38 Nm
60
50
40
10
30
20
30
28
24
16
20
4
8
12
00 4000
50
00
rpm
700
0 r
pm
130
00
rpm
8000 12000 16000 20000 24000 28000
M 100/18
S1-100% (kW)
S6-40% (kW)
S1-100% (Nm)
S6-40% (Nm)
200
140
160
180
100
120
40
60
80
20
50
35
40
45
25
30
10
15
20
5
00 3000
280
0 r
pm
137 Nm
100 Nm
40 kW
380
0 r
pm
6000 9000 12000 15000 18000
M 51/28
S1-100% (kW)
S6-40% (kW)
S1-100% (Nm)
S6-40% (Nm)
10
20
30
40
50
60
70
10
20
30
40
50
60
70
00 4000
70 Nm
51 Nm54 kW
40 kW75
00
rpm
8000 12000 16000 20000 24000 28000
270°
270°
“C” axis rotation+200°/-200° “B” axis rotation
+180°/-180°
+-95°+-95°
+-105°+-105°
0-115°
GHIBLI GALAXY HD FANTIC
TORNADO PHOENIX
135°
+-120°+-105° +-1
20°+-105°
TORNADO HD + HHD
I: BARENO MAXIMA
270°
270°
“C” axis rotation+200°/-200° “B” axis rotation
+180°/-180°
+-95°+-95°
+-105°+-105°
0-115°
GHIBLI GALAXY HD FANTIC
TORNADO PHOENIX
135°
+-120°+-105° +-1
20°+-105°
TORNADO HD + HHD
I: BARENO MAXIMA
270°
270°
“C” axis rotation+200°/-200° “B” axis rotation
+180°/-180°
+-95°+-95°
+-105°+-105°
0-115°
GHIBLI GALAXY HD FANTIC
TORNADO PHOENIX
135°
+-120°+-105° +-1
20°+-105°
TORNADO HD + HHD
I: BARENO MAXIMA
M 38/28A 20 kW electrospindle with a 38 nm continuous torque in s1 and 28,000 rpm is the ideal choice for high-speed machining requirements for steel and light alloy from rough milling to precision surface finishing operations.
FANTIC
kW (S6/S1) 28-20
Nm (S6/S1) 55-38
rpm 28.000
“A” axis +/-105°
“C” axis endless
“A” axis (rpm) 19
“C” axis (rpm) 20
M 51/28 Electrospindle featuring a power of 40 kW, continuous torque of 51 Nm in S1 duty and 28.000 rpm: the ideal choice for customers requiring high-speed machining on either steel or light alloys, from rough-machining up to precision finishing.
M 100/18Electrospindle featuring a power of 40 kW, continuous torque of 100 Nm in S1 duty and 18.000 rpm: smartly performing any machining operation on either steel or light alloys, from rough-machining up to precision finishing.
TORNADO
kW (S6/S1) 54-40 40-40
Nm (S6/S1) 70-51 137-100
rpm 28.000 18.000
“A” axis -105 +120° -105 +120°
“C” axis endless endless
“A” axis (rpm) 50 50
“C” axis (rpm) 100 100
PHOENIX
kW (S6/S1) 54-40
Nm (S6/S1) 70-51
rpm 28.000
“A” axis -105 +120°
“C” axis endless
“A” axis (rpm) 50
“C” axis (rpm) 100
A superior head The electrospindles offer always the best machining performance thanks to the cast-iron fork designedhead which offers structural rigidity with efficientvibration damping properties.The most high-performance machining centres are provided with Direct Drive motorized heads.
High-speed, Performance and PrecisionThe carriage and beam travel on properly dimensioned recirculating roller guideways ensure machining precision and stability. Axes are moved by a ground ball screwand double preloaded ball nut assembly. Maximumaxis precision is achieved thanks to the micrometrictechnology applied. Axes are powered by digital drives and ultimate generation brushless servomotors.
Wide choice of electrospindles The MATRIX machining centre can be supplied witha wide range of electrospindles depending on the typeof material to be machined. Machining precision is always guaranteed by the thermal stabilising system which consists of a special software designed and developedto compensate natural thermal expansion inthe electrospindles when machining conditions vary.
Simple and reliable tool magazines According to the various models, wheel-type or chain-type tool magazines with fast manipulator to reduce tool changeover times are available. Installed outside the work area and therefore free of dirt, these tool magazines ensure the greatest reliability over the time. They can be equipped with an automatic chip coding system containing tool data and information.
TOR
QU
E (
Nm
)
SPEED (min-1)
PO
WE
R (
kW)
TOR
QU
E (
Nm
)
SPEED (min-1)
PO
WE
R (
kW)
TOR
QU
E (
Nm
)
SPEED (min-1)
PO
WE
R (
kW)
• x
Dust extraction and ceiling enclosureWhen machining composite materials and resin,MATRIX can be fitted with an efficient and effectivedust extraction system which is installed on thespindle nose. In addition, top-roof bellows can befitted to the machining centre creating a complete enclosure isolating the machine from the surrounding areas. Different models of dust extraction systems are available to satisfy any customer’s requirements.
The ideal cooling system Depending on the type of machining, the tool cooling system can use a coolant liquid which flows inside and outside the spindle (60 L/min) with fixed or variable (up to 70 bar) internal pressure, or incorporate a spray mist system, or simply use compressed air.
Monitoring and in-process inspectionsMATRIX can be supplied with a laser tool presetterand a radio frequency probe for acquiring work-piece size and coordinates.
MATRIX 1000-1300 Machine Tools
BRETON SPAVIA GARIBALDI, 2731030 CASTELLO DI GODEGO TV - ITALYTEL +39 0423 7691 - FAX +39 0423 [email protected] - www.breton.it UNI EN ISO 9001:2000
CERT. No. 0056/4UNI EN ISO 14001:2004
CERT. No. 299A/0
Breton S.p.A. reserves the right to improve the products specifications and design, even during the execution of contracts. Therefore, every figure supplied, has to be regarded as an indicative and approximate figure.
All right reserved. Any unauthorized reproduction, publication, execution, loan, or other public performance of this catalo-gue is peremptorily forbidden and may constitute civil responsibility. Trespassers will be prosecuted by law.
pri
nte
d in
ital
y b
y La
bo
rato
rio
Gra
fico
BS
T -
10/
14 -
1.0
00 -
EN
