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CPI – Concrete Plant International – 6 | 2009 www.cpi-worldwide.com114
CONCRETE PRODUCTS & CAST STONE
oday Pasco is one of the leading manufac-turers of concrete products in the region.Pasco uses its own resources, e.g. own washplant for aggregates to improve quality ofraw materials and to achieve higher strength,brighter colours of finished products. Yearby year new paving designs are created.The company offers a very broad selectionof different kinds of paving stones, insulatedblocks and a new range of special elements
like flower planters, retaining wall elements,multipurpose blocks, washed products, etc.“Day by day our company wants to improveproducts and processes. We want to adaptthe latest technologies and therefore worktogether with a strong and high performingpartner. Our history is strong related to thehistory of Masa. Therefore also in 2009,almost 30 years after our first decision for aMasa concrete block making plant we deci-ded to buy numbers 8 and 9” says Dr.Armin Wünsch, Managing Director ofPasco. Masa, now with 200 concrete blockmaking plants in the Middle East Area,knows that its success is directly linked tothe success of the producers. It is thereforemost important to create a reliable partner-ship with an open atmos phere. With thehelp and feedback from customers it is pos-sible to find flexible and individual solutionsfor an even better and more efficient plant.Today not only in Middle East, but world-wide, Masa is one of the leading manufac-turers for machinery to produce concreteblocks of any type as well as productsmade out of aerated concrete or sand lime.
Masa plant configuration and technology
Masa delivers to Middle East most of itsprojects as complete production plants forthe mass production of concrete blocks. Allcomponents starting from the batching andmixing plant, block making machine, colourmix system, transport systems, curing systemwith galvanised steel rack and ventilationsystem, secondary processing systems, suchas a splitter, cubing system with cube con-veyor and its complete control, supportedby Masa’s unique Powertainer and Hy drau -tainers are delivered through one supplier:
Aggregate Weighing A moveable bucket on load cell collects therequired aggregates from each aggregatesilo and transports them to the mixer hoists.The weighing is therefore independent fromthe mixing cycle and speeds up the dosingsystem.
Concrete MixerMasa horizontal compulsory mixers have aproven success over many decades withmixing capacities from 250 l to 3000 l. The
200th Masa plant in Middle East – sold to Pasco Paving Stones Co. LLC, Al Ain
Masa AG, 56626 Andernach, Germany
In 1979 Masa began its success story in the Middle East Area with a first installation in Al Ain. Nearby, Pasco also had just started establi -sh ing the business to produce concrete products. In the early 1980’s Pasco bought the first Masa plant which was at that time the secondMasa plant in the Middle East. With this plant Pasco started to produce quality concrete products such as paving stones, kerbstones, building blocks, tiles, etc.
Pasco 8 and 9 under production
Record 9000 VB, Pasco in 1982
Pasco No. I with Mixing Plant
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CPI – Concrete Plant International – 6 | 2009 www.cpi-worldwide.com116
CONCRETE PRODUCTS & CAST STONE
mixing cycle is optimized which gives shortmixing times with the best use of energy,cement and water. All mixers are equippedwith wear resistant materials. The mixer canbe opened from two sides for easy clean ingand access.
Block making machine XL 9.2 with transport systemNewest block making machines type MasaXL 9.2 can produce 18 blocks (8 inch) or60 standard paver (200x100mm) per cycle.All XL machines are equipped as a stan-dard with a fully automatic mould changesystem, continuous level control in machinesilos on load cells, draw sheet device, highwear resistant materials on filling box tablesand a visualisation system for machine oper-ations to facilitate the use. Wearing parts can be exchanged easily,e.g. wearing rails on vibration table orwear bars on filling box. Pallet transportsystems on wetside and dryside are drivenwith electric motors, all cubing devices, 4
sided centering to close gaps or doublerare driven by servo motors, this also includ esthe clamping.
Powertainer – HydrautainerWith Masa’s unique containerised solutionfor the power panels as well as hydraulicplant, Masa bewares its leadership in thisfield. The ‘Powertainer’ contains all powerpanels, preinstalled and dust protected.Similar to this the ‘Hydrautainer’ containsthe hydraulic unit with all necessary equip-ment executed as a sound insulated room.
Long lasting relationship
Masa’s 200 concrete block and pavermak ing plants in Middle East show theimportance of a good customer relations-hip combined with a high quality productand an excellent after sales and service. Similar to Pasco who purchased 9 Masaplants, many other companies in theMiddle East have decided to grow withMasa and to get their next machines fromthe same manufacturer.
Service and Spare Parts
As a result of having more and more plantsin the Middle East, Masa decided 10 yearsago to have its own company MasaMiddle East FZCO to deliver spare partsand to give the best possible service to theproducers. The office including a largespare parts stock is located in the FreeTrade Zone in Jebel Ali, Dubai.
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Masa Charging Scale and mixer bucket
Masa Horizontal Compulsory mixer type PH
Block making machine XL 9.2 with bucket conveyor
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www.cpi-worldwide.com CPI – Concrete Plant International – 6 | 2009
CONCRETE PRODUCTS & CAST STONE
FURTHER INFORMATION
Masa AGMasa-Straße 256626 Andernach, GermanyT +49 2632 92920 . F +49 2632 [email protected] · www.masa-ag.com
Masa Middle East FZCOP.O. Box 16867Jebel Ali Free ZoneDubai, United Arab Emirate T +971 4 8833476 . F +971 4 [email protected]
Cubotor with Servo Clamp
Powertainer
Improved Quality andIncreased Profitability in the Production of Blocks, Pavers and Tiles.
DuroBOARD®
The New Benchmarkfor Production Boards
Developed in cooperation with
ASSYX GmbH & Co. KGZum Kögelsborn 6 · D-56626 Andernach/GermanyTel.: +49 (0) 2632 – 94 75 10 · Fax: +49 (0) 2632 – 94 75 111E-Mail: [email protected] · www.assyx.com
Beton Machinery Sales Limited Construction HouseWhitley Street · Bingley · West Yorkshire · BD16 4JH · UKTel: +44 1274 560119 · Fax: +44 1274 551065E-Mail: [email protected] · www.assyx.com
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