Topics Covered

• Company Overview – Build to print

• Purchasing

• Machining

• Welding and Fabrication

• Quality Assurance

• Mechanical Assembly

• Questions

• Contact Information

WWW.KASKASKIA.COM

Phone: (618) 475-3301

Company Overview

• Established in 1970 as Local Tool and Die Shop

• Family Owned and Operated Small Business

• Expanded to Aerospace & Industrial Equipment

• 30,000 Square Foot Manufacturing Facility

• ISO9001 / AS9100 Registered

• 35 Employees

• Local Delivery St. Louis area

Company Overview

• Major Customers

WWW.KASKASKIA.COM

Phone: (618) 475-3301

Purchasing

• Sourcing of Certified Metals and Plastics

• Sourcing of Certified Mechanical Components

• Souring of Certified Processes: heat treat, plating, painting, testing, military packaging.

Machining

• 8 Vertical OKK CNC Machines

• 5 Horizontal OKK CNC Machines

• Makino MC65 Horizontal CNC Machine

• Okuma CNC Lathe Capability

• 2 Mitsubishi CNC Wire EDM

WWW.KASKASKIA.COM

Phone: (618) 475-3301

Machining

• Large Horizontal Boring (8’ x 14’ Capacity)

• Large Surface Grinding (42” x 159” Capacity)

• Large Blanchard Grinding (129” Swing x 48” Height)

Part Width: 102” Weight: 9,100 LbsPart Height: 80” Part Depth: 20”WWW.KASKASKIA.COM

Phone: (618) 475-3301

(3) Large Horizontal Machining centers with pallet changers and working area of 48” x 48” x 90”

Machining• Precision Large Machining

– Fixture Design By KTM

– Interchangeable

– Rapid Setup

Precision Valve Base

Precision Gear Box with 0.001” TIR locations Machined from harden Nickel Alloy

Machining

Machining

• Precision Die Manufacturing

– Wire EDM

– CNC Program

– Die Repair

WWW.KASKASKIA.COM

Phone: (618) 475-3301

Welding and Fabrication• CNC Flame Table (96” x 240” x 6” Tk)

• Plasma Cutting

• TIG Welding

• MIG Welding

• CNC 175 Ton 120” Press Brake

WWW.KASKASKIA.COM

Phone: (618) 475-3301

Welding and Fabrication• Fabrication Examples

4’ x 4’ Stainless Steel Hopper

WWW.KASKASKIA.COM

Phone: (618) 475-3301

Welding and Fabrication

Part Width: 8’Part Length: 10’Part Height: 14’4’ x 8’ Fabrication

Mechanical Assembly

Testing Equipment

Electro-Mechanical Hydraulic Assembly to Produce Industrial Paper Tubes

Size: 8’ x 8’ x 10’

WWW.KASKASKIA.COM

Phone: (618) 475-3301

Mechanical Assembly

WWW.KASKASKIA.COM

Phone: (618) 475-3301

Bullet Packaging Equipment9 unit built simultaneously with a size of 3ft x 5ft x 12ft

Electro-Mechanical Assemblies to Machine Automotive Valve Covers. Multiple machines - 4ft x 8ft x 8ft

Mechanical Assembly

WWW.KASKASKIA.COM

Phone: (618) 475-3301

Fabricated Custom furnaceBuilt 4 units simultaneouslySize – 8ft x 10ft x 16ft

Unit to machine railroad track on-site

Stainless steel Food processing equipment.Built 3 units simultaneously.Size - 5ft x 5ft x 8ft

Floating pipe support.Built 24 units simultaneously.Size - 6ft x 8ft x 12ft

Quality Assurance

• DEA Coordinate Measurement Machine

– 60” x 36” x 30” Measuring Envelope

– PC-DMIS Software

– Second CMM 3rd Quarter 2009

• First Article Inspection Per AS9102 Rev. C

• In-Process Inspection

• Final Inspection / Certificate of Conformance

• Internal Audit / Quality Management System

WWW.KASKASKIA.COM

Phone: (618) 475-3301

Quality Assurance

WWW.KASKASKIA.COM

Phone: (618) 475-3301

Web Site: www.kaskaskia.com

Dave Albert, Sales Engineerdave@kaskaskia.com

Brian Albert, General Managerbrian@kaskaskia.com

Dan Albert, Vice President of Operationsdan@kaskaskia.com

Phone: (618) 475-3301

Fax: (618) 475-2447WWW.KASKASKIA.COM

Phone: (618) 475-3301