Manufacturing Operations Optimization Solutions

Extensive experience of working on some of India’s largest projects in the infrastructure construction sector has enabled Highbar to develop best practices in managing complex production processes of mega projects and adapt these to the equally complex manufacturing processes.

Our services and solutions are designed to capture relevant information at every stage, analyse this information to draw insights and present the insights meaningfully to decision makers to enable better informed decision making at all levels of your manufacturing organization.

Our services and solutions for the manufacturing sector are based on an in-depth understanding of the manufacturing value chain from procurement to monetization and the support functions running across this value chain.

We help you to create “intelligent & optimized processes” to drive greater efficiencies in your manufacturing organization, thereby helping reduce cost of operations significantly, enhance the quality of output, reduce production time and enhance your business velocity.

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Research & development

Integrated Business Planning

Manufacturing Planning & Available to Promise

Quality Management

Sale

Material & Service Procurement, Contractor Management

Human Resource Management

Analytics Dashboard & Interface

Accounting

Manufacturing Orchestration & Execution

Investment ManagementBudgetingRecipe ManagementProduction & Quality ControlReporting, Evaluation & Approval Ready to Production

Manage IndentsProcure to Pay with Approval workflowsMaterial & Service ReceiptsInventory ManagementVendor Invoice ManagementSupplier Relationship Management

Quality PlanningRaw Material Inward, In-process InspectionMaterial Usage decisionNotifications Batch Traceability

Account PayableAccount ReceivablesAsset ManagementCash, Bank, Tax ManagementInter-company Accounting Treasury & Risk ManagementFinancial & Legal Reporting

Analytics3rd Party Interface (Testing, Warehouse, Weighing Bridge etc.)Mobility SolutionsBusiness Planning & Consolidation

Sales & Operation PlanningLong Term Planning

Organizational ManagementPersonal AdministrationTime ManagementESS, MSS/ Success FactorLegal Reports

Bill of MaterialProduction SequenceAvailability Check & Detailed SchedulingManufacturing Execution (MTO/MTS/REP MFG)Routing, In-process inspection, Material ConsumptionExternal Manufacturing, Order ConfirmationOrder Costing & SettlementRework

Demand ManagementMaterial Requirement PlanningPlanned OrderAvailable to Promise

Inquiry to QuoteSale Order to DeliveryDelivery Management ConsoleVehicle TAT ManagementDeliver to BillingSales ReturnCustomer Service

Business Coverage: Manufacturing

SAP Go-Live

Go-Live Readiness Check

Best Practices Configuration & Customization of Bridging the gaps

Evaluate Scenario for implementation speed & reduced risk

Deployment cloud or On Premises

Evaluation of SAP

SAP Component Selection for Functional Scope

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Highbar’s Road Map for SAP S4 HANA

Industry Coverage

AutomobilesCement Products

Pre-Engineered

BuildingAerospace &

Defence

Industrial Machinery & Components

Medical Devices &

Components

Packaging Industry

Plant Construction

Cemnet Sheet

Manufacturer & PEB Company

Infrastructure & Manufacturing

Insulation Component

Manufacturer & Projects

Reduced Time for Financial Closure

Streamline Maintenance, Production, procurement & Contract Management

Streamlining Processes across the company

Effective utilization of inventory

Better control of cashflow

Single integrated SAP System

Accurate data availability for Management Decision

Inventory rationalization and reduction over 40%

Increased utilization of capital equipment

Better Production Planning & Monitoring

Single source of truth for manufacturing plant, regional office and head office.

Real time data availability for decision making

Uniform Processes

Improved credit control across the region

Highbar’s Client Success Stories

Our Esteemed Clients

Manufacturing

Client DetailsClient Name Lloyd Insulations

Industry Manufacturing & EPC

Headquarter New Delhi, India

Website www.lloydinsulations.com

Business Requirements● Consolidation of operations by ensuring uniform

processes across country-wide network of offices.

● Ensuring centralized credit control for different regions.

● To enable a single integrated view to the business owners and to effectively manage roll-out of standard processes across the enterprise

Highbar Business Efficiency Study

Lloyd Insulations

Benefits to the Client● Data across manufacturing units, regional offices and head office integrated for smooth functioning

● Real-time accurate data availability for management decision making

● Uniform processes implemented across regions, helping data consolidation and decision making

● Effectively manage credit control across regions

Solutions OfferedSAP ECC 6.0 including following modules:

● PS, MM, FICO, SD, PP, HR, PM, QM, DMS, BI

● SAP ERP operational for over 200 users with system live across Delhi, Kolkata, Mumbai, Indore, Chennai and Cheyyar locations

Efficiency Improvement Through Consolidation of Operations

Client DetailsClient Name Everest Industries Limited

(HQ at New Delhi, India).One of India’s fastest growing building solutions company. Everest offers a complete range of world-class building solutions: roofing (Fiber Cement), ceiling, wall, flooring, cladding, door and pre-engineered steel buildings for the industrial, commercial and residential sectors.

Industry Manufacturing & EPCWebsite www.lloydinsulations.com

Business Requirements● Single enterprise platform across all group

companies and different businesses such as Everest Industries Ltd, FCB & trading business.

● Dashboards and reports for Management to enable informed decision making

● Everest’s PEB business already on SAP platform. Everest decided to implement SAP solution for FCB and Trading business for having one integrated solution across departments and also for effective reporting – Monitor and analysis.

Highbar Business Efficiency Study

Everest Industries Limited

Benefits to the ClientThe implementation completed recently its business has started benefiting from the solution offered. Provided below are immediate benefits which are targeted and are on track,● Reduced time for financial closure of project● Streamlined sales planning, production, quality management, procurement & inventory and maintenance● Improved visibility for change management● Streamlining processes across companies● Effective utilisation of inventory within and across projects● Improved Subcontractor Monitoring & Tracking● Enhanced readiness for proactive resolution● Better Control of Cash Flow

Solutions OfferedSAP ECC 6.0 including following modules:

● FI, CO, PS, SD, MM, QM, DMS, PP, PM, BI, BO

SAP Implementation @ Everest Industries Ltd.

Highbar Technocrat Ltd, an associate company of HCC Group, is a leading end-to-end IT solution provider with its portfolio of enterprise business solutions, line of business IT solutions, process consulting & IT Infrastructure services aiming at increasing efficiencies for the infrastructure industry. It is a successful spin-off of HCC’s IT function, recognised as global case study amongst top 5% successful spin-offs by Gartner. IT expertise backed by industry domain knowledge differentiates Highbar as preferred partner for IT initiatives for infrastructure industry. Highbar has developed SAP certified templates based on industry best practices enabling customers to achieve business efficiencies. Highbar is now offering IT services across multiple sectors like manufacturing, BPO, Agro-Chemicals, Telecom, Consumer Products, Pre-engineered Buildings etc. Highbar is a preferred partner for SAP implementation & re-implementation with eleven global case studies & Four SAP ACE Awards to its credit

About Highbar Technocrat Ltd.

Highbar Technocrat Ltd.D-Wing, 14th Floor, Empire Tower,Reliable Cloud City, Off. Thane Belapur Road, Airoli, Navi Mumbai 400 703, India

Tel : +91 22 6279 2000 / +91 98212 22810 (D)Email : enquiry@highbartech.comWebsite: www.highbartechnocrat.com

About Highbar Technocrat Ltd.