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R.C.DAS ENGINEERING Engineering Excellence www.rcdas.in MANUFACTURING HEAVY EQUIPEMENTS

MANUFACTURING HEAVY EQUIPEMENTS - R. C. DAS · We are supplying Atox Mill Roller Assembly to M/S F.L.Smidth India Pvt. Ltd, Chennai for their Atox Raw Mill. The function of Atox Raw

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Page 1: MANUFACTURING HEAVY EQUIPEMENTS - R. C. DAS · We are supplying Atox Mill Roller Assembly to M/S F.L.Smidth India Pvt. Ltd, Chennai for their Atox Raw Mill. The function of Atox Raw

R.C.DAS ENGINEERINGEngineering Excellence

www.rcdas.in

MANUFACTURINGHEAVY EQUIPEMENTS

Page 2: MANUFACTURING HEAVY EQUIPEMENTS - R. C. DAS · We are supplying Atox Mill Roller Assembly to M/S F.L.Smidth India Pvt. Ltd, Chennai for their Atox Raw Mill. The function of Atox Raw

Clinker is a Lump or Nodules (usually 3-25mm diameter) which is produced by sintering Limestone

and Alumino Silicate during cement kiln stage. Clinker crusher is designed to break the large material

into smaller particle size. We are supplying Clinker Hammer Crusher Assembly for the following

customers.

CLINKER HAMMER CRUSHER

Cement Industry www.rcdas.in

PRODUCTS

Page 3: MANUFACTURING HEAVY EQUIPEMENTS - R. C. DAS · We are supplying Atox Mill Roller Assembly to M/S F.L.Smidth India Pvt. Ltd, Chennai for their Atox Raw Mill. The function of Atox Raw

Coal plays an important role in the manufacturing process of cement. The main fuel used for firing

preheater cyclone and rotary kiln is coal. Coal fineness has a direct relationship with its reactivity.

Hence in the cement plant a special significance has been given to the milling behavior of coal. It has

been observed that low volatile matter in coal can be compensated by finer grinding. We are supplying

classifier for the following customers.

CLASSIFIER IN CEMENT PLANTS

www.rcdas.in

Page 4: MANUFACTURING HEAVY EQUIPEMENTS - R. C. DAS · We are supplying Atox Mill Roller Assembly to M/S F.L.Smidth India Pvt. Ltd, Chennai for their Atox Raw Mill. The function of Atox Raw

Coal continues to play a predominant role in the production of electricity in the world. Coal Pulverizer

is one of the critical power plant component that is relied upon to convert the energy stored in coal into

electricity. The Classifier located on top of the mill returns the over size material back to the pulverizer

but allows the proper sized material to pass out of the mill to the burners. Classifier are critical in

providing the desired quality of pulverized coal with the desired fineness. We are supplying Dynamic

Classifier for M/S L&T MHI Boilers Pvt Ltd.

MHI

Power Plants

ROTARY CLASSIFIER IN POWER PLANT

www.rcdas.in

Page 5: MANUFACTURING HEAVY EQUIPEMENTS - R. C. DAS · We are supplying Atox Mill Roller Assembly to M/S F.L.Smidth India Pvt. Ltd, Chennai for their Atox Raw Mill. The function of Atox Raw

We are supplying Atox Mill Roller Assembly to M/S F.L.Smidth India Pvt. Ltd, Chennai for their Atox Raw

Mill. The function of Atox Raw Mill uses pressure and shear generated between the rollers and the

rotating table to crush and grind raw materials. We have received letter of appreciation from M/S

F.L.Smidth India Pvt. Ltd, Chennai for manufacturing and development of atox mill roller assemby first

time in India.

ATOX MILL ROLLER ASSEMBLY

www.rcdas.in

Page 6: MANUFACTURING HEAVY EQUIPEMENTS - R. C. DAS · We are supplying Atox Mill Roller Assembly to M/S F.L.Smidth India Pvt. Ltd, Chennai for their Atox Raw Mill. The function of Atox Raw

KILN Support Roller Bearing is the critical equipment in rotary KILN. The Support Roller Bearing of the

Rollers must be carefully protected by heat of the KILN and ingress of dust. we are supplying KILN

Support Roller Bearing to M/S F.L.Smidth India Pvt. Ltd, Chennai and M/S F.L Smidth A/S, Denmark.

KILN SUPPORT ROLLER BEARING ASSEMBLY

www.rcdas.in

Page 7: MANUFACTURING HEAVY EQUIPEMENTS - R. C. DAS · We are supplying Atox Mill Roller Assembly to M/S F.L.Smidth India Pvt. Ltd, Chennai for their Atox Raw Mill. The function of Atox Raw

OTHER PRODUCTS

MEMBRANE COUPLING

FLEXIBLE CONNECTION

SUGAR ROLLER SHAFT ROLL CRUSHER SHAFT

www.rcdas.in

FAN SHAFT

SHIP UNLOADER HOLD ROPE DRUM

Page 8: MANUFACTURING HEAVY EQUIPEMENTS - R. C. DAS · We are supplying Atox Mill Roller Assembly to M/S F.L.Smidth India Pvt. Ltd, Chennai for their Atox Raw Mill. The function of Atox Raw

QUALITY POLICYR.C.DAS ENGINEERING PRIVATE LTD., is an ISO 9001:2008 certified

company and our commitment towards quality is well demonstrated

by the numerous quality audits. We ensure quality work starting from

material entry point up to the dispatch. The resources available with

us will make a revolution in the Heavy Equipments Manufacturing

Industry. The procedures being followed by us will be meeting the

national and international codes and regulations. We will produce

quality products and delivery in time to the customers.

R.C. DAS ENGINEERING PRIVATE LTD., is committed in providing the best of service to its customers.

Apart from ensuring on-time delivery of goods inline with stringent quality, high engineering standards

and safety for all. We also strive to provide the highest quality of customer support to our customers.

With strong commitment towards customer satisfaction, we exercise quality and technology at the

core to achieve it since the beginning. We act as a solution provider for the demands of today’s

applications and needs. Our company is well prepared with the modern equipments and assessment

facilities to ensure quality at each stage of development. R.C. DAS ENGINEERING has established fully

functional six separate units to provide round the clock service to Customers.

www.rcdas.in

Page 9: MANUFACTURING HEAVY EQUIPEMENTS - R. C. DAS · We are supplying Atox Mill Roller Assembly to M/S F.L.Smidth India Pvt. Ltd, Chennai for their Atox Raw Mill. The function of Atox Raw

CUSTOMERS

MHI

Cement Industry Windmills Power Plants Sugar Plants Heavy Engineering Various Other Industries

Page 10: MANUFACTURING HEAVY EQUIPEMENTS - R. C. DAS · We are supplying Atox Mill Roller Assembly to M/S F.L.Smidth India Pvt. Ltd, Chennai for their Atox Raw Mill. The function of Atox Raw

R. C. DAS ENGINEERING: UNIT I

Started in the year 1993, has a connected load of 150hp and 40 KVA

equipped with Heavy Lathe Machineries and Slotting Machine.

R. C. DAS ENGINEERING: UNIT II

Started in the year 2000, has a connected load of 150hp and 40kva

equipped with Heavy Lathe machineries and Boring machines.

GANESAN HEAVY INDUSTRIES

Started in the year 1996, has a connected 50hp and 20kva equipped

with Small Lathe machineries and fabrication machineries.

R. C. DAS ENGINEERING: UNIT III

Started in the year 2006, has a connected load of 150hp and 40kva

equipped with 5m CNC VTL and CNC Floor Boring machine.

R. C. DAS ENGINEERING: UNIT IV

Started in the year 2007, has a connected load of 50kva equipped with

fabrication machineries.

GEE VEE ENGINEERING

Started in the year 2008, has a connected load of 70hp and 30Kva

equipped with Balancing Machine and 3m/2m/1.4m CNC VTL.

INFRASTRUCTURE AND UNITSOur machine shop is equipped with world class international heavy duty machines. Our infrastructure

includes German made Horizontal Boring Machine, VTL, Radial Drilling and 25 tons of cranes for

material handling. Our infrastructure is catered to meet the needs of heavy engineering industries like

Cement, Sugar, Power and many more processing industries.

www.rcdas.in

Page 11: MANUFACTURING HEAVY EQUIPEMENTS - R. C. DAS · We are supplying Atox Mill Roller Assembly to M/S F.L.Smidth India Pvt. Ltd, Chennai for their Atox Raw Mill. The function of Atox Raw

MACHINERIES

CNC VTL MACHINE• 5m diameter, height 3500mm.

• 3m diameter, height 2500mm.

• 2m diameter, height 1200mm.

• 1.4m diameter, height 1000mm.

• Control FANUC.

CNC FLOOR BORING MACHINE• Spindle diameter - 180mm.

• X - 8000mm.

• Y - 3500mm.

• Z - 900mm.

LATHES• Lathe - 20 Nos.

• Range - Diameter upto 2000mm.

• Length - upto 12m.

HORIZONTAL BORING MACHINES• Spindle diameter - 110mm, make: WMW, Germany.

• Spindle diameter - 75mm, make: Kearns-Richards, England

MEASURING INSTRUMENTSWe are equipped with:

• Outside Micrometer upto 1600mm.

• Vernier upto 2000mm.

• Digital Surface finish tester.

SLOTTING MACHINES• Table Size - 2500mm X 710mm, make: Cincanatti, USA.

MILLING MACHINES• Stroke - 1000mm, make: Rocford, USA.

Computerized balancing machine enable to

balance a wide range of equipments from small

electric motor to large industrial fans, rotor and

rolls. The machine having a variety of pedestal

configuration to cater for a wide range of jobs.

This machine is manufactured to ISO 1940

requirements and capable of producing

balancing certificates stating the original

imbalance, the correction required and the final

balance specification achieved.

• Make: abro

• Model: h-16k and H-100

• Electronics: crt based type mp-102

• From 25kgs to 25 tons on journals

• 4000 mm maximum diameter

• 8000 mm maximum length

• 16 mm to 400 mm journal diameter

• Belt drive arrangement with variable frequency

speed drive

BALANCING SERVICES

`

Page 12: MANUFACTURING HEAVY EQUIPEMENTS - R. C. DAS · We are supplying Atox Mill Roller Assembly to M/S F.L.Smidth India Pvt. Ltd, Chennai for their Atox Raw Mill. The function of Atox Raw

ADVANCED ENGINEERING FOR BETTER FUTURE

The machine shop is equipped with an array of large and extra large machines to machine a single piece weighing more than 30 tons. The com-pany has good reputation and more number of serving experience to manufacture heavy equipments for cement, sugar, wind power and other

process industries.

CONTACT USR.C.Das Engineering Pvt Ltd.

S.P-61 & S.P-70,

Ambattur Industrial Estate,

Chennai - 600058,

Tamil Nadu, India.

Phone : +91-44-26257067, +91-44-26246282

Mobile : +91-9841049004

Fax : +91-44-26249004

Email : [email protected], [email protected]

Website : www.rcdas.in

WHO WE ARER. C. DAS ENGINEERING PRIVATE LTD., is an ISO

9001:2008 certified company having a heavy

engineering and manufacturing facility incorporated

in 1993. We have fast progressed to become one of

the country's largest machining facility.

WHAT WE DOWe are manufacturing various equipments and

machineries for the OEM of cement, power & material

handling and other heavy engineering Industries. We

are manufacturing the equipments as per OEM’S

design and quality norms.