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MANUF LAB (PRELIMS) EGR PREPARATION 4,5,6 POWDERS mixture of finely divided drugs &/or chemicals in drug form may be finely subdivided, coarsely comminuted product or product of intermediate particle size used internally or externally Advantages: flexibility of compounding good chemical stability rapid dispersion of ingredients Disadvantages Time consuming inaccuracy of dose unsuitability for many unpleasant tasting, hygroscopic and deliquescent drugs Packaging & Dispensing Bulk Powder Divided Powder Characteristics Homogenously blended Methods of Blending a.) Small Scale Spatulation Trituration Geometric dilution Sifting b) Large Scale Tumbling Must be of the most advantageous particle size Comminution techniques a) Small Scale Trituration Levigation Pulverization by intervention b) Large Scale Various mills Pulverizers USP Standards for Powders of Animal & Vegetable drugs USP Descriptive Terms Sieve Size: All Particles Pass Through Fineness Very Coarse (No. 8) 20 Not more than (nmt) 20% through a no.60 sieve Coarse (No.20) 20 Nmt 40% through a no.80 sieve Moderately Coarse (No.40) 40 Nmt 40% through a no.80 sieve Fine (No.60) 60 Nmt 40% through a no.100 sieve Very Fine (No.80) 80 No limit to greater fineness USP Standards for Powder of Chemicals USP Descriptive Terms Sieve Size: All Particles Pass Through Fineness Coarse (No.20) 20 Nmt 60% through a no.40 sieve Moderately Coarse (No.40) 40 Nmt 60% through a no.60 sieve Fine (No.180) 180 No Limit Very Fine (No.120) 120 No limit Manufacturing Procedures Triturate Weigh Blend Sieve Blend Tumble Pack Weigh PREPARATION 4: Oral Rehydration Salts NaCl......................................... 1.6 g KCl............................................ 1.5 g ` NaHCO 3 ................................... 1.5 g Anhydrous Glucose............. 36.4 g For 1 L soln *Each subgroup prepared for 200 mL soln Guidelines in labeling Electrolytes for ORT must be expressed in mEq Quantities of electrolytes administered to patients Prep of Label Direction for reconstitution must be indicated in the labelling materials Dispensing: Each dose should be dissolved in sufficient, freshly boiled and cooled water to make 200 mL solution taking hygiene and precaution. Storage: Powders: ______________ After reconstitution: Unused soln must be discarded after 1 hour Refrigerated: may be kept for 12 - 24 hrs ORAL REHYDRATION SALTS Provides 200 mL Soln Sodium.................................................... ___meq Potassium.............................................. ___meq Chloride................................................. ___meq Bicarbonate........................................... ___meq Anhydrous Glucose............................ ___meq

Manuf Notes- Prep 4, 5, 6

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  • MANUF LAB (PRELIMS) EGR PREPARATION 4,5,6

    POWDERS

    mixture of finely divided drugs &/or chemicals in drug form

    may be finely subdivided, coarsely comminuted product or product of intermediate particle size

    used internally or externally

    Advantages:

    flexibility of compounding

    good chemical stability

    rapid dispersion of ingredients

    Disadvantages

    Time consuming

    inaccuracy of dose

    unsuitability for many unpleasant tasting, hygroscopic and deliquescent drugs

    Packaging & Dispensing

    Bulk Powder

    Divided Powder

    Characteristics

    Homogenously blended Methods of Blending

    a.) Small Scale

    Spatulation

    Trituration

    Geometric dilution

    Sifting

    b) Large Scale

    Tumbling

    Must be of the most advantageous particle size Comminution techniques

    a) Small Scale

    Trituration

    Levigation

    Pulverization by intervention

    b) Large Scale

    Various mills

    Pulverizers

    USP Standards for Powders of Animal & Vegetable drugs

    USP Descriptive Terms

    Sieve Size: All

    Particles Pass

    Through

    Fineness

    Very Coarse (No. 8) 20 Not more than (nmt) 20%

    through a no.60 sieve

    Coarse (No.20) 20 Nmt 40% through a no.80

    sieve

    Moderately Coarse (No.40)

    40 Nmt 40% through a no.80

    sieve

    Fine (No.60) 60 Nmt 40% through a no.100

    sieve

    Very Fine (No.80) 80 No limit to greater fineness

    USP Standards for Powder of Chemicals USP Descriptive Terms

    Sieve Size: All

    Particles Pass

    Through

    Fineness

    Coarse (No.20) 20 Nmt 60% through a no.40

    sieve

    Moderately Coarse (No.40)

    40 Nmt 60% through a no.60

    sieve

    Fine (No.180) 180 No Limit

    Very Fine (No.120) 120 No limit

    Manufacturing Procedures

    Triturate

    Weigh

    Blend

    Sieve

    Blend

    Tumble

    Pack

    Weigh

    PREPARATION 4: Oral Rehydration Salts

    NaCl......................................... 1.6 g

    KCl............................................ 1.5 g

    ` NaHCO3................................... 1.5 g

    Anhydrous Glucose............. 36.4 g

    For 1 L soln

    *Each subgroup prepared for 200 mL soln

    Guidelines in labeling

    Electrolytes for ORT must be expressed in mEq

    Quantities of electrolytes administered to patients

    Prep of Label

    Direction for reconstitution must be indicated in the labelling materials

    Dispensing: Each dose should be dissolved in sufficient, freshly boiled and cooled water to make 200 mL solution

    taking hygiene and precaution.

    Storage: Powders: ______________

    After reconstitution: Unused soln must be

    discarded after 1 hour

    Refrigerated: may be kept for 12 - 24 hrs

    ORAL REHYDRATION SALTS

    Provides 200 mL Soln Sodium.................................................... ___meq Potassium.............................................. ___meq

    Chloride................................................. ___meq Bicarbonate........................................... ___meq

    Anhydrous Glucose............................ ___meq

  • 2

    EGR

    SUSPENSION

    Preparation containing finely divided drug particles distributed uniformly throughout a vehicle

    2 phase systems

    dispersed medium can be oily or aqueous

    dispersed phase is usually greater than 0.5

    Preparation = GELOMAMI

    Purpose: Sustaining Effect

    Stability

    Taste

    Base Solubility

    Properties of Ideal Suspension

    uniform particle size

    no particle interaction

    no sedimentation or slow sedimentation rate

    other properties: redisposable, chemically stable, acceptable to

    consume

    Components

    Active Ingredient

    Wetting Agt -make them more soluble to solvent

    -Alcohol, PPG, Sorbitol, Surfactant

    Floculating Agt -avoid aggregates

    -electrolytes < 1% of KCl & NaCl

    Viscosity Agt -increases viscosity, hydrophillic colloids

    -clays, gums

    Buffer

    Preservative

    Flavorant

    Colorant

    Solvent

    2 Forms of Suspension

    Ready to use - oral suspension

    - no reconstitution needed

    Dry Powders/ Dry Granules for Oral Suspension -reconstitution required

    -contains "for oral suspension"

    PREPARATION 5: Aluminum Magnesium Hydroxide

    Al(OH)3......................................................7% (Active Ing)

    Mg(OH)2....................................................3% (Active Ing)

    CMC Na....................................................2.5 % (Viscosity Agt)

    Peppermint................................................0.1% (Flavorant)

    Na Saccharin..............................................0.1% (Sweetener)

    Na Benzoate...............................................0.1% (Preservative)

    Sorbitol Soln...............................................20% (Wetting Agt)

    Purified H2O qs ad.....................................100%

    Procedures:

    Place Mg(OH)2 in a blender

    Add Sorbitol Soln

    Add purified water (1/3)

    Blend the mixture 5 mins

    Add Al(OH)3 gel blend for 5 mins

    Place CMC in a mortar & triturate with 50 mL water until paste is formed

    Add CMC paste to the blender

    In a separate container, heat water to 500C & dissolve saccharin solution & Sodium benzoate.

    Cool the soln to 400C. Charge into blender &

    blend for 10 mins

    Add Peppermint oil

    Homogenize the suspension

    QS H2O. Blend for 1-2 mins

    GRANULES

    Prepared agglomerates of smaller particles

    Irregularly shaped and behave as single larger particles

    uses sieve #4 -12 for particles size classification

    Granulation

    Pharmaceutical process that attempts to convert produced materials into aggregates

    Large Scale

    - granulating machine on granulation

    Small Scale

    powder + water => moist mass =>sieve #4-12

    =>net granules =>(drying) Dry granules

    Advantages

    flow well composed to powder

    more stable physically and chemically than powders

    Easily wetted

    PREPARATION 6: Phenoxymethyl Penicillin

    Phenoxymethyl Penicillin............................ 25g

    CMC................................................................ 25g

    Sucrose............................................................125g

    Na benzoate...................................................9 g

    Citric Acid......................................................5g

    Cone strawberry powder ..........................1g

    Lactose...........................................................30g

  • 3

    EGR

    Procedures:

    Mix the powders & blend for 15 mins using titration

    Prepare 20 mL colorant solution & spray into powder mixtures with continuous trituration until

    a moist mass is formed

    Pass the moist mass through sieves #12 & receive net granules in a tray

    Oven dry granules a temp not exceeding 400C -1 hour

    Dry the granules until 1 nmt 2% moisture is present. Check the moisture content every 30

    mins weigh & pack the divided granules