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Manual Handling Assessment …………………….....................………..

BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

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Page 1: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

Manual Handling Assessment…………………….....................………..

Page 2: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

HSE Priorities

• Falls from height

• Workplace transport

• Musculoskeletal disorders

• Workplace stress

• Slips and trips

Health and Safety National Priorities

Page 3: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

Work Related MSD Prevalence 2001-20014

Total cases (prevalence) of WRMSD 2001- 2014

Page 4: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

Manual handling injuries are often causedby an incident (e.g. losing grip, tripping,slipping or doing a task that is ‘out of theordinary’).

Cumulative damage to the structures of thelow back (disc, vertebrae, nerves, muscles,tendons, ligaments etc.).

Acute damage to lower back rare.

Typical Low Back Problems

Page 5: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

AVOID (Reg 4(1)(a))• hazardous operations

ASSESS (Reg 4(1)(b)(i))• any hazardous operations

that cannot be avoided

REDUCE (Reg 4(1)(b)(ii))• the risk of injury

MONITOR / CONTROL (Reg 4(2))• to further reduce the risks

MANAGE (Reg 5)

What the Regulations Require

Page 6: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

MAC

Page 7: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

LOW LEVEL OF RISK• The vulnerability of special risk groups should

be considered where appropriate.

MEDIUM LEVEL OF RISK• Examine tasks closely.

HIGH LEVEL OF RISK• Prompt action needed – a significant proportion

of workers may be at risk of injury.

VERY HIGH LEVEL OF RISK• Stop the task immediately and make

improvement measures.

Classification of Risks

Page 8: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

Classification of Risks

Page 9: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

Classification of Risks

Page 10: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

Classification of Risks

Page 11: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

Classification of Risks

Page 12: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

Classification of Risks

Page 13: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

Classification of Risks

Page 14: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

Classification of Risks

6030

1000

10

Unloading deliverywagon into backstore yard.

Flash hearts

10/6/2015Big Boss Man

Page 15: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

Classification of Risks

• Where you have more than one ManualHandling task, use MAC scores to priorities

Page 16: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

An agency of the Health & Safety Executive Enabling a better working world© Crown Copyright, HSL 2014

Lifting Operation

MAC Case Study

Page 17: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

An agency of the Health & Safety Executive Enabling a better working world© Crown Copyright, HSL 2014

Weight: 12kg Rate: Once every 5 seconds

MAC Case Study

Page 18: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

An agency of the Health & Safety Executive Enabling a better working world© Crown Copyright, HSL 2014

B. Hand distancefrom lower back

C. Vertical lift region

D. Trunk twisting

E. Postural constraints

A. Weight/Frequency:12 kg at 16 lifts perminute (1 lift/5 sec)

MAC Case Study

Page 19: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

An agency of the Health & Safety Executive Enabling a better working world© Crown Copyright, HSL 2014

A. Weight/Frequency:12 kg at 16 lifts perminute (1 lift/5 sec)

MAC Case Study

Page 20: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

An agency of the Health & Safety Executive Enabling a better working world© Crown Copyright, HSL 2014

A. Weight/Frequency:12 kg at 16 lifts perminute (1 lift/5 sec)

MAC Case Study

Page 21: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

An agency of the Health & Safety Executive Enabling a better working world© Crown Copyright, HSL 2014

B. Hand distancefrom lower back

C. Vertical lift region

D. Trunk twisting

E. Postural constraints

A. Weight/Frequency:12 kg at 16 lifts perminute (1 lift/5 sec)

MAC Case Study

Page 22: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

An agency of the Health & Safety Executive Enabling a better working world© Crown Copyright, HSL 2014

B. Hand distancefrom lower back

A. Weight/Frequency:12 kg at 16 lifts perminute (1 lift/5 sec)

B. Hand distancefrom lower back

MAC Case Study

Page 23: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

An agency of the Health & Safety Executive Enabling a better working world© Crown Copyright, HSL 2014

B. Hand distancefrom lower back

C. Vertical lift region

D. Trunk twisting

E. Postural constraints

A. Weight/Frequency:12 kg at 16 lifts perminute (1 lift/5 sec)

MAC Case Study

Page 24: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

An agency of the Health & Safety Executive Enabling a better working world© Crown Copyright, HSL 2014

B. Hand distancefrom lower back

C. Vertical lift region

A. Weight/Frequency:12 kg at 16 lifts perminute (1 lift/5 sec)

C. Vertical lift region

MAC Case Study

Page 25: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

An agency of the Health & Safety Executive Enabling a better working world© Crown Copyright, HSL 2014

B. Hand distancefrom lower back

C. Vertical lift region

D. Trunk twisting

E. Postural constraints

A. Weight/Frequency:12 kg at 16 lifts perminute (1 lift/5 sec)

MAC Case Study

Page 26: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

An agency of the Health & Safety Executive Enabling a better working world© Crown Copyright, HSL 2014

B. Hand distancefrom lower back

C. Vertical lift region

D. Trunk twisting

E. Postural constraints

A. Weight/Frequency:12 kg at 16 lifts perminute (1 lift/5 sec)

D. Trunk twisting

MAC Case Study

Page 27: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

An agency of the Health & Safety Executive Enabling a better working world© Crown Copyright, HSL 2014

B. Hand distancefrom lower back

C. Vertical lift region

D. Trunk twisting

A. Weight/Frequency:12 kg at 16 lifts perminute (1 lift/5 sec)

MAC Case Study

E. Postural constraints

Page 28: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

An agency of the Health & Safety Executive Enabling a better working world© Crown Copyright, HSL 2014

B. Hand distancefrom lower back

C. Vertical lift region

D. Trunk twisting

E. Postural constraints

A. Weight/Frequency:12 kg at 16 lifts perminute (1 lift/5 sec)

G. Floor surface

F. Grip on load

H. Other env factors

MAC Case Study

Page 29: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

An agency of the Health & Safety Executive Enabling a better working world© Crown Copyright, HSL 2014

B. Hand distancefrom lower back

C. Vertical lift region

D. Trunk twisting

E. Postural constraints

A. Weight/Frequency:12 kg at 16 lifts perminute (1 lift/5 sec)

G. Floor surface

F. Grip on load

H. Other env factors

MAC Case Study

Page 30: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

An agency of the Health & Safety Executive Enabling a better working world© Crown Copyright, HSL 2014

B. Hand distancefrom lower back

C. Vertical lift region

D. Trunk twisting

E. Postural constraints

A. Weight/Frequency:12 kg at 16 lifts perminute (1 lift/5 sec)

G. Floor surface

F. Grip on load

H. Other env factors

MAC Case Study

Page 31: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

An agency of the Health & Safety Executive Enabling a better working world© Crown Copyright, HSL 2014

6

1

Cheese Turning

Cheese R us

10/6/2014Big Boss Man

21

4

23

1

22

MAC Case Study

Page 32: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

An agency of the Health & Safety Executive Enabling a better working world© Crown Copyright, HSL 2014

HSE Enforcement(OC313)

MAC Case Study

Because the weights arerelatively low, the resultantrisk is considered moderate

Page 33: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

An agency of the Health & Safety Executive Enabling a better working world© Crown Copyright, HSL 2014

MAC Case Study

Page 34: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

An agency of the Health & Safety Executive Enabling a better working world© Crown Copyright, HSL 2014

Other MSD tools

• Upper Limbs disorders• Low weights (up to 8 kg)• High frequency

MAC chart Assessment ofRepetitive Tasks

V-MAC chart

Push/Pull MACchart

NEW

Page 35: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

An agency of the Health & Safety Executive Enabling a better working world© Crown Copyright, HSL 2014

The ART tool

www.hse.gov.uk/msd/uld/art

• Same approach as MAC• Online training and

guidance• Case studies• Downloads and score

calculator

Page 36: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

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Key Points

• Manual handling injuries are most oftenchronic (sometimes acute)

• Key Manual Handling risk factors are:– Task design (neutral posture?)– Frequency and fatigue related– Related to load design– Related to individuals– Related to the environment

• These are listed in the MAC tool

Page 37: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

Further Info and Advice

HSG196 (2014)

rr007HSE Website

Page 38: BFFF · Manual handling injuries are often caused by an incident (e.g. losing grip, tripping, slipping or doing a task that is ‘out of the ordinary’). Cumulative damage to the

Thank [email protected]