Manual de Instalacion d Elos Filtros Lakos Modelo Sst

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    SAND MEDIA FILTERATION SYSTEMSINSTALLATION, OPERATION, MAINTENANCE & TECH

    MANUAL

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    LAKOS would like to thank you for your recent purchase of an SST/PRO Sand Media

    Filtration System

    LAKOS SST/PRO Systems set the industry standard for operating performance,

     backwashing efficiency and the maximum use of sand media filtration surface area.Designed for the removal of small partials, organics and floating contaminants to protectdrip and micro-irrigation systems. Capable of applications virtually wherever light

    weight contaminants are a problem. We encourage you to familiarize yourself with thesimple operation and maintenance techniques described in this manual to insure

    continued optimum performance of you LAKOS filter system.

    A division of

    CLAUDE LAVAL CORP.1365 N. Clovis AveFresno Ca, 93727

    This manual contains the information needed to successfully install, operate and

    maintenance your filtration system.

    Please read the entire manual before proceeding with installation and or operationof your system.

    Be sure you are familiar with the operation and maintenance functions that you will

    be performing with you filtration system.

    This manual should be keep for future reference and diagnostic tool for the future.

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    TABLE OF CONTENTS

    Principles of Operation………………………………………4-7

    Installation Profiles and Parts………………………………..8-48

    Installation Procedures………………………………………49-51

    Start-Up Procedures………………………………………...52-53

    Repair and Recommended Maintenance Schedule………...54-56

    Troubleshooting……………………………………………57-59

    General Specification……………………………………...60-61

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    PRINCIPLES OF OPERATION

    The Filtering Process engages the use of a specified sand media (see litature) to trapforeign matter on the surface layer, allowing filtered water to percolate through thesurface sand media and LAKOS internal v-slotted lateral assembly, discharging at the

     bottom of each tank to the outlet manifold. The process is described in the belowillustrations.

    The Backwash Cycle flushes trapped debris from the sand media and out of the filter

    tanks. Each tank in a LAKOS System is flushed individually for maximum agitation ofthe sand media. Backwash is triggered by pressure differential, elapsed time, ormanually, each tanks backwash valve is alternately activated into the back wash mode,

    which simultaneously interrupts inlet flow to that particular tank. Overall system pressure then directs partial system flow back into and through the tanks lateral assembly.

    Flow continues for a prescribed period of time ( typically two minutes), suspending theforeign matter and carrying it out through the tanks top port (normally inlet) and out

    through backwash valve and piping. The backwash valve then returns to its original position and restores the now “clean” filter to normal service as seen below.

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    The Key to Media Filtration is the effective removal of the captured contaminants from

    the media bed; this process is commonly called “backwashing”. Located on the bottomof every LAKOS filter System is an exclusive, precision-engineered under drain system.Encourages optimum/even flow across the entire media surface area. No dead spots.

    Industry-best backwash characteristics for more thorough cleaning and longer operatingcycles.

    Exclusive LAKOS Under Drain System.  Header is schedual-40 PVC pipe. Slotted

    laterals feature PVC well screen with internal v-slotting for maximum backwash performance. Zero flow-through pressure resistance for longer operating cycles & less backwashing, minimum collapse strength of 135psi (9.3 bar).

    The Backwash Throttle Valve is placed on the backwash discharge manifold to controlthe volume of water that can escape during backwash. Obtaining the proper flow rate ofthe backwash water is essential for effective flushing of the media. Too high of a flow

    will flush all of the media out of the tank. Too low of a flow will not allow the media togently lift, fluidize and flush filtered particulates from the media in the system. The

     proper flow rate is dependent on the size of the tank being flushed, this is show in table(). The most common way to adjust the backwash throttle valve is to manually set onefilter to backwash with the throttle valve fully closed. Slowly open the throttle valve

    until small amounts of media are evident in the backwash discharge. It is desirable tohave a slight amount of media discharge during backwash. You should expect to lose

    several inches of sand per year with proper backwashing. Although the media fills 2/3rd of the tank, it makes most sense to try to keep the contamination in the top two inches ofthe media bed. This will allow you to quickly rinse the sand during the backwash

    sequence. If the media contamination reaches depths bellow two inches, it will take amuch longer backwash to rinse the media. This can also cause contamination of the

    under drain of your filter system. Proper backwash frequency must be determined tominimize contamination and clogged under drains.

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    The Backwash Frequency is dependent upon the characteristics of the contaminants

     present in the water source. Although the automated backwash controller is equippedwith a logic circuit to initiate a backwash when the pressure differential across the filtersreaches a given level, ( typically 4-6psi higher than when the tanks are clean), it is often

    times more desirable to initiate the backwash before it reaches this point. Very fine silt;for example, are able to migrate deeply into the media bed before an appreciabledifferential can be reached, and thus becoming difficult to remove. Algae and other

    organic matter tend to harden and cake with time, cementing the top layer of mediatogether. If not flushed daily this could pose a problem. It is recommended by LAKOS

    that the system time should be set to flush once daily as a minimum. For heaver solidloads the filter may have to be set to backwash every two to four hours for propercleaning of the media. In many instance water quality can change through out the year,

    adjustments to the system are recommended to compensate for these changes ofconditions.

    The Backwash Duration is dependent upon the characteristics of the contaminants andthe backwash frequency. A 120 second flush duration should be adequate to flush the

    media bed of debris if the frequency is set properly. Longer durations may be required ifthe backwash line does not run clean for at least 10-15 seconds before valve is signaled to

    close. The backwash duration should have sufficient duration to remove all thecontaminants from the media bed.

    The Operational Speed of the Backwash Valve is a critical factor in determining the

     backwash duration. When the valve is signaled to open and the actuator diaphragm isfilling pushing the valve piston back, unfiltered water is able to pass underneath the valveseals and escape into the backwash manifold. To the untrained eye it appears the filter isflushing, although it is not. Backwashing does not begin until the piston and the valve

    are fully seated against the intake port closing of the high pressure unfiltered water. Onlythen can the lower pressure filtered water from the bottom of the filter can escape through

    the backwash manifold, carrying with it the filtered contaminants. A new backwash valewith good system pressure (25-65psi) will fully open in 10-15 seconds. Older valvesoperating in harsh conditions may take longer due to wear of the bushing and o-rings.

    The filter for the hydraulic system requires to be cleaned periodically. This is to ensurethat the valve piston is receiving high pressure from the inlet manifold of the system. It is

    not uncommon for the system to have slow actuating valves due to low pressure to thevalve piston. This also causes the backwashing of the system to be incomplete. Regularinspections of the system will point out this problem.

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    The Dwell Time Setting on the automatic controller allows you to select the amount of

    time the controller waits for one valve to close before signaling the next valve to open.This enables you to adjust for the slow-acting valves or allows the irrigation system torebuild pressure between flushes. If the system pressure drops to a point where it is

    affecting filtration backwash capacity, it may be necessary to place a pressure sustainingvalve on the discharge side of the filtration system. This will automatically partiallyclose of the flow on the discharge of the system, allowing pressure to build and be

    sustained at a preset level.

    Periodic Inspections of Media.  To begin drain the filters and remove the manwaycovers to expose media. Inspect the media at this time by dig down and look for claylenses, mud balls, and media level that may indicate improper backwashing. If there is

    any evidence of the contaminant reaching the bottom of the tank the backwash durationshould be increased as necessary. In the case of extreme contamination the filter media

    will need to be replaced (Please Note: LAKOS Media Systems do not use Gavel).LAKOS recommends that the media should be inspected twice a season. LAKOS isaware that media can last several seasons but recommends changing media every other

    season for optimum performance.

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    I nstallation Profi les & Parts

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    TANK CONFIGURATIONS

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    ACCESSORIES

    1.  High pressure shut-off switch on inlet, pre-set at the filter’s maximum operating pressure.

    2.  Continuous acting air vent on inlet.

    3.  Pressure relief valve on inlet, pre-set at the filter’s maximum operating pressure.4.  Static air vent on backwash manifold.

    5.  Sight tube on backwash manifold.6.  Backwash flow control valve.7.  System isolation valve on filter discharge.

    8.  Flow meter on discharge.

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    GROOVE NIPPLES CS

    SIZE LENGTH PART # LIST PRICE

    2” 3” 101665 14.25

    3” 3” 101666 17.074” 3” 106577 22.07

    5” 4” 101667 34.25

    6” 4” 106583 36.50

    8” 4” 101668 62.51

    10” 4” 101669 67.50

    12” 4” 101670 72.00

    GROOVED CAPS SS

    SIZE LENGTH PART # LIST PRICE

    3” 3” 114170 50.00

    4” 3” 113693 66.75

    6” 3” 113694 76.25

    8” 3” 113695 90.00

    10” 3” 113696 120.00

    12” 3” *** 140.00

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    GROOVE NIPPLES PVC

    SIZE LENGTH PART #

    2” 3” 106568

    3” 4” 1065714” 4” 106578

    5” 4” 106582

    6” 4” 106584

    8” 6” 106587

    10” 6” 101663

    12” 6” 101664

    GROOVE NIPPLES SS

    SIZE LENGTH PART #

    2” 3” 1065693” 3” 106573

    4” 3” 106579

    6” 4” 106585

    8” 4” 106588

    10” 4” 106591

    12” 4” 106594

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    CONE STRAINERS(WITH SCREEN)

    SIZE PART #

    4” 119208

    6” 119209

    8” 119210

    10” 119211

    12” 119212

    SIGHT GLASS(FROST)

    COMPLETE UNIT

    SIZE PART #

    1 ½” 106279

    REPLACEMENT GLASS

    SIZE PART #

    1 ½” 106275

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    ONLY 50 MESH

    SIZE PART #

    4” 107810

    6” 107811

    8” 107812

    10” 107813

    12” 107814

    SIGHT TUBE

    SIZE LENGTH PART #2” 8” 107925

    3” 8” 107926

    4” 8” 107927

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    GROOVE COUPLING

    GROOVE COUPLING-REDUCING

    SIZE PART #

    2” 1057563” 105758

    4” 105761

    5” 105764

    6” 105765

    8” 105767

    10” 105768

    12” 105770

    SIZE PART #

    4x3 105763

    5x4 117888

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    GROOVE COUPLING GASKETS

    QUICK DISCONNECT GROOVECOUPLINGS

    SIZE PART #

    3” 105759

    4” 105762

    SIZE PART #

    2”

    3” 106140

    4” 106141

    5”

    6” 106142

    8” 106147

    10” 106149

    12” 106150

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    CONTROLLER KIT

    KIT PART # 103417

    PRESSURE DIFFERENTIAL SWITCH KIT(AUTO)

    KIT PART # 106432 

    ITEM DESCRIPTION PART #

    1 1/8” STRAIGHT COUPLING 108027

    2 1/8” 45 DEGREE ELBOW 105882

    3 1/8” x 3/8” POLY ADAPTER 105024

    ITEM DESCRIPTION PART # LIST PRICE

    1 1/8” STRAIGHT COUPLING 108027 2.60

    2 1/8” 45 DEGREE ELBOW 105882 2.90

    3 1/8” x 3/8” POLY ADAPTER 105024 2.60

    4 MURPHY PRESSURE DIFF.SWITCH

    107833 146.66

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    WATER UPTAKE KIT

    KIT PART # 123247 

    ITEM DESCRIPTION PART #

    1 BUSHING, REDUCER, ¾” x ¼” STD MPT x FPT 119434

    2 COUPLING, NPT FULL, ¾” STD, PVC 123246

    3 ELBOW, TUBE x MPT, 3/8” x ¼ 90 DEG. POLY 111063

    4 FILTER, SPIN-CLEAN, ¾”, 100 MESH, ABS 123245

    5  NIPPLE, NPT, ½” STD x 1-1/2” TBE, A-53 106608

    6 REDUCER, BELL, ¾” x ½” NPT, GALVANIZED 115145

    7 VALVE, BALL, ½” 2 WAY 150# FPT, BRASS 108032

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    AUTOMATIC SOLENOID VALVE KIT12V-DC

    KIT PART # 106434 ITEM DESCRIPTION PART #1 TEE, ¼” x 3/8” POLY 107914

    2 ELBOW, ¼” x 3/8” POLY 111063

    3 VALVE, SOLENOID 108131

    4  NIPPLE, ¼” x 1 ½” S.S 106600

    SOLENOID BODY ONLY 105371

    12 VDC COIL ONLY 105719

    AUTOMATIC SOLENOID VALVE KIT24V-AC

    KIT PART # 101944 ITEM DESCRIPTION PART #1 TEE, ¼” x 3/8” POLY 107914

    2 ELBOW, ¼” x 3/8” POLY 111063

    3 VALVE, SOLENOID 101671

    4  NIPPLE, ¼” x 1 ½” S.S. 106600

    SOLENOID BODY ONLY 105371

    24 VAC COIL ONLY 105720

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    AUTOMATIC SOLENOID VALVE KIT12V-DCL (LATCHING)

    KIT PART # 112105

    ITEM DESCRIPTION PART #

    1 TEE, ¼” x 3/8” POLY 107914

    2 ELBOW, ¼” x 3/8” POLY 111063

    3 VALVE, SOLENOID 101823

    4  NIPPLE, ¼” x 1 ½” S.S. 106600

    SOLENOID BODY ONLY 105371

    12 VDCL COIL ONLY 105718

    MANUAL VALVE KIT

    KIT PART # 106438

    ITEM DESCRIPTION PART #

    1 TEE, ¼” x 3/8” POLY 107914

    2 VALVE, BALL, ¼” 3-WAY SS 1080313 ELBOW, ¼” x 3/8” POLY 111063

    4  NIPPLE, ¼” x 1 ½” S.S. 106600

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    INLET PRESSURE GAUGE KIT(AUTO/MANUAL)

    KIT PART # 106433 ITEM DESCRIPTION PART #

    1 GAUGE, 0-100 psi PRESSURE 106264

    2 ELBOW, ¼” STREET, SS 103326

    3 REDUCER,BUSHING, ½” x ¼” 105556

    OUTLET PRESSURE GAUGE KIT(MANUAL)

    KIT PART # 103311 ITEM DESCRIPTION PART #

    1 GAUGE, 0-100 psi PRESSURE 106264

    2 BUSHING,REDUCER, ½” x ¼” 105556

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    OUTLET GAUGE KIT(AUTO)

    KIT PART # 106437

    ITEM DESCRIPTION PART #

    1 GAUGE, 0-100 psi PRESSURE 106264

    2 TEE, ¼” MALE RUN, BRASS 107886

    3 ADAPTER, ¼” x 3/8” POLY 105027

    4 BUSHING,REDUCER, ½” x ¼” 105556

    SINGLE PRESSURE GAUGE KIT(OPTIONAL)

    KIT PART # 112553

    ITEM DESCRIPTION PART #1 GAUGE, 0-100 psi PRESSURE 106262

    2 VALVE, BALL, ¼” 3-WAY 108031

    3  NIPPLE, ¼” x 1 ½” S.S. 106600

    4 ELBOW, ¼” x 3/8” POLY 111063

    5 TUBING, 3/8” x 5’ ,POLY 107929

    6 TEE, ¼” MALE RUN, BRASS 107886

    7 BUSHING,REDUCER, ½” x ¼” 155556

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    CONTROLLER MOUNT ASSEMBLY36-48 TANK

    ITEM QTY DESCRIPTION PART #

    1 1 TEE, BRACKET, SS 112542

    2 2 BOLT, HEX, ¼-20 x ¾”, SS 105373

    3 2 NUT, HEX, ¼-20, SS 106767

    4 1 TANK, LEG BRACKET, SS 105702

    5 4 BOLT, HEX, 3/8-15 x 1 ½”, SS 114370

    KIT PART # 105149

    CONTROLLER MOUNT ASSEMBLY15-30 TANK

    ITEM QTY DESCRIPTION PART #

    1 1 TEE, BRACKET, SS 112542

    2 2 BOLT, HEX, ¼-20 x ¾”, SS 105373

    3 2 NUT, HEX, ¼-20, SS 106767

    4 1 TANK, LEG BRACKET, SS 105703

    5 4 BOLT, HEX, 3/8-16 x 1 ½”, SS 114370

    KIT PART # 101257

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    SOLAR CONTROLLER MOUNT ASSEMBLY36-48 TANK

    ITEM QTY DESCRIPTION PART #

    1 1 TEE BRACKET, SS 112543

    2 4 BOLT, HEX, ¼-20 x ¾”, SS 105373

    3 4 NUT, HEX, ¼-20, SS 106767

    4 1 TANK LEG BRACKET, SS 105702

    5 4 BOLT, HEX, 3/8-16 x 1 ½”, SS 114370

    KIT PART # 114429

    SOLAR CONTROLLER MOUNT ASSEMBLY15-30 TANK

    ITEM QTY DESCRIPTION PART #

    1 1 TEE BRACKET, SS 112543

    2 4 BOLT, HEX, ¼-20 x ¾”, SS 105373

    3 4 NUT, HEX, ¼-20, SS 106767

    4 1 TANK LEG BRACKET, SS 105703

    5 4 BOLT, HEX, 3/8-16 x 1 ½”, SS 114370

    KIT PART # 105150

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    SOLAR PANEL

    PART # WATTAGE

    106830 5 WATTS

    F-22W 22 WATTS

    SOLAR PANEL BRACKET

    PART #

    105534

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    BATTERY BOX

    PART #

    105508

    BATTERY – 12 VOLT

    PART #

    105357

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    SOLAR OPTION

    (COMPLETE SYSTEMS)

    MODEL#

     NO.OF

    TANK 

    S

    *F2-2-S 2F3-2-S 2

    F3-3-S 3

    F4-4-S 4

    F8-5-S 5

    F8-6-S 6

    F8-7-S 7

    F8-8-S 8

    F12-9-S 9

    F12-10-

    S

    10

    F12-11-S

    11

    F12-12-

    S

    12

    * F2-2-S USES F-2 9V

    DCL CONTROLLER

    SOLAR PACKAGES INCLUDE:

    SOLAR PANEL

    LATCHING CONTROLLERBATTERY

    BATTERY BOXSOLAR PANEL BRACKETMOUNTING ASSEMBLY

    LATCHING SOLENOIDS

    (NO DCL SOLENOIDS)15” – 30” 114464 Part # systemkit*

    ADD: DCL SOLENOID KIT P.N. 112105 PLUS

    CONTROLLER TIMES NUMBER OF TANKS.

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    CONTROLLER OPTIONS

    CONTROLLER

    MODEL #INPUT OUTPUT SOLENOID MATCH-UP

    PART

    NO.

    F-2 AC/DC 110 VAC/12VDC 12 VDC/24 VAC 12 VDC 105728

    F-2 230/AC/DC 230 VAC 50/60Hz 12VDC/24VAC 12VDC 105729F-2 DCL 9V BATTERY 12 VDCL 12VDCL 105730

    F-3 AC/DC/DCL 110VAC/12VDC 12VDC/24VAC/12VDCL 12VDC/24VAC/12VDCL 112506

    F-3 230AC/DC/DCL 230VAC 50/60Hz 12VDC/24VAC/12VDCL 12VDC/24VAC/12VDCL 105736

    F-4 AC/DC/DCL 110VAC/12VDC 12VDC/24VAC/12VDCL 12VDC/24VAC/12VDCL 113846

    F-4 230AC/DC/DCL 230VAC 50/60Hz 12VDC/24VAC/12VDCL 12VDC/24VAC/12VDCL 105736

    F-8AC/DC/DCL 110VAC/12VDC 12VDC/24VAC/12VDCL 12VDC/24VAC/12VDCL 113847

    F-8 230AC/DC/DCL 230VAC 50/60Hz 12VDC/24VAC/12VDCL 12VDC/24VAC/12VDCL 105741

    F-12AC/DC/DCL 110VAC/12VDC 12VDC/24VAC/12VDCL 12VDC/24VAC/12VDCL 114453

    F-12 230AC/DC/DCL 230VAC 50/60Hz 12VDC/24VAC/12VDCL 12VDC/24VAC/12VDCL 113425

    F-16AC/DC/DCL 110VAC/12VDC 12VDC/24VAC/12VDCL 12VDC/24VAC/12VDCL 116222

    F-16 230AC/DC/DCL 230VAC 50/60Hz 12VDC/24VAC/12VDCL 12VDC/24VAC/12VDCL 116223

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    MANIFOLDS

    MODEL P/N P/N A B C D E F F

    INLET OUTLET (TOP) (BOT)

    15-2-3” 113249 113254 3 24 18 3 3½ ½ 1½

    18-2-3” 111696 111697 3 26 21 3 3½ ½ 1½

    18-3-3” 112532 112531 3 52 23 3 3½ ½ 1½

    18-4-4” 4 75 23 3 3½ ½ 1½

    24-2-3” 111700 111701 3 33 27 3 3½ ½ 1½

    24-3-3” 112011 112012 3 60 27 3 3½ ½ 1½

    24-2-4” 112009 112010 4 33 27 3 3½ ½ 1½

    24-3-4” 111704 111705 4 60 27 3 3½ ½ 1½

    24-4-4” 102928 112156 4 86 27 3 3½ ½ 1½

    30-2-3” 111707 111708 3 39 33 3 3½ ½ 1½

    30-2-4” 111882 111883 4 39 33 3 3½ ½ 1½

    30-3-4” 111770 111771 4 72 33 3 3½ ½ 1½

    30-3-6” 113703 113704 6 72 33 3 3½ ½ 1½

    36-1-4” 117827 117828 4 8 N/A 3 3½ ½ 1½

    36-2-4” 111729 111730 4 48 39 3 3½ ½ 1½

    36-3-4” 118297 118298 4 83 39 3 3½ ½ 1½

    36-1-6” 4 9 N/A 3 3½ ½ 1½

    36-1-6” x48 113248 6 48 N/A 3 3½ ½ 1½

    36-2-6” 114240 114241 6 48 39 3 3½ ½ 1½

    36-3-6” 111924 111925 6 83 39 3 3½ ½ 1½

    36-4-6” 115747 115748 6 122 39 3 3½ ½ 1½

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    MANIFOLDS

    MODEL P/N P/N A B C D E F F

    INLET OUTLET (TOP) (BOT)48-1-6” 111982 112124 6 9 N/A 4 5½ ½ 1½

    48-1-6”x52” 112460 112460 6 52 N/A 4 5½ ½ 1½

    48-2-6” 111751 111752 6 60 52 4 5½ ½ 1½

    48-2-6x59” 112228 112193 6 67 59 4 5½ ½ 1½

    48-3-6” 111698 111699 6 113 52 4 5½ ½ 1½

    48-3-6”x59” 116432 6 120 59 4 5½ ½ 1½

    48-3-6” SOL 112590 118214 6 113 52 4 5½ ½ 1½

    48-4-6” 101586 112140 6 165 52 4 5½ ½ 1½

    48-1-8” N/A N/A 8 9 N/A 4 5½ ½ 1½

    48-1-8”x52” 113226 113226 8 52 N/A 4 5½ ½ 1½

    48-2-8” 113588 113589 8 60 52 4 5½ ½ 1½

    48-3-8” 111757 111758 8 113 52 4 5½ ½ 1½

    48-4-8” 111755 111756 8 165 52 4 5½ ½ 1½

    48-4-8”x59” 111203 113719 8 172 52x59 4 5½ ½ 1½

    48-2-10” 116547 116548 10 60 52 4 5½ ½ 1½

    48-3-10” 112782 113585 10 113 52 4 5½ ½ 1½

    48-3-10”x59” 111945 112227 10 67 59 4 5½ ½ 1½

    48-4-10” 112586 112585 10 165 52 4 5½ ½ 1½48-4-10”x59” 111944 112226 10 172 52x59 4 5½ ½ 1½

    48-5-10” 111753 111754 10 217 52 4 5½ ½ 1½

    48-5-10”x59” 112230 112231 10 224 52x59 4 5½ ½ 1½

    48-6-10” N/A N/A 10 268 52 4 5½ ½ 1½

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    CONNECTING TEE

    MODEL PART # A B C D E F4x4x4” 113113 35 6½ 4 4 2 8½4x4x6” 111430 35 6½ 6 4 2 8½

    4x4x8” 101932 35 6½ 8 4 2 8½6x6x4” 35 6½ 4 6 2 8½

    6x6x6” 113104 48 7 6 6 2 126x6x8” 107908 48 7 8 6 2 12

    6x6x10” 111984 48 7 10 6 2 126x6x12” 104549 48 7 12 6 2 126x6x14” 48 7 14 6 2 12

    6x8x10” 48 7 10 6x8 2 128x8x8” 112002 48 7 8 8 2 128x8x10 107909 48 7 10 8 2 12

    8x8x12” 101588 48 7 12 8 2 1210x10x10 116210 48 8 10 10 2 13

    10x10x12” 111154 48 7 12 10 2 12

    Part number is the same for inlet and outlet connecting tee 

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    CONNECTING CROSSES

    MODEL PART # A B C D E F6x6x6x6” 116883 48 7 6 6 2 14

    6x6x8x8” 115094 48 7 8 6 2 146x6x10x10” 114295 48 7 10 6 2 146x6x12x12” 114182 48 7 12 6 2 14

    6x10x12x12” 48 7 12 6x10 2 146x6x8x10” 115730 48 7 8x10 6 2 14

    6x6x14x12” 48 7 14x12 6 2 146x6x14x14” 48 7 14 6 2 1410x10x12x14” 116561 48 7 12x14 10 2 14

    10x10x14x14” 116563 48 7 14 10 2 14

    Part number is the same for inlet and outlet connecting cross 

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    CROSS OVER TEES

    MODEL PART # A B C D E F6x6x8”IX 116059 38¾ 7 8 6 2 126x6x8”OX 116060 58 7 8 6 N/A 12

    6x6x10”IX 113114 38¾ 7 10 6 2 126x6x10”OX 111917 58 7 10 6 N/A 12

    8x8x10”IX 113105 38¾ 7 10 8 2 128x8x10”OX 113106 58 7 10 8 N/A 128x8x12”IX 112440 38¾ 7 12 8 2 12

    8x8x12”OX 112441 58 7 12 8 N/A 1210x10x10”IX 113587 38¾ 8 10 10 2 12

    10x10x10”OX 113586 58 8 10 10 N/A 1210x10x12”IX 111869 38¾ 8 12 10 2 1410x10x12”OX 113107 58 8 12 10 N/A 14

    10x10x14”IX 117247 38¾ 8 14 10 2 1410x10x14”OX 117236 58 8 14 10 N/A 14

    Cross over tees are used for joining 2 banks of center-feed tanks in the “H”configuration and are optional equipment for “H” pattern systems.

    IX = Inlet OX = Outlet

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    END FEED CROSS-OVER TEE

    MODEL PART # A B C D E F

    6x6x10”-IX 111887 62 10 6 52 ? 6 2

    6x6x10”-OX 113108 80 10 6 72 6 28x8x10”-IX 113109 62 10 8 50? 8 28x8x10”-OX 113110 80 10 8 72 8 2

    8x8x12”-IX 103303 62 12 8 50? 8 2

    8x8x12”-OX 113111 80 12 8 72 8 210x10x12”-IX 116168 62 12 10 48? 10 210x10x12”-OX 116169 80 12 10 72 10 2

    I X = I nlet OX = Outlet

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    GROOVED BOTH ENDS NIPPLES NIPPLES LENGTH FOR “H” PATTERN SYSTEMS ON 6’ CENTERS 

    MODEL PART # A B

    6 x 58” IX 116395 58” 6”8 x 38” IX 114462 38” 8”

    8 x 58” OX 120741 58” 8”10 x 38”IX 38” 10”

    10 x 58”OX 58” 10”12 x 38”IX 114265 38” 12”12 x 58”OX 114183 38” 12”

    IX = Inlet OX = Outlet

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    48” MANIFOLD

    ITEM QTY DESCRIPTION PART #

    1 4 LATERAL UNDERDRAIN #1 102629

    2 4 LATERAL UNDERDRAIN #2 115954

    3 4 LATERAL UNDERDRAIN #3 102630

    4 8 LATERAL UNDERDRAIN #4 115758

    5 6 LATERAL UNDERDRAIN #5 115955

    LATERALS W/MANIFOLD 105190

    LATERALS ONLY

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    45” MANIFOLD

    ITEM QTY DESCRIPTION PART #

    1 4 LATERAL UNDERDRAIN #1 102629

    2 4 LATERAL UNDERDRAIN #2 118332

    3 4 LATERAL UNDERDRAIN #3 118333

    4 8 LATERAL UNDERDRAIN #4 118334

    5 6 LATERAL UNDERDRAIN #5 118335

    LATERALS W/MANIFOLD 105190

    LATERALS ONLY

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    36” MANIFOLD

    ITEM QTY DESCRIPTION PART #

    1 6 LATERAL UNDERDRAIN #1 102629

    2 4 LATERAL UNDERDRAIN #2 118327

    3 4 LATERAL UNDERDRAIN #3 118328

    4 8 LATERAL UNDERDRAIN #4 118329

    5 6 LATERAL UNDERDRAIN #5 118330

    LATERALS W/MANIFOLD 105188

    LATERALS ONLY

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    30” MANIFOLD

    ITEM QTY DESCRIPTION PART #

    1 4 LATERAL UNDERDRAIN #1 102629

    2 4 LATERAL UNDERDRAIN #2 118322

    3 4 LATERAL UNDERDRAIN #3 118323

    4 6 LATERAL UNDERDRAIN #4 118324

    5 4 LATERAL UNDERDRAIN #5 118325

    LATERALS W/MANIFOLD 105187

    LATERALS ONLY

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    24” MANIFOLD

    ITEM QTY DESCRIPTION PART #

    1 4 LATERAL UNDERDRAIN #1 102629

    2 6 LATERAL UNDERDRAIN #2 118319

    3 4 LATERAL UNDERDRAIN #3 118320

    LATERALS W/MANIFOLD 105186

    LATERALS ONLY

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    18” MANIFOLD

    ITEM QTY DESCRIPTION PART #

    1 4 LATERAL UNDERDRAIN #1 118317

    2 2 LATERAL UNDERDRAIN #2 118316

    LATERALS W/MANIFOLD 105184S

    LATERALS ONLY

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    15” MANIFOLD

    ITEM QTY DESCRIPTION PART #

    1 4 LATERAL UNDERDRAIN #1 102629

    2 2 LATERAL UNDERDRAIN #2 115954

    LATERALS W/MANIFOLD 105190

    LATERALS ONLY

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    L0500 BACKWASH VALVEPN# 108029

    ITEM DESCRIPTION PART NO.

    1 BODY, VALVE, 3” BACKWASH, GRAY IRON CAST 105369

    2 BOLT, HEX, 5/16-18 UNC-2A x 1-1/4, 316 SS 105383

    3 BUSHING, GUIDE, BACKWASH VALVE, PVC 105546

    4 DISC, PLUNGER, 3” & 4” BACKWASH VALVE, SS 304 105360

    5 COVER, VALVE, 3” BACKWASH, ALUMINUM CASTING 105822

    6 DIAPHRAGM, VALVE, 3” BACKWASH VALVE, NEOPRENE 105863

    7 NUT, HEX, ¼-20 UNC-2B, 316 SS 106767

    8 NUT, HEX NYLOCK, 3/8-16 UNC-2B, 316 SS 106791

    9 O-RING, SHAFT, 568-112, BUNA-N 70 106825

    10 PISTON, VALVE, 3” BACKWASH, GRAY IRON CAST 107169

    11 SCREW, FLAT HEAD HEX SOCKET 10-32 UNC-2A x ¾, 18-8 10740712 SCREW, FLAT HAD HEX SOCKET, ¼-20 UNC-2A x ¾, 18-8 107399

    13 SHAFT, VALVE, 3” BACKWASH, 304 SS 107712

    14 SPRING, COMPRESSION, 3” BACKWASH VALVE, SS 107800

    15 VULCANIZED, DISC, 2.80 OD SEAT, BLACK RUBBER 108139

    16 WASHER, LOCK SPLIT, ¼”, 18-8 104018

    17 WASHER, FLAT, 3/8”, 18-8 108149

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    L0800 BACKWASH VALVEPN# 112860

    ITEM DESCRIPTION PART NO.

    1 BODY, VALVE, 4” BACKWASH, L-0801-B, GRAY IRON CAST 1053702 BOLT, HEX, 5/16-18 UNC-2A x 1-¼, 316 SS 105383

    3 BUSHING, GUIDE, 4” BACKWASH VALVE, SS 304 101108

    4 COVER, VALVE, 4 BACKWASH W/ ¼ TAP, GRAY IRON CAST 105823

    5 DIAPHRAGM, VALVE, 4” BACKWASH, NEOPRENE 105864

    6 DISC, SEAT, 4” BACKWASH VAVLE, ¼ THK RUBBER 105872

    7 HOLDER, DISC, 4” BACKWASH VALVE, BRONZE CAST 106386

    8 NUT, JAM, ¾-10 UNC-2B, 316 SS 103300

    9 NUT, HEX NYLOCK, 3/8-16 UNC-2B, 316 SS 106791

    10 NUT, HEX, 5/16-18 UNC-2B, 316 SS 106769

    11 O-RING, SHAFT, 568-012, BUNA-N 70 106823

    12 O-RING, BUSHING, 568-016, BUNA-N 70 10682113 O-RING, SHAFT, 568-110, BUNA-N 70 106822

    14 PISTON, VALVE, 4” BACKWASH, GRAY IRON CAST 107170

    15 SCREW, FLAT HEAD HEX SOCKET, ¼-20 UNC-2A x ¾, 18-8 107399

    16 SHAFT, STEM, 4” BACKWASH VALVE, SS TP 302 112462

    17 SPRING, COMPRESSION, BACKWASH VALVE SF380 SS 107800

    18 WASHER, DISC, 4” BACKWASH VALVE, 304 SS 108143

    19 WASHER, LOCK SPRING, 5/16”, 18-8 111169

    20 WASHER, FLAT, 3/8”, 18-8 108149

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    L0801-A BACKWASH VALVE PN# 103335 

    * REPLACE ITEMS 13, 15, AND 16 WITH LO801-B ITEMS 12,13,15, AND 17.

    ITEM DESCRIPTION PART NO.

    1 BODY, VALVE, 4” BACKWASH, L-0801-B, GRAY IRON CAST 105370

    2 BOLT,HEX, 5/16-18 UNC-2A x 1-1/4, 316 SS 105383

    3 BUSHING, GUIDE, 4” BACKWASH VALVE, 304 SS 101108

    4 COVER, VALVE, 4” BACKWASH W/ ¼ TAP, GRAY IRON CAST 105823

    5 DIAPHRAGM, VALVE, 4” BACKWASH, NEOPRENE 105864

    6 NUT, JAM, ¾-10 UNC-2B, 316 SS 1033007 NUT, HEX NYLOCK, 3/8-16 UNC-2B, 316 SS 106791

    8 NUT, HEX, 5/16-18 UNC-2B, 316 SS 106769

    9 O-RING, SHAFT, 568-012, BUNA-N 70 106823

    10 O-RING, BUSHING, 568-016, BUNA-N 70 106821

    11 PISTON, VALVE, 4” BACKWASH, GRAY IRON CAST 107170

    12 SCREW, FLAT HEAD HEX SOCKET, ¼-20 UNC-2A x ¾, 18-8 107399

    *13 SHAFT, VALVE 4” NEW BACKWASH, 304 SS 107713

    14 SPRING, COMPRESSION, BACHWASH VALVE SF 380 SS 107800

    *15 VULCANIZED, DISC, 3.80 OD SEAT, BLACK RUBBER 108140

    *16 WASHER, FLAT, 3/8”, 18-8 108149

    17 WASHER, LOCK SPRING, 5/16”, 18-8 111169

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    L0801-B BACKWASH VALVEPN# 108030 

    ITEM DESCRIPTION PART NO.

    1 BOLT, HEX, 5/16-18 UNC-2A x 1-1/4, 316 SS 105383

    2 BUSHING, GUIDE, 4” BACKWASH VALVE, 304 SS 101108

    3 COVER, VALVE, 4” BACKWASH W/ ¼ TAP, GRAY IRON CAST 105823

    4 DIAPHRAGM, VALVE 4” BACKWASH, NEOPRENE 105864

    5 BODY, VALVE, 4” BACKWASH, L-0801-B, GRAY IRON CAST 105370

    6 NUT, JAM, ¾-10 UNC-2B, 316 SS 103300

    7 NUT, HEX NYLOCK, 3/8-16 UNC-2B, 316 SS 106791

    8 NUT, HEX, 5/16-18 UNC-2B, 316 SS 106769

    9 O-RING, SHAFT, 568-012, BUNA-N 70 106823

    10 O-RING, BUSHING, 568-016, BUNA-N 70 106821

    11 PISTON, VALVE, 4” BACKWASH, GRAY IRON CAST 107170

    12 DISC, PLUNGER BACKUP, 4” BACKWASH VALVE 304 SS 104820

    13 VULCANIZED, DISC, 3.80 OD SEAT, BLACK RUBBER 108140

    14 SCREW, FLAT HEAD HEX SOCKET, ¼-20 UNC-2A x ¾, 18-8 107399

    15 SHAFT, VALVE, 4” NEW BACKWASH, 304 SS 10771416 SPRING, COMPRESSION, BACKWASH VALVE SF 380 SS 107800

    17 DISC, PLUNGER, 4” BACKWASH VALVE, 304 SS 105361

    18 WASHER, LOCK SPRING, 5/16”, 18-8 111169

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    L0801-N BACKWASH VALVEPN# 101936

    ITEM DESCRIPTION PART NO.

    1 BODY, VALVE, 4 BACKWASH, L-0801-B, GRAY IRON CAST 105370

    2 BOLT, HEX, 5/16-18 UNC-2A x 1-1/4, 316 SS 105383

    3 BUSHING, GUIDE, BACKWASH VALVE, PVC 105546

    4 COVER, VALVE, 4” BACKWASH W/ ¼ TAP, GRAY IRON CAST 105823

    5 DIAPHRAGM, VALVE, 4” BACKWASH, NEOPRENE 105864

    6 NUT, HEX NYLOCK, 3/8-16 UNC-2B, 316 SS 106791

    7 NUT, HEX, 5/16-18 UNC-2B, 316 SS 106769

    8 O-RING, SHAFT, 568-112, BUNA-N 70 106825

    9 PISTON, VALVE, 4” BACKWASH, GRAY IRON CAST 107170

    10 PLATE, DIAPHRAGM BACKUP, 304L SS 101113

    11 PLUNGER, VULCANIZED, SS 10814012 SCREW, FLAT HEAD HEX SOCKET, #10-32 UNF-2A x ½, 316 SS 111781

    13 SCREW, FLAT HEAD HEX SOCKET, ¼-20 UNC-2A x ¾, 18-8 107399

    14 SHAFT, STEM (L0801N), 4” BACKWASH VALVE, SS TP 302 112663

    15 SPRING, COMPRESSION, BACKWASH VALVE, SF 380 SS 107800

    16 WASHER, FLAT, 3/8”, 18-8 108149

    17 WASHER, FLAT SPLIT, 5/16”, 18-8 111169

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    7. Install Controller AssemblyLocate the controller on the opposite end of the Water-Uptake as seen on pages 8-9.

    Slide the controller mounting bracket into position on the leg and adjust for desired position. Once desired position is obtained tighten bolts provide (Assembly is on

     page 24). Box can now be mounted in position. Controller wiring instructions aresupplied with the controller package.

    8. Install Water Uptake KitWater uptake is installed on the inlet manifold. A coupling is located on the end of

    the inlet manifold for the uptake kit. Assembly of the kit is located on page 19.

    Please note that large systems may use two uptake kits for operation.

    9. Install Solenoid 3-Way Valve or Manual 3-Way ValveThese valves are located on the end cap of the backwash valve. Placement of valve

    can be found on pages 8-9. Valve assemblies can be found on pages 20-21. Conduitand wiring is not provided local codes should be followed.

    10. Install TubingTubing should be cut square and cleaned of debris to proper length. Nuts should be

    loosened until three threads are visible. Tubing should the be wetted and pushed inuntil seated. Nuts are to be tightened by hand only. Follow installation profile on

     pages 8-9.

    (Installation for Pressure differential switch kit is on page 18)

    Media Loading InstructionsRemove the hand hole cover and inspect the inside of the tank for debris. Inspect theunder drain for damage and make sure secure properly. Load selected media and fill 2/3rd 

    of tank or to the top of LAKOS decal. Media should not be dumped in but filled slowlyto prevent damage to under drain. LAKOS sand media filters operate efficiently with

    single- grade sand media. No multi grade layering is required.

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    PROPER INSTALLATION PHOTO

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    Start-Up Procedure

    In i t ia l Cleaning of Tanks

    Start pump or open valve supplying pressurized water to the filters. The backwash valve previously set in the manual backwash mode (see detail, page 30) will open and begin a

     backwash cycle. Open the backwash valve until a small amount of media is visible in theview tube. Initial flow through the filters may be sluggish for several cycles. To speed upthe initial cleaning of the tank, close the outlet valve until a healthy backwash flow

    appears in the view tube. Wait approximately two minutes then rotate to a second tank byclosing the override screw on the first solenoid and opening the second. Repeat this

     procedure until all filter tanks have been backwashed a minimum of three times.

    BACKWASH ONLY ONE TANK AT A TIME!All tanks contain contaminants and fines prior to initial backwash. Flow through themedia system will be sluggish until some cleaning occurs. If, after three backwash

    rotations, the tanks are not yet clean, continue with additional cycles until cleaningoccurs.

    The backwash valves operate hydraulically and take 10 to 15 seconds to fully

    open. While the valve is opening, flow through the backwash manifold will be higher

    than normal. When the valve is fully open the flow will decrease and the backwash waterwill become dirty in appearance. Do not attempt to adjust the system until the valve isfully open. Early differential readings are not accurate until the system is fullyoperational. After the initial cleaning of the media filter, set regulators and repair any

    leaks. When the system is operating properly, proceed with final adjustments.

    Backwash Throttle Valve AdjustmentPre-set the controller for a 90 second backwash and a 30 second dwell time. Turn on

    controller power and initiate a flush cycle (see controller instructions). Adjust the backwash throttle valve as follows:

    During the flush cycle, check the backwash water through the view tube, or catch a backwash sample using fine sieve. Adjust the backwash throttle valve downward until

    only a trace of media is being lost and the backwash valve is fully open. Use the fieldthrottle valve to direct additional flow for backwash. Adjust backwash flow until aminute loss media occurs. (In systems where backwash flow is inadequate, the throttle

    valve must be adjusted in this manner each time a backwash cycle is initiated).

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    Pressure Differential AdjustmentsThe pressure differential (P.D.) switch, located on the controller, measures the

    differential pressure between incoming and outgoing pressure. When the difference between the two increases to a preset level, the switch signals the controller to begin a backwash cycle. The P.D. setting can be changed by adjusting the knob on the face of the

    P.D. switch.

    Scheduling Backwash CyclesThe quality of the source water will dictate the frequency required. A backwash cycleshould begin when the P.D. increases 4-6 lbs. above the “optimum system differential”

    (the differential when all tanks are clean). Automatic systems are shipped with the pressure differential switch preset at 9 lbs. If the desired differential range is not met by

    this setting, adjust accordingly

    Backwash Flush TimeBackwash flush time is adjusted on the face of the controller. Start with a 90 secondsetting. Observe the water quality at the beginning and end of a backwash cycle through

    the view tube or at the outlet of the backwash manifold. If the backwash water is stilldirty near the end of the cycle, increase the flush time. If the water appears clean severalseconds before the end of the cycle, decrease the flush time. In addition to the water

    quality, check the pressure differential after backwash. If the P.D. has returned to the

    optimum level, the flush duration is adequate. If not, increase the backwash duration untiloptimum differential is achieved.

    Note : As the backwash valve open and closes, water from the backwash manifold is

    mixed with incoming water from the inlet manifold. The first and last 15-20 seconds of flow will be diluted in this manner and is not representative.

    Dwell TimeThe dwell between tanks enables the irrigation system pressure to recover before the next

    tank flushes. This delay provides the system with a full head of pressure with which toinitiate flushing of the next tank. To adjust the dwell time, observe the backwash cycle of

    the last tank in the battery. Calculate the length of time form the end of the cycle until themaximum system pressure is regained. This is approximate time that should be set asdwell time.

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    REPAIR & RECOMMENDED MAINTENANCE

    SCHEDULE

    The following repair procedure and recommended maintenance schedule isrecommended by LAKOS. LAKOS makes recommendations from the years of

    experience in this industry. The following is a guideline and can be modified to fit yourneeds.

    BACKWASH VALVE REPAIR PROCEDURES

    REMOVE THE BACKWASH VALVE FROM THE SYSTEM …

    1.  Begin by removing the back cover from the valve. This will eliminate the need to remove thesolenoid, conduit & wiring.2.  Inspect the rubber diaphragm covering the piston. The “smooth and shiny” side of this

    diaphragm should be facing the back cover of the valve; the cloth-like rough surface should be wrapped around the piston. Check for tears, wear or any holes in this part. Replace ifnecessary.

    3.  Loosen and remove the three grooved couplings to release the valve body from the tank andinlet/backwash manifolds.

    INSPECT / REPLACE THE DISC …

    1.  Locate (from the backwash opening of the valve body) the 7/16-inch machined portion of the backwash valve’s shaft. Secure that shaft with a wrench to prevent it from rotating.

    2.  Using the appropriate ratchet with extension, enter the valve body from the inlet opening andloosen the end nut. Disc is removed via the valve’s outlet (to the filter tank).

    3.  Inspect the rubber on the disc. If it is worn, torn or deformed, it should be replaced.

    REMOVE THE SHAFT …

    1.  This procedure will likely damage the diaphragm. Be prepared to replace the diaphragm.2.  Grasp the piston and pull it straight out of the back of the valve body. The shaft will follow.3.  Inspect the piston for damage of the epoxy coating. If any nicks or scratches are noted,

    replace the piston.

    4. To remove the shaft from the piston, first secure the center section of theshaft (where machined) with a 7/16-inch wrench to prevent rotation. Using a

    5/32-inch allen wrench, loosen and remove the pan-head screw located onthe face of the piston.  

    5. Remove the spring. The spring should have a tension of approximately 60 to70 foot-pounds of pressure. Normal life expectancy is 5 to 7 years.Replacement during maintenance may be more cost-effective than trying to

    over-extend the life of this part.

    6. Remove the two o-rings on the shaft (these should be replaced wheneverservicing the valve) and inspect the shaft for any rough surfaces. Replace ifevident.

    7. Wipe all re-usable parts with a clean cloth.

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    RE-ASSEMBLING THE SHAFT …

    1.  Be sure that the shaft is clean and free of any debris in the groove. Carefully slide the o-ringonto the shaft and into the groove. Apply a small amount of petroleum jelly to lubricate theo-ring.

    2.  Clean the inside of the stainless steel bushing.3.  Attach the shaft to the piston, using an allen wrench.4.  Place the spring over the shaft, allowing it to rest on the inside of the piston.5.  Guide the threaded end of the shaft through the bushing, using extra care when the o-ring

    enters the bushing.6.  Test the movement of the shaft in the bushing. It should glide smoothly, not allowing the o-

    ring to slip out of its groove. If the o-ring does move, apply more petroleum jelly to the o-ring and shaft.

    RE-ATTACHING THE DISC …

    1.   L-0801-A Valve: Position the stainless steel insert on the bevelled side of the disc against theflat surface inside the inlet of the valve body.

     L-0801-B Valve: Position the stainless steel insert and rubber guard plateagainst the flat surface inside the inlet of the valve body.

    2. Slide the shaft assembly from the backside of the valve body, through the backwash outletchamber and toward the backwash valve’s inlet. Attach the shaft to the disc, securing theshaft with a 7/16-inch wrench and tightening the lock nut onto the disc.

    3. Apply pressure to the piston and again check the shaft for smooth travel through the bushing.

    RE-ATTACHING THE DIAPHRAGM …

    1. The diaphragm is marked to identify the “pressure side”, which should be the side facing therear of the valve (exposed to the solenoid). Avoid wrinkling or pinching the diaphragm

     between the piston and the valve body.

    2. At this point, re-install the backwash valve onto the filter tank and manifolds, using thegrooved-end couplings.

    3. Align the holes on the lip of the diaphragm with the holes on the backwash valve body.4. Place the backwash valve’s back cover into position, being careful to keep the lip of the

    diaphragm flat against the valve body (creating a gasket between the valve body and back

    cover). The solenoid should be in the top (12 o’clock) position.5. Insert the bolts, slide on the lock-washers and secure the nuts to firmly re-attach the back

    cover to the backwash valve.

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     LIQUID-SOLIDS FILTRATION

    56

    MAINTENANCE SCHEDULEAutumn Shutdown

    1.  Initiate a normal backwash cycle. “Caution” Do not add cleaners or additives ofany kind to the water system. Time the sequencing of the backwash valves,opening and closing speeds with a stop watch and make note of the time.

    2.  Disconnect power to controller.

    3.  Rinse and drain the all filters, manifolds, uptake kit, valves, ect. All aboveground components that may freeze.

    4.  Inspect and lubricate all filter backwash valves. Repair any discrepancies with

    the valves

    5.  Brush any rust on carbon steel filters down to bare metal and paint for rust

     prevention. Rust should be removed from stainless takes if present and sprayed orwiped with light oil.

    Spring Start-Up

    This procedure will follow the autumn shutdown of your system.

    1.  A general inspection of the above ground equipment needs to be conducted.Equipment and or parts that are in need of service or repair should be conductedat this time.

    2.  Start the system and initiate backwash with low pressure if possible (15-20psi).This is due to the draining of the tanks in shutdown. There is a reasonablelikelihood that there will be air trapped in the system. This air can disrupt the

    sand bed during backwashing under high pressure.

    Mid Season Inspection

    1.  Open the sand media tanks and inspect the media to determine if the backwash

    sequence is correct.

    2.  Top-off sand level as needed.

    General Inspections

    The media system from time to time will need to be inspected. Check gauges, backwashcycle, hydraulic lines, and screens along with other components. The more diligent a

    user is with his equipment the better it will perform. Checks are recommended everymonth.

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     LIQUID-SOLIDS FILTRATION

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    TROUBLESHOOTING

    PROBLEM: POOR FI LTRATION

    PROBABLE CAUSE

    1.  Excessive flow through filters, causing “coning” of media sand and/or forcing contaminantsthrough filter sand outlet

    2.  Air in tank(s) may cause disruption of the media sand bed.3.  Incorrect media sand.4.  Excessively high pressure differential before backwashing, which forces contaminants through

    filter bed.

    5.  Insufficient volume of media in filter, which allows contaminants to pass through the system.

    SOLUTION

    1.  Reduce flow rate or add extra filter tank(s). Review literature for flow recommendations.2.  Bleed off trapped air in system.3.  Replace with proper media sand. “ Consult distributor”

    4.  Backwash more often at lower differential pressure.5.  Add media to tank(s) to specified level.

    PROBLEM : CONSISTANTLY H IGH PRESSURE DI FF ERENTIAL

    PROBABLE CAUSE

    1.  Excessive contaminant load restricts flow through the filters and prevents sufficient flow for backwashing.

    2.  Insufficient backwash flow.

    3.  Inadequate media sand volume, which may minimize coverage of backwash flow across filter bed,creating dead spots of accumulated contaminants.

    SOLUTION

    1.  Drain tank(s) and remove hand-hole access ports. Carefully skim away any excess or cakedcontaminants from the media sand bed’s surface. Return tank(s) to normal service and backwash

    system.

    2.  Readjust backwash or partially close field valve.3.  Follow #1 and add media as necessary.

    PROBLEM: M EDI A SAND APPEARS DOWNSTREAM  PROBABLE CAUSE

    1.  Incorrect media sand (i.e. to fine).2.  Broken, damaged, or missing lateral.

    SOLUTION

    1.  Replace media with proper sized media.2.  Repair or replace laterals of under drain.

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     LIQUID-SOLIDS FILTRATION

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    PROBLEM : BACKWASH VALVE(S) LEAKPROBABLE CAUSE

    1.  Obstruction in the valve seat.2.  Rubber seating disc is worn or damaged.3.  Diaphragmdamaged (Leaking from bleed port hole located on the piston chamber).

    SOLUTION

    1.  Remove the obstruction.2.  Replace seat disc.3.  Replace diaphragm.

    PROBLEM : WATER HAMMERPROBABLE CAUSE

    1.  Air in tanks.2.  Long backwash line causing vacuum.

    SOLUTION

    1.  Bleed of trapped air in system. (Air vent on system may be required)2.  Install vacuum breaker on backwash line.

    PROBLEM : INCREASING FREQUENCY OF BACKWASH CYCLE

    PROBABLE CAUSE

    1.  Backwash flow or durat ion is not adequate to flush filter tanks of all contaminants.2.  Insufficient sand volume.3.  Increase concentration of contaminants in water supply.

    SOLUTION

    1.  Readjust backwash flow or duration.2.  Add media sand to achieve proper volume.

    3.  Adjust backwash to achieve more frequent backwashes.

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     LIQUID-SOLIDS FILTRATION

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    PROBLEM : AUTOMATIC BACKWASH FAI LS TO CYCLE

    PROBABLE CAUSE

    1.  Controller power of or circuit breaker tripped.

    2.  Improper setting of differential switch.3.  Soleniod(s) malfunctioning.4.  Loss of sufficient pressure to actuate valve( s).

    SOLUTION

    1.  Be sure wiring is connected correctly. Reset circuit breaker. Turn on power. Controller may bedefaulty and needs replaced.

    2.  Adjust as necessary. Typical is 6psi above clean tank differential.

    3.  Check connections, clean ports, and check for the sound of the solenoid actuating. Replace

    solenoid if necessary.4.  Check filter screen on uptake kit and hydraulic lines for clogs or brakes (leaks) (Replace as

    necessary).

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    Dimensions

    End-Feed Installation Configurations

    General Specifications

    System ManfoldInlet/Outlet

    GroovedCouplings

    Page 2

    Material Specifications

    lter Tanks

    tainless steel (304L) with grooved-

    nd connections at inlet & outlet.

    op inspection port features bolt-on

    over. Lower clean-out port is

    emale coupling with plug.

    ackwash Valves

    ast-iron body. Coated internal

    ater-contact surfaces. Stainless

    eel shaft & guide bushing. Stainless

    eel disc with vulcanized Buna-Nubber to seal the backwash port.

    ontroller

    teel housing, water-resistant, key-

    ck. Solid-state timing. Operates

    om standard 110 VAC, 50/60 Hz.

    onsult factory for 220 VAC, 12 VDC

    attery or solar power.

    ateral/Underdrain Assembly

    eader is schedule-40 PVC pipe.

    otted laterals feature PVC wellcreen with internal V-slotting;

    inimum collapse strength of 135

    si (9.3 bar).

    Media Sand Options

    equired media sand is not included

    ith basic LAKOS Sand Media Filter

    ystem. The following information is

    rovided for guideline & reference

    urposes only. Sand available from

    AKOS and sources worldwide.

    ltration Requirement Media Material

    00 to 250 mesh/

    5 micron #20 Crushed Silica

    50 to 200 mesh/

    05 micron #16 Crushed Silica

    30 to 140 mesh/

    50 micron #12 Crushed Silica

    OTE: LAKOS Sand Media Filters operate

    fiently with single-grade sand media. No

    ulti-grade layering required.

    Flow Range**

    44-60

    60-90

    112-160

    180-250

    260-350

    440-625

    650-940

    845-1240

    1050-1550

    1270-1870

    1475-2200

    1685-2510

    2105-3140

    SST-1503-2

    SST-1803-2

    SST-2403-2

    SST-3004-2

    SST-3604-2

    SST-4806-2

    SST-4806-3

    SST-4808-4

    SST-4810-5

    SST-4810-6

    SST-4810-7

    SST-4812-8

    SST-4812-10

    10-14

    14-20

    25-36

    41-57

    59-80

    100-142

    148-213

    192-282

    238-352

    288-425

    335-500

    385-570

    480-715

    U.S. gpm m3/hr

    3-inch

    3-inch

    3-inch

    4-inch

    4-inch

    6-inch

    6-inch

    8-inch

    10-inch

    10-inch

    10-inch

    12-inch

    12-inch

    300

    500

    900

    1000

    1800

    2600

    3900

    5200

    6500

    7800

    2565

    2980

    3700

    181

    227

    408

    454

    816

    1179

    1769

    2358

    2948

    3537

    1165

    1350

    1680

    100

    100

    100

    100

    100

    80

    80

    80

    80

    80

    80

    80

    80

    7.0

    7.0

    7.0

    7.0

    7.0

    5.6

    5.6

    5.6

    5.6

    5.6

    5.6

    5.6

    5.6

    Media SandRequirement***(complete system)

    MaximumFilter TankPressure****

    136

    160

    220

    400

    525

    690

    1075

    1490

    1850

    2200

    2965

    3360

    4010

    62

    73

    100

    181

    238

    313

    488

    676

    839

    998

    1345

    1525

    1820

    System Weight(without sand)

    lbs. kg lbs. kgpsi bar

    2.4

    3.6

    6.2

    10.0

    14.0

    25.1

    37.7

    50.2

    62.8

    75.4

    87.9

    100.4

    125.6

    .2

    .3

    .6

    1.0

    1.3

    2.3

    3.5

    4.6

    5.8

    7.0

    8.1

    9.2

    11.6

    FiltrationArea

    ft2 m2

    3-inch

    3-inch

    3-inch

    3-inch

    3-inch

    4-inch

    4-inch

    4-inch

    4-inch

    4-inch

    4-inch

    4-inch

    4-inch

    MinimumBackwash

    LineSize

      * Model numbers identify individual tank size/diameter (first two numbers), inlet/outlet size (second two numbers) and number of tanks persystem (last number). Add an "A" at end of model number for an Automatic system. Add an "M" for a Manual system. NOTE: Standardautomatic systems are AC operation. Consult factory for DC, battery-operated and solar-powered systems.

      ** Flow range based on a filtration range of 18-25 U.S. gpm/ft2 (47-61 m3/hr/m2). Select a larger model if the water has an above-averagequantity of particulates/organics.

     *** NOTE: 100 lbs. = 1 cubic foot = 1 standard size bag of media sand.

     **** For higher pressure requirements, please consult factory. Note: Recommended operating pressure range for proper actuation of LAKOSBackwash Valves is 20-80 psi (1.4-5.5 bar).

    Model*

    Backwash Manifold(not included withstandard system)

    AccessPort

    BackwashDischarge

    INLET

    OUTLET

    Backwash Manifold(not included withstandard system)

    AccessPort

    Backwash

    Discharge

    INLET

    OUTLET

    Backwash Manifold(not included withstandard system)

    AccessPort

    BackwashDischarge

    INLET

    OUTLET

    Backwash Manifold

    (not included with

    standard system)

    BackwashDischarge

    Access

    Port

    INLET

    OUTLET

    Clean-outPlug

    End-View

    End-View Width

    173⁄ 4-501⁄ 2

    501⁄ 2

    501⁄ 2

    501⁄ 2

    2-Tank*

    3-Tank

    4-Tank

    5-Tank

    432-1283

    1283

    1283

    1283

    in mm

    Overall Length

    33-100

    152

    204

    263

    838-2642

    3962

    5572

    6833

    in mm

    Tank Qty.

    *Dimensional range is given for tank sizes of 15-inch to 48-inchdiameter.

    NOTE: Use 501⁄ 2 inches (1283mm) for all End-Feed and Center-Feed48-inch tank system end-view widths.

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    Center-Feed Installation Configurations

    H-Pattern Installation Configurations

    Diagrams illustrate 4-10 tank systems. Consult factory for other requirements.

    Diagrams illustrate 6-10 tank systems. Consult factory for other requirements.

    INLET INLET

    Dimensions

    Overall L

    159

    211

    211

    263

    263

    6-Tanks

    7-Tanks

    8-Tanks

    9-Tanks

    10-Tanks

    in

    Tank Qty.

    Overall Width (all 48-inch tank systems): 120 inches

    Dimensions

    Overall Le

    211

    263

    315

    367

    419

    471

    523

    4-Tanks

    5-Tanks

    6-Tanks

    7-Tanks

    8-Tanks

    9-Tanks

    10-Tanks

    inTank Qty.

    Overall Width (all 48-inch tank systems): 501⁄ 2 inche

    INLET

    OUTLETINLET

    OUTLET

    INLET

    OUTLET

    INLET

    OUTLET

    INLET

    OUTLET

    INLET

    OUTLET

    INLET

    OUTLET