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CATALOG R393R12--93
MANITOU NORTH AMERICA, INC.6401 IMPERIAL DRIVEWaco, TX 76712--6803
NOTE: Manitou Forklift Manuals are continually updated and subject to changewithout prior notice. If your Forklift Mast Model or parts are not found in this manual,
please contact your dealer or the Manitou North America Parts Departmentfor the latest information and parts availability.
7600 SERIES3 STAGE MAST
8,000 LB. CAPACITYMODELS K7602--K7608S/N NO. 760001 & ABOVE
PARTS MANUAL
For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232
Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com
GENERAL INFORMATION
Thepurposeof this catalog is toprovide illustrations for identifyingandorderingMast components/parts.
Because of the multitude ofMast Models and components utilized, the illustrations provide a general descrip-
tion and therefore may not show the exact shape or detail of the components/parts represented.
TheMast parts are identifiedbyan ItemNumberon the illustrationorpicture page. Find the ItemNumber
for the part desired, then locate that ItemNumber under the ”Items” column following the illustration. The Part
Numberwill be locateddirectly to the right of the ItemNumber. Alsoprovided is a partDescription,Quantityof
parts required and the mast Model number.
Most important when ordering parts, is providing the correct serial number as assigned to themast at the
factory. Keep accurate records of all modifications or improvementsmade to themast aftermanufacture. (All
Mastmodificationsmust be authorizedbyK--DManitou.) Notify thePartsDept. of any changes thatmayaffect
your parts order.
When orderingMast parts or requesting technical information, the following numbers are required:
Mast Model Number:_____________________________________________
Mast Serial Number:______________________________________________
For quick reference it is recommended these numbers be recorded as soon as possible.
TheMast Model Number is stamped on the Identification Plate located on the right side (as viewedfrom the driver’s seat) of the Outer Rail, at or above eye level.
K5705 -- K5797 -- K5755 -- K1479
MAST MODEL NO. DESCRIPTION(SAMPLE)
MODEL NO. OF MAST RAILS
MODEL NO. OF CARRIAGE MODEL NO. OF MOUNTING
MODEL NO. OF OPTIONAL EQUIPMENT
To order Mast Parts, contact the K-D MANITOU DEALER in your area or
K-D Manitou, Parts Division, Waco, Texas.1--800--425--3727
N/12--93-- 1 --CATALOG R393
CONTENTS
DESCRIPTION PAGE
RAIL SYSTEM 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRIMARY CYLINDER 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECONDARY CYLINDER 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHAIN SYSTEM 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC SYSTEM 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CARRIAGE, MODELS K7691, K7696 & K7697 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CARRIAGE, MODELS K7690, K7698 & K7699 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DECALS SUPPLEMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PARTS INDEX
N/12--93 -- 2 -- CATALOG R393
RAIL SYSTEM
1
2
3
4
5*
6
N/12--93-- 3 --CATALOG R393
ITEM PART NUMBER DESCRIPTION QTY MODEL
1 R21705--06 Outer Rail Assembly 1 K76021 R21705--07 Outer Rail Assembly 1 K76031 R21705--08 Outer Rail Assembly 1 K76041 R21705--09 Outer Rail Assembly 1 K76051 R21705--10 Outer Rail Assembly 1 K76061 R21705--11 Outer Rail Assembly 1 K76071 R21705--12 Outer Rail Assembly 1 K7608
2 R21715--06 Center Rail Assembly 1 K76022 R21715--07 Center Rail Assembly 1 K76032 R21715--08 Center Rail Assembly 1 K76042 R21715--09 Center Rail Assembly 1 K76052 R21715--10 Center Rail Assembly 1 K76062 R21715--11 Center Rail Assembly 1 K76072 R21715--12 Center Rail Assembly 1 K7608
3 R21720--06 Inner Rail Assembly 1 K76023 R21720--07 Inner Rail Assembly 1 K76033 R21720--08 Inner Rail Assembly 1 K76043 R21720--09 Inner Rail Assembly 1 K76053 R21720--10 Inner Rail Assembly 1 K76063 R21720--11 Inner Rail Assembly 1 K76073 R21720--12 Inner Rail Assembly 1 K7608
4 R22 Shim A/R5* R2 Roller 86 R21763 Bolt, Socket Hd 2
* Also available for replacement of R2 Roller is a 0.015” Over--Sized Roller, Order Part No. R446.
-- 4 --N/12--93 CATALOG R393
PRIMARY CYLINDER
3
5*
4
6
7
8*
6
19
14
20
15
20
16
17
18
13
21
2
1
12
11*
10*
11
-- 5 -- N/12--93CATALOG R393
ITEM PART NUMBER DESCRIPTION QTY MODEL
1 R14635--9 Primary Cylinder Ass’y 1 K76021 R14635--17 Primary Cylinder Ass’y 1 K76031 R14635--26 Primary Cylinder Ass’y 1 K76051 R14635--28 Primary Cylinder Ass’y 1 K76061 R14635--29 Primary Cylinder Ass’y 1 K76071 R14635--30 Primary Cylinder Ass’y 1 K7608
2 R14625--9 Barrel Ass’y 1 K76022 R14625--17 Barrel Ass’y 1 K76032 R14625--26 Barrel Ass’y 1 K76052 R14625--28 Barrel Ass’y 1 K76062 R14625--29 Barrel Ass’y 1 K76072 R14625--30 Barrel Ass’y 1 K7608
3 R7215--9 Piston Ass’y 1 K76023 R7215--17 Piston Ass’y 1 K76033 R7215--26 Piston Ass’y 1 K76053 R7215--28 Piston Ass’y 1 K76063 R7215--29 Piston Ass’y 1 K76073 R7215--30 Piston Ass’y 1 K7608
4 R7406 Nut, Gland 1 ALL5* -- -- -- -- Wiper 16 R7404 Ring, Wear 27 R7402 Ring, Modular 18* -- -- -- -- Seal 19 R7443 Ring, Wear 1
10* -- -- -- -- O--Ring 111* -- -- -- -- Ring, Back Up 112 R7506 Base 113 R2211--7 Wire, Lock 114 R2551 Screw, Bleed 115 R2552 Washer, Seal 1
16 R7409 Protector, Excess Flow 117 K914 O--Ring 218 K62--12--14 Adapter 119 R12257 Stud 220 K33849 Nut 821 R7505K Seal Kit, (STD) 1
* Items Included In Seal Kit, Part No. R7505K (Item 21).
N/12--93 -- 6 -- CATALOG R393
SECONDARY CYLINDER
25
3
4
5
6*
7
8
9*
10*
11
12
13
1
142
15
16*
17*
16*
18
19
20
21
22
23
24
-- 7 -- N/12--93CATALOG R393
ITEM PART NUMBER DESCRIPTION QTY MODEL
1 R7520--9 Secondary Cylinder Assy 1 K76021 R7520--17 Secondary Cylinder Assy 1 K76031 R7520--31 Secondary Cylinder Assy 1 K76041 R7520--26 Secondary Cylinder Assy 1 K76051 R7520--28 Secondary Cylinder Assy 1 K76061 R7520--29 Secondary Cylinder Assy 1 K76071 R7520--30 Secondary Cylinder Assy 1 K7608
2 R7525--9 Barrel Assy 1 K76022 R7525--17 Barrel Assy 1 K76032 R7525--31 Barrel Assy 1 K76042 R7525--26 Barrel Assy 1 K76052 R7525--28 Barrel Assy 1 K76062 R7525--29 Barrel Assy 1 K76072 R7525--30 Barrel Assy 1 K7608
3 R7530--9 Piston Assy 1 K76023 R7530--17 Piston Assy 1 K76033 R7530--31 Piston Assy 1 K76043 R7530--26 Piston Assy 1 K76053 R7530--28 Piston Assy 1 K76063 R7530--29 Piston Assy 1 K76073 R7530--30 Piston Assy 1 K7608
4 R7521--4 Spacer 1 K76024 R7521--17 Spacer 1 K76034 R7521--23 Spacer 1 K76044 R7521--30 Spacer 1 K76054 R7521--33 Spacer 1 K7606,K7607,K7608
5 R7524 Ring, Modular 1 ALL6* -- -- -- -- Seal 17 R7519 Bearing 18 R7514 Ring, Snap 19* -- -- -- -- O--Ring 1
10* -- -- -- -- Ring, Back Up 111 R7522 Base 112 R5138 Protector, Excess Flow 113 R7502 Connector 114 R2211--6 Wire, Lock 1
15 K87914 Fitting, Grease 116* -- -- -- -- Ring, Back Up 217* -- -- -- -- O--Ring 118 R7528 Ring, Wear 119* -- -- -- -- Wiper 1
20 R10328 Shim 121 B531 Shim 122 K44736 Washer 123 K34809 Washer 124 K20392 Bolt 125 R7520K Seal Kit (STD) 1
* Items Included In Seal Kit Part No. R7520K (Item 25).
CATALOG R393-- 8 --N/12--93
CHAIN SYSTEM
1PRIMARYCHAIN
3
45
8
9
10
3
4
UPPER CENTERRAIL (REF)
67
11
PRIMARYCYLINDER
(REF)
8
9
11
12
8
9
11
2SECONDARY
CHAIN
PRIMARYCYLINDER BACKREST,INNER RAIL (REF)
10
CARRIAGE(REF)
89
LOWER INNER RAIL(REF)
UPPER OUTER RAIL(REF)
CATALOG R393 -- 9 -- N/12--93
ITEM PART NUMBER DESCRIPTION QTY MODEL
1 R9481--07 Chain, Primary 2 K76021 R9481--11 Chain, Primary 2 K76031 R9481--13 Chain, Primary 2 K76041 R9481--16 Chain, Primary 2 K7605
1 R9481--17 Chain, Primary 2 K76061 R9481--21 Chain, Primary 2 K76071 R9481--23 Chain, Primary 2 K7608
2 R9481--25 Chain, Secondary 2 K76022 R9481--33 Chain, Secondary 2 K76032 R9481--37 Chain, Secondary 2 K76042 R9481--42 Chain, Secondary 2 K7605
2 R9481--46 Chain, Secondary 2 K76062 R9481--54 Chain, Secondary 2 K76072 R9481--58 Chain, Secondary 2 K7608
3 R186 Sheave, Chain 4 ALL4 K97541 Ring, Snap 45 R10720 Cross Head Assembly 16 K33797 Nut, Hex 47 R10722 Pin, Guard 4
8 K72016 Pin, Cotter 169 R189--3 Pin, Chain 810 R9482 Anchor, Chain 611 R32 Nut, Hex 812 R9483 Anchor, Chain 2
CATALOG R393-- 10 --N/12--93
HYDRAULIC SYSTEM
1
PRIMARYCYLINDER(REF.)
2
3
4
3 5 6
8
9
7 10
11
12
13141516
17
18
19
20
21
21
22
23
24
25
26
27
SECONDARYCYLINDER(REF.)
SECONDARYCYLINDER(REF.)
23
CATALOG R393 -- 11 -- N/12--93
ITEM PART NUMBER DESCRIPTION QTY MODEL
1 B760--722 Hose Assembly 1 K76021 B760--723 Hose Assembly 1 K76031 B760--860 Hose Assembly 1 K76041 B760--724 Hose Assembly 1 K76051 B760--725 Hose Assembly 1 K76061 B760--726 Hose Assembly 1 K76071 B760--727 Hose Assembly 1 K7608
2 R6502 Sheave, Hose 1 ALL3 R7332 Ring, Snap 24 R2362 Bearing 15 R19418 Washer 1
6 R1811 Screw, Flathead 17 K52--12 Nut, Lock 28 K108--12 Elbow, Bulkhead 29 R21750 Tube Assy 1
10 B760--853 Hose Assembly 1 K760210 B760--854 Hose Assembly 1 K760310 B760--855 Hose Assembly 1 K760410 B760--856 Hose Assembly 1 K760510 B760--857 Hose Assembly 1 K760610 B760--858 Hose Assembly 1 K760710 B760--933 Hose Assembly 1 K7608
11 K72--12 Tee 1 ALL12 K72--10--10--12 Tee 113 R21722 Tube Assy 114 K62--12 Fitting 115 R17236 Regulator, Flow 116 B3698--21 Clamp 1
17 K34806 Washer, Lock 118 K20346 Bolt, Hex 119 K66--12 Elbow 120 R21721 Tube Assy 121 K97545 Snap Ring 222 R12256 Nipple, Hose 1
23 B2236--1 Clamp 324 B760--942 Hose 125 R8540--6 Adapter 226 R9698--2 Tee 127 B760--334 Hose 128 R12257 Stud 229 K33849 Nut, Hex 8
N/12--93 -- 12 -- CATALOG R393
CARRIAGE, MODELS K7691, K7696 & K7697
1 2
3
23
45
6
7
ITEM PART NUMBER DESCRIPTION QTY MODEL
1 R11615 Carriage Weldment 1 K76911 R10725--2 Carriage Weldment 1 K76961 R10725--3 Carriage Weldment 1 K7697
2 R22 Shim A/R3* R2 Roller 44 R3564 Bolt. Lock 45 R3561 Shaft, Eccentric 46** R1 Roller 47 K97535 Ring, Snap 4
* Also available for replacement of R2 Roller is a 0.015” Over--Sized Roller, Order Part No. R446.** Also available for replacement of R1 Roller is a 0.015” Over--Sized Roller, Order Part No. R442.
N/12--93-- 13 --CATALOG R393
CARRIAGE, MODELS K7690, K7698 & K7699
1 2
3
4
5
6
7
8
910 11
ITEM PART NUMBER DESCRIPTION QTY MODEL
1 R16650 Carriage Weldment 1 K76901 R11200 Carriage Weldment 1 K76981 R10745 Carriage Weldment 1 K7699
2 R1187--10 Implement Bar 1 K76902 R1187--3 Implement Bar 1 K76982 R1187--2 Implement Bar 1 K7699
3 K45548 Bolt, Hex 14 K34807 Washer, Lock 15 K33799 Nut, Hex 1
6 R22 Shim A/R7* R2 Roller 48 R3564 Bolt. Lock 49 R3561 Shaft, Eccentric 410** R1 Roller 411 K97535 Ring, Snap 4
* Also available for replacement of R2 Roller is a 0.015” Over--Sized Roller, Order Part No. R446.** Also available for replacement of R1 Roller is a 0.015” Over--Sized Roller, Order Part No. R442.
N/12--93 -- 14 -- CATALOG R393
THIS PAGE LEFT BLANK INTENTIONALLY
DECALS
1
2
3
48”
57”INDUSTRIAL
MAST
2, 3
1
2, 3ROUGH TERRAIN
MAST
ITEM PART NUMBER DESCRIPTION QTY MODEL
1 426641 Decal, ”Fork Safety” 2 ALL2 426642 Decal, ”Pinch Point” (Small) A/R3 426643 Decal, ”Pinch Point” (Large) A/R
PARTS INDEXPART NO., PAGE
426641, 17
426642, 17
426643, 17
BB2236---1, 13
B3698---21, 13
B531, 9
B760--- , 13
KK108---12, 13
K20346, 13
K20392, 9
K33797, 11
K33799, 15
K33849, 5, 13
K34806, 13
K34807, 15
K34809, 9
K44736, 9
K45548, 15
K52---12, 13
K62---12, 13
K62---12---14, 5
K66---12, 13
K72---10---10---12, 13
K72---12, 13
K72016, 11
K87914, 9
K914, 5
K97535, 14, 15
K97541, 11
K97545, 13
RR1, 14, 15
R10328, 9
R10720, 11
R10722, 11
R10725---2, 14
R10725---3, 14
R10745, 15
R11200, 15
R11615, 14
R1187--- , 15
R12256, 13
R12257, 5, 13
R14625--- , 5
R14635--- , 5
R16650, 15
R17236, 13
R1811, 13
R186, 11
R189---3, 11
R19418, 13
R2, 3, 14, 15
R21705--- , 3
R21715--- , 3
R21720--- , 3
R21721, 13
R21722, 13
R21750, 13
R21763, 3
R22, 3, 14, 15
R2211---6, 9
R2211---7, 5
R2362, 13
R2551, 5
R2552, 5
R32, 11
R3561, 14, 15
R3564, 14, 15
R5138, 9
R6502, 13
R7215--- , 5
R7332, 13
R7402, 5
R7404, 5
R7406, 5
R7409, 5
R7443, 5
R7502, 9
R7505K, 5
R7506, 5
R7514, 9
R7519, 9
R7520--- , 7
R7520K, 9
R7521---20, 7
R7522, 9
R7524, 9
R7525--- , 7
R7528, 9
R7530--- , 7
R8540---6, 13
R9481--- , 11
R9482, 11
R9483, 11
R9698---2, 13
