MANITOU NORTH AMERICA, INC....CATALOG R274 R05--00 MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject

CATALOG R274R05--00

MANITOU NORTH AMERICA, INC.6401 IMPERIAL DRIVEWaco, TX 76712--6803

NOTE: Manitou Forklift Manuals are continually updated and subject to changewithout prior notice. If your Forklift Mast Model or parts are not found in this manual,

please contact your dealer or the Manitou North America Parts Departmentfor the latest information and parts availability.

4300 SERIES3 STAGE MAST

MODELS K4301 & K4302

PARTS MANUAL

For Parts Orders contact your Manitou North America Dealer or call:

Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232

Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com

GENERAL INFORMATION

Thepurposeof this catalog is toprovide illustrations for identifyingandorderingMast components/parts.

Because of the multitude ofMast Models and components utilized, the illustrations provide a general descrip-

tion and therefore may not show the exact shape or detail of the components/parts represented.

TheMast parts are identifiedbyan ItemNumberon the illustrationorpicture page. Find the ItemNumber

for the part desired, then locate that ItemNumber under the ”Items” column following the illustration. The Part

Numberwill be locateddirectly to the right of the ItemNumber. Alsoprovided is a partDescription,Quantityof

parts required and the mast Model number.

Most important when ordering parts, is providing the correct serial number as assigned to themast at the

factory. Keep accurate records of all modifications or improvementsmade to themast aftermanufacture. (All

Mastmodificationsmust be authorizedbyK--DManitou.) Notify thePartsDept. of any changes thatmayaffect

your parts order.

When orderingMast parts or requesting technical information, the following numbers are required:

Mast Model Number:_____________________________________________

Mast Serial Number:______________________________________________

For quick reference it is recommended these numbers be recorded as soon as possible.

TheMast Model Number is stamped on the Identification Plate located on the right side (as viewedfrom the driver’s seat) of the Outer Rail, at or above eye level.

K5705 -- K5797 -- K5755 -- K1479

MAST MODEL NO. DESCRIPTION(SAMPLE)

MODEL NO. OF MAST RAILS

MODEL NO. OF CARRIAGE MODEL NO. OF MOUNTING

MODEL NO. OF OPTIONAL EQUIPMENT

To order Mast Parts, contact the K-D MANITOU DEALER in your area or

K-D Manitou, Parts Division, Waco, Texas.1--800--425--3727

R/05--2000-- 1 --CATALOG R274

CONTENTS

MAST RAIL ASSEMBLIES 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LIFT CYLINDER ASSEMBLY 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHAIN ASSEMBLY 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CARRIAGE ASSEMBLY (K4398 & K4399) 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ROTATOR CARRIAGE ASSEMBLY (K4389, K4390 & K4391) 10. . . . . . . . . . . . . . . . . . .

ROTATOR CYLINDER ASSEMBLY (K4389, K4390 & K4391) 14. . . . . . . . . . . . . . . . . . .

HOSE KIT ASSEMBLY (K4374--1 & K4374--2) 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HOSE REEL ASSEMBLY (K4374--1 & K4374--2) 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ROTATOR CARRIAGE ASSEMBLY (K4377 & K4378) 20. . . . . . . . . . . . . . . . . . . . . . . . .

ROTATOR CARRIAGE ASSEMBLY (K4368 & K4369) 24. . . . . . . . . . . . . . . . . . . . . . . . .

ROTATOR CYLINDER ASSEMBLY (K4368 & K4369) 28. . . . . . . . . . . . . . . . . . . . . . . . .

HOSE KIT ASSEMBLY (K4869--1, K4869--2 & K4874--1) 30. . . . . . . . . . . . . . . . . . . . . . .

DECALS SUPPLEMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PARTS INDEX SUPPLEMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CATALOG R274-- 2 --R/05--2000

MAST RAIL ASSEMBLIES

1

7*8*

9*8*

7*

6*

2

3

11

14

10

1213

1213

1516

45

17

18

18

CATALOG R274 -- 3 -- R/05--2000

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R8365--9 Outer Rail Assembly 1 K43011 R8365--8 Outer Rail Assembly 1 K4302

2 R610--10 Center Rail Assembly 1 K43012 R610--8 Center Rail Assembly 1 K4302

3 R910 Inner Rail Assembly 1 K43013 R8515--1 Inner Rail Assembly 1 K4302

4 R22 Shim .015” A/R All4 R426 Shim .060” A/R5 R2 Roller 8

6* K87901 Fitting, Grease 27* R106 Ring, Retaining 48* R4584 Wiper 49* R7638 Bearing, Mast Mounting 4

10 R468--1 Shim, 12 ga. A/R10 R468--2 Shim, 16 ga. A/R11 R2275--2 Bracket Assembly, Lift 112 K34809 Washer, Lock 813 K302280 Screw, Soc. Hd. 814 R2276 Lift Strap 1

15 K34809 Washer, Lock 216 K302234 Screw, Soc. Hd. 217 R502--4 Guide Rod 218 R539 Snap Ring 4

* For use on Masts mounted to K--D Manitou M--Series Forklift Trucks only.

CATALOG R274-- 4 --R/05--2000

LIFT CYLINDER ASSEMBLY

1

2

3

4

5

6

7

8

9

10

11

12

13

14

1415

16

17

18

19

20

21

22

2324

252226

27

28

CATALOG R274 -- 5 -- R/05--2000


1 R1960 Cylinder Assembly 1 K43011 R8520--1 Cylinder Assembly 1 K4302

2 R1950 Barrel Assembly 1 K43012 R8525--1 Barrel Assembly 1 K4302

3 R1955 Piston Assembly, Primary 1 K43013 R8530--1 Piston Assembly, Primary 1 K4302

4 R2270--8 Piston Assembly, Secondary 1 K43014 R2270--14 Piston Assembly, Secondary 1 K4302

5* K71C9302 Wiper 1 All6 E200D433 Snap Ring 17 R123 Seal, Retainer 18* R122 Seal 19 R2553 Ring, Wear 1

10 R2211--1 Lock Wire 111 R2551 Screw, Button Head 112 R2552 Washer, Seal 113 R1951 Ring, Wear 114 R4586 Ring, Wear 2

15* K342 O--Ring 116* K8--342 Ring, Back--up 117 R1952 Sleeve, Packing 118* K71B4172 Wiper, Lift Cylinder 119 R479 Seal, Retainer 1

20* R2241 Seal, Secondary Cylinder 121 K71B4153 Ring, Snap 122 K908 O--Ring 123 K62--12--8 Fitting 124 R121 Regulator, Flow 125 R478 Spool 1

26 K64--12 Plug 127 B7860 Tube Assembly 128 R2180 Seal Kit 1

* Included in Seal Kit Item 28.

CATALOG R274-- 6 --R/05--2000

CHAIN ASSEMBLY

CATALOG R274 -- 7 -- R/05--2000

All

CATALOG R274-- 8 --R/05--2000

CARRIAGE ASSEMBLY (K4398 & K4399)

CATALOG R274 -- 9 -- R/05--2000

DELETED

All

CATALOG R274-- 10 --R/05--2000

ROTATORCARRIAGEASSEMBLY (K4389, K4390&K4391)

CATALOG R274 -- 11 -- R/05--2000

All

DELETED

CATALOG R274-- 12 --R/05--2000

THIS PAGE LEFT BLANK INTENTIONALLY

CATALOG R274 -- 13 -- R/05--2000

DELETED

All

CATALOG R274-- 14 --R/05--2000

ROTATORCYLINDERASSEMBLY (K4389, K4390 &K4391)

CATALOG R274 -- 15 -- R/05--2000


R13430 Rotator Cylinder Assembly 1 K4389,K4390&K43911 R13460 Barrel Assembly 12 R13451--1 Nut, Hex 13 R13438 Piston4 R4573--4 Lockwire 15* K8--332 Ring, Backup 3

6* K332 O--Ring 27 R13412 Rod 18 R13436 Head 19* K322 O--Ring 110* K8--322 Ring, Backup 1

11* R13444--17 Wiper 112 R13483 Washer A/R13 R13462 Rod End 114 K302216 Screw, Soc. Hd. 115* K018 O--Ring 1

16 R13430K Seal Kit 1

* Included in Seal Kit Item 16.

CATALOG R274-- 16 --R/05--2000

HOSE KIT ASSEMBLY (K4374--1 & K4374--2)

CATALOG R274 -- 17 -- R/05--2000

DELETED

All

CATALOG R274 -- 18 -- R/05--2000

HOSE REEL (K4374--1 & K4374--2)

CATALOG R274-- 19 --R/05--2000


1 R2655--1 Spindle 1 K4374--1&K4374--22 R2655--2 Hub 13 R2655--3 Spring 1

4 R2655--4 Sheave (12.5”) 24 R2655--44 Sheave (16”) 2

5 R2655--5 Divider, Center (12.5”) 15 R2655--55 Divider, Center (16”) 1

6 K97573 Ring, Snap 17 R2655--7 Seal Kit 18 R2655--8 Screw A/R

9 R2655--9 Screw A/R10 K904 O--Ring 211 R9929--3 Socket, Plug Hex 2

CATALOG R274 -- 20 -- R/05--2000

ROTATOR CARRIAGE ASSEMBLY (K4377 & K4378)

15

15 4

5

2425

35

47

45

31

46

49

(ON BACK-SIDE)

CATALOG R274-- 21 --R/05--2000


1 R19750 Frame Weldment 1 K4377/782 R19565 Face Frame Weldment 1 K4377/78

3 425015 Cylinder Assembly 1 K43773 425000 Cylinder Assembly 1 K4378

4 K72147 Pin, Cotter 1 All5 425103 Screw, Socket Flat Head 66 R1187--6 Bar, Implement 17 425009 Pin, Cylinder Mounting (Lower) 18 R19571 Pin, Cylinder Mounting (Upper) 1

9 K20388 Bolt 110 K34807 Washer, Lock 111 425123 Plate, Wear 112 B760--1471 Hose Assembly 113 B760--1472 Hose Assembly 1

14 K108--6 Elbow 215 K66--6 Connection, Straight Thread 216 K71--6 Fitting, Bulkhead 217 R19558 Cap, Hub 118 R19595 Bearing Set 2

19 R19596 Seal 120 R1811 Screw, Socket Flat Head 221 425137 Nut, Lock 122 R19593 Nut, Jam 223 R19592 Washer, Lock 1

24 K301514 Screw, Set 125 425101 Nut 126 R2 Roller 627 R22 Shim A/R28 R13452 Washer 2

CATALOG R274 -- 22 -- R/05--2000


CATALOG R274-- 23 --R/05--2000


29 R6428 Shaft 4 All30 R4095 Roller Assembly 431 425100 Spacer 132 K302210 Screw, Socket Head 833 R2394 Shim A/R34 425039 Axle 1 K437734 425038 Axle 1 K4378

35 K87902 Fitting, Grease 1 All36 K45548 Bolt, Hex 237 K34807 Washer, Lock 238 K33799 Nut, Hex 239 B3698--8 Clamp, Hose 2

40 K20346 Bolt, Hex 141 K34806 Washer, Lock 142 425031 Bracket, Hose 143 K20510 Bolt, Hex 244 K34809 Washer, Lock 2

45 K52--6 Nut 246 425051 Spacer 147 R396 Collar, Set 448 425124 Shim A/R49 B114A4 Pipe Plug 1

R/05--2000 -- 24 -- CATALOG R274

ROTATOR CARRIAGE ASSEMBLY (K4368 & K4369)

1

2

3

4

5

6

7

89

10

10

1112

13

14

151617

1819

21

20

22

23

24

2526

25

MUST BE TORQUED TO 250 FT/LBS

27

31

32

33

2829

30 40

4142*

4344

4546

47

49

48

50

5152

53

NOTE: ASSEMBLY DRAWING425177 AVAILABLE UPON REQUEST.

21

35

34

3637

3839

R/05--2000-- 25 --CATALOG R274


1 425048 Carriage Weldment 1 All2 425044 Face Frame 1

3 425000 Cylinder Assembly, 400 1 K43683 425015 Cylinder Assembly, 180 1 K4369

4 R19571 Pin, Mounting 1 All5 K34807 Washer, Lock 16 K20388 Bolt 17 425051 Spacer 18 425137 Nut 19 K72147 Pin, Cotter 110 K66--6 Fitting, 900 2

11 B760--1471 Hose Assembly 112 B760--1472 Hose Assembly 113 425103 Screw 814 R19558 Cap, Hub 115 425100 Spacer, Hub 116 425101 Nut 117 K301514 Screw, Set 1

18 DELETED19 B114A4 Plug 120 425124 Shim A/R21 R19595 Bearing, Set 222 R19596 Seal 123 425038 Axle 124 425009 Pin, Mounting 1

25 R19593 Nut, Jam 226 R19592 Washer, Lock 127 425045 Plate, Wear 128 426236 Tube 229 R1187--6 Bar, Implement 130 426235 Tube 2

R/05--2000 -- 26 -- CATALOG R274


R/05--2000-- 27 --CATALOG R274


31 K45548 Bolt, Hex 2 All32 K34807 Washer, Lock 233 K33799 Nut, Hex 234 K304840 Bolt, Hex 835 R13490--6 Roller Bracket 436 R13189 Shim 2

37 R13188 Shim A/R38 R1 Roller 439 K97535 Snap Ring 440 K87902 Grease Fitting 141 R22 Shim A/R42 R2 Roller 6

43 R13147 Washer 244 R5846 Screw 245 K20346 Bolt, Hex 146 K34806 Washer, Lock 147 B3698--8 Clamp, Hose 248 K71--6 Fitting, 900 4

49 K52--6 Nut, Jam 250 K108--6 Elbow 251 R12870 Bracket, Hose 152 K20510 Bolt, Hex 253 K34809 Washer, Lock 2

CATALOG R274-- 28 --R/05--2000

ROTATOR CYLINDER ASSEMBLY (K4368 & K4369)

12

34

5*7

8

11

1415

16

6*5*

9*10*

12*13*


425000 Cylinder Assembly, 400 1 K4368425015 Cylinder Assembly, 180 1 K4369

1 425001 Barrel Assembly 1 K43681 425014 Barrel Assembly 1 K43692 B1655--10 Lockwire 1 All3 B5512 Nut, Jam 14 R19801 Piston 15* B1655--7 Seal 2

6* K022 O--Ring 17 B5521--3 Spacer 1 K43698 424999 Rod, Piston 1 K43688 425012 Rod, Piston 1 K43699* K236 O--Ring 1 All10* K8--236 Backup Ring 1

CATALOG R274 -- 29 -- R/05--2000

0ITEM PART NUMBER DESCRIPTION QTY MODEL

11 425002 Head, Cylinder 1 All12* B1655--11 Rod Seal 113* B1655--12 Rod Wiper 114 425008 Nut, Jam 115 425006 End, Rod 116 B1655--13 Seal Kit 1

* Items included in B1655--13, Seal Kit (Item 16).

R/05--2000 -- 30 -- CATALOG R274

HOSE KIT ASSEMBLY (K4869--1, K4869--2 & K4874--1)

1

8

9

18

7

13

TOTRUCK

17

14

23

4

5

6

6

11 12

10

11

15

16

17

15

8

PART NUMBER DESCRIPTION QTY MODEL

(Use Model No.) Hose Reel Kit, R.H., Lo--Pro Forklift Truck 1 K4869--1(Use Model No.) Hose Reel Kit, R.H., Std. Forklift Truck 1 K4869--2(Use Model No.) Hose Reel Kit, R.H., Lo--Pro Forklift Truck 1 K4874--1

R/05--2000-- 31 --CATALOG R274


1* B760--1149 Hose Assembly. 2 K4869--1, --21* 425164 Hose Assembly 2 K4874--1

2* B760--1121 Hose Assembly, 83” Lg. 2 K4869--12* B760--1088 Hose Assembly, 66” Lg. 2 K4869--22* 425167 Hose Assembly, 76” Lg. 1 K4874--1

3* B760--1121 Hose Assembly, 83” Lg. 2 K4869--13* B760--1088 Hose Assembly, 66” Lg. 2 K4869--23* 425154 Hose Assembly, 70” Lg. 1 K4874--1

4 B760--1471 Hose Assembly 1 K4869--1, --24 425149 Hose Assembly 1 K4874--15 B760--1472 Hose Assembly 1 K4869--1, --25 425148 Hose Assembly 1 K4874--16 K66--6 Fitting, 900 2

7* K108--6 Fitting, Bulkhead 2 K4869--1, --27* 425131 Fitting, Bulkhead 2 K4874--18* K62--6--8 Adapter 4 K4869--1, --28* R18147--4 Adapter 4 K4874--1

9* R2655--80 Reel, Hose 1 K4869--1,--2,K4874--110* K45569 Bolt, Hex 211* K34809 Washer, Lock 412* K33845 Nut, Hex 2

13* R12870 Bracket, Turn Around 1 K4869--1, --2,K4874--114* K20510 Bolt, Hex 215 B3698--8 Clamp 216 K20386 Bolt, Hex 117 K34806 Washer, Lock 1

18* K71--6 Fitting, Bulkhead 2 K4869--1, --2

* Included in Hose Reel Kit (see previous page). All Kits are for 146” Max. Fork Height (MFH).

DECALS

1

2

3

48”

57”INDUSTRIAL

MAST

2, 3

1

2, 3ROUGH TERRAIN

MAST


1 426641 Decal, ”Fork Safety” 2 ALL2 426642 Decal, ”Pinch Point” (Small) A/R3 426643 Decal, ”Pinch Point” (Large) A/R

PARTS INDEX: Part no., Page(s)CATALOG R274, R/05--2000

421583, 11424999, 28425000, 21, 25, 28425001, 28

425002, 29425006, 29425008, 29425009, 21, 25425012, 28425014, 28425015, 21, 25, 28425031, 23425038, 23, 25425039, 23425044, 25

425045, 25425048, 25425051, 23, 25425100, 23, 25425101, 21, 25425103, 21, 25425123, 21425124, 23, 25425131, 31425137, 21, 25425148, 31

425149, 31425154, 31425164, 31425167, 31426235, 25426236, 25B114A4, 23, 25B1655---10, 28B1655---11, 29B1655---12, 29B1655---13, 29

B1655---7, 28B3698---8, 17, 23, 27, 31B5512, 28

B5521---3, 28B760---1088, 17, 31B760---1121, 17, 31B760---1140, 13

B760---1141, 17B760---1149, 17, 31B760---1150, 17B760---1471, 21, 25, 31B760---1472, 21, 25, 31B7860, 5E200D433, 5K018, 15K022, 28K104---6, 17K108---6, 17, 21, 27

K108---8, 31K20346, 23, 27K20384, 17K20386, 31K20388, 11, 21, 25K20472, 7K20510, 17, 23, 27, 31K20548, 9K236, 28K301514, 21, 25K302210, 23

K302216, 15K302234, 3K302280, 3K302282, 11K304840, 27K305135, 9, 13K322, 15K332, 15K33795, 17K33799, 9, 11, 23, 27K33845, 17, 31

K342, 5K34805, 17K34806, 23, 27, 31

K34807, 9, 11, 21, 23,25, 27

K34809, 3, 7, 11, 17, 23,27, 31

K45548, 9, 11, 23, 27K45569, 17, 31K52---6, 17, 23, 27K62---12---8, 5K62---6, 17K62---6---8, 17, 31K64---12, 5K66---6, 13, 17, 21, 25,

31K71---6, 17, 21, 27, 31K71B2166, 7K71B4153, 5K71B4172, 5K71C9009, 13K71C9302, 5K72004, 7K72076, 11K72147, 21, 25K8---236, 28K8---322, 15K8---332, 15K8---342, 5K87901, 3K87902, 23, 27K87903, 13K904, 19K906, 17K908, 5K97532, 11K97535, 9, 11, 27K97541, 7, 9K97573, 19K97638, 11R1, 9, 11, 27R106, 3R1114---1, 17R1187---1, 9

R1187---6, 21, 25R1187---7, 11R1187---8, 11R121, 5R122, 5R123, 5R12821, 17R12822, 17R12870, 17, 27, 31R1300, 9R13147, 13, 27R13188, 27R13189, 27R13400---3, 11R13400---4, 11R13412, 15R13413, 11R13414, 11R13430, 13, 15R13430K, 15R13436, 15R13438, 15R13441, 11R13444---17, 15R13448---8, 11R13451---1, 15R13452, 21R13460, 15R13462, 15R13483, 15R13490---6, 27R13605, 11R13612, 13R141---2, 9R14442, 11R14550, 11R14555, 11R1811, 21R18147---4, 31R186, 7R1950, 5

R1951, 5R1952, 5R1955, 5R19558, 21, 25

R19565, 21R19571, 21, 25R19592, 21, 25R19593, 21, 25R19595, 21, 25R19596, 21, 25R1960, 5R19750, 21R19801, 28R2, 3, 9, 11, 21, 27R213, 7

R2175---3, 7R2180, 5R22, 3, 9, 11, 21, 27R2211---1, 5R2241, 5R2270---14, 5R2270---8, 5R2275---2, 3R2276, 3R2393, 9, 13R2394, 23

R2551, 5R2552, 5R2553, 5R2655---1, 19R2655---2, 19R2655---3, 19R2655---30, 17R2655---4, 19R2655---40, 17R2655---44, 19R2655---5, 19

R2655---55, 19R2655---7, 19R2655---70, 17

R2655---8, 19R2655---80, 17, 31R2655---9, 19R29, 7

R32, 7R33, 7R34---11B, 7R34---7B, 7R3561, 9, 11R3564, 9, 11R3711, 9, 13R3712, 9, 13R396, 13, 23R4095, 9, 13, 23R4099, 9, 13

R426, 3R4573---4, 15R4584, 3R4586, 5R468---1, 3R468---2, 3R478, 5R479, 5R502---4, 3R539, 3R5846, 27

R5974, 11R610---10, 3R610---8, 3R6428, 23R7638, 3R8365---8, 3R8365---9, 3R8515---1, 3R8520---1, 5R8525---1, 5R8530---1, 5

R910, 3R980, 9R9929---3, 19

Documents

MANITOU NORTH AMERICA, INC....CATALOG R274 R05--00 MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803 NOTE: Manitou Forklift Manuals are continually updated and subject