MILIND MADHUSUDAN PHADKE Mobile: +966-509407860 / +91-8308293976 (India)E-Mail: mmpp1732@rediffmail.com / milindphadke22@gmail.com

DCS Operations / Project Management / Process Engineering - Specialty Chemicals

AREAS OF EXPERTISE

Production Management

DCS Operations

Process Engineering

Plant Operations

Safety Management

Technical Services

Installation & Commissioning

Shutdown Works

Audits & Inspection

PROFILE SUMMARY

Offering over 19 years of experience in DCS Operations, Production Management and Process Engineering in Chemical / Petro-chemical manufacturing sector in India & Gulf

Currently associated with Gulf Stabilizer Industries (Zamil Chemplast), Jubail-KSA as DCS Technician (Polymer Anti-Oxidants)

Experience in handling diverse range of project / production activities such as evaluation of strategic plans, process & equipment selection, commissioning, capacity planning, process control, cost management & quality assurance

Skilled in handling emergencies like controlling power dip, solving propane refrigeration & cracking gas compressor trip case and managing acetylene hydrogenation system off-spec condition in the plant

Working knowledge of Plant Safety Operations involving process hazard & operability studies, pre start-up, safety review, commissioning and decommissioning of process equipment as per Safe Operating Procedures

Out of the box thinker with proven track record of establishing processes & SOPs, streamlining workflow and creating environment to enhance productivity

Possess strong planning, interpersonal & negotiation skills

CORE COMPETENCIES

Handling production activities with utilization of available resources & machine loading as per pre-set schedules; implementing cost saving measures to achieve reduction in terms of man days & production cost

Conducting various internal & external audits / inspections (energy & equipment) in compliance with pre-set technical specifications; ensuring that tests & inspections are carried out accordingly

Reviewing schematic / engineering drawings, layouts, technical specifications & cost estimates for installation & commissioning; analysing contractor's order proposals & submittals

Steering the successful rollout of DCS operations with accountability of defining scope, setting timelines, analysing requirements, prioritising tasks and identifying dependencies as per pre-set budgets

Conceptualizing various innovative solutions to avoid repetitive failures & all other problems that adversely affect plant operations including capacity, quality, cost & regulatory compliance issues

Facilitating the implementation of HSE plans entailing identification of opportunities and data & cost benefit analysis; identifying hazardous processes & undertaking steps to curtail risks associated with accidents & calamities

Supervising all shutdown works including technical inputs for innovative methodologies, identifying areas of obstruction and advising on process changes of site activities for improvements

Identifying the areas of bottlenecks & breakdown in the plant; taking steps to achieve zero accident & customer complaints through the application of troubleshooting tools like root cause analysis

ORGANISATIONAL EXPERIENCE

Since Jun’10: Gulf Stabilizer Industries (Zamil Chemplast), Jubail-KSA as DCS Technician (Polymer Anti-Oxidants)- A joint venture company of Zamil – Chemplast in Al-Jubail, Saudi Arabia & Chemtura, Italy

Role: Spearheading a gamut of tasks as a DCS Technician (Yokogawa- CS 3000) Involved in production, quality, safety, yield and manpower handling Handling operations of equipment like SS Reactors, Crystallizer, Absorbers, Scrubber, Batch Distillation systems,

Centrifuges and Rotary paddle Dryer Executing troubleshooting of process parameters and taking corrective actions Functioning as a active member in incident control system, fire fighting system & assist the emergency handling team Accountable for running the plant as per the standard operating procedure to minimize the breakdowns

Instrumental in maintaining the process interlock bypass records as per the plant procedure Managing activities like recording, documentation of batch sheets and preparation of quality reports Overseeing the operations of various pumps, centrifuge, dryer reactors & utility sections steam boiler, hot oil unit, chilled

water unit, brine unit (MEG + Water) Assisting Field Operator for preparing equipment to maintain work permit system & preparing again for start-up Reviewing the QC reports and initiate actions Filling batch record sheets and filling out log book according to instructions Ensuring effective training to the new DCS Technicians

Highlights: Recognised for achieving the production targets by 10% Efficiently reduced the production cycle time by 24 Hrs. against 27 Hrs previously Holds the merit of reducing the wastage of raw material by 0.2 T by taking more recycle Efficiently improved the plant capability by 10% by reducing time cycle. Took 04 initiatives to streamline / enhance production processes

Jan’10-Jun’10: KBK- Chem Engineering Pvt. Ltd., Pune as Senior Engineer

Role: Led the distillery project and handled pre-commissioning & commissioning activities for manufacturing of rectified spirit

and ENA from molasses

Jul’07-Jan’10: Innovasynth Technologies Ltd., Khopoli as Officer – Production- A Division of Futura Polyester Ltd., it is DCS (Fisher Rosemount- DELTA-V) based Plant

Role: Served as a DCS Technician in shifts and handled panel & field operations Executed day-to-day production targets as given by supervising authorities Maintained safety standards and proper housekeeping in plant. Calculated total material balance of raw material, processing material & final product Supervised the man power & related documentation work Carried out troubleshooting of process problem & maintenance in regular shift Steered unit operations like distillation, extraction, crystallization, filtration and drying Handled unit process like Fridel Craft Reaction Managed measuring, recording, manual calibration of vessels tanks, etc.

Jan’06–Jul’07: Karnataka Terpene Chemicals Pvt. Ltd., Wada, Thane as Shift In-Charge

Role: Managed catalyst activation, Terpene distillation, Isomarisation, Camphene Fractional distillation, vaporizer, sublimation Handled all production activities for achieving the set targets and ensured safety of workmen & machine Conducted batches in lab on R&D basis Imparted training to operators Executed plant performance analysis, data generation & emergency plant maintenance

PREVIOUS EXPERIENCE

Nov’97-Dec’05: Prachi Poly Products Ltd., Khopoli as Shift In-Charge

Mar’97-Nov’97: Indo-Borax & Chemicals Ltd., Pithmapur, M.P. as Shift In-Charge

Aug’95-Mar’97: Naiknavare Chemicals Ltd., Khopoli as Shift Supervisor

EQUIPMENT / PROCESS / CHEMICAL PURVIEW

Continuous Vacuum Distillation Hazardous chemicals like Phenol, Para-Cresol, Liquid Petroleum Gas (LPG) Distillation column (Vacuum & Simple), Crystallizer Batch Reactors (S.S, MS-GLR), Packed Bed Reactor Pumps (Centrifugal, Positive Displacement) Compressors

Heat Exchangers Vacuum Pumps & Ejectors Dryers, Flakers, Centrifuge (Basket), Nutche Filter, Filter Press

TRAINING ATTENDED

Fire Fighting

IT SKILLS

Windows 7 MS Office 2007 SAP and ERP Internet Applications

ACADEMIC DETAIL

1995 Diploma in Chemical Engineering from BTE, Maharashtra

PERSONAL DETAILS

Date of Birth : 4th December, 1971Nationality : IndiaMarital status : Married No. of Dependents : 3 (Mother, Wife, Son) Languages Known : English, Hindi, Marathi & ArabicPassport No. : H2729660, valid till 22/01/2019Visa Status : Permanent Visa (Sponsored by Company)Driving Licence : NAPermanent Address : At. Post & Taluka Khalapur, District Raigad – 410202, MaharashtraCurrent Address : Mountain View, A-1/201, Second Floor, At Post Khopoli, Near Alta Laboratories Ltd.,

Khopoli Vasarang road, Taluka Khalapur, Dist. Raigad-410203, Maharashtra state, India.