Mahindra Scorpio Parts Manual PIK UP 2.5 CRDe

Created By: Publication Cell, Launch Planning Technical, A.S.Kandivali

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) THIS PARTS CATALOGUE COVERS SERVICEABLE COMPONENTS OF SCORPIO PIKUP / MAHINDRA PIKUP' VEHICLES FITTED WITH 'NEF CRDe EIV CHAIN DRIVE DIESEL ENGINE'

) FOR CONVENIENCE, THIS PARTS CATALOGUE HAS BEEN SUB - DIVIDED INTOSUB - SECTIONS CALLED GROUP. GROUPS LIST REPLACEMENT PARTS FORPARTICULAR AREAS OF THE VEHICLE. EXPLODED VIEWS ARE ILLUSTRATEDGROUPWISE FOR IDENTIFICATION OF PARTS AND THESE ARE FOLLOWEDBY PART NUMBERS AND DESCRIPTIONS.

) BEFORE ORDERING REPLACEMENT PARTS, PLEASE IDENTIFY THE VEHICLEBY MODEL, VEHICLE SERIAL NUMBER AND ENGINE NUMBER. THE VEHICLESERIAL NUMBER IS THE LEGAL IDENTITY OF YOUR VEHICLE.

) THE VEHICLE SERIAL NUMBER AND ENGINE SERIAL NUMBER ARE LOCATED ONTHE MANUFACTURER'S PLATE NEAR THE BONNET RELEASE LEVER. IT IS ALSOPRINTED ON THE ENGINE TIMING COVER PLATE.

) THE VEHICLE CHASSIS NUMBER IS STAMPED ON THE RIGHT SIDE CHASSIS 'SIDE MEMBER' BELOW THE FRONT FENDER.

) ADDITIONAL PART NUMBERS GIVEN IN THE BRACKETS ARE OPTIONAL ONCEIT IS ADVISABLE TO MENTION THE OPTIONAL PART NUMBER ALSO WHILEORDERING THE SPARES.

) WHEREVER KIT IS APPLICABLE PLEASE ORDER AS A KIT ONLY. INDIVIDUALITEMS WILL NOT BE SUPPLIED FROM THE KIT LIST.ITEMS MARKED 'NS' ARE NOT SEPARATELY SERVICEABLE.

) THE ASSEMBLIES AND SUB ASSEMBLIES ARE SHOWN EXPLODED VIEW FOR EASE OF UNDERSTANDING ONLY. THEREFORE ALL THE PARTS SHOWN IN THEEXPLODED VIEW ARE NOT ESSENTIALLY SERVICEABLE.

MAHINDRA & MAHINDRA LTD.MUMBAI - INDIA

GENERAL INFORMATION

Mahindra Goa Pikup NEF CRDe 2.5

PARTS CATALOGUEMODEL

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

Euro IV LHD 2WD/4WD

ISSUED : JUNE 2007 : VERSION 2

S. NO. GROUP DESCRIPTION PAGE NO.1 GENINFO GENERAL INFORMATION 22 INDEX INDEX - GROUP WISE 33 M11A01 ENGINE ASSEMBLY M11A01.14 M11A02 ENGINE INFORMATION M11A02.15 M11A03 ENGINE NVH M11A03.16 M11B01 CYLINDER BLOCK M11B01.17 M11B02 CYLINDER HEAD M11B02.18 M11B03 CRANKSHAFT M11B03.19 M11B04 CRANKSHAFT BEARING M11B04.1

10 M11B06 CONNECTING ROD M11B06.111 M11B07 CONNECTING ROD BEARING M11B07.112 M11B09 OIL SUMP M11B09.113 M11B10 CHAIN ASSEMBLY M11B10.114 M11B11 FRONT CASE M11B11.115 M11B12 ROCKER COVER M11B12.116 M11B13 BREATHER M11B13.117 M11B14 CYLINDER HEAD GASKET M11B14.118 M11B15 PISTON M11B15.119 M11B16 FLYWHEEL M11B16.120 M11B19 CAMSHAFT M11B19.121 M11B20 IDLER GEAR M11B20.122 M11B21 VALVE GEAR TRAIN M11B21.123 M11B22 INLET MANIFOLD M11B22.124 M11B23 EXHAUST MANIFOLD M11B23.125 M11B25 OIL FILLER & OIL LEVEL GAUGE M11B25.126 M11B26 AC COMPRESSOR M11B26.127 M11C01 OIL PUMP AND GEAR TRAIN M11C01.128 M11C02 OIL FILTER M11C02.129 M11C04 OIL STRAINER AND PIPE M11C04.130 M11C05 WATER PUMP M11C05.131 M11C06 WATER HOSE AND PIPE M11C06.132 M11C07 THERMOSTAT M11C07.133 M11C08 FAN AND PULLEY M11C08.134 M11C09 DRIVE BELT M11C09.135 M11C10 WATER PUMP GAUGE UNIT M11C10.136 M11C11 OIL PRESSURE SWITCH M11C11.137 M11C12 OIL LINES M11C12.138 M11D01 FUEL INJECTION PUMP M11D01.139 M11D02 FUEL INJECTION PIPE M11D02.140 M11D04 FUEL INJECTION NOZZLE M11D04.141 M11E01A ALTERNATOR M11E01A.142 M11E01B SERVICEABLE COMPONENTS OF ALTERNATOR M11E01B.143 M11E02A STARTER MOTOR M11E02A.144 M11E02B SERVICEABLE COMPONENTS STARTER MOTOR M11E02B.145 M11F02 EMISSION CONTROL SYSTEM M11F02.146 M25A01A ENGINE MOUNTING M25A01A.147 M25B01 OIL COOLER M25B01.1

3

INDEX SHEET

S. NO. GROUP DESCRIPTION PAGE NO. S. NO. GROUP DESCRIPTION PAGE NO.48 M25B02 OIL COOLER TUBES M25B02.1 95 2501A INDEPENDENT FRONT SUSPENSION 2501A.149 1101 CLUTCH 1101.1 96 2502 REAR SPRING AND SHOCK ABSORBER 2502.150 1102 CLUTCH HOUSING 1102.1 97 2601A HOOD 2601A.151 1103B CLUTCH LINKAGES 1103B.1 98 2601C BONNET MECHANISM 2601C.152 1104 CLUTCH CYLINDER 1104.1 99 2602A WING PANEL 2602A.153 1201A FUEL TANK AND LINES 1201A.1 100 2603 RADIATOR GUARD AND GRILL 2603.154 1202A AIR CLEANER 1202A.1 101 2604 FOOT STEPS SIDE AND REAR 2604.155 1203A ACCELERATOR LINKAGE 1203A.1 102 2605A BODY MOUNTINGS 2605A.156 1301A RADIATOR AND HOSES 1301A.1 103 2606A ASSEMBLY INSTRUMENT PANEL 2606A.157 1401A EXHAUST SYSTEM 1401A.1 104 2606C CROSS CAR BEAM 2606C.158 1503 HEAD LIGHT 1503.1 105 2607A BODY SHELL ASSEMBLY 2607A.159 1504A INDICATING LAMP 1504A.1 106 2607B CARGO BOX 2607B.160 1505 TAIL, STOP, TURN SIGNAL AND REVERSE LIGHT 1505.1 107 2607C BODY NVH 2607C.161 1506A STEREO SYSTEM 1506A.1 108 2608 DOOR AND FITTINGS FRONT 2608.162 1506C SWITCHES AND CONTROL 1506C.1 109 2608A DOOR MECHANISM FRONT 2608A.163 1507 BATTERY HOLD DOWN & CABLE 1507.1 110 2609 DOOR AND FITTINGS REAR 2609.164 1508 HORN 1508.1 111 2609A DOOR MECHANISM REAR 2609A.165 1509A WINDSHIELD WIPER MOTOR - FRONT 1509A.1 112 2610 DOOR AND FITTINGS BACK 2610.166 1510A WIRING HARNESS 1510A.1 113 2610C PLUGS 2610C.167 1601A INSTRUMENTS 1601A.1 114 2610D FUEL FILLER SYSTEM 2610D.168 1602A WINDSHIELD WASHER 1602A.1 115 2611A BODY TRIMMING 2611A.169 1700 TRANSMISSION ASSEMBLY 1700.1 116 2612A PLATES AND COVERS 2612A.170 1701A TRANSMISSION HOUSING AND ATTACHING 1701A.1 117 2613A DRIVER SEAT 2613A.171 1702 SELECTION BIASING 1702.1 118 2614A CO-DRIVER SEAT 2614A.172 1703 SHAFT RAIL AND FORKS 1703.1 119 2616A REAR PASSENGER SEAT 2616A.173 1704 DRIVE SHAFT 1704.1 120 2617A FRONT BUMPER 2617A.174 1705 MAIN SHAFT DRIVE GEAR & SYNCHRONIZER 1705.1 121 2617B REAR BUMPER 2617B.175 1706 COUNTER LAY SHAFT GEAR & SYNCHRONIZER 1706.1 122 2618A MUD FLAP 2618A.176 1707 TRANSMISSION SHIFT LEVER 1707.1 123 2618B ORNAMENTS 2618B.177 1801 TRANSMISSION AND TRANSFER CASE ASSY - 4WD 1801.1 124 2618C SPLASH SHIELDS 2618C.178 1801A TRANSFER CASE ASSEMBLY (ELECTRICAL SHIFT) 1801A.1 125 2619 TOOLS 2619.179 1901 PROPELLER SHAFT 1901.1 126 2620A FLOOR TRIMMING 2620A.180 2001A FRONT AXLE 2001A.1 127 2621A SEAT BELT DRIVER & CO-DRIVER 2621A.181 2002 REAR AXLE 2002.1 128 2621D SEAT BELT REAR 2621D.182 2101A STEERING GEAR AND MOUNTINGS 2101A.1 129 2701A HVAC 2701A.183 2101C STEERING SERVICEABLE COMPONENTS 2101C.184 2104 STABILISER BAR 2104.185 2104A STABILISER BAR REAR 2104A.186 2201A HAND BRAKE 2201A.187 2202A DISC BRAKE 2202A.188 2202B WHEEL BRAKE 2202B.189 2204 BRAKE MASTER CYLINDER & RESERVOIR 2204.190 2205 BRAKE PEDAL 2205.191 2206A BRAKE TUBES 2206A.192 2301 WHEEL AND ATTACHING PARTS 2301.193 2401A FRAME 2401A.194 2401C SPARE WHEEL MOUNTING 2401C.1

4

INDEX SHEET

5

INDEX SHEET

FIG. NO. PART NO. FIG. NO. PART NO.ALL TCE2 TCE3 TCE4 ALL TCE2 TCE3 TCE4

0301BC0940N ENGINE ASSEMBLY SZ CRDE EIV 1 0022563 KIT SUNDRY PART - MAJOR OVERHAUL 1 0301BC1050N SHORT ENGINE ASSY CRDE 2.49W EIV 1 CONSISTS OF: 0301BC1060N HALF SHORT ENGINE ASSEMBLY 1 0085337 1 - LOCKTITE 574 SEALANT (20ml) NS

CRDE 2.49 W EIV 1 0024348 1 - LIQUID GASKET SEALANT PIDILITE NS 181 (OPTIONAL)

2 9420000092 1 - HYDRAULIC SEALANT 10 ML3 9420000093 1 - THREAD SEALANT / LOCKTITE 1 ML4 0022678 1 - MAHINDRA MAXIMILE 10K NS

GENUINE OIL5 0024352 1 - SEALANT SELASTIC 1080RTV 10 ML NS2 9420000092 HYDRAULIC SEALANT 10 ml 13 9420000093 THREAD SEALANT / LOCKTITE 1 ML 2

03110C0020N MOLYKOTE GRADE 1000G 2ml

QUANTITY PER VEHICLEDESCRIPTION QUANTITY PER VEHICLEDESCRIPTION

SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007M11A01.1 M11A02.1

GROUP M11A02 - ENGINE INFORMATIONGROUP M11A01 - ENGINE ASSEMBLY

FIG. NO. PART NO.ALL TCE2 TCE3 TCE4

1 0316AC0120N ASSEMBLY TOP NVH BARRIER 12 0316AC0080N RUBBER DAMPER CRDe 43 55060A0030N COMBI SCREW M6 x 1 - 16 4

M11A03.1

GROUP M11A03 - ENGINE NVH

QUANTITY PER VEHICLEDESCRIPTION

M11A03.2SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007

GROUP M11A03 - ENGINE NVH


1 0302AC0620N ASSEMBLY CRANKCASE 12 0022605 MAIN BEARING CAP BOLT M14 x 106 103 0023906 EXPANSION PLUG DIA 36 - DIN 470 34 0022583 PLUG EXPANSION DIA 40 35 0022610 EXPANSION PLUG 56 DIN 470 16 0022611 EXPANSION PLUG 30 DIN 470 57 0303EC0260N TAPER THREADED ADAPTOR M14 1

OIL INLET VACUUM PUMP8 0023653 'O' RING LINER VITON 89 0022612 LOCATING SLEEVE DIA 18 x 27 2

10 0022614 LOCATING SLEEVE DIA 14 x 11.5 211 0051492 PIN DOWEL 412 0303EG0310N TAPER PLUG M16 PRECOATED 313 03030C0120N ADAPTER OIL PRESSURE SWITCH 114 7903067028 SPRING PIN 20 x 20 N/S 215 0311DC0110N REAR OIL SEAL RETAINER 116 0311DC0251N OIL SEAL CRANKSHAFT REAR 117 0024502 FLANGE HEX BOLT M8 x 1.25 - 25 818 03110C0030N TUBE 'O' RING CRANKCASE 119 0303FC0040N ASSY OIL SPRAY JET CHAIN COOLING 120 52060A0010N FLANGE BOLT M6 x 1 - 30 1021 03030C0010N ASSEMBLY OIL SPRAY JET 422 9420000232 WATER DRAIN PLUG 123 7903062026 COPPER WASHER 124 03130C0020N NIPPLE T/C OIL RETURN 125 0067147 COPPER WASHER 16mm 126 03020C0130N CLAMP CRANKCASE 327 7903009053 SCREW M8 x 1.25 - 25 6

0310AC0130N KIT CAM SHAFT BUSH 1 CONSISTS OF:

0022643 1 - BUSH CAMSHAFT FRONT KOEL NS 0022838 4 - BUSH CAMSHAFT 15mm KOEL NS 0310AK0010N KIT EXPANSION PLUGS TC 1

CONSISTS OF: 0022610 1 - EXPANSION PLUG 56 DIN 470 0022611 7 - EXPANSION PLUG 30 DIN 470 0023506 8 - EXPANSION PLUG 25 CYL HEAD 0023542 2 - EXPANSION PLUG 16 GEAR TRAIN 0023906 3 - EXPANSION PLUG DIA 36 - DIN 470

GROUP M11B01 - CYLINDER BLOCK


GROUP M11B01 - CYLINDER BLOCK

M11B01.1 M11B01.2SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007


1 0302BC0090N ASSEMBLY CYLINDER HEAD 1 0312AC0380N ASSEMBLY CRANKSHAFT 1 CONSISTS OF: CONSIST OF:

0302BC0070N 1 - CYLINDER HEAD NS 1 0312AC0200N 1 - CRANKSHAFT NS2 0023503 4 - VALVE SEAT RING INTAKE 3 0023106 1 - GEAR OIL PUMP DRV CRANKSHAFT3 0023504 4 - VALVE SEAT EXHAUST 9 0023103 1 - DOWEL PIN 10M 6 x 20 - DIN 74 0023505 8 - VALVE GUIDE 2 7903070008 KEY CRANKSHAFT 25 0023506 8 - EXPANSION PLUG 25 CYL HEAD 4 0023127 BALL BEARING - CRANKSHAFT 16 0022611 7 - EXPANSION PLUG 30 DIN 470 NS 5 0312AC0020N SPROCKET CRANKSHAFT (TCI) 1

0302AB0390N 1 - PLUG M10 x 1 DIN 906 PRECOATE NS 6 03060C0020N DAMPER (TCI) 17 1801DA0290N GLOW PLUG RELAY 70A CRDE 1 7 0306HC0060N BOLT DAMPER MOUNTING M16 x 1.5 18 0023546 CYLINDER HEAD BOLT 10 8 0306HC0020N SPACER CRANKSHAFT BOLT 19 0023550 ENGINE LIFTING BRACKET - REAR 1

10 0024501 FLANGE HEX BOLT M8 x 1.25 - 15 211 0023564 ENGINE LIFTING BRACKET - FRONT 1

GROUP M11B03 - CRANKSHAFTGROUP M11B02 - CYLINDER HEAD




0022561 KIT MAIN BEARING SET 1 CONSISTS OF:

1 0022655 5 - MAIN BEARING SHELL LOWER NS1 0022656 5 - MAIN BEARING SHELL UPPER NS2 0022642 2 - WASHER TH MAIN BEARING LOWER NS2 0022645 2 - WASHER TH MAIN BEARING UPPER NS

0022560 KIT MAIN BEARING SET STD 1 CONSISTS OF:

1 0022655 5 - MAIN BEARING SHELL LOWER (TC) NS1 0022656 5 - MAIN BEARING SHELL UPPER (TC) NS

0024403 KIT MAIN BEARING SET 0.25 U/S 1 CONSISTS OF:

1 0022739 5 - MAIN BEARING SHELL LOWER NS1 0022749 5 - MAIN BEARING SHELL UPPER NS





0022562 KIT THRUST WASHER SET STD 1 CONSISTS OF:

2 0022642 2 - WASHER TH MAIN BEARING LOWER NS2 0022645 2 - WASHER TH MAIN BEARING UPPER NS

0024409 KIT THRUST WASHER SET 0.2 O/S 1 CONSISTS OF:

2 0022746 2 - WASHER TH MAIN BEARING LOWER NS2 0022745 2 - WASHER TH MAIN BEARING UPPER NS

GROUP M11B04 - CRANKSHAFT BEARING


GROUP M11B04 - CRANKSHAFT BEARING



1 0312BC0040N ASSEMBLY CONNECTING ROD (TC) 4 1 0312BC0150N KIT CONNECTING ROD BEARING STD 12 0022734 BUSH SMALL END CONNECTING ROD 4 CONSISTS OF:3 0023129 BOLT CONNECTING ROD 8 0022834 8 - BEARING CONNECTING ROD (KOEL)

0312BC0400N KIT CONNECTING ROD ASSEMBLY (TC) 1 1 0024410 KIT CONNECTING ROD BEARING 0.25 U/S 1 CONSISTS OF: CONSISTS OF:

0022834 8 - BEARING CONNECTING ROD (KOEL) NS 0022742 8 - BEARING CONNECTING ROD NS 0312BC0040N 4 - ASSEMBLY CONNECTING ROD 1 0024411 KIT CONNECTING ROD BEARING 0.50 U/S 1

CONSISTS OF: 0022743 8 - BEARING CONNECTING ROD NS

1 0024412 KIT CONNECTING ROD BEARING 0.75 U/S 1 CONSISTS OF:

0022744 8 - BEARING CONNECTING ROD NS



GROUP M11B07 - CONNECTING ROD BEARINGGROUP M11B06 - CONNECTING ROD


1 0303CC0250N ASSEMBLY OIL SUMP 1 1 0310AC0170N CHAIN ASSEMBLY - IMPORTED 12 03110C0060N GASKET OIL SUMP 1 2 03010C0080N GUIDE CAM / FIP 13 0024626 FLANGE BOLT M8 x 1.25 - 20 16 3 0310EC0170N BOLT M6 x 1.00 - 30 44 0024501 BOLT FLANGED M8 x 1.25 - 15 6 4 03010C0100N GUIDE FIP - IDLER 15 0023232 CLIP WIRE 2 5 03010C0090N CHAIN TENSIONER 16 0024502 BOLT FLANGED M8 x 1.25 - 25 2 6 0024518 FLANGE BOLT M6 x 1.25 - 25 27 0303CC0060N MAGNETIC PLUG DRAIN 18 7903062003 SEAL 16 1

GROUP M11B10 - CHAIN ASSEMBLYGROUP M11B09 - OIL SUMP




1 0311DC0350N FRONT COVER ASSEMBLY 1 1 0311DC0360N KIT ROCKER COVER 1 CONSIST OF: CONSISTS OF:

0311DC0280N 1 - FRONT COVER NS 2 0311AC0020N 1 - ROCKER COVER NS10 0023195 1 - OIL SEAL - FRONT COVER (TCI) 1 3 0311DC0120N 1 - GASKET ROCKER COVER2 51060A0100N FLANGE BOLT M6 x 1 - 45 2 4 0303BC0450N KIT OIL FILLER CAP 13 0311DC0070N 'O' RING INJECTION PUMP COVER 1 CONSISTS OF:4 0311DC0300N INJECTION PUMP COVER NYLON 66 1 5 0303BC0140N 1 - OIL FILLER CAP NS5 0024518 FLANGE BOLT M6 x 1 - 25 5 6 0022730 1 - 'O' RING OIL FILLER CAP6 7903057013 ELASTIC WASHER M6 6 7 7903009042 ALLEN SCREW M8 x 30 9

11 0023194 'O' RING 28mm ID - FRONT COVER 1 8 0024501 BOLT FLANGED M8 x 1.25 - 15 27 0131BC0090N BRACKET INTERCOOLER FRONT COVER 1 9 0023232 CLIP WIRE 38 0024506 FLANGE BOLT M8 x 1.25 - 55 29 0024628 BOLT FLANGED M8 x 1.25 - 50 8

12 0305CC0011N PHASE SENSOR 113 SF 0202017 FLANGED BOLT M6 x 1.0 - 16 1



GROUP M11B12 - ROCKER COVERGROUP M11B11 - FRONT CASE


1 0314EC0060N OIL SEPARATOR ASSEMBLY 12 0314BC0060N BALANCER HOSE 13 SF0705003 CLAMP SPRING BAND 23 x 12 x 1.2 14 SF0705020 CLAMP SPRING BAND 28 x 12 x 1.7 15 0024615 FLANGE HEX BOLT M6 x 1.0 - 12 4


GROUP M11B13 - BREATHER


GROUP M11B13 - BREATHER


1 0022596 GASKET CYLINDER HEAD 1

M11B14.1SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007


GROUP M11B14 - CYLINDER HEAD GASKET


0312BC0210N KIT PISTON LINER (JACKET KIT) NEF CRDe 1 CONSISTS OF:

1 0312BC0181N 4 - PISTON (TC) NS2 0023139 4 - PISTON PIN STD (TC) NS3 0022815 8 - CIRCLIP PISTON PIN (TC)4 0312BC0020N 4 - RING PISTON 2nd COMPRESSION NS4 0312BC0030N 4 - RING PISTON OIL SCRAPPER NS4 0312BC0101N 4 - TOP COMPRESSION RING CKS NS4 0022835 4 - RING PISTON TOP NS

COMPRESSION (OPTIONAL) 0022646 4 - CYLINDER LINERS NS 0023653 8 - 'O' RING LINER VITON 0312BC0220N KIT PISTON & PIN NEF CRDe STD 4

CONSISTS OF:1 0312BC0181N 4 - PISTON (TC) NS2 0023139 1 - PISTON PIN STD (TC) NS3 0022815 2 - CIRCLIP PISTON PIN (TC)

0022551 KIT RING SET PISTON STD NEF TC 1 CONSISTS OF:

4 0312BC0020N 4 - RING PISTON 2nd COMPRESSION NS4 0312BC0030N 4 - RING PISTON OIL SCRAPPER NS4 0022835 4 - RING PISTON TOP COMPRESSION NS

0311DC0270N KIT GASKET SET OVERHAUL NEF CRDe 1 CONSISTS OF:

0022596 1 - GASKET CYLINDER HEAD 0022672 1 - GASKET EGR PIPE 0022673 2 - GASKET EGR 0022756 1 - GASKET OIL PAN 0311DC0120N 1 - GASKET ROCKER COVER 0023804 1 - GASKET STRAINER TC 0023821 1 - GASKET OIL FILTER BODY (TCI) 0023825 2 - GASKET OIL RETURN 0024018 1 - GASKET EXHAUST FLANGE TC 0024019 1 - GASKET TURBOCHARGER OUTLET 0024020 2 - GASKET PIPE EXHAUST 0024028 4 - GASKET INTAKE MANIFOLD (EUV) 0024040 4 - GASKET EXHAUST MANIFOLD (TC) 0024111 1 - GASKET THERMOSTAT HOUSING 0024128 1 - GASKET TUBE WATER INLET 0024556 2 - GASKET PIPE INTAKE MANIFOLD 0091061 1 - GASKET V E PUMP

GROUP M11B15 - PISTON


GROUP M11B15 - PISTON

SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007M11B15.1 M11B15.2


1 0302EC0030N ASSEMBLY FLYWHEEL 1 1 0310AC0020N CAMSHAFT (TC) CD 12 9350115680 RING GEAR 2.1167 MODULE 1 2 0310AC0210N SPROCKET CAMSHAFT 13 0023135 BOLT HEX M14 x 1.5 - 30 6 3 0023159 CAMSHAFT THRUST PLATE 14 0022817 WASHER M14 6 4 7903070001 KEY WOODRUFF 4 x 5 DIN 6888 15 9420000528 PIN DOWEL 3 5 0310AC0121N HEX BOLT M12 x 1.75 - 50 1

6 0023162 WASHER FOR CAMSHAFT BOLT 17 7903201032 SCREW M8 x 1.25 - 20 2



GROUP M11B19 - CAMSHAFTGROUP M11B16 - FLYWHEEL


1 0310EC0130N ASSEMBLY IDLER GEAR 12 0310EC0150N BUSH IDLER SPROCKET 13 0310EC0120N SHAFT IDLER SPROCKET 14 2108262 SCREW M8 x 1.25 - 40 25 7903101759 SCREW M7 x 1.00 - 40 1

DESCRIPTION

GROUP M11B20 - IDLER GEAR

M11B20.1SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007

QUANTITY PER VEHICLE


1 0023202 TAPPET VALVE 82 0023174 PUSH ROD VALVE 83 0023555 ASSEMBLY ROCKER ARM & PEDESTAL 1

CONSISTS OF:4 0051325 8 - WASHER VALVE LEVER SHAFT5 0051326 2 - RING VALVE LEVER SHAFT6 0023196 8 - TAPPET ADJUSTING SCREW7 0023532 8 - HEX NUT M8 x 1 - 8.88 0023539 3 - PEDESTAL ROCKER ARM - EUV9 0023542 2 - EXPANSION PLUG 16 GEAR TRAIN

10 0303EC0140N 4 - ASSEMBLY ROCKER ARM INTAKE11 0303EC0160N 4 - ASSEMBLY ROCKER ARM EXHAUST12 0023558 1 - ROCKER ARM SHAFT13 0051327 3 - SPRING VALVE LEVER SHAFT24 0303EC0180N 1 - PEDESTAL14 51080A0160N HEX BOLT M8 x 1.25 - 75 215 51080A0150N HEX BOLT M8 x 1.25 - 60 616 0024118 PLAIN WASHER 8

0022577 KIT VALVE INLET & EXHAUST TC 1 CONSISTS OF:

17 0310DC0040N 4 - VALVE INLET18 0310DC0050N 4 - VALVE EXHAUST19 0023519 8 - VALVE STEM SEAL20 03100C0140N 16 - VALVE LOCK (LOCAL MAKE)

0023505 8 - VALVE GUIDE21 0023516 VALVE SPRING RETAINER - LOWER 822 03100C0120N VALVE SPRING VARIABLE PITCH 823 0023521 VALVE SPRING RETAINER - UPPER 8

GROUP M11B21 - VALVE GEAR TRAIN


G

R

O

U

P

M

1

1

B

2

1

-

V

A

L

V

E

G

E

A

R

T

R

A

I

N



1 0302CC0050N ASSEMBLY AIR INTAKE MANIFOLD 1 1 0302DC0050N EXHAUST MANIFOLD 1 CONSISTS OF: 2 0023551 STUD EXHAUST MANIFOLD - 110 x 8 2

0302CC0060N 1 - AIR INTAKE MANIFOLD NS 3 0023552 EXHAUST MANIFOLD STUD 60 x 8 4 7932580603 1 - WELCH PLUG 0.32 CYLINDER BLOCK NS 4 0024034 STUD PIPE TURBOCHARGER OUTLET 3

2 0024028 GASKET INTAKE MANIFOLD (EUV) 4 5 0024040 GASKET EXHAUST MANIFOLD (TC) 43 0024556 GASKET PIPE INTAKE MANIFOLD 2 6 57080A0050N CLINCH NUT M8 x 1.25 164 0302CC0070N PIPE INTAKE MANIFOLD 1 7 SF1001007 STUD BOTH END M8 x 1.25 - 34 35 0302CC0090N STUD PIPE AIR INTAKE MANIFOLD 1 8 09040A0130N HEAT SHIELD ALTERNATOR 16 0022594 FLANGE HEX NUT M8 x 1.25 3 9 0024522 BOLT M6 x 1 - 8 27 0024506 BOLT FLANGED M8 x 1.25 - 55 2 10 0024018 GASKET EXHAUST FLANGE TC 18 0024503 FLANGE HEX BOLT M8 x 1.25 - 30 4 11 0305GC0021N TURBOCHARGER KKK-K04-5.88 GCAAD 19 0023524 STUD 3 12 0024032 STUD PIPE TURBOCHARGER OUTLET 2

10 0024502 FLANGE HEX BOLT M8 x 1.25 - 25 3 13 0024033 STUD PIPE TURBOCHARGER OUTLET 211 7903053043 PLAIN WASHER M8 3 14 0024019 GASKET TURBOCHARGER OUTLET 1

15 0024017 PIPE TURBOCHARGER OUTLET (TCI) 1



GROUP M11B23 - EXHAUST MANIFOLDGROUP M11B22 - INLET MANIFOLD


1 0303BC0430N DIPSTICK ASSEMBLY 1 1 1203AA0291N COMPRESSOR ASSEMBLY 12 0303BC0350N DIPSTICK GUIDE ASSEMBLY 1 2 0306EC0030N COMPRESSOR MOUNTING BRACKET 13 0303BC0080N ADAPTER DIPSTICK GUIDE 1 3 51080A0090N BOLT A/C COMP MTG M8 x 1.25 - 105 14 0024501 BOLT FLANGED M8 x 1.25 - 15 1 4 0024628 FLANGE BOLT M8 x 1.25 - 50 1

5 0024503 FLANGE BOLT M8 x 1.25 - 30 26 51080A0150N HEX. BOLT M8 x 1.25 - 60 27 0022594 FLANGE NUT M8 x 1.25 1

GROUP M11B26 - AC COMPRESSORGROUP M11B25 - OIL FILLER & OIL LEVEL GAUGE




1 0303AC0310N ASSEMBLY OIL PUMP (TC) 1 1 9420000073 OIL FILTER CARTRIDGE 12 6110214 WASHER PLAIN M10 23 7903009040 SCREW M10 x 1.50 - 65 2


M11C01.1 M11C02.1SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007

GROUP M11C02 - OIL FILTERGROUP M11C01 - OIL PUMP AND GEAR TRAIN


1 0023803 ASSEMBLY STRAINER TC 1 1 0304GC0030N WATER PUMP ASSEMBLY 12 0023804 GASKET STRAINER TC 1 2 0024107 'O' RING FOR THE BEARING SEAL 13 0024518 FLANGE HEX BOLT M6 x 1.0 - 25 2 3 SF0202023 FLANGE BOLT M8 x 1.25 - 35 1

4 57080A0150N FLANGE BOLT M8 x 1.25 - 60 2

GROUP M11C05 - WATER PUMPGROUP M11C04 - OIL STRAINER AND PIPE




1 0304EC0180N NIPPLE WATER PUMP HOUSING 12 SF0705004 CLAMP SPRING BAND 24 x 12 x 1.2 33 0304DC0650N HOSE HEATER OUTLET TO WATER PUMP 14 0304DC1450N PIPE HEATER OUTLET EIV 15 1202DA0500N HOSE HEATER OUTLET 16 0062136 HOSE CLIP 27 0304DC0630N HOSE HEATER INLET 18 SF0705024 CLAMP SPRING BAND 27 x 12 x 1.7 29 0024501 BOLT FLANGED M8 x 1.25 - 15 1

10 0304DC0620N HOSE EGR COOLER OUTLET 1

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GROUP M11C06 - WATER HOSE & PIPE



1 0304EC0540N ASSEMBLY THERMOSTAT HOUSING (CR) 1 1 0304FC0210N VISCOUS FAN ASSY 400 mm 12 0024111 GASKET THERMOSTAT HOUSING 1 2 0304FC0090N FAN BLADE RING 23 0024520 BOLT M8 x 1.25 - 75 24 0024504 BOLT M8 x 1.25 - 43 15 0304EC0441N THERMOSTAT ASSEMBLY 88DEG 16 7910245057 SEAL THERMOSTAT 17 03040C0130N HOSE BY PASS CONNECTION 18 0304LC0010N COVER THERMOSTAT HSG - NYLON 66 19 0024517 FLANGE HEX BOLT M6 x 1.0 - 20 3

10 SF0705007 CLIP THERMOSTAT HOUSING SIDE 111 SF0705006 CLIP WATER PUMP SIDE 1



GROUP M11C08 - FAN AND PULLEYGROUP M11C07 - THERMOSTAT


1 0306GC0091N BELT 7PK - 1720 - GATES 11 0306GC0040N BELT 7PK 1720 - ROULUNDS (OPT) 12 0306JC0260N PULLEY IDLER & TENSIONER 23 0306JC0370N DUST SHIELD TENSIONER PULLEY 14 0306JC0350N DUST SHIELD IDLER PULLEY 15 0306JC0250N SPACER TENSIONER 26 0306JC0270N SHAFT TENSIONER 17 7903032137 NUT M12 x 1.5 28 0024513 BOLT FLANGED M8 x 1.25 - 80 18 0306JC0330N FLANGE BOLT M8 x 1.25 - 60 19 0306JC0230N BRACKET IDLER & TENSIONER 1

10 7903001517 SCREW M8 x 1.25 - 70 111 0306JC0100N BOLT IDLER 112 0306JC0221N BALL BEARING 213 SF 0602017 CIRCLIP 2

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M11C09.1

GROUP M11C09 - DRIVE BELT


M11C09.2SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007


1 03090C0071N WATER TEMPERATURE SENSOR 1 1 03040C0120N OIL PRESSURE SENSOR 1

GROUP M11C11 - OIL PRESSURE SWITCHGROUP M11C10 - WATER PUMP AND GAUGE UNIT




1 0303EC0370N OIL LINE VAC PUMP INLET - MICO ALT 1 1 0305BC0371N PUMP HIGH PRESSURE 11 0303EC0570N OIL LINE VAC PUMP INLET - LUCAS ALT 1 2 0305BC0511N 'O' RING FUEL PUMP 12 0050331 BANJO BOLT M14 1 3 0305BC0320N SPROCKET FIP 13 0303EC0010N COPPER WASHER M14 4 4 SF1001002 STUD BOTH END M8 x 1.25 - 38 34 0050336 BANJO BOLT 1 5 0022594 FLANGE HEX NUT M8 x 1.25 35 0050337 COPPER WASHER 10mm 26 0303EC0050N OIL DRAIN PIPE VACUUM PUMP 17 0062150 CLIP HOSE 20mm 18 03030C0080N PIPE TURBOCHARGER OIL RETURN 19 9420000193 INLET HOLLOW SCREW 3

10 9420000194 COPPER WASHER 411 0023823 PIPE OIL SUPPLY T/C 112 0023825 GASKET OIL RETURN 213 0024615 FLANGE HEX BOLT M6 x 1.0 - 12 214 0062146 HOSE CLAMP (22 - 30) 2

M11C12.1 M11D01.1SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007

GROUP M11D01 - FUEL INJECTION PUMPGROUP M11C12 - OIL LINES



1 0305BC0621N COMMON RAIL 12 0024502 BOLT FLANGED M8 x 1.25 - 25 1

0305DC0500N KIT INJECT HIGH PRESSURE PIPE TC 1 CONSISTS OF:

3 0305DC0360N 1 - PIPE HIGH PRESSURE CYLINDER 14 0305DC0370N 1 - PIPE HIGH PRESSURE CYLINDER 25 0305DC0380N 1 - PIPE HIGH PRESSURE CYLINDER 36 0305DC0390N 1 - PIPE HIGH PRESSURE CYLINDER 47 0305DC0400N 1 - PIPE HIGH PRESSURE PUMP TO RAIL 8 0305DC0070N ASSEMBLY FUEL BACK FLOW PIPE 19 0305DC0281N FUEL ADAPTER ON COMMON RAIL 1

10 0305CC0010N PRESSURE SENSOR COMMON RAIL 1

M11D02.1

GROUP M11D02 - FUEL INJECTION PIPE


M11D02.2SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007

GROUP M11D02 - FUEL INJECTION PIPE


1 0305BC0401N INJECTOR COMMON RAIL 1 1 1402AA3521N ALTERNATOR WITH SPEED SENSOR AND2 0305BC0390N CLAMP NOZZLE INJECTOR 1 VACUUM OUTLET SPOUT - LUCAS 13 SF0224019 SCREW SOCKET M8 x 1.25 - 40 4 1 1402AA0831N ALTERNATOR ASSY 90 AMPS (MICO) 14 0024059 SPHERICAL WASHER C 8.4 DIN 6 4 2 0024593 BRACKET ALTERNATOR 1

3 0024521 FLANGE HEX BOLT M10 x 1.5 - 45 24 0024283 BRACE ALTERNATOR 15 7903201045 BOLT M10 x 1.5 - 20 26 0056809 PLAIN WASHER 47 0024279 BOLT M8 x 1.25 - 130 18 7903053046 PLAIN WASHER M8 29 0022594 FLANGE HEX NUT M8 x 1.25 1

10 0024502 FLANGE HEX BOLT M8 x 1.25 - 25 1

M11D04.1 M11E01A.1SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007

GROUP M11E01A - ALTERNATORGROUP M11D04 - FUEL INJECTION NOZZLE



1402AA3521N ALTERNATOR WITH SPEED SENSOR AND 1 VACUUM OUTLET SPOUT - LUCAS CONSISTS OF:

1 1402AA0012N FLANGE NUT 12 1402AA0022N PULLEY 13 1402AA0032N ASYMMETRIC FAN 14 1402AA0042N BEARING COLLAR 15 1402AA0082N THROUGH BOLT 46 1402AA0092N SCREW (BEARING RETAINER FIXING) 37 1402AA0352N SPRING WASHER 28 1402AA0112N DE INSERT 19 1402AA0102N DE BRACKET ASSEMBLY 1

10 1402AA0122N DE BALL BEARING 111 1402AA0132N BEARING RETAINER 112 1402AA0142N SPACING COLLAR 113 1402AA0152N ROTOR ASSEMBLY 114 1402AA0162N SRE BALL BEARING 115 1402AA0172N STATOR WINDING ASSEMBLY 116 1402AA3561N RECTIFIER ASSEMBLY RA - 90 117 1402AA0212N ALUMINIUM SPACER 218 1402AA0282N INSUL WASHER 119 1402AA0242N SRE BRACKET INSUL SHEET 120 1402AA3581N LOCKING DISC 121 1402AA3591N OIL SEAL 122 1402AA3551N SRE BRACKET ASSEMBLY 123 1402AA0262N BRUSH SET 224 1402AA0272N REGULATOR & BRUSH BOX ASSEMBLY 125 1402AA0282N INSUL BUSH 126 1402AA0292N CAPITIVE SCREW ASSEMBLY 227 1402AA0302N COVER MOULDING 128 1402AA0312N PLAIN WASHER 229 1402AA0352N SPRING WASHER 230 1402AA0322N SCREW 231 1402AA0412N BUSH 232 1402AA0442N SPRING WASHER 233 1402AA0452N NUT 234 1402AA3571N INSUL CUP WASHER 135 1402AA0342N PLAIN WASHER 1

CONTINUE...

GROUP M11E01B - SERVICEABLE COMPONENTS OF ALTERNATOR (LUCAS TVS)


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M11E01B.1 M11E01B.2SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007


36 1402AA0352N SPRING WASHER 237 1402AA0362N NUT 238 1402AA0422N SLIDING BUSH 139 1402AA0542N SUCTION CONNECTOR SCREW 140 1402AA0532N SEALING WASHER 141 1402AA0522N SUCTION CONNECTOR ASSEMBLY 142 1402AA0512N SEALING WASHER 243 1402AA0502N CHECK VALVE ASSEMBLY 144 1402AA0552N VACCUM PUMP ASSEMBLY 145 1402AA0492N SCREW 346 1402AA3601N CENTRE PLATE M/C 147 1402AA0472N O RING - SMALL 148 1402AA0462N O RING - LARGE 149 1402AA0562N PLUG MOULDING ASSEMBLY 150 1402AA0572N SPRING WASHER 351 1402AA0582N SCREW (PUMP MOUNTING) 352 1402AA0592N OIL INLET PLUG 153 1402AA0602N SEALING WASHER 154 1402AA0612N DELIVERY CONNECTOR ASSEMBLY 1

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M11E01B.3

GROUP M11E01B - SERVICEABLE COMPONENTS OF ALTERNATOR (LUCAS TVS)


M11E01B.4SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007


1402AA0831N ALTERNATOR 90 AMP (MICO) 1 CONSISTS OF:

1 1402AA0751N DRIVE END FLANGE 12 1402AA0021N BALL BEARING 13 1402AA0041N COVER PLATE 15 1402AA0081N CHEESE HEAD SCREW 46 1402AA0761N ROTOR 19 1402AA0111N SPACER RING 1

10 1402AA0101N BALL BEARING 111 1402AA1001N SLIP RING END COVER 112 1402AA0781N RECTIFIER 113 1402AA0141N 'O' RING 117 1402AA1011N REGULATOR 118 1402AA0791N STATOR 120 1402AA0181N CHEESE HEAD SCREW 121 1402AA1021N CHEESE HEAD SCREW 224 1402AA0201N CHEESE HEAD SCREW 226 1402AA0211N SPRING WASHER 227 1402AA0221N HEXAGONAL NUT 232 1402AA0231N INSULATING WASHER 134 1402AA0241N WASHER 135 1402AA0251N SPRING WASHER 138 1402AA0271N INSULATING PART 151 1402AA0371N SPRING WASHER 152 1402AA0381N HEXAGONAL NUT 153 1402AA0391N FAN 154 1402AA0801N PULLEY 155 1402AA0411N SUPPORTING DISC 156 1402AA0421N SEAL 157 1402AA1031N VACUUM PUMP BODY ASSEMBLY 157 1402AA1041N PUMP BODY 158 1402AA1051N VACUUM PUMP END COVER 159 1402AA0481N VANE 261 1402AA1061N HEXAGONAL NUT 362 1402AA1071N SPRING WASHER 363 1402AA1081N WASHER 364 1402AA0531N 'O' RING 165 1402AA0541N 'O' RING 168 1402AA1091N HOLLOW SCREW 170 1402AA0561N WASHER 271 1402AA1101N VACUUM PUMP ROTOR 180 1402AA0581N CLAMP 199 1402AA0591N SPRING WASHER 2100 1402AA0601N WASHER 2106 1402AA0611N SUPPRESSION CONDENSER 1112 1402AA0631N SPRING WASHER 1

GROUP M11E01B - SERVICEABLE COMPONENTS OF ALTERNATOR (MICO)


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M11E01B.5 M11E01B.6SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007


113 1402AA0641N CHEESE HEAD SCREW 1114 1402AA1111N HEXAGON NUT 1117 1402AA0681N WASHER 1118 1402AA0691N SPRING WASHER 2119 1402AA0701N HEXAGONAL NUT 2126 1402AA0711N SPRING WASHER 1127 1402AA0721N HEXAGONAL NUT 2

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M11E01B.7

GROUP M11E01B - SERVICEABLE COMPONENTS OF ALTERNATOR (MICO)




1 0307CC0821N STARTER MOTOR 2.2KW 12 52100A0060N FL SCREW & SP WASHER M10 x 1.5 - 45 13 51100A0230N COMBI BOLT M10 x 1.5 - 60 2


M11E02A.1SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007

GROUP M11E02A - STARTER MOTOR


1 0307CC0191N DRIVE END FLANGE 12 0307CC0161N OVERRUNNING CLUTCH 13 0307CC0151N EPICYCLOIDAL GEAR 14 0307CC0261N ARMATURE 15 0307CC0171N RETAINER 16 0307CC0181N STOP RING 17 0307CB0211N FORK LEVER 18 0307CB0251N FLAT HEAD SCREW 39 0307CB0241N SOLENOID SWITCH 1

10 0307CB0371N LOCKWASHER SPRING 111 0307CB0381N HEX NUT 112 0307CB0391N LOCKWASHER SPRING 113 0307CB0401N HEX NUT 114 0307CB0351N LOCKWASHER SPRING 115 0307CB0361N HEX NUT 116 0307CB0221N FORK LEVER SUPPORT 117 0307CC0231N RUBBER SEAL 118 0307CB0201N BUSH 119 0307CC1041N STATOR FRAME 120 0307CB0411N BRUSH HOLDER 121 0307CB0341N OVERHEAD SCREW 222 0307CB0271N COMMUTATOR END SHIELD 123 0307CC0291N SCREW HEX 224 0307CC0281N SINTERED METAL BUSH 125 0307CC0321N SEAL RING 126 0307CC0301N SHIM 127 0307CB0311N RETAINING WASHER 128 0307CB0331N CLOSURE CAP 1

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M11E02B.1

GROUP M11E02B - SERVICEABLE COMPONENTS OF STARTER MOTOR




1 0309DC0440N EGR COOLER 12 0022672 GASKET EGR PIPE 23 7903009053 SOCKET HEAD SCREW M8 x 25 64 09000A0180N GASKET EGR OUTLET SIDE 25 0309DC0140N EGR VALVE DIA 306 0309DC0750N ASSEMBLY EGR PIPE 17 7903009053 SOCKET HEAD CAP SCR M8 x 1.25 - 25 28 0024501 BOLT FLANGED M8 x 1.25 - 15 39 0309DC0350N BRACKET EGR COOLER 1

10 0606EB0190N VACUUM RESERVOIR BR BS2 - 2WD TC4 110 0606EA0510N VACUUM RESERVOIR BR BS2 - 4WD TC2 111 18050A0010N VACUUM MODULATOR 112 0315DC0170N ASSY HOSE VACUUM CRDe 1

CONSIST OF : 0075452 1 - TEE CONNECTOR NS 03150C0070N 1 - HOSE VACUUM (CON TO VAC RES) NS 03150C0060N 1 - HOSE VACUUM (ALT TO CONNECTOR) NS 03150C0210N 1 - HOSE VACUUM (CON TO CON) NS

13 0315DC0250N HOSE VACUUM (PRE MOD TO EGR) 114 0315DC0240N HOSE VACUUM (PRE MOD TO INTAKE) 115 03150C0360N CLIP HOSE VACUUM (SB - 9) 2

M11F02.1

GROUP M11F02 - EMISSION CONTROL SYSTEM


M11F02.2SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007

GROUP M11F02 - EMISSION CONTROL SYSTEM


1 0301BC0040N BRKT ENGINE FRT SUPPORT RH (VERT) 1 6 0703AA0030N BRKT TRANSMISSION MTG REAR 2WD 11 0301BC0050N BRKT ENGINE FRT SUPPORT LH (VERT) 1 7 0703AD3370N INSULATOR ENGINE REAR SUPPT 2WD 12 0203AD0320N INSULATOR ENGINE FRT SUPPORT 2 8 7703001079 SCREW M10 x 1.5 - 30 43 7903055007 SPRING LOCKWASHER M10 10 9 7903057100 WASHER ELASTIC M10 44 0024630 FLANGE HEX BOLT M10 x 1.5 - 25 10 10 55080A0010N COMBI SCREW M8 x 1.25 - 25 25 57100A0010N FLANGE HEX NUT M10 x 1.5 8 11 6110214 WASHER PLAIN M10 2

12 7903201045 SCREW M10 x 1.5 - 20 2

M25A01A .1

DESCRIPTION

GROUP M25A01A - ENGINE MOUNTING REAR (2WD)

QUANTITY PER VEHICLE

GROUP M25A01A - ENGINE MOUNTING

M25A01A.2SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007



13 0703AA0010N ADAPTOR TRANSMISSION MTG 4WD 1 1 0303DC0080N STUD 8PLATE OIL COOLER 114 0703AA0060N INSULATOR ENGINE REAR MTG 4WD 1 2 0303DC0141N OIL COOLER 8 PLATE POSH MAKE 115 55080A0010N COMBI SCREW M8 x 1.25 - 25 4 3 09040A0120N HEAT SHIELD 116 7903201049 HEX BOLT M10 x 1.5 - 40 1 4 9420001033 'O' RING OIL COOLER ASSEMBLY 117 7903057100 WASHER ELASTIC M10 5 5 0024615 FLANGE BOLT M6 x 1.0 - 12 118 0090849 SOCKET HD CAP SCREW M10 x 1.5 - 45 419 0090440 STUD 620 6108212 PLAIN WASHER M8 921 6508212 SPECIAL LOCK WASHER M8 822 7903232005 NUT M8 x 1.25 823 0090441 STUD 2

GROUP M25B01 - OIL COOLERGROUP M25A01A - ENGINE MOUNTING REAR (4WD)

M25A01A.3 M25B01.1SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007



1 0304DC1440N PIPE OIL COOLER WATER INLET EIV 1 1 0801BA0361N CLUTCH DRIVEN PLATE ASSY (F810) 12 SF0705002 SPRING BAND HOSE CLIP 2 1 0801BA0351N CLUTCH DRIVEN PLATE ASSY (F808) (OPT) 13 0024615 FLANGE HEX BOLT M6 x 1.0 - 12 4 2 0801CA0171N CLUTCH COVER ASSEMBLY 14 0304DC0330N TUBE WATER OUTLET OIL COOLER 1 3 3108224 SCREW HEX HD M8 x 1.25 - 20 65 0304DC0340N HOSE WATER INLET PIPE TO OIL COOLER 1 4 6508212 SPRING WASHER - M8 66 0304DC0350N HOSE OIL COOLER WATER OUTLET PIPE 17 0304DC0550N HOSE OIL COOLER O/L TO W/P 18 SF0705003 CLAMP SPRING BAND BLACK 4


M25B02.1 1101.1SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007

GROUP 1101 - CLUTCHGROUP M25B02 - OIL COOLER TUBES


1 08010A0190N CLUTCH HOUSING CRDe 12 08010A0110N HEX BOLT M12 x 1.75 - 65 23 6512216 SPRING LOCKWASHER M12 x 1.25 64 08010A0050N ALLEN BOLT M12 x 1.75 - 65 25 SF0105001 BOLT ALLEN M12 x 1.75 - 80 26 6112216 WASHER PLAIN M12 67 0802CA0020N CLUTCH RELEASE THRUST BEARING 18 0802CA0050N CLUTCH RELEASE FORK 19 0802CA0010N RETAINER PLATE GROMMET 1

10 0802CA0090N GROMMET CLUTCH OPERATING FORK 111 56060A0010N COMBI SCR WITH SP WASHER M6 x 1 - 12 412 0802CA0710N CLIP CLUTCH RELEASE FORK 213 0802CA0030N PROP SPRING CLUTCH RELEASE 114 0802CA0140N BALL STUD 115 7831291000 SLEEVE THRUST BEARING 116 6508212 SPRING WASHER M8 117 6108212 PLAIN WASHER M8 118 5108206 NUT HEX M8 x 1.25 119 7903066037 CIRCLIP 120 03090C0231N ROTATIONAL SPEED SENSOR (DG6) 121 55060A0100N COMBI SCREW ALLEN TYPE M6 x 1 - 18 122 6506208 SPRING LOCKWASHER M6 123 6106208 PLAIN WASHER M6 1

1102.1

GROUP 1102 - CLUTCH HOUSING GROUP 1102 - CLUTCH HOUSING


1102.2SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007


0802BA1940N ASSY PEDAL & BOX CLUTCH LHD CRDe 11 0802BA0810N PEDAL & BOX ASSY CLUTCH - LHD 12 0802BA0880N CLUTCH PEDAL ASSEMBLY - LHD 13 0802BA0180N SPACER PEDAL SHAFT 14 0802BA0870N RETURN SPRING CLUTCH-LHD 15 0802BA0220N NYLON BUSH PEDAL 26 0802BA0100N PIVOT PIN SHAFT 17 0802BA0230N PLAIN WASHER M10 18 6510214 SPRING L/W M10 19 0802BA0240N HEXAGONAL NUT M10 x 1.25 1

10 0802BA0270N RUBBER STOPPER 111 0802BA0080N PEDAL PAD COVER 112 0606DA0021N ASSEMBLY STOP LAMP SWITCH CRDe 113 92310810 PIN SNAP 114 57080A0010N FLANGED NUT M8 x 1.25 815 55080A0010N COMBI SCREW M8 x 1.25 - 25 216 0802BA0090N CLEVIS PIN CLUTCH PEDAL 117 6108212C WASHER PLAIN M8 1

GROUP 1103B - CLUTCH LINKAGES GROUP 1103B - CLUTCH LINKAGES


1103B.2SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 20071103B.1


1 0802CA0110N CLUTCH MASTER CYLINDER ASSEMBLY 12 0802CA1350N CLUTCH TUBE MASTER CYL LHD 13 0802CA0410N TUBE MASTER CYL TO SLAVE CYL 2 13 0060353 FRONT BRAKE HOSE 14 0802CA1550N TUBE CLUTCH COIL5 0802CA0130N CLUTCH SLAVE CYLINDER 16 08010A0030N ALLEN BOLT SLAVE CYLINDER M10 27 7903055007 SPRING LOCKWASHER M10 18 0033839 SPECIAL WASHER 29 0011644 LOCK WASHER SPECIAL 2

10 0011645 LOCK - NUT 211 57080A0010N FLANGED NUT M8 x 1.25 112 0802CA0600N BKT CLUTCH TUBE MTG ON DASH 1

08000A0100N KIT CLUTCH MASTER CYLINDER REPAIR 1 CONSISTS OF:

08000A0110N 1 - DUST COVER CLUTCH MC KIT NS 08000A0120N 1 - PISTON CLUTCH MASTER CYL - 1 NS 08000A0130N 1 - CIRCLIP (DIA 22mm) MASTER CYL KIT NS 08000A0140N KIT CLUTCH SLAVE CYLINDER REPAIR 1

CONSISTS OF: 08000A0150N 1 - DUST COVER 1 CLUTCH SLAVE CYL NS 08000A0160N 1 - PISTON 1 CLUTCH SLAVE CYL NS 08000A0170N 1 - PISTON CUP SEAL 1 CL SLAVE CYL NS 08000A0180N 1 - AIR BLEEDER SCR 1 CL SLAVE CYL NS 08000A0600N 1 - SPRING SC KIT NS 08000A0610N MASTER CYLINDER KIT MAJOR 1

CONSISTS OF: 08000A0380N 1 - PLUNGER ASSY MASTER CYL KIT 08000A0110N 1 - DUST COVER CLUTCH MC KIT NS 08000A0130N 1 - CIRCLIP (DIA 22mm) MASTER CYL KIT NS 08000A0410N 1 - CIRCLIP (DIA 14mm) MASTER CYL KIT

CONTINUE...

GROUP 1104 - CLUTCH CYLINDER


1104.2SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 20071104.1



08000A0620N MASTER CYLINDER ASSEMBLY BASIC 1 CONSISTS OF:

08000A0420N 1 - MC MACHINING MC ASSEMBLY 08000A0380N 1 - PLUNGER ASSY MASTER CYLINDER 08000A0440N 1 - RETAINING WASHER MC KIT 08000A0450N 1 - CIRCLIP MASTER CYLINDER 08000A0110N 1 - DUST COVER MASTER CYLINDER NS 08000A0640N 1 - PUSH ROD ASSY MC ASSEMBLY 08000A0410N 1 - CIRCLIP MASTER CYLINDER 08000A0630N KIT RESERVOIR 1 CONSISTS OF: 08000A0490N 1 - FLUID RESERVOIR BODY 08000A0500N 1 - FILLER CAP RESERVOIR 08000A0510N 1 - BAFFLE RESERVOIR 08000A0520N 1 - FILTER RESERVOIR 08000A0530N 1 - SEAL RESERVOIR 08000A0540N 1 - SLEEVE RESERVOIR 08000A0550N 1 - WASHER RESERVOIR 08000A0560N 1 - EXCLUDER RESERVOIR 08000A0640N PUSH ROD ASSEMBLY 1

CONSISTS OF: 08000A0570N 1 - PUSH ROD MASTER CYLINDER 08000A0580N 1 - CLEVIS MASTER CYLINDER 08000A0590N 1 - NUT M8 x 1.25






1 1001AA1340N ASSEMBLY FUEL TANK CRDe 12 1001BA0020N STONE GUARD FUEL TANK 13 55080A0070N COMBI SCREW M8 x 1.25 - 25 104 1001CA1190N CLIP FUEL LINE 45 0038525 STRAP W/HARNESS STRG COLUMN 56 1001DA0460N HOSE PIPE TO TANK 17 1001DA0470N ASSEMBLY FUEL FILLER PIPE 18 1001DA0480N HOSE FILLER NECK TO PIPE 19 1001CA1980N HOSE FUEL TANK VENTILATOR 1

10 0036031 HOSE CLAMP 63.5mm WORM TYPE 1 (2 - 1/2")

11 0062140 HOSE CLAMP 312 1001DA0490N ASSEMBLY FILLER NECK 113 0105EG0420N S/T SCREW FOR GRAB HANDLE 214 6206208 EXT TOOTH LOCKWASHER M6 215 1001DA0050N GROMMET FILLER NECK 116 1001DA0260N CAP FILLER NECK - THD TYPE 117 1303AA0200N FUEL FLOAT UNIT 118 1303AA0080N GASKET 119 1303AA0020N COMBI SCREW PAN HD PH M4 x 0.7 - 13 520 0088391 DRAIN PLUG 121 0088392 WASHER DRAIN PLUG 122 1001CA2970N ASSEMBLY MAIN LINE CRDe 123 1001CA2980N ASSEMBLY RETURN LINE CRDe 124 0305DC0081N FUEL FILTER 125 0206AD0290N M10 x 1.5 - 30 FLANGE BOLT REAR BMP 226 0050331 BANJO BOLT M14 227 0050332 COPPER WASHER M14 428 1001CA2560N ASSY HOSE FUEL FILTER TO FIP CRDe 129 0305DC0321N TEMPERATURE SENSOR FUEL FILTER 130 0305DC0310N SENSOR WATER LEVEL INDICATOR 131 0305DC0161N FUEL FILTER CARTRIDGE CRDe 132 0106AG2340N PLAIN WASHER M8 30OD BLACK 1033 1001CA4110N ASSEMBLY STRAINER FUEL TANK CRDe 134 1001CA5460N STRAINER ASSEMBLY 1

GROUP 1201A - FUEL TANK AND LINES


1201A.2SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007

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1201A.1


0313AC2770N KIT AIR CLEANER MOUNTING 1 CONSISTS OF:

3 0313AC0300N 3 - SLEEVE - AIR CLEANER MOUNTING4 0313AC2230N 3 - RUBBER INSULATOR NS1 0313AC2191N ASSEMBLY AIR CLEANER FOAM TYPE 12 54080A0020N COMBI BOLT & SPL WSHR M8 x 1.25 - 40 15 0313AC2310N ASSY HOSE AIR INT AIR CL CRDe 16 0313AC0820N WIRE CLAMP (78 - 83mm) 27 0313AC2450N ASSY HOSE AIR CL TO TC CRDe 18 0313AC2281N 'O' RING 19 0315CC0031N AIR MASS FLOW SENSOR (HFM5) 1

10 55060A0100N COMBI SCREW ALLEN TYPE M6 x 1 - 18 211 0313AC0680N SERVICE INDICATOR (70 MBAR) 112 0313AC0430N STEEL CLIP (SPRING INDIA SA24) 113 0313AC2320N HOSE OIL SEPARATOR 114 1203EA0541N CLAMP SUCTION HOSE ASSEMBLY 215 0062146 CLAMP HOSE(WORM TYPE) 22 - 30mm 116 0313AC2750N WIRE CLAMP (55 - 63) 117 0313AC2440N HOSE AIR CL TO TC - TC END 118 SF0103031 COMBI BOLT M8 x 1.25 - 35 219 0313AC2410N HOSE AIR INT AIR CL CRDe PART 2 120 0313AC2420N CLAMP HOSE WIRE TYPE DIA 84 121 57060A0010N FLANGE NUT M6 x 1 222 0313AC2261N ELIMENT AIR FILTER 123 0313AC2521N BOTTOM GRATE 124 0313AC2531N TOP GRATE 125 0313AC1580N SHIELD FRONT PANEL CD 1

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1202A.1

GROUP 1202A - AIR CLEANER




1 0315CC0041N ACCELERATOR PEDAL MODULE 12 1002AA1800N BRACKET ACCELERATOR CRDe 13 52060A0020N FLANGED SCREW M6 x 1 - 18 34 55060A0030N COMBI SCREW M6 x 1 - 16 35 0107FG0250N RUBBER PLUG - DIA 13 1

GROUP 1203A - ACCELERATOR LINKAGE




1 0304AC0070N RADIATOR ASSEMBLY NEF TC 12 0304AC0090N INTERCOOLER 13 0304BC0010N INSULATOR UPPER RADIATOR MTG 24 0304BC0020N SLEEVE UPPER RADIATOR MOUNTING 25 0304BC0040N INSULATOR LOWER RAD MTG BOTTOM 26 0304BC0060N PLAIN WASHER M8 - 30 OD 47 0304BC0050N PLAIN WASHER M8 - 36 OD 28 0304BC0070N INSULATOR LOWER RAD MTG TOP 29 0304DC1270N RADIATOR RESERVOIR TANK ASSY 1

10 0304DC0410N ASSEMBLY CAP RESERVOIR TANK 111 0304DC0050N TUBE RESERVOIR TANK 112 0304DC0040N CLIP RESERVOIR TANK TUBE 213 0304DC1100N ASSY HOSE RADIATOR INLET 400mm 114 0304AC0050N ASSEMBLY PRESSURE CAP RADIATOR 115 0304DC1140N ASSY HOSE RADIATOR OUTLET 116 0062140 CLAMP HOSE (WORM TYPE) 42 - 55mm 117 0304DC0070N CLIP RADIATOR HOSE 318 3106216 SCREW HEX HEAD 219 3106214 SCREW HEX HEAD 220 6506208 SPRING LOCKWASHER M6 421 6106208 PLAIN WASHER M6 422 5106206 NUT HEX HD M6 x 1 423 5108206 NUT HEX M8 x 1.25 224 55080A0130N COMBI SCREW M8 x 1.25 - 45 WITH PL-SP 225 54080A0010N COMBI BOLT & SP WSHR M8 x 1.25 - 50 226 0313BC0110N HOSE INTERCOOLER OUTLET BOT - CD 127 0304DC1130N PIPE ASSY INTERCOOLER OUTLET EIV 128 0313BC0090N BRKT INTCLR PIPE ON FRT COVER - CD 129 55080A0040N FLANGED BOLT M8 x 1.25 - 15 230 0313BC0510N HOSE INTERCOOLER OUTLET TOP CRDe 131 0062138 CLAMP HOSE (WORM TYPE) 55 - 75mm 332 0036031 HOSE CLAMP 63.5mm WORM TYPE 5

(2 - 1/2'')33 0313BC0060N HOSE INTERCOOLER INLET BOTTOM - CD 134 0313BC0010N PIPE ASSY INTERCOOLER INLET - CD 135 1203AA0320N ASSY BKT INTCLR PIPE ON COMP CR 136 55080A0080N COMBI SCREW M8 x 1.25 - 21 237 0313BC0050N HOSE INTERCOOLER INLET TOP - CD 138 0304FC0190N PRIMARY SHROUD 139 0304FC0200N SECONDARY SHROUD 140 52080A0030N FLANGED SCREW M8 x 1.25 - 30 141 57080A0010N FLANGED NUT M8 x 1.25 142 0305CB0021N BOOST PRESSURE SENSOR 1

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1301A.1

GROUP 1301A - RADIATOR AND HOSES




1 0903AA1830N ASSEMBLY FRONT PIPE UPR TC E-II 4WD 12 0902AA0430N ASSY CAT CON WITH HEAT SHIELD EIV 13 0903AA5510N ASSY FRT PIPE LOWER SCDC EIV 14 0901AA1060N ASSEMBLY MUFFLER AND TAIL PIPE 15 0903BA0191N GASKET, PIPE EXHAUST 16 56080A0010N COMBI SCREW W/ONLY SPECIAL 5

WASHER M8 x 1.25 - 307 52100A0040N COMBI SCREW M10 x 1.5 - 30 48 0903BA0211N GASKET, EXPANSION CHAMBER 29 19000A0330N U CLAMP ASSEMBLY EXHAUST - TC 1

0903CA2840N KIT EXHAUST MOUNTING 1 CONSISTS OF:

10 0903CA0010N 6 - RUBBER HANGER NS

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1401A.1

GROUP 1401A - EXHAUST SYSTEM




1 1701AA1961N COMBINATION LAMP ASSY LHD LH 11 1701AA1971N COMBINATION LAMP ASSY LHD RH 12 1701AA0271N LENS & HOUSING ASSEMBLY RH 12 1701AA0281N LENS & HOUSING ASSEMBLY LH 13 1701AA0691N DUST COVER RUBBER 24 1704AA0070N 'O' RING HEAD LAMP LEV MOTOR NS5 1701AA0230N VENT TUBE - HEADLAMP 26 1704AA0060N RETAINER HEAD LAMP LEV MOTOR 17 17000A0070N BULB - 12V 21W (AMBER COLOR) 28 1701BA0181N BULB HOLDER ASSY TURN SIGNAL LAMP 29 17000A0090N BULB - 12V 5W 2

10 1701CA0050N BULB HOLDER POSITION LAMP 211 1701CA0060N 'O' RING 212 52060A0050N COMBI SCREW M6 x 1 - 28 813 1704AA0050N HEAD LAMP LEVELLING MOTOR 114 17000A0060N BULB - H4 12V 55/60W 2

17010A0010N KIT SPARE BULBS - HALOGEN P43T 1

GROUP 1503 - HEAD LIGHT



GROUP 1503 - HEAD LIGHT


1 1702BA0010N INTERIOR & READING LAMP 1 12 17020A0020N BULB FESTOON 12V - 10W 13 17020A0031N BULB 12V - 6W 1 14 1702BA0020N INTERIOR LAMP 15 19000A3391N WARNING TRIANGLE ASSEMBLY 16 1703FA0010N REFLEX REFLECTOR REAR 27 57060A0020N FLANGED NYLOC NUT M6 x 1 48 1701BA0010N LENS SIDE MARKER LAMP 29 17000A0090N BULB - 12V 5W 2

10 1701BA0100N 'O' RING - BULB HOLDER 5M 211 1701BA0090N BULB HOLDER 212 1703HA0201N REGISTRATION PLATE LAMP LH 112 1703HA0211N REGISTRATION PLATE LAMP RH 113 57060A0010N FLANGED NUT M6 x 1 414 1701DA0010N FRONT FOG LAMP 215 17020A0041N BULB 12V - 65W 2

1701BA0070N ASSEMBLY SIDE MARKER LAMP 2 1701BA0060N ASSY BULB & HOLDER SIDE MARKER 2

GROUP 1504A - INDICATING LAMP



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1504A.1


1 17030A0020N LAMP ASSY RR COMBI WITH FOG RH 11 17030A0010N LAMP ASSY RR COMBI WITH FOG LH 12 17030A0050N CABLE & BULB HOLDER ASSEMBLY 23 17030A0080N BULB 12V - 5/21W 24 1703AA0120N BULB 12V - 21W 45 57060A0020N FLANGED NYLOC NUT M6 x 1 8



GROUP 1505 - TAIL, STOP. TURN SIGNAL AND REVERSE LIGHT


1 1501BA0200N 1DIN MUSIC SYSTEM 1 12 1501BA0280N FACE PLATE 1 13 1501BA0270N CASE FOR CONTROL PANEL 1 14 1501BA0250N ESCUTHEON 1 15 1501BA0260N MOUNTING SLEEVE 1 16 1506BA0010N REMOTE CONTROL UNIT 1 17 1501AA0020N RUBBER GROMMET 2 29 1502AA0020N ANTENNA ROOF DC 19 1502AA0100N ANTENNA ROOF SC 1

10 1502AA0060N GASKET ANTENNA 111 1502AA0030N CABLE ANTENNA 112 1503AA0220N FRONT SPEAKER WITH SPACER LH 112 1503AA0230N FRONT SPEAKER WITH SPACER RH 113 1503AA0280N SPACER FOR SPEAKER 214 55060A0030N COMBI SCREW M6 x 1 - 16 615 0105HF0190N SPEAKER GRILL DC RH 1 115 0105HF0190B SPEAKER GRILL DC RH - 1

TAN & BEIGE15 0105HF0190C SPEAKER GRILL DC RH - 1

BLUE THEME15 0105HF0200N SPEAKER GRILL DC LH 1 115 0105HF0200B SPEAKER GRILL DC LH - 1

TAN & BEIGE *15 0105HF0200C SPEAKER GRILL DC LH - 1

BLUE THEME16 1503AA0190N RR SPEAKER ASSY WITH BRKT LH 116 1503AA0200N RR SPEAKER ASSY WITH BRKT RH 117 1801DA0200N MOUNTING BRACKET 218 55060A0030N COMBI SCREW M6 x 1 - 16 2

(* FOR DOUBLE CAB ONLY)

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1506A.1

GROUP 1506A - STEREO SYSTEM




1 1705BA0240N SWITCH FUEL LID OPEN 1 12 1201BA0090N DEMIST SWITCH 1 13 1705BA0251N DUMMY FACIA PLUG LEFT 13 1705BA0261N DUMMY FACIA PLUG RIGHT 14 0111JG0070N POWER WINDOW SUB SWITCH 2 25 1705DA0040N HAZARD SWITCH 16 01120G0480N SCREW M4 x 1 - 10 27 1705AA0300N HEAD LAMP LEVELLING SW SCDC 18 1705BA0040N DOOR SWITCH 49 1705BA0120N DUST COVER 4

10 0111JG0031N SWITCH POWER WINDOW - SC 1 111 0111JG0060N SWITCH POWER WINDOW - DC 1 1

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1506C.1

GROUP 1506C - SWITCHES AND CONTROL


1506C.2SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007


1 14010A0010N SEPARATOR BATTERY TRAY 1 1 1306AA0050N HORN ASSEMBLY HIGH TONE FC4 12 1401CA0471N BATTERY CABLE NEGATIVE 1 1 1306AA0060N HORN ASSEMBLY LOW TONE FC4 13 1401CA0461N BATTERY CABLE POSITIVE 1 2 55080A0040N FLANGED BOLT M8 x 1.25 - 15 24 1401BA0010N CLAMP BATTERY 15 57080A0010N FLANGED NUT M8 x 1.25 26 57060A0020N FLANGED NYLOC NUT M6 x 1 27 1401CA0571N COVER BATTERY TERMINAL LHD 1

GROUP 1508 - HORNGROUP 1507 - BATTERY HOLD DOWN & CABLE

1507.1 1508.1SCORPIO PIKUP / MAHINDRA PIKUP LHD DIESEL CHAIN DRIVE NEF CRDe EIV 2WD/ 4WD - VERSION 2 - ISSUED - JUNE 2007



1 0116AG0431N WIPER MOTOR WITH SYSTEM LHD 12 0116AG0811N KIT LINK ATTACHMENTS 2

CONSISTS OF:3 0116AG0130N 1 - WASHER SPINDLE NS4 0116AG0140N 1 - CUP WASHER SPINDLE NS5 0116AG0150N 1 - SEAL SPINDLE NS6 0116AG0160N 1 - NUT M18 x 1.24 A/F NS7 0116AG0120N 1 - DUST COVER SPINDLE NS8 0116AG0190N 1 - NUT HEX HEAD M8 x 1.25 ARM MTG NS9 0116AG0170N 1 - GROMMET PLENUM MTG BRACKET

10 0116AG0180N 1 - FERRULE STEEL PLENUM MTG BRKT NS 0116AG0990N KIT ARM & BLADE WIPER FRT IMP LHD 1

CONSISTS OF:11 0116AG0870N 2 - BLADE WIPER FRONT12 0116AG0661N 2 - ARM WIPER FRONT LHD13 0116AG0110N 2 - CAP WIPER ARM

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1509A.1

GROUP 1509A - WINDSHIELD WIPER MOTOR - FRONT (LUCAS)




1 1801GA0060N CLIP WIRING STUD DASH 22 1801GA0050N CLIP WIRING PLENUM 43 1801GA0070N CLIP WIRING WHEEL HOUSE 34 19000A1570N PLUCKER BLADE FUSE 15 0038525 STRAP CLIP 166 18040A0070N WIRING CLIP 7 DIA HOLE 17 1801FA0140N FUSE BLADE TYPE - 5A 18 1801FA0160N FUSE BLADE TYPE - 10A 99 1801FA0170N FUSE BLADE TYPE - 15A 16

10 1801FA0180N FUSE BLADE TYPE - 20A 211 1801FA0190N FUSE BLADE TYPE - 30A 112 1801FA0730N MAXI FUSE - 30A 113 1801FA0860N MAXI FUSE - 40A 214 1801FA0210N MAXI FUSE - 60A 215 1801FA0720N MAXI FUSE - 100A 116 1801BA1180N PASS COMP FUSE BOX BRACKT 117 55060A0030N COMBI SCREW M6 x 1 - 16 218 1801FA0050N RELAY HEADLAMP 219 1801DA0141N RELAY FAN HVAC (CRDe) 120 1801FA0120N RELAY IGNITION 50 AMP 121 1802BA0011N HAZARD CONTROLLER 122 1801FA0040N RELAY TIMER EHB 123 1801FA0030N RELAY INTERMITTENT 124 1801GA0040N ADHESIVE TAPE 126 1702AA0010N ENGINE COMPARTMENT LAMP 127 0111HG0010N POP RIVET AVDEL 1601 - 0613 225 17000A0031N BULB 12V, 10W 1

CONTINUE

GROUP 1510A - WIRING HARNESS



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1510A.1


28 1801DA0191N STARTER RELAY 129 0705BD0011N ECU 4WD 130 07070A0140N COVER ECU 131 0111CG0230N X-REC BOLT NO. 12 x 16 ST AB TYP * 232 1703AA0050N PLASTIC FASTENER 6

(* FOR 4WD)33 55080A0040N FLANGE BOLT M8 x 1.25 - 15 334 1703AA0040N FLANGE SCREW - ST14 PAN PH (4WD) 435 1105DA0211N COMBI SW SCDC LHD H E W/O CS 136 1105DA0420N CENTRAL SWITCH ASSEMBLY 137 1105DA0430N LIGHTING LEVER RHS 138 1105DA0350N WIPER LEVER LHS 139 1105AA0140N SPRING HORN PIN 140 1105AA0150N HORN PIN 141 1705BA0060N SWITCH ROTARY TRANSFER CASE * 1

(* FOR 4WD)42 55060A0030N COMBI SCREW M6 x 1 - 16 943 1105BA0080N IGNITION SWITCH ASSEMBLY 144 1105BA0230N KIT-IGNITION SWITCH & DOOR LOCK 1

WITH ILLUMINATION RING45 1105BA0161N CLAMP MOUNTING 146 1105BA0110N SCREW ANTI LOOSENING 247 1105BA0070N SCREW PIN 248 1105BA0270N ILLUMINATION RING PIGTAIL WITH BULB 1

1

CONTINUE

1510A.3




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49 0315CM0031N ECU WITHOUT ETK EDC16C39 150 57060A0020N FLANGED NYLOC NUT M6X1 251 0309CM0170N ECU MOUNTING BRACKET - FRONT 152 0309CM0180N ECU MOUNTING BRACKET - REAR 1

1801AA1801N ENGINE W/H LHD EURO IV 1 1801AA0240N WIRING FRONT FOG LAMP SCDC 1 1801CA3981N DRIVER DOOR WIRING HARNESS 1 1 1801CA3541N DRIVER DOOR WIRING HARNESS 1 1801CA3561N CO - DRIVER DOOR WIRING HARNESS 1 1801CA4001N REAR DOOR WIRING HARNESS 1 1 1801CA3571N REAR DOOR WIRING HARNESS - DC 1 1801AA1311N WIRING HARNESS ENIGNE ROOM 1 1801AA1340N JUMPER CABLE GLOW PLUGS EIII 1 1801BA1161N CCB WIRING HARNESS CRDE LHD 1 1 1801BA1051N CCB WIRING HARNESS CRDE LHD 1 1801CA3741N ROOF WIRING HARNESS DC 1 1801CA3731N ROOF WIRING HARNESS SC 1 1801CA3781N FLOOR WIRING HARNESS DC LHD 1 1801CA3761N FLOOR WIRING HARNESS SC LHD 1 1801DA0171N CHASSIS WIRING HARNESS DC 1 1801DA0161N CHASSIS WIRING HARNESS SC 1 1801DA0181N CARGO WIRING HARNESS 1 1801CA4401N TRANSFER CASE WIRING - 4WD ONLY 1 1801EA0311N WIRING HARNESS ECU EARTH JUMPER 1 1801EA0381N DEMISTER EARTH CABLE 1 1801CA3551N WIRING HARNESS CONSOLE 2WD 1 1801CA3611N WIRING HARNESS CONSOLE 4WD 1

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1510A.5





1308CA0010N KIT CONTROL MODULE UNIT - SCDC 1 CONSISTS OF :

1 19000A3941N 2 - TRANSMITTER SECURITY SYSTEM 29 1804AA0090N 1 - ALARM CONTROL UNIT WITH NS

SHOCK SENSOR5 1804AA0061N KIT REMOTE LOCK SYSTEM 1

CONSISTS OF :1 19000A3941N 2 - TRANSMITTER SECURITY SYSTEM6 1804AA0110N 1 - ASSY BRKT ECU RELAY EXPORT NS2 19000A3961N 1 - SIREN 6 TONE SECURITY SYSTEM3 19000A3971N BONNET SWITCH SECURITY SYSTEM 14 1302AA0401N VEHICLE SPEED SENSOR - 4WD 17 1801DA0071N RELAY STARTER CUT-OFF8 092512 HEAD LIGHT RELAY

10 1302AA0651N VEHICLE SPEED SENSOR - 2WD 111 0700AD0011N BRACKET SPEED SENSOR 112 1805AA0631N FOLLOW ME HEAD LAMP RELAY 1

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1510A.7





1301AA1931N INSTRUMENT CLUSTER CRDe GREY 1 1 1301AA1931A INSTRUMENT CLUSTER CRDe TAN 1 1301AA1931B INSTRUMENT CLUSTER CRDe BLUE 1

1 1301AA0541N CRYSTAL 12 1301AA0521N FRONT DIAL 13 1301AA1330N ASSEMBLY COMBIMETER GREY 1 13 1301AA1370N ASSEMBLY COMBIMETER TAN 13 1301AA1410N ASSEMBLY COMBIMETER BLUE 14 1301AA2330N DUAL GAUGE (FUEL & TEMP) GREY 1 14 1301AA2340N DUAL GAUGE (FUEL & TEMP) TAN 14 1301AA2320N DUAL GAUGE (FUEL & TEMP) BLUE 16 1301AA2301N ASSEMBLY FLEXIBLE PCB 17 1301AA0631N FITMENT KIT (SCREWS) 18 1301AA0561N ASSEMBLY LAMP HOLDER (T5) 169 1301AA0581N LAMP WEDGE BASE 16

10 1301AA0571N ASSEMBLY LAMP HOLDER (T10) 411 1301AA0591N LAMP WEDGE BASE 412 1301AA0641N RETAINER 113 1301AA0701N RETAINER 114 01120G0200N SCREW #8B-ST PAN WITH PH CROSS 4

1601A.1

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GROUP 1601A - INSTRUMENTS




1 0116CG0301N TANK W/O MOTOR W/S WASHER STD 12 0116CG0190N MOTOR WINDSHIELD WASHER FRT 13 0116CG0220N CAP, WINDSHIELD WASHER TANK 14 57080A0010N FLANGED NUT M8 x 1.25 25 0116CG0240N FUNNEL W/S WASHER TANK 16 52080A0030N FLANGED SCREW M8 x 1.25 - 30 19 0116CG0140N CLIP, W/S WASHER TUBE 1

10 0116CG0260N CLIP, W/S WASHER TUBE 111 0111HG0010N POP RIVET AVDEL 1601 - 0613 1

0116CG0410N KIT WINDSHIELD WASHER FRONT 1 CONSISTS OF:

7 0116CG0380N 1 - STEEL TUBE W/S WASHER NS8 0116CG0040N 1 - TUBE WINDSCREEN WASHER NS

12 03150C0170N 1 - CLIP HOSE VACUUM NS13 0116CG0170N 1 - FRONT NOZZLE ASSY W/S WASHER

0116CG0070N 1 - WASHER BOTTLE ASSEMBLY

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1602A.1

GROUP 1602A - WINDSHIELD WASHER




0703AD2780N TRANSMISSION ASSEMBLY 2WD V4 NGT530 LHD CRDe 1

0703AD2800N TRANSMISSION ASSEMBLY 4WD V4 NGT530 LHD CRDe 1

2WD

4WD

1700.1

GROUP 1700 - TRANSMISSION ASSEMBLY GROUP 1700 - TRANSMISSION ASSEMBLY




1 9603392680 TRANSMISSION HOUSING FRONT ASSY 12 7903067078 PIN ELASTIC 8 - 18 43 7903001457 SCREW M7 x 1 64 7903057053 WASHER ELASTIC 65 7903001422 BOLT M8 x 1.25 - 85 66 7903057003 ELASTIC WASHER M7 67 7903067033 ELASTIC PIN 12 - 15 28 7903067034 ELASTIC PIN 14 - 15 29 7903075037 PLUG M18 x 1.50 1

10 0018898 COOPER ASBESTOS WASHER M18 111 9603707280 SWITCH - REVERSE CONTACT 112 7903062030 SEAL N/S 113 9159509080 STUD M8 x 1.25 314 7903232023 LOCKNUT M8 x 1.25 315 0703BD0380N ASSY INT AND REAR HSG NGT 530 1

CONSIST OF : 0703BD0370N 1 - INTERMEDIATE HOUSING NS 07000D0490N 1 - T/M HOUSING REAR NS

16 7903201214 SCREW M8 x 1.25 417 7910030169 BREATHER 118 7830197000 MAGNETIC DRAIN PLUG 119 7903062003 WASHER COPPER ASBESTOS 120 7903057005 ELASTIC WASHER M8 1721 0700AD0011N SPEED SENSOR CONN MTG BRACKET 122 9151741280 LOCKING PLATE 123 7910029610 LOCKING PLATE SEAL 124 3106224 SCREW HEX HD M6 x 1 - 12 725 6106208 WASHER PLAIN M6 726 0703FD0230N SPEEDO DRIVEN GEAR 127 0068592 WASHER BEARING 128 7903065010 'O' RING, N/S 229 7910032135 SLEEVE GEAR SUPPORT 130 7903087031 OIL SEAL 8.5 x 16 - 6.5 131 0068594 GUIDE 132 0703FA0010N BUSH LOCATING SCREW 133 7903032071 NUT HM7 x 100 134 0092659 RETAINER PLATE 235 7903201035 SCREW M8 x 1.25 - 35 7

1701A.1

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GROUP 1701A - TRANSMISSION HOUSING AND ATTACHING - 2WD




1 9603392680 TRANSMISSION HOUSING FRONT ASSY 12 7903067078 PIN ELASTIC 8 - 18 43 7903001457 SCREW M7 x 1 64 7903057053 WASHER ELASTIC 65 7903001422 BOLT M8 x 1.25 - 85 66 7903057003 ELASTIC WASHER M7 67 7903067033 ELASTIC PIN 12 - 15 28 7903067034 ELASTIC PIN 14 - 15 29 7903075037 PLUG M18 x 1.50 1

10 0018898 COOPER ASBESTOS WASHER M18 111 9603707280 SWITCH - REVERSE CONTACT 112 7903062030 SEAL N/S 113 9159509080 STUD M8 x 1.25 314 7903232023 LOCKNUT M8 x 1.25 315 0703BD0550N ASSY INT AND RR HSG NGT530 4WD 1

CONSIST OF : 0703BD0590N 1 - INTERMEDIATE HSG NGT530 4WD NS 07000D0510N 1 - REAR HOUSING 4WD NS

16 7903201214 SCREW M8 x 1.25 417 7910030169 BREATHER 118 7830197000 MAGNETIC DRAIN PLUG 119 7903062003 WASHER COPPER ASBESTOS 120 7903057005 ELASTIC WASHER M8 1721 0700AD0011N SPEED SENSOR CONNECTING MTG BKT 122 0092659 RETAINER PLATE 223 6106208 WASHER PLAIN M6 424 3106224 SCREW HEX HD M6 x 1 - 12 425 7903201035 SCREW M8 x 1.25 - 35 7

1701A.3

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GROUP 1701A - TRANSMISSION HOUSING AND ATTACHING - 4WD




1 0703CD0980N ADAPTER PIVOT 12 0703CD1010N PLUNGER RETURN 23 0703CD1090N BIASING SPRING 5TH/REV 14 0703CD1080N BIASING SPRING 1ST/2ND 15 07030D0310N SIDE COVER PLATE 26 6106208C PLAIN WASHER M6 47 3106224 SCREW HEX HD M6 x 1 - 12 4

1702.1

GROUP 1702 - SELECTION BIASING



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1 0703CD0880N RAIL ASSEMBLY (1 & 2) 12 0703CD0890N RAIL ASSEMBLY (3 & 4) 13 0703CD0240N RAIL ASSEMBLY (5TH & REVERSE) 14 7903067005 ELASTIC PIN 6 - 27 45 0052359 STEEL BALL 35 7903090022 STEEL BALL (OPT) 36 0703CD1060N PIN 4 - 12 17 7836174000 FINGER INTERLOCK 18 7836279000 SPRING LOCKING 29 7903075044 PLUG M12 x 1.25 2

10 0703DD0010N SPLIT PIN 6 - 12 111 0703DD0020N LOCKING PLATE 112 0703CD0131N ROLL PIN 6 - 20 2

GROUP 1703 - SHAFT RAIL AND FORKS




1 0703DD1150N INPUT GEAR ASSEMBLY 12 0068624 DEFLECTOR OIL 13 9603417880 TAPER ROLLER BEARING 14 0703DD2910N SHIM MD BEARING PRE LOAD T2.65 1

0703DD2920N SHIM MD BEARING PRE LOAD T2.70 0703DD3130N SHIM MD BEARING PRE LOAD T2.75 0703DD3140N SHIM MD BEARING PRE LOAD T2.80 9153541980 SHIM MD BEARING PRE LOAD T1.40 9153542080 SHIM MD BEARING PRE LOAD T1.45 9153542180 SHIM MD BEARING PRE LOAD T1.50 9153542280 SHIM MD BEARING PRE LOAD T1.55 9153542380 SHIM MD BEARING PRE LOAD T1.60 9153542480 SHIM MD BEARING PRE LOAD T1.90 9153542580 SHIM MD BEARING PRE LOAD T1.95 9153542680 SHIM MD BEARING PRE LOAD T2.00 9153542780 SHIM MD BEARING PRE LOAD T2.05 9153542880 SHIM MD BEARING PRE LOAD T2.10 9153851880 SHIM MD BEARING PRE LOAD T2.15 * 9153851980 SHIM MD BEARING PRE LOAD T2.20 9153852080 SHIM MD BEARING PRE LOAD T2.25 9153852180 SHIM MD BEARING PRE LOAD T2.30 9153852280 SHIM MD BEARING PRE LOAD T2.35 9153852380 SHIM MD BEARING PRE LOAD T2.40 9153852480 SHIM MD BEARING PRE LOAD T2.45 9153852580 SHIM MD BEARING PRE LOAD T2.50 9153852680 SHIM MD BEARING PRE LOAD T2.55 9153852780 SHIM MD BEARING PRE LOAD T2.60 9159513680 SHIM MD BEARING PRE LOAD T1.65 9159513780 SHIM MD BEARING PRE LOAD T1.70 9159513880 SHIM MD BEARING PRE LOAD T1.75 9159513980 SHIM MD BEARING PRE LOAD T1.80 9159514080 SHIM MD BEARING PRE LOAD T1.85

(* OPTIONAL AS REQUIRED)

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1704.1

GROUP 1704 - DRIVE SHAFT




1 07000A0200A OUTPUT SHAFT 12 9600067680 TAPER ROLLER BRG. SNR 32004 13 9153518880 SPACER 2.5 THK 14 7903066036 CIRCLIP 32 - 7 15 7903058015 SPRING WASHER 35.3 16 0703ED0730N SYNCHRONISER ASSY 3RD & 4TH 17 0703DD1130N ASSY 3RD GEAR OUTPUT SHAFT V4 18 9151061380 NEEDLE CAGE 40.2 x 44.2 x 30 (2&3 GEAR) 39 0703DD1110N ASSY 2ND GEAR OUTPUT SHAFT V4,V3 1

10 0703ED0720N SYNCHRONISER ASSEMBLY 1ST & 2ND 111 0703DD1870N BUSH 1ST GEAR 112 0703DD1090N ASSEMBLY 1ST GEAR OUTPUT SHAFT 113 0703DD1440N SPACER 1ST GEAR INT BRG 3.00 1

0703DD2830N SPACER 1ST GEAR INT BRG 2.50 0703DD2840N SPACER 1ST GEAR INT BRG 2.55 0703DD2850N SPACER 1ST GEAR INT BRG 2.60 0703DD1950N SPACER 1ST GEAR INT BRG 2.65 0703DD1960N SPACER 1ST GEAR INT BRG 2.70 0703DD1970N SPACER 1ST GEAR INT BRG 2.75 0703DD1980N SPACER 1ST GEAR INT BRG 2.80 0703DD1990N SPACER 1ST GEAR INT BRG 2.85 0703DD2000N SPACER 1ST GEAR INT BRG 2.90 * 0703DD2010N SPACER 1ST GEAR INT BRG 2.95 0703DD2020N SPACER 1ST GEAR INT BRG 3.05 0703DD2030N SPACER 1ST GEAR INT BRG 3.10 0703DD2040N SPACER 1ST GEAR INT BRG 3.15 0703DD2050N SPACER 1ST GEAR INT BRG 3.20 0703DD2060N SPACER 1ST GEAR INT BRG 3.25 0703DD2070N SPACER 1ST GEAR INT BRG 3.30 0703DD2080N SPACER 1ST GEAR INT BRG 3.35

(* OPTIONAL AS REQUIRED)14 9603417880 TAPER ROLLER BEARING 115 7903066016 CIRCLIP 81 - 2 (O/P SHAFT REAR BRG) 116 9603489380 GEAR DRIVEN - REVERSE 117 07000A0220A SLEEVE OUTPUT SHAFT 118 9153656880 5TH DRIVEN GEAR 119 0703DD3310N INT SNAP RING 71.8 x 1.7 THK 120 9151892980 CYLINDRICAL ROLLER BRG 5TH GEAR 121 0703DD4050N OIL SEAL REAR HSG NGT520/530 122 07000A0210A COMPANION FLANGE NUT TYPE (2WD) 123 A001028 COMPANION FLANGE NUT WASHER 124 0020178 NYLOC NUT G19.05mm - 16 (3/4"-16) 125 51100A0050N BOLT COMPANION FLANGE TO

PROPELLER SHAFT (2WD) 4

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1705.1

GROUP 1705 - MAIN SHAFT DRIVE GEAR & SYNCHRONIZER - 2WD




1 0091270 OUTPUT SHAFT 12 9600067680 TAPER ROLLER BRG. SNR 32004 13 9153518880 SPACER 2.5 THK 14 7903066036 CIRCLIP 32 - 7 15 7903058015 SPRING WASHER 35.3 16 0703ED0730N SYNCHRONISER ASSY 3RD & 4TH 17 0703DD1130N ASSY 3RD GEAR OUTPUT SHAFT V4 18 9151061380 NEEDLE CAGE 40.2 x 44.2 x 30

(2&3 GEAR) 39 0703DD1110N ASSY 2ND GEAR OUTPUT SHAFT V4,V3 1

10 0703ED0720N SYNCHRONISER ASSEMBLY 1ST & 2ND 111 0703DD1870N BUSH 1ST GEAR 112 0703DD1090N ASSEMBLY 1ST GEAR OUTPUT SHAFT 113 0703DD1440N SPACER 1ST GEAR INT BRG 3.00 1

0703DD2830N SPACER 1ST GEAR INT BRG 2.50 0703DD2840N SPACER 1ST GEAR INT BRG 2.55 0703DD2850N SPACER 1ST GEAR INT BRG 2.60 0703DD1950N SPACER 1ST GEAR INT BRG 2.65 0703DD1960N SPACER 1ST GEAR INT BRG 2.70 0703DD1970N SPACER 1ST GEAR INT BRG 2.75 0703DD1980N SPACER 1ST GEAR INT BRG 2.80 0703DD1990N SPACER 1ST GEAR INT BRG 2.85 0703DD2000N SPACER 1ST GEAR INT BRG 2.90 * 0703DD2010N SPACER 1ST GEAR INT BRG 2.95 0703DD2020N SPACER 1ST GEAR INT BRG 3.05 0703DD2030N SPACER 1ST GEAR INT BRG 3.10 0703DD2040N SPACER 1ST GEAR INT BRG 3.15 0703DD2050N SPACER 1ST GEAR INT BRG 3.20 0703DD2060N SPACER 1ST GEAR INT BRG 3.25 0703DD2070N SPACER 1ST GEAR INT BRG 3.30 0703DD2080N SPACER 1ST GEAR INT BRG 3.35

(* OPTIONAL AS REQUIRED)14 9603417880 TAPER ROLLER BEARING 115 7903066016 CIRCLIP 81 - 2 (O/P SHAFT REAR BRG) 116 9603489380 GEAR DRIVEN - REVERSE 117 9159508380 NUT M31 x 1.25 118 7903066109 CIRCLIP PE29 119 9153656880 5TH DRIVEN GEAR 120 0703DD3310N CIRCLIP 68 - O/P SHAFT REAR HSG 121 9151892980 CYLINDRICAL ROLLER BRG 5TH GEAR 122 7903066110 SNAP RING 25.7 123 0703DD4050N OIL SEAL REAR HSG NGT520/530 1

1705.3

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GROUP 1705 - MAIN SHAFT DRIVE GEAR & SYNCHRONIZER - 4WD




1 07000D0350N COUNTER SHAFT 12 9159512180 TAPER ROLLER BRG (C'SHAFT FRT) 13 7834186000 ADJ SPACER C'SHAFT FRONT 2.25 1

7834187000 ADJ SPACER C'SHAFT FRONT 2.30 7834188000 ADJ SPACER C'SHAFT FRONT 2.35 7834189000 ADJ SPACER C'SHAFT FRONT 2.40 7834190000 ADJ SPACER C'SHAFT FRONT 2.45 7834191000 ADJ SPACER C'SHAFT FRONT 2.50 7834192000 ADJ SPACER C'SHAFT FRONT 2.55 7834193000 ADJ SPACER C'SHAFT FRONT 2.60 7834194000 ADJ SPACER C'SHAFT FRONT 2.65 7834195000 ADJ SPACER C'SHAFT FRONT 2.70 7834196000 ADJ SPACER C'SHAFT FRONT 2.75 7834197000 ADJ SPACER C'SHAFT FRONT 2.80 7834198000 ADJ SPACER C'SHAFT FRONT 2.85 * 7834199000 ADJ SPACER C'SHAFT FRONT 2.90 7834200000 ADJ SPACER C'SHAFT FRONT 2.95 7834201000 ADJ SPACER C'SHAFT FRONT 3.00 7834202000 ADJ SPACER C'SHAFT FRONT 3.05 7834203000 ADJ SPACER C'SHAFT FRONT 3.10 7834204000 ADJ SPACER C'SHAFT FRONT 3.15 7834205000 ADJ SPACER C'SHAFT FRONT 3.20 7834206000 ADJ SPACER C'SHAFT FRONT 3.25 7834256000 ADJ SPACER C'SHAFT FRONT 3.30 7834257000 ADJ SPACER C'SHAFT FRONT 3.35 7834258000 ADJ SPACER C'SHAFT FRONT 3.40

(* OPTIONAL AS REQUIRED)4 9603417980 TAPER ROLLER BRG (C'SHAFT REAR) 15 0703DD1370N 5TH REV SUB - SHAFT 16 9603418080 CIRCLIP (COUNTER SHAFT REAR BRG) 17 9153691280 SYNCHRONIZER ASSY 5TH & REV 18 9151433080 NEEDLE CAGE N/S - 5TH DRIVING GEAR 19 0703DD3210N 5TH DRIVE GEAR ASSY CRDe (2WD) 19 0068602 5TH GEAR ASSEMBLY (4WD) 1

10 7910028075 SHIM - 5TH DRIVE GEAR 1

CONTINUE

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1706.1

GROUP 1706 - COUNTER LAY SHAFT GEAR & SYNCHRONIZER




11 7910028076 ADJUSTABLE SHIM SUB SHAFT 1.00 1 7910028077 ADJUSTABLE SHIM SUB SHAFT 1.05 7910028078 ADJUSTABLE SHIM SUB SHAFT 1.10 7910028079 ADJUSTABLE SHIM SUB SHAFT 1.15 7910028080 ADJUSTABLE SHIM SUB SHAFT 1.20 7910028081 ADJUSTABLE SHIM SUB SHAFT 1.25 7910028082 ADJUSTABLE SHIM SUB SHAFT 1.30 7910028083 ADJUSTABLE SHIM SUB SHAFT 1.35 7910028084 ADJUSTABLE SHIM SUB SHAFT 1.40 7910028085 ADJUSTABLE SHIM SUB SHAFT 1.45 7910028086 ADJUSTABLE SHIM SUB SHAFT 1.50 7910028087 ADJUSTABLE SHIM SUB SHAFT 1.55 7910028088 ADJUSTABLE SHIM SUB SHAFT 1.60 7910028089 ADJUSTABLE SHIM SUB SHAFT 1.65 7910028090 ADJUSTABLE SHIM SUB SHAFT 1.70 7910028091 ADJUSTABLE SHIM SUB SHAFT 1.75 * 7910028092 ADJUSTABLE SHIM SUB SHAFT 1.80 7910028093 ADJUSTABLE SHIM SUB SHAFT 1.85 7910028094 ADJUSTABLE SHIM SUB SHAFT 1.90 7910028095 ADJUSTABLE SHIM SUB SHAFT 1.95 7910028096 ADJUSTABLE SHIM SUB SHAFT 2.00 0703DD2650N ADJUSTABLE SHIM SUB SHAFT 2.05 0703DD2660N ADJUSTABLE SHIM SUB SHAFT 2.10 0703DD2670N ADJUSTABLE SHIM SUB SHAFT 2.15 0703DD2680N ADJUSTABLE SHIM SUB SHAFT 2.20 0703DD2690N ADJUSTABLE SHIM SUB SHAFT 2.25 0703DD2700N ADJUSTABLE SHIM SUB SHAFT 2.30 0703DD2710N ADJUSTABLE SHIM SUB SHAFT 2.35 0703DD2720N ADJUSTABLE SHIM SUB SHAFT 2.40

(* OPTIONAL AS REQUIRED)12 9159514180 CYLINDRICAL ROLLER BEARING 113 9153970780 PIN SLIDING GEAR 114 9603489480 GEAR SLIDING - REVERSE 115 7903067031 PIN ELASTIC 6 - 33 116 7903072247 RIVET G3.2 - 7.5 317 7910028919 REVERSE SYNCHRONIZER CONE 118 0703FD0240N SPEEDO DRIVING GEAR 8 x 16 (2WD) 1

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1706.3

GROUP 1706 - COUNTER LAY SHAFT GEAR & SYNCHRONIZER




1 0706A

Documents

Mahindra Scorpio Parts Manual PIK UP 2.5 CRDe